JP6879917B2 - 様々な光沢度を持つ耐磨耗層を製造する方法 - Google Patents
様々な光沢度を持つ耐磨耗層を製造する方法 Download PDFInfo
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Description
[例2]
[例4]
2 基材
3 装飾層
4 コア
11 プレス装置
12 コンベア
Claims (33)
- 様々な光沢度を持つ耐磨耗層(1)を製造する方法において、
熱可塑性材料を含み、かつ実質的に透明で、更に、前記熱可塑性材料中に混入された耐磨耗性粒子及び/又は耐擦傷性粒子を含む、耐磨耗層(1)を提供する工程と、プレス後に前記耐磨耗層が光沢度の異なる部分(5、6)を得るように、光沢度が異なる部分を持つプレス装置(11)に対して前記耐磨耗層(1)を押し付ける工程とを含む、方法。 - 前記耐磨耗性粒子及び/又は耐擦傷性粒子は、前記耐磨耗層(1)に実質的に封入されている、請求項1に記載の方法。
- 前記耐磨耗性粒子及び/又は耐擦傷性粒子の平均粒径は、200μmよりも小さい、請求項1又は2に記載の方法。
- 前記熱可塑性材料は、熱可塑性ポリウレタン(PU)を含む、請求項1乃至3のうちのいずれか一項に記載の方法。
- 前記熱可塑性材料は、ポリ塩化ビニル(PVC)、ポリエチレンテレフタレート(PET)、ポリビニルブチラール(PVB)、ポリブチレンテレフタレート(PBT)、架橋ポリエチレン(PEX)、ポリエチレン(PE)、ポリエステル、ポリスチレン(PS)、ポリプロピレン(PP)、ポリカーボネート(PC)、ポリビニルアセテート(PVAc)、エチレンビニルアセテート(EVA)、ポリアクリレート、メタクリレート、及び/又はこれらの組み合わせを含む、請求項1乃至3のうちのいずれか一項に記載の方法。
- 前記プレス装置(11)は金属面を含み、前記光沢度が異なる部分は前記金属面に形成されている、請求項1乃至5のうちのいずれか一項に記載の方法。
- 前記プレス装置(11)は、プレスシリンダ、プレスベルト、又はプレスプレートのいずれかを含み、前記プレス装置が含む前記プレスシリンダ、プレスベルト、又はプレスプレートのいずれかのうちの前記耐磨耗層と直接、接する部分は、前記光沢度が異なる部分を有する、請求項1乃至6のうちのいずれか一項に記載の方法。
- 前記プレス装置(11)は構造体ホイルを含み、前記構造体ホイルは、前記光沢度が異なる部分を有する、請求項1乃至5のうちのいずれか一項に記載の方法。
- 前記異なる前記光沢度は、最大深さが30μmの部分(5、6)を含む前記耐磨耗層(1)の微小構造によって形成される、請求項1乃至8のうちのいずれか一項に記載の方法。
- エンボス部分を前記耐磨耗層(1)に形成する工程を更に含む、請求項1乃至9のうちのいずれか一項に記載の方法。
- プレス前に前記耐磨耗層(1)を基材(2)に設ける工程を更に含む、請求項1乃至10のうちのいずれか一項に記載の方法。
- 前記基材(2)は熱可塑性材料を含む、請求項11に記載の方法。
- 建材パネル(10、10’、10’’)を製造する方法において、
基材(2)を提供する工程と、
熱可塑性材料を含み、かつ実質的に透明で、更に、前記熱可塑性材料中に混入された耐磨耗性粒子及び/又は耐擦傷性粒子を含む、耐磨耗層(1)を前記基材(2)に設ける工程と、 前記基材(2)及び前記耐磨耗層(1)を互いにプレスし、これによって前記建材パネル(10、10’、10’’)を形成する工程とを含み、
プレス後に前記耐磨耗層(1)が光沢度が異なる部分(5、6)を得るように、光沢度が異なる部分を持つプレス装置(11)に前記耐磨耗層(1)を押し付ける、方法。 - 前記耐磨耗性粒子及び/又は耐擦傷性粒子は、前記耐磨耗層(1)に実質的に封入されている、請求項13に記載の方法。
- 前記耐磨耗性粒子及び/又は耐擦傷性粒子の平均粒径は、200μmよりも小さい、請求項13又は14に記載の方法。
- 前記光沢度が異なる部分(5、6)は、装飾パターン又は印刷デザイン(7)と位置合わせされている、請求項13乃至15のうちのいずれか一項に記載の方法。
- 前記熱可塑性材料は、熱可塑性ポリウレタン(PU)を含む、請求項13乃至16のうちのいずれか一項に記載の方法。
- 前記熱可塑性材料は、ポリ塩化ビニル(PVC)、ポリエチレンテレフタレート(PET)、ポリビニルブチラール(PVB)、ポリブチレンテレフタレート(PBT)、架橋ポリエチレン(PEX)、ポリエチレン(PE)、ポリエステル、ポリスチレン(PS)、ポリプロピレン(PP)、ポリカーボネート(PC)、ポリビニルアセテート(PVAc)、エチレンビニルアセテート(EVA)、ポリアクリレート、メタクリレート、及び/又はこれらの組み合わせを含む、請求項13乃至16のうちのいずれか一項に記載の方法。
- 前記プレス装置(11)は金属面を含み、前記光沢度が異なる部分は前記金属面に形成されている、請求項13乃至18のうちのいずれか一項に記載の方法。
- 前記プレス装置(11)は、プレスシリンダ、プレスベルト、又はプレスプレートのいずれかを含み、前記プレス装置が含む前記プレスシリンダ、プレスベルト、又はプレスプレートのいずれかのうちの前記耐磨耗層と直接、接する部分は、前記光沢度が異なる部分を有する、請求項13乃至19のうちのいずれか一項に記載の方法。
- 前記プレス装置(11)は構造体ホイルを含み、前記構造体ホイルは、前記光沢度が異なる部分を有する、請求項13乃至18のうちのいずれか一項に記載の方法。
- 前記異なる前記光沢度は、最大深さが30μmの部分(5、6)を含む前記耐磨耗層(1)の微小構造によって形成される、請求項13乃至21のうちのいずれか一項に記載の方法。
- エンボス部分を前記耐磨耗層(1)に形成する工程を更に含む、請求項13乃至22のうちのいずれか一項に記載の方法。
- 前記基材(2)は熱可塑性材料を含む、請求項13乃至23のうちのいずれか一項に記載の方法。
- 前記基材(2)は、装飾パターン又は印刷デザイン(7)を持つ装飾層(3)を含む、請求項13乃至24のうちのいずれか一項に記載の方法。
- 建材パネル(10、10’、10’’)において、
基材(2)と、
前記基材(2)に設けられた、熱可塑性材料と、前記熱可塑性材料中に混入された耐磨耗性粒子及び/又は耐擦傷性粒子とを含み、かつ実質的に透明な耐磨耗層(1)とを備え、
前記耐磨耗層(1)には、光沢度が異なる部分(5、6)が設けられている、建材パネル。 - 前記光沢度が異なる部分(5、6)は、前記基材(2)又は前記耐磨耗層(1)の装飾パターン又は印刷デザイン(7)と位置合わせされている、請求項26に記載の建材パネル。
- 前記耐磨耗層(1)には、前記基材(2)又は前記耐磨耗層(1)の装飾パターン又は印刷デザイン(7)と位置合わせされたエンボスが設けられている、請求項26又は27に記載の建材パネル。
- 前記耐磨耗性粒子及び/又は耐擦傷性粒子は、前記耐磨耗層(1)に実質的に封入されている、請求項26に記載の建材パネル。
- 前記耐磨耗性粒子及び/又は耐擦傷性粒子の平均粒径は、200μmよりも小さい、請求項26又は29に記載の建材パネル。
- 前記熱可塑性材料は、ポリウレタン(PU)、ポリ塩化ビニル(PVC)、ポリエチレンテレフタレート(PET)、ポリビニルブチラール(PVB)、ポリブチレンテレフタレート(PBT)、架橋ポリエチレン(PEX)、ポリエチレン(PE)、ポリエステル、ポリスチレン(PS)、ポリプロピレン(PP)、ポリカーボネート(PC)、ポリビニルアセテート(PVAc)、エチレンビニルアセテート(EVA)、ポリアクリレート、メタクリレート、及び/又はこれらの組み合わせを含む、請求項26乃至30のうちのいずれか一項に記載の建材パネル。
- 前記基材(2)は、熱可塑性材料を含む、請求項26乃至31のうちのいずれか一項に記載の建材パネル。
- 前記基材(2)は、装飾パターン又は印刷デザイン(7)を持つ装飾層(3)を含む、請求項26乃至32のうちのいずれか一項に記載の建材パネル。
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KR102469131B1 (ko) | 2022-11-18 |
JP2018508382A (ja) | 2018-03-29 |
KR20170104532A (ko) | 2017-09-15 |
RU2702563C2 (ru) | 2019-10-08 |
CA2973333C (en) | 2023-08-15 |
RU2017127895A (ru) | 2019-02-14 |
RU2017127895A3 (ja) | 2019-04-17 |
CA2973333A1 (en) | 2016-07-21 |
US11913226B2 (en) | 2024-02-27 |
EP3245330A4 (en) | 2018-08-22 |
US20160201324A1 (en) | 2016-07-14 |
EP3245330A1 (en) | 2017-11-22 |
WO2016114710A1 (en) | 2016-07-21 |
MY188739A (en) | 2021-12-27 |
CN107124891A (zh) | 2017-09-01 |
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