JP2011511891A - フロアパネルの機械的係止、パネルを設置する方法及び取り外す方法、係止システムを製造するための方法及び機器、変位可能なタングをパネルに連結する方法、及びタングブランク - Google Patents
フロアパネルの機械的係止、パネルを設置する方法及び取り外す方法、係止システムを製造するための方法及び機器、変位可能なタングをパネルに連結する方法、及びタングブランク Download PDFInfo
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Abstract
【解決手段】突出部及びキャビティは互いに関して変位可能であり、突出部は、キャビティと合った垂直方向非係止位置及び突出部が互いに重なった垂直方向係止位置をとることができるように形成されている。
Description
本明細書中において、設置したフロアパネルの目に見える方の表面を「前面」と呼び、下張り床に面するフロアパネルの反対側を「後面」と呼ぶ。前面と後面との間の縁部を「接合縁」と呼ぶ。特段の定義をしていないけれども、上及び下というのは、前面に向かう及び後面に向かうということを意味する。内及び外というのは、パネルの中心に向かって、及びパネルの中心から遠ざかる方向にということを意味する。「水平方向平面」という用語は、表面層の外部分と平行に延びる平面を意味する。接合された二つのフロアパネルの二つの隣接した接合縁の直近に並置された上部分は、互いに、水平方向平面に対して垂直な「垂直方向平面」を形成する。「水平方向」という用語は、水平方向平面と平行であるということを意味し、「垂直方向」という用語は、垂直方向平面と平行であるということを意味する。
第1の特徴の第3の好ましい実施例による係止システムでは、垂直方向移動及び接合部に沿った短縁部の変位との組み合わせにより、短縁部を係止できる。これは、特に長いパネルを設置する場合、従来の傾け/傾け方法又は傾け/スナップ嵌め方法よりも容易な新たな方法に従ってフロアパネルを設置するのに使用できる。
新たなパネル及び第2パネルを、これらのパネルの短縁部の上部分が接触した所定位置にする工程であって、この位置では、新たなパネル及び第2パネルは同じ平面内にあり且つ第2列にあり、長縁部がオフセットしており、短縁部が垂直方向で係止されていないが、好ましくは水平方向で係止されている、工程と、
一方のパネルを、短縁部に沿って、長縁部が整合し、一方の短縁部の突出部の幾つかが他方の短縁部の突出部の幾つかと垂直方向で重なるまで変位し、短縁部を垂直方向及び水平方向で係止する工程と、
整合した長縁部を、第1列の第1パネルの長縁部と接触させる工程と、
第2パネル及び新たなパネルを、整合した長縁部に沿って下方に傾け、第1パネル、第2パネル、及び新たなパネルの長縁部を垂直方向及び水平方向で係止する工程とを含む、方法を提供する。
第2列の第2パネル及び新たなパネルの長縁部を第1列の第1パネルの長縁部に傾けで連結する工程と、
第2パネル及び新たなパネルを本質的に同じ平面内に位置決めし、これらのパネルの隣接した短縁部を接触する工程と、
変位可能なタングを、隣接した短縁部に沿って変位させ、隣接した短縁部の夫々の突出部の幾つかが互いに重なって隣接した短縁部を垂直方向で係止する位置までもってくる工程とを含む、方法を提供する。
第1列の第1パネルの長縁部を第2列の第2パネルの長縁部に、少なくとも部分的に垂直方向及び水平方向で係止する工程と、
第2列の新たなパネルの長縁部を、第1列の第1パネルに、隣接した長縁部の上部分を接触させることによって連結する工程と、
新たなパネルを第1パネルの長縁部に沿って変位させ、新たなパネル及び第1パネルの突出部の幾つかが互いに重なって、新たなパネルの短縁部が第2パネルの隣接した短縁部にスナップ嵌めする工程とを含む、方法を提供する。
垂直方向係止位置において、変位可能なタングの縁部に圧力を加える工程と、
変位可能なタングを変位し、垂直方向非係止位置を得る工程と、
一方のパネルをその長縁部に沿って上方に傾けることによって、短縁部を互いから分離する工程とを含む、方法を提供する。
a)フロアパネルの縁部を工具と接触させる工程と、
b)パネルの縁部を工具に対し、回転軸線に関して本質的に平行に変位する工程とを含む。
1.幾つかの変位可能なタングを含む変位可能なタングをタングブランクから分離する工程と、
2.変位可能なタングを接合部に沿って側方に挿入することによって、変位可能なタングをパネル縁部の変位溝に連結する工程とを含む。
で設置が行われる場合に有利である。
2 記録−読取装置
3 収集トラック
4 ごみ収集容器
4a、4b 短縁部
5a、5b 長縁部
6 係止ストリップ
8 係止エレメント
20 タング溝
30 変位可能なタング
31a、31b 突出部
32 プレス縁部
33a、33b キャビティ
40 変位溝
1 第2パネル
1’ 新たなパネル
1’’ 第1パネル
Claims (36)
- 第1フロアパネルの縁部のタング(10、30)及び同様の第2フロアパネルの隣接した縁部のタング溝(20)を含み、これらの縁部を垂直方向で連結するための係止システムを備えた一組のフロアパネル(1、1’)からなり、
前記タング(10、30)及び前記タング溝(40)は互いに関して変位可能であり、前記タングは、前記縁部の上部分を越えて水平方向に延びる突出部を含み、前記タング溝は、突出部及びキャビティを含み、前記隣接した縁部は、前記タングの前記突出部が前記タング溝の前記キャビティと合った垂直方向非係止位置、及び前記タングの前記突出部が前記タング溝の前記突出部と垂直方向で重なる垂直方向係止位置をとることができるように構成されている、ことを特徴とするフロアパネルの組。 - 請求項1に記載のフロアパネルの組において、
前記タング(30)及び前記溝(20)は、各々、突出部及びキャビティを含む、フロアパネルの組。 - 請求項2に記載のフロアパネルの組において、
前記タング及び前記溝は、各々、幾つかの突出部及びキャビティを含む、フロアパネルの組。 - 請求項3に記載のフロアパネルの組において、
前記タング及び前記溝は、前記縁部の上部分を、本質的に垂直方向の移動で接触でき、前記縁部のうちの一方に沿った変位によって、前記垂直方向係止位置を得ることができるように形成されている、フロアパネルの組。 - 請求項1乃至4のうちのいずれか一項に記載のフロアパネルの組において、
前記タングは、前記第1パネルの変位溝(40)内の変位可能なタング(30)である、フロアパネルの組。 - 請求項1乃至5のうちのいずれか一項に記載のフロアパネルの組において、
前記溝の前記突出部及び前記キャビティは下リップ(22)に設けられており、前記下リップは、前記第2パネルに関して変位可能である、フロアパネルの組。 - 請求項5に記載のフロアパネルの組において、
前記パネルには、前記フロアパネルと一体の第1及び第2のコネクタ(6、8、14、20、30)が設けられ、これらのコネクタは隣接した縁部を連結するように形成されており、
前記第1コネクタは、前記縁部を前記隣接した縁部に対して垂直な水平方向D2で連結するため、一方のフロアパネルの縁部に設けられ上方に差し向けられた係止エレメント(8)を有する係止ストリップ(6)と、別のフロアパネルの隣接した縁部に設けられた下方に開放した係止溝(14)とを含み、
前記第2コネクタは、前記隣接した縁部を垂直方向D1で連結するため、一方のフロアパネルの縁部に設けられた変位可能なタング(30)と、別のフロアパネルの隣接した縁部に設けられた水平方向に開放したタング溝(20)とを含み、
前記コネクタは、傾け又は垂直方向移動で係止されるように形成されており、
前記変位可能なタング(30)はプレス縁部(32)を有し、このプレス縁部(32)は、初期位置では、パネルの縁部に配置されており、
前記プレス縁部は、本質的に水平方向に及び本質的に一方向のみに、前記隣接した縁部に沿って、前記初期非係止位置から最終的な係止位置まで変位される、フロアパネルの組。 - 請求項5に記載のフロアパネルの組において、
第1列のパネルの前記変位可能なタング(30)は、前記プレス縁部(32)に加えられた、第2列のパネルの力によって押される、フロアパネルの組。 - 請求項1乃至8のうちのいずれか一項に記載のフロアパネルの組において、
前記タング(10、30)は、本質的に、前記隣接した縁部に沿って及びこれらの隣接した縁部と平行に変位される、フロアパネルの組。 - 請求項1乃至9のうちのいずれか一項に記載のフロアパネルの組において、
前記タング(10、30)の前記幅は、前記タングの前記長さ方向で変化する、フロアパネルの組。 - 請求項1乃至4のうちのいずれか一項に記載のフロアパネルの組において、
前記溝及び/又は前記タングの前記突出部及び前記キャビティは、前記パネルと一部品をなして形成されている、フロアパネルの組。 - 請求項1乃至8のうちのいずれか一項に記載のフロアパネルの組において、
前記溝の前記突出部及び前記キャビティは、前記縁部に連結された別体の材料で形成されている、フロアパネルの組。 - 請求項1乃至12のうちのいずれか一項に記載のフロアパネルの組において、
少なくとも一つの突出部は、水平方向及び垂直方向で楔形状を有する、フロアパネルの組。 - 請求項1乃至13のうちのいずれか一項に記載のフロアパネルの組において、
前記少なくとも一つの突出部の外部分の幅又は厚さは、内部分よりも小さい、フロアパネルの組。 - 請求項5乃至10のうちのいずれか一項に記載のフロアパネルの組において、
少なくとも一つの突出部は、前記変位可能なタング(30)が前記接合部に沿って変位されるとき、垂直方向圧力を増大するため、楔状断面を有する、フロアパネルの組。 - 請求項5乃至10のうちのいずれか一項に記載のフロアパネルの組において、
前記変位溝(40)及び前記タング溝(20)は、互いに関して垂直方向にオフセットしている、フロアパネルの組。 - 第1フロアパネル(1)の一つの縁部の別体の部品(30)及び同様の第2フロアパネル(1’)の隣接した縁部の溝(20)を含み、前記縁部を垂直方向及び/又は水平方向に連結するための係止システムを備えた一組のフロアパネル(1、1’)において、
前記別体の部品(30)は、前記隣接した縁部に沿って変位可能であり、前記隣接した縁部は、前記別体の部品を前記隣接した縁部に沿って及びこれらの縁部と平行に変位させるだけで垂直方向及び/又は水平方向に係止される、フロアパネルの組。 - 請求項17に記載のフロアパネルの組において、
前記別体の部品(30)及び前記溝(20)は、各々、突出部(31a、31b)及びキャビティ(33a、33b)を含み、これらの突出部及びキャビティは、隣接した縁部が、前記隣接した縁部のうちの一方の突出部が前記隣接した縁部のうちの他方のキャビティと合う非係止位置、及び夫々の縁部の突出部の幾つかが垂直方向及び/又は水平方向で互いに重なった係止位置をとることができる、ことを特徴とするフロアパネルの組。 - 請求項18に記載のフロアパネルの組において、
前記別体の部品(30)は、第2列のパネルによって前記別体の部品のプレス縁部(32)に加えられた力(P)によって押される、フロアパネルの組。 - 請求項17、18、又は19に記載のフロアパネルの組において、
前記別体の部品(30)の幅は、前記タング(30)の長さ方向で変化する、フロアパネルの組。 - 請求項17乃至20のうちのいずれか一項に記載のフロアパネルの組において、
少なくとも一つの突出部は、前記別体の部品が前記接合部に沿って変位されたとき、垂直方向及び/又は水平方向圧力を増大するため、楔状断面を有する、フロアパネルの組。 - 請求項17乃至21のうちのいずれか一項に記載のフロアパネルの組において、
前記少なくとも一つの突出部の外部分の幅又は厚さは内部分よりも小さい、フロアパネルの組。 - 突出部及びキャビティを各々有するタング(10、30)及びタング溝を含むとともに、長縁部(5a、5b)に設けられた機械的傾け係止システム及び短縁部(4a、4b)に設けられた機械的係止システムによって、フロアパネルを設置するための方法において、
新たなパネル及び第2パネルを、これらのパネルの短縁部の上部分が接触した所定位置にする工程であって、この位置では、前記新たなパネル及び前記第2パネルは同じ平面内にあり且つ第2列にあり、長縁部がオフセットしており、短縁部が垂直方向で係止されていないが、好ましくは水平方向で係止されている、工程と、
一方のパネルを、短縁部に沿って変位させ、長縁部同士が整合し、一方の短縁部の突出部の幾つかが他方の短縁部の突出部の幾つかと垂直方向で重なって、前記短縁部を垂直方向及び水平方向で係止する工程と、
整合した長縁部同士を、第1列の第1パネルの長縁部と接触させる工程と、
第2パネル及び新たなパネルを、整合した長縁部に沿って下方に傾け、第1パネル、第2パネル、及び新たなパネルの長縁部を垂直方向及び水平方向で係止する工程とを含む、方法。 - 請求項23に記載の方法において、
前記第2パネル及び前記新たなパネルは、前記短縁部が接触しているとき、前記第1パネルに関して傾け位置にある、方法。 - 請求項24に記載の方法において、
前記第1パネル、前記第2パネル、及び前記新たなパネルの長縁部の前記上部分は、前記短縁部が接触しているとき、接触している、方法。 - 請求項25に記載の方法において、
前記短縁部の前記上部分を、本質的に垂直方向の移動によって接触させる工程を含む、方法。 - 請求項26に記載の方法において、
垂直方向移動によって前記短縁部を水平方向で係止する工程を含む、方法。 - 長縁部(5a、5b)に設けられた機械的傾け係止システム及び短縁部に設けられた機械的係止システムでフロアパネルを設置するための方法であって、前記係止システムは、隣接した短縁部が垂直方向非係止位置及び垂直方向係止位置をとることができるように形成された突出部(31a、31b)及びキャビティ(33a、33b)が各々設けられた、タング溝(40)及び変位可能なタング(10、30)を有し、前記垂直方向非係止位置では、隣接した短縁部の一方の突出部が他方の隣接した短縁部のキャビティと合い、前記垂直方向係止位置では、隣接した短縁部の夫々の突出部の幾つかが垂直方向で重なる、方法において、
第2列(R2)の第2パネル(1)及び新たなパネル(1’)の長縁部を第1列(R1)の第1パネル(1’’)の長縁部に傾けで連結する工程と、
前記第2パネル及び前記新たなパネルを本質的に同じ平面内に位置決めし、これらのパネルの隣接した短縁部(4a、4b)を接触する工程と、
前記変位可能なタング(30)を、前記隣接した短縁部に沿って変位させ、前記隣接した短縁部の夫々の突出部の幾つかが互いに重なって前記隣接した短縁部を垂直方向で係止する位置に達する工程とを含む、方法。 - 長縁部に設けられ、突出部(31a、31b)及びキャビティ(33a、33b)を含む機械的係止システム、及び短縁部に設けられ、短縁部の水平方向スナップ嵌めを可能にする変位可能な係止エレメントを含む機械的係止システムでフロアパネルを設置するための方法であって、前記長縁部は、一つの長縁部の突出部が別の隣接した長縁部のキャビティと合う垂直方向及び/又は水平方向非係止位置、及び夫々の長縁部の突出部の幾つかが垂直方向及び/又は水平方向で互いに重なる垂直方向及び/又は水平方向係止位置をとることができる方法において、
第1列(R1)の第1パネル(1’’)の長縁部を第2列(R2)の第2パネル(1)の長縁部に、少なくとも部分的に垂直方向及び水平方向で係止する工程と、
前記第2列(R2)の新たなパネル(1’)の長縁部を、前記第1列(R1)の前記第1パネル(1’’)に、隣接した長縁部の上部分を接触させることによって連結する工程と、
前記新たなパネルを前記第1パネルの前記長縁部に沿って変位させ、前記新たなパネル及び前記第1パネルの突出部の幾つかが互いに重なり、前記新たなパネルの短縁部が前記第2パネルの隣接した短縁部にスナップ嵌めする工程とを含む、方法。 - フロアパネルの縁部に沿って互いに配置された突出部(31a、31b)及びキャビティ(33a、33b)を、回転軸線(AR)を持つ回転工具(72、73)で製造する方法において、
a)前記フロアパネルの縁部を前記工具と接触させる工程と、
b)前記パネルの縁部を前記工具に対し、前記回転軸線に関して本質的に平行に変位する工程とを含む、方法。 - 請求項30に記載の方法において、
前記工程はねじ形カッター(72)である、方法。 - 長縁部及び短縁部を持つフロアパネル(1、1’)を取り外す方法であって、短縁部を垂直方向(D1)で連結するため、短縁部には、第1フロアパネル(1)の一つの縁部に設けられた変位可能なタング(30)及び同様の第2フロアパネル(1’)の隣接した縁部のタング溝(20)を含む係止システムが設けられ、前記タング及び前記溝は、各々、突出部(31a、31b)及びキャビティ(33a、33b)を含み、これらの突出部及びキャビティは、隣接した短縁部のうちの一方の突出部が、前記隣接した短縁部のうちの他方のキャビティと合う垂直方向非係止位置、及び隣接した短縁部の夫々の突出部のうちの幾つかが互いに垂直方向に重なった垂直方向係止位置を前記短縁部がとることができるように形成されている、方法において、
垂直方向係止位置において、前記変位可能なタングの縁部(32)に圧力(P)を加える工程と、
前記変位可能なタングを変位させ、垂直方向非係止位置を得る工程と、
一方のパネルをその長縁部に沿って上方に傾けることによって、前記短縁部を互いから分離する工程とを含む、方法。 - 幾つかの変位可能なタング(30)を含むタングブランク(TB)の一部である変位可能なタング(30)をパネル縁部の変位溝(40)に連結する方法において、
前記変位可能なタング(30)を前記タングブランク(TB)から分離する工程と、
前記変位可能なタング(30)を前記縁部に沿って側方に挿入することによって、前記変位可能なタング(30)をパネル縁部の前記変位溝(40)に連結する工程とを含む、方法。 - 請求項33に記載の方法において、
前記タングブランク(TB)は、前記パネルの主平面に対して本質的に垂直に位置決めされる、方法。 - フロアパネル(30)の縁部に挿入されるようになった幾つかの変位可能なタング(30)を含むタングブランク(TB)において、
前記変位可能なタングは、各列に少なくとも二つのタングを含む幾つかの列をなして配置されている、ことを特徴とするタングブランク。 - パネル縁部に挿入される別体の部品(30)を含む係止システムを製造する機器であって、幾つかの切削工具が設けられた両端ほぞ取り盤、前記別体の部品を前記パネル縁部に挿入するようになったプッシャ(46)を持つ挿入デバイス(59)、パネルを切削工具及び挿入デバイスに対して変位するようになった移送デバイス、及び制御システム(65)を含む機器において、
前記挿入デバイスは、一つの製造ユニットとして前記両端ほぞ取り盤と一体化されており、前記プッシャ及び前記移送デバイスは、前記移送デバイス及び前記プッシャを制御する同じ制御システムに連結されている、ことを特徴とする機器。
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