WO2018062145A1 - 白色熱収縮性ポリエステル系フィルムロール - Google Patents
白色熱収縮性ポリエステル系フィルムロール Download PDFInfo
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- WO2018062145A1 WO2018062145A1 PCT/JP2017/034681 JP2017034681W WO2018062145A1 WO 2018062145 A1 WO2018062145 A1 WO 2018062145A1 JP 2017034681 W JP2017034681 W JP 2017034681W WO 2018062145 A1 WO2018062145 A1 WO 2018062145A1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
- B29C48/0018—Combinations of extrusion moulding with other shaping operations combined with shaping by orienting, stretching or shrinking, e.g. film blowing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/022—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the choice of material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/07—Flat, e.g. panels
- B29C48/08—Flat, e.g. panels flexible, e.g. films
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/285—Feeding the extrusion material to the extruder
- B29C48/288—Feeding the extrusion material to the extruder in solid form, e.g. powder or granules
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/911—Cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/911—Cooling
- B29C48/9135—Cooling of flat articles, e.g. using specially adapted supporting means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C55/00—Shaping by stretching, e.g. drawing through a die; Apparatus therefor
- B29C55/02—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets
- B29C55/04—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets uniaxial, e.g. oblique
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C55/00—Shaping by stretching, e.g. drawing through a die; Apparatus therefor
- B29C55/30—Drawing through a die
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C61/00—Shaping by liberation of internal stresses; Making preforms having internal stresses; Apparatus therefor
- B29C61/003—Shaping by liberation of internal stresses; Making preforms having internal stresses; Apparatus therefor characterised by the choice of material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C61/00—Shaping by liberation of internal stresses; Making preforms having internal stresses; Apparatus therefor
- B29C61/06—Making preforms having internal stresses, e.g. plastic memory
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C61/00—Shaping by liberation of internal stresses; Making preforms having internal stresses; Apparatus therefor
- B29C61/06—Making preforms having internal stresses, e.g. plastic memory
- B29C61/0608—Making preforms having internal stresses, e.g. plastic memory characterised by the configuration or structure of the preforms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D7/00—Producing flat articles, e.g. films or sheets
- B29D7/01—Films or sheets
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/02—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
- C08G63/12—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
- C08G63/16—Dicarboxylic acids and dihydroxy compounds
- C08G63/18—Dicarboxylic acids and dihydroxy compounds the acids or hydroxy compounds containing carbocyclic rings
- C08G63/181—Acids containing aromatic rings
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/02—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
- C08G63/12—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
- C08G63/16—Dicarboxylic acids and dihydroxy compounds
- C08G63/18—Dicarboxylic acids and dihydroxy compounds the acids or hydroxy compounds containing carbocyclic rings
- C08G63/199—Acids or hydroxy compounds containing cycloaliphatic rings
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
- C08L67/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C55/00—Shaping by stretching, e.g. drawing through a die; Apparatus therefor
- B29C55/005—Shaping by stretching, e.g. drawing through a die; Apparatus therefor characterised by the choice of materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C55/00—Shaping by stretching, e.g. drawing through a die; Apparatus therefor
- B29C55/02—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets
- B29C55/04—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets uniaxial, e.g. oblique
- B29C55/08—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets uniaxial, e.g. oblique transverse to the direction of feed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2067/00—Use of polyesters or derivatives thereof, as moulding material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
- B29K2995/0018—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds having particular optical properties, e.g. fluorescent or phosphorescent
- B29K2995/002—Coloured
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
- B29K2995/0037—Other properties
- B29K2995/0049—Heat shrinkable
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2367/00—Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
- C08J2367/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2237—Oxides; Hydroxides of metals of titanium
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
Definitions
- the present invention relates to a white heat-shrinkable polyester film roll, and particularly to a white heat-shrinkable polyester film roll suitable for labeling. More specifically, the present invention relates to a white heat-shrinkable polyester film roll that can have a beautiful appearance with little variation in physical properties such as a label to be cut out even when the roll is long and wide.
- a film made of polyvinyl chloride, polystyrene or the like is mainly used.
- polyvinyl chloride in recent years, there has been a problem of chlorinated gas generation during incineration at the time of disposal, and with polystyrene, there are problems such as difficulty in printing. Film is drawing attention.
- a general heat-shrinkable polyester film is transparent, it has a high light transmittance and is not suitable for protecting contents. Therefore, there is a great demand for a white heat-shrinkable polyester film whose light transmittance is reduced by mixing titanium oxide. Therefore, white heat-shrinkable polyester films have been studied.
- Patent Document 1 A method in which titanium oxide is mixed into the main raw material of the heat-shrinkable polyester film has been proposed.
- JP 2002-36356 A Japanese Patent No. 4232777
- Patent Document 1 describes that a void-containing heat-shrinkable polyester film is produced by mixing a thermoplastic resin that is incompatible with polyester into the main raw material, and heat that is incompatible with polyester. It is also described that the apparent specific gravity can be made less than 1.00 by increasing the ratio of the plastic resin to increase the foam (cavity). Moreover, it is described that there is no problem in printing by making the non-foamed layer outside. Moreover, the transparent heat-shrinkable polyester film roll described in Patent Document 2 is manufactured by a method capable of reducing the physical property difference in the film longitudinal direction. For example, (i) the chip shape is uniform, (ii) the hopper It describes that the shape and capacity are optimized, or (iii) fine powder is reduced.
- a white heat-shrinkable polyester film mixed with titanium oxide it is common to form a film by mixing a resin chip having a large specific gravity containing titanium oxide and a resin chip having a normal specific gravity.
- the specific gravity difference between the resin chip containing titanium oxide and the normal resin chip is large, variation in the raw material ratio is likely to occur in the mixing and extruding steps of these raw material resin chips, resulting in a difference in physical properties in the film longitudinal direction and film width direction.
- a product with uniform physical properties cannot be obtained in the width direction of the wide product roll and the longitudinal direction of the long product roll, which causes trouble in processing.
- Patent Document 1 does not describe a method for reducing the variation in physical properties in the width direction or the longitudinal direction.
- Patent Document 2 it is not a white heat-shrinkable polyester film, and the difference between the maximum shrinkage and the minimum shrinkage is as large as 6%.
- neither physical property stabilization when using a resin chip having a large specific gravity such as containing titanium oxide, nor physical property stabilization when manufacturing a wide polyester film has been sufficiently considered.
- An object of the present invention is to provide a white heat-shrinkable polyester system that can suppress the occurrence of processing troubles when processed using a cut-out label or the like even if the white heat-shrinkable polyester film roll containing titanium oxide is widened. It is to provide a film roll.
- the length of the film is 1000 m or more and 20000 m or less, and the width of the film is 400 mm or more and 10000 mm or less.
- the heat shrinkage rate in the main shrinkage direction by hot water treatment with a treatment temperature of 98 ° C. and a treatment time of 10 seconds is 50% or more.
- the film gloss measured at an angle of 60 degrees is 40% to 150% on both sides of the film, The difference between the maximum and minimum gloss when sampled from each location divided into 5 in the film width direction is 5% or less on both sides.
- the white heat shrinkage according to the above [1] or [2], wherein the difference between the maximum value and the minimum value of the gloss when sampled every 100 m from the surface layer of the film roll to the beginning of winding in the longitudinal direction of the film is 5% or less on both sides Polyester film roll.
- the white heat-shrinkable polyester film roll according to any one of [3] to [3].
- a method for producing a white heat-shrinkable polyester film roll by stretching in the width direction The other raw material resin chips are supplied to the hopper from above, and the white polyester resin chips are supplied through a pipe having an outlet in the hopper and directly above the extruder to mix and extrude the two chips.
- Cool the melt-extruded film from the extruder by bringing it into contact with the roll and cooling it by supplying cold air to the roll non-contact surface of the film
- the heat source is installed on both sides in the width direction of the extruded film, and the extruded film is heated by arranging the hot air supply nozzle from one heat source and the hot air supply nozzle from the other heat source alternately along the film traveling direction.
- a roll length of the roll is 1000 m or more and 20000 m or less, and a width is 400 mm or more and 10000 mm or less.
- the white heat-shrinkable polyester film roll of the present invention has a high shrinkability in the main shrinkage direction and a good shrink finish when making a label. Despite containing titanium oxide and being wide, there is little variation in physical properties in both the width direction and the longitudinal direction of the product roll, so that the quality of the cut out label can be stabilized. Troubles during processing can be reduced.
- FIG. 1 is a schematic view for explaining an example of a resin chip mixing method for producing the white heat-shrinkable polyester film roll of the present invention.
- FIG. 2 is a partially enlarged view of FIG.
- FIG. 3 is a schematic view for explaining an example of a film heating method for producing the white heat-shrinkable polyester film roll of the present invention.
- the white heat-shrinkable polyester film forming the film roll of the present invention is a film having at least one white polyester-based resin layer containing titanium oxide, and is provided with heat-shrinkability by stretching the extruded film.
- the polyester used for such a heat-shrinkable film may be a film obtained by extruding a copolyester alone, or may be a film obtained by mixing and extruding a plurality of polyesters (copolyester, homopolyester, etc.) In any case, heat shrinkability can be exhibited by being composed of a crystalline unit and an amorphous component.
- the polyester film provides the film with a non-crystalline property different from the base unit (crystalline unit such as polyethylene terephthalate) and the dicarboxylic acid component (such as terephthalic acid component) constituting the base unit. And / or a second polyol component that gives the film a non-crystalline property different from the polyvalent glycol component (such as ethylene glycol component) constituting the base unit.
- the base unit for example, ethylene terephthalate unit
- Examples of the second dicarboxylic acid component include aromatic dicarboxylic acids such as isophthalic acid, orthophthalic acid, and 2,6-naphthalenedicarboxylic acid, aliphatic dicarboxylic acids such as adipic acid, azelaic acid, sebacic acid, and decanedicarboxylic acid, and 1 And alicyclic dicarboxylic acids such as 1,4-cyclohexanedicarboxylic acid.
- aromatic dicarboxylic acids such as isophthalic acid, orthophthalic acid, and 2,6-naphthalenedicarboxylic acid
- aliphatic dicarboxylic acids such as adipic acid, azelaic acid, sebacic acid, and decanedicarboxylic acid
- 1 And alicyclic dicarboxylic acids such as 1,4-cyclohexanedicarboxylic acid.
- Trivalent or higher polyvalent carboxylic acids may be included in the polyester, but are preferably not included.
- trimellitic acid for example, trimellitic acid, pyromellitic acid, and anhydrides thereof
- Trivalent or higher polyvalent carboxylic acids may be included in the polyester, but are preferably not included.
- a heat-shrinkable polyester film obtained using a polyester containing a trivalent or higher polyvalent carboxylic acid it is difficult to achieve a necessary high shrinkage rate.
- diol components include 1,3-propanediol, 2,2-diethyl-1,3-propanediol, 2-n-butyl-2-ethyl-1,3-propanediol, 2,2-isopropyl-1,3-propanediol, 2,2-di-n-butyl-1,3-propanediol, 3-methyl-1,5-pentanediol, 2-methyl-1,5-pentane Aliphatic diols such as diol, 1,4-butanediol, 1,6-hexanediol, 1,9-nonanediol, 1,10-decanediol and neopentyl glycol; Alicyclic rings such as 1,4-cyclohexanedimethanol Formula diol; diethylene glycol, triethylene glycol, polypropylene glycol, polyoxytetramethylene glycol, bisphenol Et
- the trivalent or higher polyol component includes trimethylolpropane, glycerin, pentaerythritol and the like.
- the proportion of the amorphous component (the sum of the proportion of the dicarboxylic acid component other than terephthalic acid in 100 mol% of the carboxylic acid component and the proportion of the polyol component other than ethylene glycol component in 100 mol% of the polyol component) is 14 mol% or more. It is preferably 16 mol% or more, more preferably 18 mol% or more.
- the amount of isophthalic acid component in 100 mol% of the carboxylic acid component in the total polyester resin, and 100 mol% of the polyhydric alcohol component is preferably 14 mol% or more, more preferably 16 mol% or more, and particularly preferably 18 mol% or more.
- the upper limit of the component is not particularly limited, but if the amount of the component is too large, the thermal shrinkage rate may become excessively high or the rupture resistance of the film may be deteriorated. It is preferable that it is 35 mol% or less, and it is especially preferable that it is 30 mol% or less.
- the white heat-shrinkable polyester film may have a multilayer structure.
- the ratio of the ethylene terephthalate unit and the ratio of the amorphous component are preferably satisfied by at least one layer, and more preferably by the thickest layer.
- the average composition of the whole film satisfies the said ratio of an ethylene terephthalate unit and the said ratio of an amorphous component.
- a polyester elastomer may be included. Content of a polyester-type elastomer can be 3 mass% or more in all the polyesters, for example.
- the polyester elastomer is, for example, a polyester block copolymer composed of a high melting crystalline polyester segment (Tm 200 ° C. or higher) and a low melting point soft polymer segment (Tm 80 ° C. or lower) having a molecular weight of 400 or more (preferably 400 to 800). Examples thereof include polyester-based elastomers using polylactones such as poly- ⁇ -caprolactone for the low melting point soft polymer segment.
- an aliphatic linear diol having 8 or more carbon atoms eg, octanediol
- a trihydric or higher polyhydric alcohol eg, trimethylolpropane, trimethylolethane, glycerin, diglycerin, etc.
- diethylene glycol, triethylene glycol, and polyethylene glycol are not contained as much as possible.
- diethylene glycol is likely to be present because it is a by-product component during polyester polymerization.
- the content of diethylene glycol is preferably less than 4 mol%.
- the white heat-shrinkable polyester film contains titanium oxide (particles). By containing titanium oxide (especially titanium dioxide), the total light transmittance is lowered, contributing to whitening. Titanium dioxide is classified into anatase and rutile crystal forms, both of which are used for kneading plastics. The anatase type is likely to cause yellowing and resin degradation due to direct sunlight, etc. When used outdoors, a special treatment (alumina, silica, organic, etc.) may be applied to the surface of titanium oxide, or the rutile type may be selected. Many.
- the content of titanium oxide in the white heat-shrinkable polyester film is, for example, 0.1% by mass or more, preferably 1% by mass or more, and more preferably 3% by mass or more.
- the content of titanium oxide is, for example, 25% by mass or less, preferably 20% by mass or less, and more preferably 15% by mass or less.
- at least one layer may be a white polyester-based resin layer having titanium oxide, and the titanium oxide content of the layer containing titanium oxide is preferably in the above range.
- the white heat-shrinkable polyester film may contain particles (organic particles, inorganic particles, etc.) other than titanium oxide. These particles also contribute to the reduction of the total light transmittance of the film.
- Inorganic particles include, for example, known inert particles such as kaolin, clay, calcium carbonate, silicon oxide, calcium tephrate, aluminum oxide, calcium phosphate, carbon black, and high melting point organic compounds that are insoluble in the melt film formation of polyester resin.
- a metal compound catalyst used in the synthesis of the crosslinked polymer and polyester for example, an alkali metal compound, an alkaline earth metal compound, and the like are included.
- the particles such as titanium oxide may be micron-sized fine powder, and the average primary particle size is, for example, in the range of 0.001 to 3.5 ⁇ m.
- the average primary particle diameter of the particles is measured by a Coulter counter method.
- the average primary particle size of the particles is preferably 0.005 ⁇ m or more and 3.0 ⁇ m or less.
- Titanium oxide may be either anatase type or rutile type, but rutile type titanium oxide generally has higher concealability than anatase type and is preferable.
- a cavity may be formed by mixing and extruding a foam material or the like, but an incompatible thermoplastic resin is mixed in polyester, and the cavity is formed by stretching in at least one axial direction.
- resins that are incompatible with polyester include polystyrene resins, polyolefin resins, polyacrylic resins, polycarbonate resins, polysulfone resins, and cellulose resins.
- Polystyrene resin refers to a thermoplastic resin containing a polystyrene structure as a basic component.
- other components are grafted or block copolymerized.
- Modified resins such as high-impact polystyrene resins and modified polyphenylene ether resins, and also thermoplastic resins having compatibility with these polystyrene resins, such as polyphenylene ether, are included.
- a cyclic polyolefin is preferable.
- the cycloolefin unit of the cyclic polyolefin resin preferably has a norbornene or tetracyclododecane unit.
- the copolymer unit preferably has an acyclic olefin monomer unit, particularly preferably an ethylene unit.
- Particularly preferred cycloolefin copolymers are norbornene-ethylene copolymer and tetracyclododecane-ethylene copolymer.
- a cyclic polyolefin resin containing 5 to 80% by mass, preferably 10 to 60% by mass of ethylene units is particularly preferable.
- the cyclic polyolefin resin usually has a glass transition temperature of ⁇ 20 to 400 ° C., but the cyclic polyolefin resin used in the present invention needs to be 100 to 230 ° C., preferably 130 to 200 ° C.
- Tg becomes higher than the temperature at the time of stretching an unstretched film, and the formation of cavities at the time of film stretching is facilitated.
- Tg is 230 ° C. or lower, uniform mixing of the polymer in the extruder is facilitated, and non-uniform film characteristics can be avoided.
- the incompatible resin is preferably contained in a polyester resin layer containing titanium oxide.
- the content of the incompatible resin in the polyester resin layer is preferably in the range of 0 to 30% by mass or less.
- the incompatible resin is 0% by mass, a cavity cannot be formed inside the film, and the apparent specific gravity does not decrease, which is not preferable. However, 0% by mass is acceptable if no cavity is formed. If the incompatible resin exceeds 30% by mass, for example, kneading in the extrusion process tends to be uneven and it is difficult to obtain a stable film, which is not preferable.
- chips of each resin may be mixed and melt-kneaded in an extruder and extruded, or may be preliminarily used by a kneader. A mixture of both resins may be further melt extruded from an extruder. Further, in a polyester polymerization step, a resin incompatible with polyester such as polystyrene resin may be added, and a chip obtained by stirring and dispersing may be melt-extruded.
- At least one layer having cavities may be provided, and a layer substantially free of cavities may be provided on one side or both sides thereof.
- a layer that does not contain cavities is formed, the film does not become weak and a film having excellent wearability can be obtained. Further, a layer that does not contain cavities is less likely to cause a reduction in shrinkage.
- additives such as a stabilizer, a colorant, an antioxidant, an antifoaming agent, an antistatic agent, and an ultraviolet absorber may be included as necessary.
- a stabilizer such as a stabilizer, a colorant, an antioxidant, an antifoaming agent, an antistatic agent, and an ultraviolet absorber may be included as necessary.
- the white heat-shrinkable polyester film has an intrinsic viscosity of the resin of 0.60 dl / g or more.
- the intrinsic viscosity of the heat-shrinkable film By setting the intrinsic viscosity of the heat-shrinkable film to a predetermined value or more, the molecular weight of the polyester constituting the film can be increased, the durability of the shrinkage stress during heat shrinkage can be maintained, and there are defects such as shrinkage whitening and shrinkage spots. It becomes difficult to occur, and the shrink finish and appearance are improved.
- the mechanical strength and tear resistance of a film can be maintained by maintaining the molecular weight of polyester.
- the intrinsic viscosity is preferably 0.63 dl / g or more, more preferably 0.65 dl / g or more.
- the white heat-shrinkable polyester film can be subjected to corona treatment, coating treatment, flame treatment, etc. in order to improve the adhesion of the film surface.
- the white heat-shrinkable polyester film roll has at least one white polyester resin layer containing titanium oxide and satisfies the following requirements (1) to (6).
- the length of the film is 1000 m or more and 20000 m or less, and the width of the film is 400 mm or more and 10000 mm or less.
- the heat shrinkage rate in the main shrinkage direction by hot water treatment at a treatment temperature of 98 ° C. and a treatment time of 10 seconds is 50% or more. 85% or less
- the difference between the maximum value and the minimum value of the apparent specific gravity when sampled every 100 m from the surface layer of the film roll to the beginning of winding in the film longitudinal direction is 0 g / cm 3 or more and 0.010 g / Cm 3 or less.
- the white heat-shrinkable polyester film roll as described above needs to be used in combination with resin chips having a large specific gravity because it contains titanium oxide, and the film to be produced is also wide, so the width direction of the product roll, Despite the difficulty in homogenizing the physical property values in the longitudinal direction, the variation in the physical properties is controlled to be small. For this reason, the quality of the cut out label or the like can be stabilized, and trouble when processing using the label or the like can be reduced.
- the film width is preferably 500 mm or more, more preferably 1000 mm or more, and further preferably 2000 mm or more.
- About a lower limit Preferably it is 53% or more, More preferably, it is 56% or more.
- About an upper limit Preferably it is 82% or less, More preferably, it is 80% or less.
- the reason why the hot water shrinkage rate is set to 50% or more is to secure the shrinkage rate of the label and achieve desired shrinkage.
- the reason for setting the hot water shrinkage rate to 85% or less is to prevent the label from jumping up during shrinkage treatment.
- the reason why the temperature of 98 ° C. is adopted is that the boiling point of water is 100 ° C. when determining the maximum heat shrinkage potential in the film, assuming that the label is attached in a steam tunnel or the like. This is because the evaluation is often performed at a temperature relatively close to.
- the difference between the maximum value and the minimum value in the product roll width direction of hot water shrinkage in the main shrinkage direction is practically 3% or less, but there is no problem, but preferably 2.5% or less, more preferably 2% or less. More preferably, it is better if it is 1.5% or less. Also, the difference between the maximum value and the minimum value of hot water shrinkage in the main shrink direction in the product roll longitudinal direction is practically 3% or less, but there is no problem, but preferably 2.5% or less, more preferably 2%. Below, it is more excellent if it is 1.5% or less.
- the physical properties in the product roll (in addition to the above-described main shrinkage hot water shrinkage, apparent specific gravity described later, hot water shrinkage in the direction orthogonal to the main shrinkage, total light transmittance, gloss, heat shrinkage)
- the variation in the width direction is sampled from each location by dividing the film into 5 in the width direction. The difference between the maximum value and the minimum value of the physical properties at the time.
- the maximum value of physical properties when sampled from a total of five locations including two ends in the film width direction (two locations), a center in the film width direction (one location), and an intermediate portion (two locations) between the center and the two ends.
- the variation in the longitudinal direction refers to the difference between the maximum value and the minimum value of the physical properties when sampled every 100 m from the surface layer of the film roll to the start of winding in the film longitudinal direction.
- the apparent specific gravity of the white heat-shrinkable polyester film is, for example, 0.8 g / cm 3 or more and 1.6 g / cm 3 or less. Titanium oxide acts in the direction of increasing the apparent specific gravity, and the cavity acts in the direction of lowering the apparent specific gravity. By adjusting these ratios as appropriate, it can be adjusted to a desired apparent specific gravity.
- the apparent specific gravity may be, for example, 1.0 g / cm 3 or more, 1.1 g / cm 3 or more, or 1.5 g / cm 3 or less.
- the difference between the maximum and minimum apparent specific gravity in the width direction of the product roll is practically no problem as long as it is 0.01 g / cm 3 or less, and there is no problem. Although less worry cause trouble in processing step carried out continuously as in the mounting process as the label, more preferably 0.005 g / cm 3 or less, if more preferably 0.003 g / cm 3 or less Are better.
- the difference between the maximum value and the minimum value of the longitudinal apparent specific gravity of the product roll practically, there is no problem as long as 0.010 g / cm 3 or less, preferably 0.008 g / cm 3 or less, more preferably It is more excellent if it is 0.006 g / cm 3 or less.
- the hot water shrinkage rate in the direction orthogonal to the main shrinkage direction (hereinafter sometimes simply referred to as the orthogonal direction) is the same as that of the main shrinkage except that the measurement direction of the shrinkage rate is different. It can be measured in the same manner as the hot water shrinkage in the shrinking direction, and the value is greatly different between the uniaxially stretched film and the biaxially stretched film.
- the hot water shrinkage in the orthogonal direction is, for example, 10% or less, preferably 5% or less, more preferably 3% or less.
- the difference between the maximum value and the minimum value of the hot water shrinkage in the orthogonal direction in the width direction of the product roll is, for example, 3% or less, preferably 2% or less, more preferably 1% or less. It is.
- the difference between the maximum value and the minimum value of the hot water shrinkage in the longitudinal direction of the product roll is, for example, 3% or less, preferably 2% or less, more preferably 1% or less.
- the total light transmittance is, for example, 40% or less, preferably 35% or less, more preferably 30% or less, and still more preferably 20% or less.
- the whiteness is, for example, 70 or more, preferably 75 or more, more preferably 80 or more.
- the difference between the maximum value and the minimum value of the total light transmittance in the width direction of the product roll is, for example, 3% or less, preferably 2% or less, and more preferably 1.5% or less. Further, the difference between the maximum value and the minimum value of the total light transmittance in the longitudinal direction of the product roll is, for example, 3% or less, preferably 2% or less, and more preferably 1.5% or less. As the difference between the maximum value and the minimum value is smaller, the variation in appearance can be suppressed.
- the gloss measured at an angle of 60 degrees is preferably 40% to 150% on both sides of the film. By setting it to 40% or more, ink loss during printing can be prevented and the appearance can be made beautiful.
- the lower limit of the gloss is more preferably 43% or more, and still more preferably 46% or more. The higher the gloss, the better the printing and the better, but in the case of a white heat-shrinkable polyester film, about 150% is the limit and may be about 120%.
- the difference between the maximum value and the minimum value of the gloss in the width direction of the product roll is, for example, 5% or less, preferably 3% or less, more preferably 2% or less on both sides. Further, the difference between the maximum value and the minimum value of the gloss in the longitudinal direction of the product roll is, for example, 5% or less, preferably 4% or less, more preferably 3% or less on both sides. As the difference between the maximum value and the minimum value is smaller, the appearance variation can be characterized.
- the heat shrinkage stress in the main shrinkage direction by hot air treatment at a treatment temperature of 90 ° C is preferably 9 MPa or less.
- the pressure is preferably 9 MPa or less.
- the shrinkage speed becomes slow, and the shrinkage finish can be improved.
- about an upper limit More preferably, it is 8 MPa or less, More preferably, it is 7 MPa or less.
- the heat shrinkage stress is preferably as low as possible, but it is, for example, 1 MPa or more, more preferably 1.5 MPa or more, from the viewpoint of preventing the slack of the label after heat shrinkage.
- the difference between the maximum value and the minimum value of the heat shrinkage stress in the width direction of the product roll is, for example, 1 MPa or less, preferably 0.2 MPa or less, more preferably 0.15 MPa or less.
- the difference between the maximum value and the minimum value of the heat shrinkage stress in the longitudinal direction of the product roll is, for example, 1 MPa or less, preferably 0.7 MPa or less, more preferably 0.4 MPa or less.
- the smaller the difference in heat shrinkage stress the smaller the variation in shrinkage finish, which is preferable.
- the solvent adhesion strength of the white heat-shrinkable polyester film is 1,3-dioxolane coated at a coating amount of 5 ⁇ 0.3 g / m 2 and a coating width of 5 ⁇ 1 mm. Is a value measured as the peel resistance after sealing and is preferably 2N / 15 mm width or more and 10 N / 15 mm width or less. When the solvent adhesive strength is 2N / 15 mm width or more, it is possible to prevent the label from being easily peeled off from the solvent-adhered portion after being thermally contracted.
- the lower limit value is more preferably 3 N / 15 mm width or more, and still more preferably 4 N / 15 mm width or more.
- solvent adhesive strength is large, about the solvent adhesive strength, about 10 N / 15mm width is considered to be the upper limit at present from the performance of a film forming apparatus. Also, if the solvent adhesive strength is too high, when two films are solvent-bonded to form a label, a situation where the film adheres to an unnecessary film is likely to occur, and the productivity of the label may decrease. Therefore, even if it is 7 N / 15 mm width or less, it does not matter practically.
- the ratio of the amorphous unit (for example, the unit derived from isophthalic acid and the unit derived from one or more selected from the group consisting of neopentyl glycol and cyclohexanedimethanol) possessed by the white heat-shrinkable polyester film is For example, it is 14% by mass or more, preferably 16% by mass or more, more preferably 18% by mass or more, for example, 40% by mass or less, preferably 35% by mass or less, more preferably 30% by mass. % Or less.
- the difference between the maximum value and the minimum value of the mass mol% of the amorphous unit in the width direction of the product roll is, for example, 2 mass mol% or less, preferably 0.5 mass mol% or less, more preferably 0.3 mass%. It is less than mol%. Further, the difference between the maximum value and the minimum value of mass mol% of the amorphous unit in the longitudinal direction of the product roll is, for example, 2 mass mol% or less, preferably 1.5 mass mol% or less, more preferably 1 mass mol. % Or less. A smaller difference in the amount of amorphous units is preferable because variations in shrink finish can be suppressed.
- the thickness of the white heat-shrinkable polyester film is not particularly limited, but is preferably 30 ⁇ m or more and 60 ⁇ m or less when a heat-shrinkable film for labels is assumed as a use.
- the white heat-shrinkable polyester film may be a single layer or multiple layers as long as it is a void-free film in which titanium oxide is mixed, and the thickness of each layer is not particularly limited.
- the thickness of each layer of the white heat-shrinkable polyester film in the white heat-shrinkable polyester film is not particularly limited, but is preferably 3 ⁇ m or more.
- the surface layer is preferably a void-free layer.
- the film layer structure is A / B / A, A / C / B / C / A or the like is desirable.
- the thickness difference between the void-free layers formed on both surface layers (both outer layers) of the void-containing white heat-shrinkable polyester film is 2 ⁇ m or less. Since the void-free layer has a large influence on shrinkage, it is easy to prevent problems such as curling and poor finishing during heat shrinkage by reducing the thickness difference between the two void-free layers.
- the upper limit of the thickness difference between the two outermost layers of the film which is a void-free layer is more preferably 1.5 ⁇ m or less, and further preferably 1 ⁇ m or less.
- the lower limit is preferably lower with no curling or poor finish, and the ideal thickness difference is 0 ⁇ m.
- the thickness of the void-free layer on both sides of the void-containing white heat-shrinkable polyester film is preferably 3 ⁇ m or more and 12 ⁇ m or less.
- the thickness of the void-free layer is related to the concavo-convex state of the film surface and is related to printability. Moreover, when thickness is too thick, film specific gravity will become high and it is not preferable as a cavity containing film.
- the lower limit value of the thickness of the void-free layer is more preferably 3.5 ⁇ m or more, and further preferably 4 ⁇ m or more.
- the upper limit value is more preferably 11.5 ⁇ m or less, and still more preferably 11 ⁇ m or less.
- the white heat-shrinkable polyester film roll of the present invention has a white polyester-based resin layer containing titanium oxide, and this titanium oxide layer-containing roll is a white polyester-based resin containing titanium oxide.
- Chips and other raw resin chips are supplied to and mixed with an extruder equipped with a hopper, and the molten extruded film from the extruder is roll-cooled (for example, cooled by a conductive roll such as a casting roll), and then It is manufactured by stretching in the width direction after heating.
- a white heat-shrinkable polyester film roll has layers other than a titanium oxide content layer, it manufactures by carrying out multilayer extrusion suitably.
- the titanium oxide is, for example, 10% by mass or more, preferably 20% by mass or more, more preferably 30% by mass or more, and for example 80% by mass. % Or less, preferably 70% by mass or less, and more preferably 60% by mass or less. Therefore, in order to obtain a white heat-shrinkable polyester film roll of the present invention by producing a film roll having a large specific gravity compared with other resin chips and stabilizing the physical properties in both the width direction and the longitudinal direction, It is necessary to properly mix the resin chips and to properly cool and stretch the extrusion.
- the other raw material resin chips are supplied to the hopper from above, and the white polyester is passed through a pipe (hereinafter also referred to as an inner pipe) in the hopper and having an outlet just above the extruder. It is preferable to supply a system resin chip, mix both chips, and melt and extrude. If titanium oxide-containing chips and other resin chips are mixed and put into the hopper on the extruder, there is a concern that the titanium oxide-containing chips having a large specific gravity will segregate raw materials in the hopper, and the inner wall of the hopper is particularly vertical.
- the white heat-shrinkable polyester film can be industrially produced stably.
- FIG. 1 is a schematic view showing an example of the relationship between an extruder 2 provided with a hopper 1 and an inner pipe 3, and FIG. 2 is an enlarged view of a portion A in FIG.
- the titanium oxide-containing resin chip is supplied through the inner pipe 3, and the other resin chips are supplied from the upper part of the hopper 1. Since the outlet 4 of the inner pipe 3 is directly above the extruder (more precisely, directly above the resin supply port 5 of the extruder 2), the mixing ratio of the titanium oxide-containing chips can be kept constant.
- the height (H2) of the outlet 4 of the inner pipe 3 preferably satisfies the relationship of the following formula 1, and more preferably satisfies the relationship of both the formula 1 and the formula 2.
- H2 H1 (Formula 1) (In the formula, H1 indicates the height of the portion where the inner wall of the hopper is vertical (see FIG. 2).)
- the height H3 is preferably 0.3 m or more and 1.7 m or less, and more preferably 0.6 m or more and 1.4 m or less.
- the extrusion temperature is preferably about 250 ° C. to 290 ° C.
- the load can be suppressed within a normal range.
- extrusion temperature is 290 degrees C or less, the thermal deterioration of the polyester resin in an extruder can be prevented, and the fall of the mechanical strength of the film obtained can be suppressed.
- any layer containing titanium oxide adopts the above mixing procedure.
- the difference in extrusion temperature between two adjacent layers is preferably ⁇ 10 ° C. or less.
- an apparatus capable of supplying a wide width of cold air so that the cold air hits all the film width directions. Further, since the end of the unstretched film is necked in when the molten resin is discharged from the die and is thicker than the center, it is preferable to adjust the end so that the cooling air speed is higher than that of the center. It is more preferable to adjust the wind speed by using, for example, a punching plate so that the wind speed difference between the high wind speed end portion and the slow wind speed width direction center portion is 5% or less of the end wind speed.
- the longitudinal wind speed difference is 1 m / sec or less.
- the temperature of the cold air is preferably set to a temperature 3 to 15 ° C. lower than the temperature of the cooling roll. Since the cold wind has a lower heat transfer coefficient than the cooling roll, the cooling degree on both sides of the film can be adjusted by lowering the temperature of the cold wind by 3 ° C. or more than the cooling roll. In addition, by setting the temperature of the cold air to -15 ° C. or higher of the cooling roll, it is possible to prevent condensation from forming on the cooling roll.
- the speed of the cold air is preferably 4 m / second or more and 25 m / second or less although it depends on the cooling and solidification speed.
- the cooling rate By setting the cooling rate to 4 m / second or more, a desired cooling effect can be obtained.
- the unstretched film is stretched in at least one direction.
- an unstretched film is uniaxially stretched in the transverse direction (width direction) after being uniaxially stretched in the longitudinal direction or without being longitudinally stretched.
- the heating temperature is in the range of Tg + 10 ° C. to Tg + 30 ° C. of the film, followed by transverse stretching.
- the transverse draw ratio is, for example, 3.4 times or more and 7.0 times or less, preferably 3.6 times or more and 6.5 times or less.
- the transverse stretching temperature is, for example, a predetermined temperature within a range of Tg ⁇ 5 ° C. to Tg + 15 ° C.
- heating temperature, stretching temperature, and stretching ratio By setting the heating temperature, stretching temperature, and stretching ratio to a certain level or more, stretching is possible and heat shrinkability can be imparted to the film.
- lowering the heating temperature and stretching temperature within the range that can be stretched, or increasing the stretching ratio increases the stress during stretching, making it possible to enlarge the cavity and lower the apparent density. Is.
- the white heat-shrinkable polyester film roll of the present invention since it is widened, it is difficult to reduce the temperature difference in the width direction. Therefore, in order to reduce the temperature difference in the width direction even when such a wide film is stretched, a further temperature stabilization method is employed in film heating. Specifically, when the film is heated to stretch in the main shrinkage direction (lateral direction in this example), heat sources are installed on both sides in the width direction of the extruded film, hot air supply nozzles from one heat source, and the other It is desirable to heat the extruded film so that the hot air supply nozzles from the heat source are arranged alternately (staggered) along the film traveling direction.
- the hot air transfer distance from the heat source tends to be long, and the temperature of the film farther from the heat source tends to drop, but hot air supply nozzles connected to separate heat sources are arranged alternately (staggered) Thus, even with a wide film, the temperature difference in heating can be reduced.
- heat sources 11a and 11b heat exchanger heaters in the illustrated example
- the nozzles 12a and 12b to be supplied are connected separately and are arranged alternately along the longitudinal direction (TD) of the film.
- Hot air is supplied to the nozzles 12a and 12b from the heaters 11a and 11b through the pipes 13a and 13b by a fan (not shown), and toward the film 10 from hot air supply ports 14a and 14b provided in the nozzles 12a and 12b. Supplied.
- the hot air supply ports portions enclosed by a one-dot chain line in the figure
- the nozzles 12a and 12b are arranged on one side of the film.
- a nozzle (not shown) is arranged on the opposite side of the film so as to face the nozzles 12a and 12b, and the nozzle on the opposite side is also a nozzle.
- the heat sources 11a and 11b are alternately connected.
- the temperature difference in the film width direction can be, for example, ⁇ 1 ° C. or less even for a wide film.
- nozzles arranged in the longitudinal direction of the film may be alternately connected to heat sources installed on both sides of the film in the same manner as described above in the transverse stretching zone and the heat setting zone.
- the number of stretching steps is larger.
- an upper limit of the number of steps may be set.
- the heat setting temperature is, for example, in the range of Tg + 5 ° C. to Tg + 50 ° C.
- Tg + 50 ° C. When the heat setting temperature is higher than Tg + 50 ° C., the shrinkage rate in the film width direction becomes small, and even when a cavity is required, the cavity may be crushed.
- the white heat-shrinkable polyester film roll can be used as a heat-shrinkable label or packaging material by a known method. Specifically, an appropriate printing is applied to a white heat-shrinkable polyester film cut to a desired width, and a tube film is manufactured by overlapping and joining the left and right ends of the film by solvent adhesion or the like. This tube film is cut into an appropriate length to obtain a tube-shaped label.
- cyclic ethers such as 1,3-dioxolane or tetrahydrofuran are preferable.
- aromatic hydrocarbons such as benzene, toluene, xylene and trimethylbenzene
- halogenated hydrocarbons such as methylene chloride and chloroform
- phenols such as phenol, and mixtures thereof
- a perforation is formed on the above-mentioned label by a known method, and then covered with a container such as a PET bottle, and the container is placed on a belt conveyor or the like, and a steam that blows steam (steam tunnel) or hot air is blown. Pass the inside of the type of shrinking tunnel (hot air tunnel).
- the label is thermally shrunk when passing through these tunnels, whereby the heat-shrinked label is attached to the container.
- packaging objects when used as a packaging material, examples of packaging objects include PET bottles for beverages, various bottles, cans, plastic containers such as confectionery and lunch boxes, and paper boxes.
- a heat-shrinkable label when heat-shrinkable on these objects to be packaged, the label is heat-shrinked by about 5 to 70% and adhered to the package.
- the label that is to be covered with the packaging object may be printed or may not be printed.
- the evaluation method used in the present invention is as follows.
- Heat shrinkage in the width direction (main shrinkage direction), heat shrinkage in the longitudinal direction] The heat-shrinkable film is cut into a 10 cm ⁇ 10 cm square along the longitudinal direction (direction orthogonal to the main shrinkage direction) and the width direction (main shrinkage direction), and in hot water at a hot water temperature of 98 ° C. ⁇ 0.5 ° C.
- the film was immersed in a no-load state for 10 seconds and thermally shrunk, then immediately immersed in water at 25 ° C. ⁇ 0.5 ° C. for 10 seconds, and then pulled out from the water to measure the width direction (main shrinkage direction) of the film.
- Thermal shrinkage in the width direction ((width direction length before shrinkage ⁇ width direction length after shrinkage) / width direction length before shrinkage) ⁇ 100 (%)
- Longitudinal heat shrinkage rate ((longitudinal length before shrinking ⁇ longitudinal length after shrinking) / longitudinal length before shrinking) ⁇ 100 (%)
- Total light transmittance The total light transmittance was determined with NDH-1001DP manufactured by Nippon Denshoku Industries Co., Ltd.
- Heat shrinkage stress A sample with a length of 160 mm in the main shrinkage direction and a width of 20 mm was cut out from the heat-shrinkable film, and set after stopping blowing in an Orientec Tensilon (with heating furnace) high elongation measuring machine heated in hot air to 90 ° C in advance. . Specifically, the chucking position of the cut sample was sandwiched between 30 mm ⁇ 28 mm corrugated cardboard pieces, and the sample was attached to the chuck with 100 mm between the chucks. Then, the stress detected when the heating furnace door was immediately closed and air blowing (blowing wind speed 5 m / second) was started was measured for 30 seconds, and the maximum value obtained from the chart was defined as heat shrinkage stress (MPa).
- MPa heat shrinkage stress
- the sampled label was used with a Fuji Astec Inc steam tunnel (model: SH-1500-L), a transit time of 5 seconds, a zone temperature of 95 ° C., and a 500 ml PET bottle (body diameter 70 mm, minimum neck diameter). 25 mm) was used for a mounting test. At the time of mounting, the neck portion was adjusted so that a portion with a diameter of 30 mm was one end of the label. Evaluation was made visually and the criteria were as follows. ⁇ : No wrinkles, jumping up, or insufficient shrinkage occurred in all 41 samples ⁇ : Wrinkling, jumping up, or insufficient shrinkage occurred in one or more of 41 samples
- Label height As an evaluation of the finish after shrinkage, the height of the upper part of the attached label was measured with a gauge, and the difference in height of 41 labels was determined to evaluate the variation. The criteria were as follows. ⁇ : Difference in height is less than 2 mm ⁇ : Difference in height is 2 mm or more
- the raw material resin chips used in the examples are as shown in Table 1.
- rutile titanium oxide (average primary particle size 0.2 ⁇ m) manufactured by Sakai Chemical Co., Ltd. was used.
- Abbreviations in the table are as follows. DMT: dimethyl terephthalate EG: ethylene glycol NPG: neopentyl glycol CHDM: cyclohexanedimethanol
- Example 1 A three-layer film was formed using three extruders. A layer, B layer, and C layer were all made of the same raw material. Polyester a was 5 mass%, polyester b was 75 mass%, and polyester d was 20 mass%. Here, the polyester d was introduced using an inner pipe as shown in FIG. 1 so as to be mixed with other raw materials before entering the extruder. At this time, the height (H2) of the inner pipe from the extruder was 1.5 m. The angle of repose when the polyesters a and b were mixed at the above mass ratio was 40 degrees. The diameter of the inner pipe was 0.2 m, and the height H3 shown in FIG. 2 was about 1.38 m.
- the unstretched film was led to a transverse stretching machine (tenter).
- This tenter is a zone where all temperatures are applied.
- hot air supply ports are installed in a staggered manner (in a zigzag manner), and heated by supplying hot air from a heater of a heat exchanger.
- the film was stretched in the width (transverse) direction with a tenter. Stretching was performed 5 times at 80 ° C. The temperature difference in the film width direction after stretching was 0.8 ° C.
- the film was heat-set at 82 ° C. while maintaining the film width at the end of stretching to obtain a white heat-shrinkable polyester film having a thickness of 40 ⁇ m, a winding length of 4000 m, and a length in the width direction of 4 m.
- Table 2 The film production methods are summarized in Table 2, and the evaluation results of the obtained film are shown in Table 3.
- Table 3 the item expressed as the difference in physical properties in the width direction (where physical properties refer to shrinkage, apparent specific gravity, total light transmittance, gloss, heat shrinkage stress or mol% of amorphous units) Physical properties measured using samples sampled from a total of five positions: a position divided into five in the width direction of a film having a width of 4 m, that is, a position at both ends, a position at 1 m from the end, and a center at 2 m from the end. It means the difference between the maximum and minimum values.
- the item expressed as the difference in physical properties in the longitudinal direction (herein, physical properties refer to shrinkage rate, apparent specific gravity, total light transmittance, gloss, heat shrinkage stress or mol% of amorphous unit) is 4000 m. It means the difference between the maximum value and the minimum value of physical properties measured by using a sample sampled from a total of 41 locations at every 100 m by measuring a surface layer at the center in the width direction of a long film.
- the measured value of each physical property means the average value of measured values of samples (total of 41 locations) sampled every 100 m in the longitudinal direction of the central portion in the width direction.
- the film physical property difference of the width direction and a longitudinal direction was small, and the favorable film was obtained.
- Example 2 A white heat-shrinkable polyester film having a thickness of 40 ⁇ m, a winding length of 4000 m, and a length in the width direction of 4 m was obtained in the same manner as in Example 1 except that the polyester b of Example 1 was changed to the polyester c. Further, the angle of repose when the polyesters a and c were mixed at the above mass ratio was 40 degrees as in Example 1.
- a summary of the film production method is shown in Table 2, and the evaluation results of the obtained film are shown in Table 3. The film physical property difference of the width direction and a longitudinal direction was small, and the favorable film was obtained.
- Example 3 The raw material of each layer of Example 1 was changed.
- the layers A and C were formed at a ratio of 10% by mass of polyester a and 90% by mass of polyester b. Since the raw polyester d containing titanium oxide is unused, the inner pipe on the extruder is not used.
- B layer made 80 mass% of polyester b, and 20 mass% of polyester d. Polyester d entered the extruder using the inner pipe. The angle of repose of polyester b was 40 degrees.
- Example 4 It carried out by changing the raw material ratio of the B layer of Example 3.
- B layer made polyester b 60 mass%, polyester d 20 mass%, and raw material e 20 mass%.
- Polyester d entered the extruder using the inner pipe.
- the angle of repose of the mixed raw material of polyester b and raw material e was 38 degrees.
- Example 2 stretched by the same method as Example 1, and obtained the cavity containing white heat-shrinkable polyester-type film of thickness 45 micrometers, winding length 4000m, and length 4m in the width direction.
- a summary of the film production method is shown in Table 2, and the evaluation results of the obtained film are shown in Table 3.
- the film physical property difference of the width direction and a longitudinal direction was small, and the favorable film was obtained.
- Example 1 In the same manner as in Example 1, a three-layer film was formed using three extruders. A layer, B layer, and C layer were all made of the same raw material. Polyester a was 5 mass%, polyester b was 75 mass%, and polyester d was 20 mass%. However, polyester a, polyester b, and polyester d were all mixed and put into an extruder. That is, polyester d entered the extruder in a state of being mixed with other raw materials in advance without using the inner pipe. The height H1 at this time was 5 m.
- the unstretched film was led to a transverse stretching machine (tenter).
- This tenter is a zone where all temperatures are applied.
- hot air supply ports are installed in a staggered manner (in a zigzag manner), and heated by supplying hot air from a heater of a heat exchanger.
- the film was stretched in the width (transverse) direction with a tenter. Stretching was performed 5 times at 80 ° C. The temperature difference in the film width direction after stretching was 0.9 ° C.
- the film was heat-set at 82 ° C. while maintaining the film width at the end of stretching to obtain a white heat-shrinkable polyester film having a thickness of 40 ⁇ m, a winding length of 4000 m, and a length in the width direction of 4 m.
- the summary of the film production method is shown in Table 2, and the evaluation results of the obtained film are shown in Table 3.
- the film physical properties in the width direction and the longitudinal direction were measured. Compared with Example 1, the difference in physical properties in the longitudinal direction was particularly large, and the film was inferior as an industrially continuously produced film.
- Example 2 (Comparative Example 2)
- the polyester d in the B layer entered the extruder in a state of being mixed with other raw materials in advance without using the inner pipe.
- the height H1 at this time was 5 m.
- the evaluation results of the obtained film are shown in Table 3. Compared with Example 1, the difference in physical properties in the longitudinal direction was particularly large, and the film was inferior as an industrially continuously produced film.
- the white heat-shrinkable polyester film of the present invention is of high quality and high in practicality, and is suitable for industrial production because of a small difference in physical properties in the film width direction and longitudinal direction. For this reason, it is possible to obtain a stable shrink finish regardless of the position of the film, which is particularly suitable for a shrink label.
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Abstract
Description
[1] 酸化チタンを含有する白色ポリエステル系樹脂層が少なくとも1層有り、下記要件(1)~(6)を満たすことを特徴とする白色熱収縮性ポリエステル系フィルムロール。
(1)フィルムの巻長が1000m以上20000m以下であり、フィルムの幅が400mm以上10000mm以下
(2)処理温度98℃、処理時間10秒の温湯処理による主収縮方向の熱収縮率が50%以上85%以下
(3)フィルム幅方向に5分割して各箇所からサンプリングした時の処理温度98℃、処理時間10秒の温湯処理による主収縮方向の熱収縮率の最大値と最小値の差が0%以上3%以下
(4)フィルム長手方向にフィルムロールの表層から巻始めまで100m毎にサンプリングした時の処理温度98℃、処理時間10秒の温湯処理による主収縮方向の熱収縮率の最大値と最小値の差が0%以上3%以下
(5)フィルム幅方向に5分割して各箇所からサンプリングした時の見掛け比重の最大値と最小値の差が0g/cm3以上0.01g/cm3以下
(6)フィルム長手方向にフィルムロールの表層から巻始めまで100m毎にサンプリングした時の見掛け比重の最大値と最小値の差が0g/cm3以上0.010g/cm3以下
[2] 全光線透過率が40%以下であり、
フィルム幅方向に5分割して各箇所からサンプリングした時の全光線透過率の最大値と最小値の差が3%以下であり、
フィルム長手方向にフィルムロールの表層から巻始めまで100m毎にサンプリングした時の全光線透過率の最大値と最小値の差が3%以下である前記[1]に記載の白色熱収縮性ポリエステル系フィルムロール。
[3] 角度60度で測定したフィルムのグロスがフィルム両面とも40%以上150%以下であり、
フィルム幅方向に5分割して各箇所からサンプリングした時のグロスの最大値と最小値の差が両面とも5%以下であり、
フィルム長手方向にフィルムロールの表層から巻始めまで100m毎にサンプリングした時のグロスの最大値と最小値の差が両面とも5%以下である前記[1]又は[2]に記載の白色熱収縮性ポリエステル系フィルムロール。
[4] 処理温度90℃の熱風処理による主収縮方向の熱収縮応力が9MPa以下であり、
フィルム幅方向に5分割して各箇所からサンプリングした時の処理温度90℃の熱風処理による主収縮方向の熱収縮応力の最大値と最小値の差が1MPa以下であり、
フィルム長手方向にフィルムロールの表層から巻始めまで100m毎にサンプリングした時の処理温度90℃の熱風処理による主収縮方向の熱収縮応力の最大値と最小値の差が1MPa以下である前記[1]~[3]のいずれかに記載の白色熱収縮性ポリエステル系フィルムロール。
[5] 溶剤接着強度が、2N/15mm幅以上10N/15mm幅以下である前記[1]~[4]のいずれかに記載の白色熱収縮性ポリエステル系フィルムロール。
[6] 非晶ユニットとして、イソフタル酸、ネオペンチルグリコール、およびシクロヘキサンジメタノールよりなる群から選択される1種以上に由来するユニットを有し、
フィルム幅方向に5分割した時の非晶ユニットの質量モル%の最大値と最小値の差が2質量モル%以下であり、
フィルム長手方向にフィルムロールの表層から巻始めまで100m毎にサンプリングした時の非晶ユニットの質量モル%の最大値と最小値の差が2.0質量モル%以下である前記[1]~[5]のいずれかに記載の白色熱収縮性ポリエステル系フィルムロール。
[7] 前記[1]~[6]のいずれかに記載の白色熱収縮性ポリエステル系フィルムを用いた熱収縮性ラベル。
[8] 前記[7]に記載の熱収縮性ラベルが、包装対象物の少なくとも外周の一部に被覆されている包装体。
[9] 酸化チタンを含有する白色ポリエステル系樹脂チップと、他の原料樹脂チップとを、ホッパを備えた押出機に供給及び混合し、該押出機からの溶融押出フィルムをロール冷却し、次いで加熱後、幅方向に延伸することで白色熱収縮性ポリエステル系フィルムロールを製造する方法であって、
ホッパに上方から前記他の原料樹脂チップを供給すると共に、ホッパ内であって押出機直上に出口を有する配管を通じて前記白色ポリエステル系樹脂チップを供給して、両チップを混合し、溶融押し出しすること、
押出機からの溶融押出フィルムをロールに接触させて冷却すると共に、フィルムのロール非接触面にも冷風を供給して冷却すること、
及び熱源を押出フィルムの幅方向両側に設置し、一方の熱源からの熱風供給ノズルと、他方の熱源からの熱風供給ノズルとがフィルムの進行方向に沿って交互になる様に並べて押出フィルムを加熱しつつ幅方向に延伸すること、
及びロールの巻長が1000m以上20000m以下、幅が400mm以上10000mm以下であることを特徴とする白色熱収縮性ポリエステル系フィルムロールの製造方法。
(1)フィルムの巻長が1000m以上20000m以下であり、フィルムの幅が400mm以上10000mm以下
(2)処理温度98℃、処理時間10秒の温湯処理による主収縮方向の熱収縮率が50%以上85%以下
(3)フィルム幅方向に5分割して各箇所からサンプリングした時の処理温度98℃、処理時間10秒の温湯処理による主収縮方向の熱収縮率の最大値と最小値の差が0%以上3%以下
(4)フィルム長手方向にフィルムロールの表層から巻始めまで100m毎にサンプリングした時の処理温度98℃、処理時間10秒の温湯処理による主収縮方向の熱収縮率の最大値と最小値の差が0%以上3%以下
(5)フィルム幅方向に5分割して各箇所からサンプリングした時の見掛け比重の最大値と最小値の差が0g/cm3以上0.01g/cm3以下
(6)フィルム長手方向にフィルムロールの表層から巻始めまで100m毎にサンプリングした時の見掛け比重の最大値と最小値の差が0g/cm3以上0.010g/cm3以下。
以上のような白色熱収縮性ポリエステル系フィルムロールは、酸化チタンを含むために比重が大きく異なる樹脂チップを組み合わせて使う必要があり、かつ製造するフィルムも広幅であるために製品ロールの幅方向、長手方向に物性値を均質化するのが困難であるにもかかわらず、当該物性のバラツキが小さく制御されている。そのため、切り出したラベル等の品質を安定化することができ、該ラベル等を用いて加工した時のトラブルを低減する事ができる。
なお本明細書において、製品ロール内での物性(上述した主収縮方向温湯収縮率の他、後述する見かけ比重、主収縮方向と直交する方向の温湯収縮率、全光線透過率、グロス、熱収縮応力、溶剤接着強度、非晶ユニットの質量モル%など)のバラツキ(最大値と最小値の差)の説明に関し、幅方向でのバラツキは、フィルムを幅方向に5分割して各箇所からサンプリングした時の物性値の最大値と最小値の差をいうものとする。例えば、フィルム幅方向の両端(2箇所)、フィルム幅方向中央(1箇所)、及び該中央と前記両端との中間部(2箇所)の合計5箇所からサンプリングした時の物性値の最大値と最小値の差をいうものとする。また長手方向でのバラツキ(最大値と最小値の差)は、フィルム長手方向にフィルムロールの表層から巻始めまで100m毎にサンプリングした時の物性値の最大値と最小値の差をいうものとする。
主収縮方向と直交する方向(以下、単に直交方向という場合がある)の温湯収縮率は、収縮率の測定方向が異なる以外は、前記主収縮方向の温湯収縮率と同様に測定でき、その値は1軸延伸フィルムと2軸延伸フィルムとで大きく異なる。1軸延伸フィルムの場合、該直交方向の温湯収縮率は、例えば、10%以下、好ましくは5%以下、より好ましくは3%以下である。
また1軸延伸フィルムの場合、製品ロールの幅方向での前記直交方向の温湯収縮率の最大値と最小値の差は、例えば、3%以下、好ましくは2%以下、より好ましくは1%以下である。また製品ロールの長手方向での温湯収縮率の最大値と最小値の差は、例えば、3%以下、好ましくは2%以下、より好ましくは1%以下である。
白色熱収縮性ポリエステル系フィルムにおいて、全光線透過率は、例えば、40%以下、好ましくは35%以下、より好ましくは30%以下、さらに好ましくは20%以下である。40%以下にすると、内容物が透けて見え難くなり、印刷物も見えやすくなって外観に優れる。また同様の理由から、白色度は、例えば、70以上、好ましくは75以上、より好ましくは80以上とするのが望ましい。
白色熱収縮性ポリエステル系フィルムにおいて、角度60度で測定したグロスは、フィルム両面とも、40%以上150%以下である事が好ましい。40%以上にすることで、印刷時のインキ抜けを防止でき、外観を綺麗にできる。前記グロスの下限値は、より好ましくは43%以上であり、更に好ましくは46%以上である。グロスは高いほど、印刷が良好となって好ましいが、白色熱収縮性ポリエステル系フィルムでは、150%程度が限界であり、120%程度でもよい。
白色熱収縮性ポリエステル系フィルムにおいて、処理温度90℃の熱風処理による主収縮方向の熱収縮応力は、9MPa以下である事が望ましい。9MPa以下にすることで、収縮速度が遅くなり、収縮仕上り性を良好にできる。上限値について、より好ましくは8MPa以下であり、更に好ましくは7MPa以下である。熱収縮応力は低いほど好ましいが、熱収縮後のラベルの弛みを防ぐ観点から、例えば、1MPa以上、更に好ましくは1.5MPa以上である。
白色熱収縮性ポリエステル系フィルムの溶剤接着強度は、1,3-ジオキソランを塗布量5±0.3g/m2、塗布幅5±1mmを該フィルムに塗布して2枚を張り合わせてシールをした後の剥離抵抗力として測定される値であり、2N/15mm幅以上10N/15mm幅以下であることが好ましい。溶剤接着強度を2N/15mm幅以上にすると、ラベルが熱収縮した後に溶剤接着部から剥れ易くなるのを防止できる。下限値は、より好ましくは3N/15mm幅以上、更に好ましくは4N/15mm幅以上である。尚、溶剤接着強度は大きいことが好ましいが、溶剤接着強度は、製膜装置の性能上から10N/15mm幅程度が現在のところ上限であると考えている。また、溶剤接着強度があまりにも高すぎると、2枚のフィルムを溶剤接着させてラベルとする際、不必要なフィルムに接着してしまう事態が起きやすくなり、ラベルの生産性が低下する場合もあるので、7N/15mm幅以下であっても実用上構わない。
白色熱収縮性ポリエステル系フィルムが有する非晶ユニット(例えば、イソフタル酸に由来するユニットと、ネオペンチルグリコールおよびシクロヘキサンジメタノールよりなる群から選択される1種以上に由来するユニットの合計)の割合は、例えば、14質量モル%以上、好ましくは16質量モル%以上、さらに好ましくは18質量モル%以上であり、例えば、40質量モル%以下、好ましくは35質量モル%以下、より好ましくは30質量モル%以下である。
前記インナーパイプ3の出口4の高さ(H2)は、以下の式1の関係を満足しているのが好ましく、式1、式2の両方の関係を満足しているのがより好ましい。
(式中、H1はホッパーの内壁が鉛直になっている部分の高さを示す(図2参照)。)
(式中、Lはインナーパイプ3の出口4の内径を示す(図2参照)。θは他の樹脂チップの安息角である。)
H2の高さを0.5×L/tanθよりも大きくすることで、酸化チタン含有チップが他の樹脂チップと混合される位置(H3;図2参照)を押出機の外部にすることができ、押出機内に空気が入って気泡が生じるのを防止できる。
熱収縮性フィルムを長手方向(主収縮方向と直交する方向)および幅方向(主収縮方向)に沿うように10cm×10cmの正方形に裁断し、温湯温度98℃±0.5℃の温湯中において、無荷重状態で10秒間浸漬処理して熱収縮させた後、直ちに25℃±0.5℃の水中に10秒浸漬した後、水中から引き出して、フィルムの幅方向(主収縮方向)の寸法及び長手方向(直交方向)の寸法をそれぞれ測定し、下記式に従い熱収縮率を求めた。
幅方向の熱収縮率=((収縮前の幅方向長さ-収縮後の幅方向長さ)/収縮前の幅方向長さ)×100(%)
長手方向の熱収縮率=((収縮前の長手方向長さ-収縮後の長手方向長さ)/収縮前の長手方向長さ)×100(%)
日本電色工業(株)製 NDH-1001DPにて全光線透過率を求めた。
JIS K8741に準じて、グロスメーター「VG2000」(日本電色工業株式会社製)を用い、角度60度で測定した。また測定は、押出し機から原料を溶融吐出して冷却ロールに接触した面、及び冷却ロールに非接触の面の両方で行った。
熱収縮性フィルムを5cm四方の正方形に4枚切り出して試料とした。この試料を4枚重ねて、マイクロメーターを用いて有効数字4桁で、総厚みを場所を変えて10点測定し、重ね厚みの平均値を求めた。この平均値を4で除して有効数字3桁に丸め、一枚あたりの平均厚み(t:μm)とした。同試料4枚の質量(w:g)を有効数字4桁で自動上皿天秤を用いて測定し、次式より見掛け比重を求めた。なお、見掛け比重は小数点以下の桁数が3桁になる様に丸めた。
見掛け比重(g/cm3)=w/(5×5×t×10-4×4)
=w×100/t
熱収縮性フィルムから主収縮方向の長さ160mm、幅20mmのサンプルを切り出し、予め90℃に熱風加熱したオリエンテック社製テンシロン(加熱炉付き)強伸度測定機に送風を止めてからセットした。具体的には、前記切り出しサンプルのチャックする位置を30mm×28mmのダンボール片で挟み込み、チャック間100mmでサンプルをチャックに取り付けた。その後速やかに加熱炉の扉を閉め送風(吹き出し風速5m/秒)を開始した時に検出される応力を30秒間測定し、チャートから求まる最大値を熱収縮応力(MPa)とした。
熱収縮性フィルムに1,3-ジオキソランを塗布量5±0.3g/m2、塗布幅5±1mmで塗布して2枚を張り合わせることによってシールを施した。しかる後、シール方向と直行方向に15mmの幅に切り取り、それを(株)ボールドウィン製 万能引張試験機
STM-50にチャック間20mmでセットし、引張速度200mm/分の条件で引張り剥離し、剥離抵抗力を測定した。そしてその時の強度を溶剤接着強度とした。
熱収縮性フィルムをカミソリ刃で削り取りサンプリングを行った。サンプリングしたフィルム約5mgを重クロロホルムとトリフルオロ酢酸の混合溶液(体積比9/1)0.7mlに溶解し、1H-NMR(varian製、UNITY50)を使用して非晶ユニット(以下の例ではネオペンチルグリコールユニットおよびシクロヘキサンジメタノールユニット)の存在量を算出し、そのモル%(ポリオールユニットを100モル%とした時のポリオール型非晶ユニットの割合と、ポリカルボン酸ユニットを100モル%とした時のポリカルボン酸型非晶ユニットの割合の合計)を求めた。フィルム中のポリマー量(質量%)と前記モル%との積を非晶ユニットの含有量(質量モル%)とした。
非接触式の赤外線放射温度計を用い、横延伸機で幅方向に延伸後フィルムの幅方向の温度を5分割にして測定し、最大温度と最小温度の差をフィルム幅方向の温度差とした。
熱収縮性フィルムを長手方向にスリットして複数のフィルムに分割した後、あらかじめ東洋インキ製造(株)の草・金色のインキで2色印刷した。そして、印刷したフィルムの両端部をジオキソランで接着することにより、円筒状のラベル(熱収縮性フィルムの主収縮方向を周方向としたラベル)を4000m作製し、100mピッチでサンプリングした(サンプリング数41)。しかる後、サンプリングしたラベルをFuji Astec Inc製スチームトンネル(型式:SH-1500-L)を用い、通過時間5秒、ゾーン温度95℃で、500mlのペットボトル(胴直径70mm、ネック部の最小径25mm)を用いて装着テストをした。なお、装着の際には、ネック部においては、直径30mmの部分がラベルの一方の端になるように調整した。評価は目視で行い、基準は下記の通りとした。
○:シワ、飛び上り、収縮不足の何れもが41サンプルの全てで未発生
×:シワ、飛び上り、又は収縮不足が41サンプルの1つ以上で発生
収縮後の仕上がり性の評価として、装着されたラベル上部の高さをゲージで測定を行い、41枚のラベルの高さの差を求めてバラツキを評価した。基準は下記の通りとした。
○:高さの差が2mm未満
×:高さの差が2mm以上
DMT:ジメチルテレフタレート
EG:エチレングリコール
NPG:ネオペンチルグリコール
CHDM:シクロヘキサンジメタノール
3台の押出し機を用いて3層構成のフィルムを製膜した。A層、B層、C層全て同じ原料で行った。ポリエステルaを5質量%、ポリエステルbを75質量%、ポリエステルdを20質量%とした。ここでポリエステルdは、押出し機に入る前に他原料と混合するように図1に示すようなインナーパイプを用いて入れた。この時のインナーパイプの押出し機からの高さ(H2)は1.5mであった。またポリエステルa、bを上記質量比で混合した時の安息角は40度であった。またインナーパイプの直径は0.2mであり、図2に示す高さH3は約1.38mであった。
A層、B層、C層は全て280℃で溶融し、層厚み比率がA層/B層/C層=20/60/20となるようにTダイから共押出し、冷却(チル)ロールで急冷して厚み200μmの未延伸多層フィルムを得た。この時の冷却ロールの温度は25℃でA層と接している。冷却ロールと相反するC層へ、マルチダクトを用いて、10℃の冷風を中央部は8m/s、端部は10m/sで冷風を吹かせた。また冷却ロールの引取り速度は80m/分の速度であった。
実施例1のポリエステルbをポリエステルcに変更した以外は、実施例1と同じ方法で厚さ40μm、巻長4000m、幅方向の長さ4mの白色熱収縮性ポリエステル系フィルムを得た。またポリエステルa、cを上記質量比で混合した時の安息角は実施例1と同様に40度であった。フィルム製造方法のまとめを表2に示し、得られたフィルムの評価結果を表3に示す。幅方向、長手方向のフィルム物性差が小さく、良好なフィルムを得た。
実施例1の各々の層の原料を変更した。A層とC層はポリエステルaを10質量%、ポリエステルbを90質量%の比率で行った。なお酸化チタンが含まれている原ポリエステルdは未使用なので、押出し機上のインナーパイプは使用していない。
B層はポリエステルbを80質量%、ポリエステルdを20質量%とした。ポリエステルdはインナーパイプを用いて押出し機に入った。ポリエステルbの安息角は40度であった。A層、B層、C層は全て280℃で溶融し、層厚み比率がA層/B層/C層=20/60/20となるようにTダイから共押出し、冷却(チル)ロールで急冷して厚み200μmの未延伸多層フィルムを得た。そして実施例1と同じ方法で延伸を行い、厚さ40μm、巻長4000m、幅方向の長さ4mの白色熱収縮性ポリエステル系フィルムを得た。フィルム製造方法のまとめを表2に示し、得られたフィルムの評価結果を表3に示す。幅方向、長手方向のフィルム物性差が小さく、良好なフィルムを得た。
実施例3のB層の原料比率を変更して行った。B層はポリエステルbを60質量%、ポリエステルdを20質量%、原料eを20質量%とした。ポリエステルdはインナーパイプを用いて押出し機に入った。ポリエステルbと原料eの混合原料の安息角は38度であった。A層、B層、C層は全て280℃で溶融し、層厚み比率がA層/B層/C層=20/60/20となるようにTダイから共押出し、冷却(チル)ロールで急冷して厚み200μmの未延伸多層フィルムを得た。そして実施例1と同じ方法で延伸を行い、厚さ45μm、巻長4000m、幅方向の長さ4mの空洞含有白色熱収縮性ポリエステル系フィルムを得た。フィルム製造方法のまとめを表2に示し、得られたフィルムの評価結果を表3に示す。幅方向、長手方向のフィルム物性差が小さく、良好なフィルムを得た。
実施例1と同じように、3台の押出し機を用いて3層構成のフィルムを製膜した。A層、B層、C層全て同じ原料で行った。ポリエステルaを5質量%、ポリエステルbを75質量%、ポリエステルdを20質量%とした。しかしポリエステルa、ポリエステルb、ポリエステルdは全て混合された状態で押出し機に入れた。つまりポリエステルdはインナーパイプを用いずに、事前に他原料と混合した状態で押出し機に入った。この時の高さH1は5mであった。
A層、B層、C層は全て280℃で溶融し、層厚み比率がA層/B層/C層=20/60/20となるようにTダイから共押出し、冷却(チル)ロールで急冷して厚み200μmの未延伸多層フィルムを得た。この時の冷却ロールの温度は25℃でA層と接している。冷却ロールと相反するC層へ、マルチダクトを用いて、10℃の冷風を中央部は8m/s、端部は10m/sで冷風を吹かせた。また冷却ロールの引取り速度は80m/分の速度であった。
実施例4においてB層でポリエステルdはインナーパイプを用いずに、事前に他原料と混合した状態で押出し機に入った。この時の高さH1は5mであった。それ以外は実施例4と同じ条件で行い、厚さ45μm、巻長4000m、幅方向の長さ4mの空洞含有白色熱収縮性ポリエステル系フィルムを得た。得られたフィルムの評価結果を表3に示す。実施例1と比較して特に長手方向の物性差が大きく、工業的に連続生産されるフィルムとしては劣るものとなった。
2 押出機
3 インナーパイプ
4 インナーパイプ出口
10 押出フィルム
11a,b 熱源(熱交換器)
12a,b 熱風供給ノズル
Claims (9)
- 酸化チタンを含有する白色ポリエステル系樹脂層が少なくとも1層有り、下記要件(1)~(6)を満たすことを特徴とする白色熱収縮性ポリエステル系フィルムロール。
(1)フィルムの巻長が1000m以上20000m以下であり、フィルムの幅が400mm以上10000mm以下
(2)処理温度98℃、処理時間10秒の温湯処理による主収縮方向の熱収縮率が50%以上85%以下
(3)フィルム幅方向に5分割して各箇所からサンプリングした時の処理温度98℃、処理時間10秒の温湯処理による主収縮方向の熱収縮率の最大値と最小値の差が0%以上3%以下
(4)フィルム長手方向にフィルムロールの表層から巻始めまで100m毎にサンプリングした時の処理温度98℃、処理時間10秒の温湯処理による主収縮方向の熱収縮率の最大値と最小値の差が0%以上3%以下
(5)フィルム幅方向に5分割して各箇所からサンプリングした時の見掛け比重の最大値と最小値の差が0g/cm3以上0.01g/cm3以下
(6)フィルム長手方向にフィルムロールの表層から巻始めまで100m毎にサンプリングした時の見掛け比重の最大値と最小値の差が0g/cm3以上0.010g/cm3以下 - 全光線透過率が40%以下であり、
フィルム幅方向に5分割して各箇所からサンプリングした時の全光線透過率の最大値と最小値の差が3%以下であり、
フィルム長手方向にフィルムロールの表層から巻始めまで100m毎にサンプリングした時の全光線透過率の最大値と最小値の差が3%以下である請求項1に記載の白色熱収縮性ポリエステル系フィルムロール。 - 角度60度で測定したフィルムのグロスがフィルム両面とも40%以上150%以下であり、
フィルム幅方向に5分割して各箇所からサンプリングした時のグロスの最大値と最小値の差が両面とも5%以下であり、
フィルム長手方向にフィルムロールの表層から巻始めまで100m毎にサンプリングした時のグロスの最大値と最小値の差が両面とも5%以下である請求項1又は2に記載の白色熱収縮性ポリエステル系フィルムロール。 - 処理温度90℃の熱風処理による主収縮方向の熱収縮応力が9MPa以下であり、
フィルム幅方向に5分割して各箇所からサンプリングした時の処理温度90℃の熱風処理による主収縮方向の熱収縮応力の最大値と最小値の差が1MPa以下であり、
フィルム長手方向にフィルムロールの表層から巻始めまで100m毎にサンプリングした時の処理温度90℃の熱風処理による主収縮方向の熱収縮応力の最大値と最小値の差が1MPa以下である請求項1~3のいずれかに記載の白色熱収縮性ポリエステル系フィルムロール。 - 溶剤接着強度が、2N/15mm幅以上10N/15mm幅以下である請求項1~4のいずれかに記載の白色熱収縮性ポリエステル系フィルムロール。
- 非晶ユニットとして、イソフタル酸、ネオペンチルグリコール、およびシクロヘキサンジメタノールよりなる群から選択される1種以上に由来するユニットを有し、
フィルム幅方向に5分割した時の非晶ユニットの質量モル%の最大値と最小値の差が2質量モル%以下であり、
フィルム長手方向にフィルムロールの表層から巻始めまで100m毎にサンプリングした時の非晶ユニットの質量モル%の最大値と最小値の差が2.0質量モル%以下である請求項1~5のいずれかに記載の白色熱収縮性ポリエステル系フィルムロール。 - 請求項1~6のいずれかに記載の白色熱収縮性ポリエステル系フィルムを用いた熱収縮性ラベル。
- 請求項7に記載の熱収縮性ラベルが、包装対象物の少なくとも外周の一部に被覆されている包装体。
- 酸化チタンを含有する白色ポリエステル系樹脂チップと、他の原料樹脂チップとを、ホッパを備えた押出機に供給及び混合し、該押出機からの溶融押出フィルムをロール冷却し、次いで加熱後、幅方向に延伸することで白色熱収縮性ポリエステル系フィルムロールを製造する方法であって、
ホッパに上方から前記他の原料樹脂チップを供給すると共に、ホッパ内であって押出機直上に出口を有する配管を通じて前記白色ポリエステル系樹脂チップを供給して、両チップを混合し、溶融押し出しすること、
押出機からの溶融押出フィルムをロールに接触させて冷却すると共に、フィルムのロール非接触面にも冷風を供給して冷却すること、
及び熱源を押出フィルムの幅方向両側に設置し、一方の熱源からの熱風供給ノズルと、他方の熱源からの熱風供給ノズルとがフィルムの進行方向に沿って交互になる様に並べて押出フィルムを加熱しつつ幅方向に延伸すること、
及びロールの巻長が1000m以上20000m以下、幅が400mm以上10000mm以下であることを特徴とする白色熱収縮性ポリエステル系フィルムロールの製造方法。
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WO2020203106A1 (ja) * | 2019-03-29 | 2020-10-08 | 東洋紡株式会社 | ポリエステルフィルム及びその製造方法 |
JPWO2020203106A1 (ja) * | 2019-03-29 | 2020-10-08 | ||
WO2020203105A1 (ja) * | 2019-03-29 | 2020-10-08 | 東洋紡株式会社 | ポリエステルフィルム及びその製造方法 |
JPWO2020203105A1 (ja) * | 2019-03-29 | 2020-10-08 | ||
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JPWO2021117736A1 (ja) * | 2019-12-13 | 2021-06-17 | ||
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WO2023132230A1 (ja) * | 2022-01-05 | 2023-07-13 | 東洋紡株式会社 | 二軸延伸ポリアミドフィルムロール |
WO2023157930A1 (ja) * | 2022-02-17 | 2023-08-24 | 東洋紡株式会社 | ポリアミドフィルムロール |
Also Published As
Publication number | Publication date |
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TWI735666B (zh) | 2021-08-11 |
JP6544492B2 (ja) | 2019-07-17 |
EP3520997A4 (en) | 2020-05-13 |
EP3520997A1 (en) | 2019-08-07 |
KR20190060987A (ko) | 2019-06-04 |
JPWO2018062145A1 (ja) | 2019-03-28 |
KR102409406B1 (ko) | 2022-06-15 |
US11919216B2 (en) | 2024-03-05 |
TW201817583A (zh) | 2018-05-16 |
US20190210262A1 (en) | 2019-07-11 |
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