WO2010026633A1 - 立体自動倉庫 - Google Patents
立体自動倉庫 Download PDFInfo
- Publication number
- WO2010026633A1 WO2010026633A1 PCT/JP2008/065892 JP2008065892W WO2010026633A1 WO 2010026633 A1 WO2010026633 A1 WO 2010026633A1 JP 2008065892 W JP2008065892 W JP 2008065892W WO 2010026633 A1 WO2010026633 A1 WO 2010026633A1
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- loading
- conveyor
- unloading station
- load
- standby
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0492—Storage devices mechanical with cars adapted to travel in storage aisles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
Definitions
- the present invention relates to at least one pair of stacked racks arranged in parallel to each other, and to the stacked racks that run in the horizontal direction between the stacked racks at every step or every several steps.
- the present invention relates to a three-dimensional automatic warehouse provided with a transfer shuttle for loading and unloading, and a loading / unloading method in such a three-dimensional automatic warehouse.
- the three-dimensional automatic warehouse described in this publication includes at least a pair of left and right stacked racks composed of a plurality of shelves. Between the stacked racks, a transfer shuttle that can travel in the horizontal direction is provided for each stage. The transfer shuttle can load and unload the left and right stacked racks.
- a warehouse station is arranged adjacent to one end of one stacked rack, and a delivery station is arranged adjacent to the same side of the other stacked rack.
- These stations have multiple stages of standby conveyors at the same level as the stacking rack shelves.
- Each standby conveyor can load only one load
- the standby conveyor at the entry station transports the load in the direction of the stacking rack
- the standby conveyor at the exit station transports the load in the direction away from the stacking rack.
- Each transfer shuttle can move to these stations, and can also deliver a load to a standby conveyor at the same level as the installation level of each transfer shuttle.
- a lifting device is arranged at a position adjacent to the entry station and the exit station on the opposite side of the stacking rack.
- the lifting device is composed of a central mast and a lifting platform that can be lifted and lowered on the left and right side surfaces of the mast.
- Each lifting platform has a conveyor function.
- the lifting platform located on the warehousing station side can be connected to the warehousing conveyor in the external transportation system, receives the load conveyed from the warehousing conveyor, moves up and down, and becomes a desired standby conveyor in the warehousing station. The load can be sent out and waited, and finally the load can be stored at a desired position of the stacking rack by the transfer shuttle.
- the lifting platform on the exit station side can be connected to the exit conveyor in the external transport system, and the load transferred from the stacking rack to the standby conveyor of the exit station via the transfer shuttle can be delivered to the exit conveyor. It is possible.
- the route from the storage conveyor of the external transport system to the storage station is one-way, and the route from the output station to the output conveyor of the external transport system is also one-way. Yes.
- the loading / unloading operation becomes a so-called single cycle.
- the lifting platform must be moved to the receiving conveyor in an empty state to receive the next load. There is.
- the empty load platform must be moved to the next load that is waiting on the waiting conveyor of the unloading station. It is desirable to avoid ascending / descending operation of the lifting platform in such an empty state as much as possible.
- either the warehousing side or the warehousing side device may be full of processing capacity or insufficient capacity (overflow).
- a state in which the operation rate becomes low may occur, and this is an obstacle to improving the capacity in combination with the problem of a single cycle.
- An object of the present invention is to provide a novel three-dimensional automatic warehouse and a loading / unloading method that can solve the conventional problems as described above.
- the object is achieved by the features of claim 1.
- the three-dimensional automatic warehouse according to the present invention has a plurality of shelves, the first stacking rack and the second stacking rack arranged opposite to each other in parallel, the first stacking rack, and the second stacking rack.
- a first loading / unloading station and a second loading / unloading station that are arranged adjacent to one end of each rack and have the same number of standby conveyors as the shelves, the first stacking rack, and the second stacking It is possible to run horizontally between racks and between the first loading / unloading station and the second loading / unloading station for each level or every several levels of the shelf and the standby conveyor.
- a transfer shuttle provided to deliver the load to the shelf and the standby conveyor, a first loading / unloading station on the opposite side of the first stacking rack and the second stacking rack, and Second entry / exit A lifting device disposed adjacent to the station, wherein a first lifting platform and a first lifting platform for delivering a load to the standby conveyor in each of the first loading / unloading station and the second loading / unloading station;
- a three-dimensional automatic warehouse comprising a lifting device having two lifting platforms and a transfer system for delivering a load to the first lifting platform and the second lifting platform, the first at the same height level
- the conveying direction of the standby conveyor at the loading / unloading station is opposite to the conveying direction of the waiting conveyor at the second loading / unloading station, and a part of the waiting conveyors at the first loading / unloading station
- the transport direction is opposite to the transport direction of the remaining standby conveyors in the first loading / unloading station.
- the transport direction of the standby conveyor at the first loading / unloading station can be alternately reversed for each stage, or can be alternately reversed for every plurality of stages.
- the transfer system includes a first warehousing conveyor for transferring a load to the first gantry and a first gantry conveyor disposed on the upper side or the lower side of the first warehousing conveyor.
- a first loading conveyor to be loaded; a second loading conveyor for transferring a load to the second lifting platform; and the second lifting and lowering disposed above or below the second loading conveyor.
- a second delivery conveyor on which the load is transferred from the platform can be provided.
- first lifting platform and the second lifting platform can be of a two-stage model.
- two or more loads may be placed on the first lifting platform and the second lifting platform.
- the conveyance direction of the standby conveyor can be switched between forward and reverse.
- the transfer system includes a first warehousing conveyor for transferring a load to the first gantry and the first gantry, which is disposed at the same height level with respect to the first warehousing conveyor.
- a second delivery conveyor on which the load is transferred from the second lifting platform may be provided.
- an additional stacking rack is provided on the opposite side of the first stacking rack and the first loading / unloading station and the second stacking rack and the second loading / unloading station across the lifting device.
- a loading / unloading station may be provided.
- the first stacked rack and the second stacked rack which have a plurality of shelves and are opposed to each other in parallel, the first stacked rack and the first stacked rack A first loading / unloading station and a second loading / unloading station that are arranged adjacent to one end side of each of the two stacked racks and have the same number of standby conveyors as the shelves; the first stacked rack; Between the two stacked racks and between the first loading / unloading station and the second loading / unloading station in each horizontal direction or every several levels of the shelf and the standby conveyor.
- the transfer shuttle for delivering the load to the shelves and the standby conveyor, which is movably provided, Delivery station and second entry / exit A lifting device disposed adjacent to a station, wherein a first lifting platform and a first lifting platform for delivering a load to the standby conveyor in each of the first loading / unloading station and the second loading / unloading station;
- a loading / unloading method implemented in a three-dimensional automatic warehouse comprising a lifting device having two lifting platforms, and a transport system for delivering a load to the first lifting platform and the second lifting platform, When a part of the waiting conveyor at the first loading / unloading station is used for loading goods, the waiting conveyor at the second loading / unloading station at the same stage as the part of the waiting conveyor is used for loading / unloading loads.
- the standby conveyors in at least the upper stage or the lower stage of the partial standby conveyor
- FIG. 1 is a perspective view showing a three-dimensional automatic warehouse according to the first embodiment of the present invention.
- FIG. 2 is a diagram schematically showing the three-dimensional automatic warehouse of FIG. 1, in which (a) shows the configuration on the left side and (b) shows the configuration on the right side.
- FIG. 3 is a schematic horizontal sectional view of the three-dimensional automatic warehouse of FIG.
- FIG. 4 is a schematic view showing a modification of the first embodiment of the present invention, where (a) is a state where the warehousing conveyor and the warehousing conveyor of the external transport system are arranged at the upper part, and (b) is arranged at the intermediate part. Indicates the state.
- FIG. 1 is a perspective view showing a three-dimensional automatic warehouse according to the first embodiment of the present invention.
- FIG. 2 is a diagram schematically showing the three-dimensional automatic warehouse of FIG. 1, in which (a) shows the configuration on the left side and (b) shows the configuration on the right side.
- FIG. 3 is
- FIG. 5 is a schematic view showing a case where the lifting platform is a double-deck type having two upper and lower stages.
- FIG. 6 is a schematic diagram showing an example in which an additional stacking rack and a loading / unloading station are arranged.
- FIG. 7 is a schematic view showing a state in which the conveying direction of the standby conveyor in the loading / unloading station is reversed every plural stages.
- FIG. 8 is a perspective view showing a three-dimensional automatic warehouse according to the second embodiment of the present invention.
- FIG. 9 is a diagram schematically showing the three-dimensional automatic warehouse of FIG. 8, in which (a) shows the configuration on the left side, and (b) shows the configuration on the right side.
- FIG. 10 is a schematic view showing a modification of the second embodiment of the present invention, in which (a) is a state in which the warehousing conveyor and the warehousing conveyor of the external transport system are arranged in the upper part, and (b) is in the middle part. Indicates the state.
- FIG. 11 is a schematic view showing an example in which an additional stacking rack and a loading / unloading station are arranged in the configuration of FIG.
- FIG. 1 is a perspective view showing a three-dimensional automatic warehouse 10 according to the first embodiment of the present invention.
- the three-dimensional automatic warehouse 10 includes at least a pair of left and right stacked racks 12L and 12R.
- Each of the stacked racks 12L and 12R has a plurality of stages (specifically, about 5 to 20 stages) of shelves 14 extending in the same horizontal direction (the front-rear direction shown in FIG. 1).
- the two stacked racks 12L and 12R that are paired are arranged to face each other in parallel at a predetermined interval.
- the left stacked rack 12L corresponds to the first stacked rack referred to in the claims
- the right stacked rack 12R corresponds to the second stacked rack referred to in the claims.
- a transfer shuttle 16 that can travel in the horizontal direction in which the shelf 14 extends is provided for each stage.
- the transfer shuttle 16 is provided with a traveling carriage on which the load P can be placed in the center portion, and a horizontal direction perpendicular to the traveling direction (see FIG. 1).
- a pair of arms that can be expanded and contracted on either the left or right side in the left and right directions), and a finger that can be opened and closed at the tip of each arm. If the arm is extended to either the left or right side with the finger closed, the load P placed on the central portion of the traveling carriage can be pushed out, whereby the load P is moved to the central portion of the traveling carriage in the transfer shuttle 16.
- the load P can be collected on the traveling carriage.
- loading / unloading stations 18L and 18R are arranged adjacent to one end sides of the left and right stacked racks 12L and 12R, respectively.
- the left loading / unloading station 18L corresponds to the first loading / unloading station in the claims
- the right loading / unloading station 18R corresponds to the second loading / unloading station in the claims.
- These entry / exit stations 18L, 18R have the same number of standby conveyors 20 as the number of shelves 14 of the stacked racks 12L, 12R, and each of the standby conveyors 20 has a corresponding shelf 14 of the stacked racks 12L, 12R. It arrange
- the direction of the standby conveyor 20 is determined so that the conveyance direction is along the front-rear direction shown in FIG.
- Various types of the standby conveyor 20 are conceivable, but a roller conveyor is preferable so that the load P can be taken in and out along a direction perpendicular to the conveying direction.
- the conveying direction of the standby conveyor 20 in each of the loading / unloading stations 18L and 18R is set alternately in the opposite direction for each stage.
- the waiting conveyor 20 of the left loading / unloading station 18L and the waiting conveyor 20 of the right loading / unloading station 18R at the same height level are opposite to each other.
- FIG. 2A shows the left loading / unloading station 18L and the like
- FIG. 2B shows the right loading / unloading station 18R and the like. Show.
- each standby conveyor 20 is preferably capable of switching its transport direction to either forward or reverse so as to be able to deal with various forms of loading and unloading. is there.
- the standby conveyor 20 can place two or more loads P, and in the first embodiment, the two loads P can be placed side by side along the transport direction.
- the load P can be delivered also to the standby conveyor 20 located.
- the elevating device 22 is disposed at a position adjacent to the loading / unloading stations 18L and 18R on the side opposite to the stacked racks 12L and 12R.
- the elevating device 22 includes a mast 24 disposed at a position adjacent to the gap between the left and right warehousing stations 18L and 18R, and elevating platforms 26L and 26R provided on the left and right side surfaces of the mast 24 so as to be movable up and down.
- the left elevator 26L corresponds to the first elevator in the claims
- the right elevator 26R corresponds to the second elevator in the claims.
- the elevators 26L and 26R are equipped with the same conveyor as the standby conveyor 20, and the transport direction can be switched between the direction approaching the loading / unloading stations 18L and 18R and the opposite direction. . Further, the conveying surfaces of the lifting platforms 26L and 26R can be aligned with the conveying surfaces of any standby conveyor 20 from the lowest level to the uppermost level of the loading / unloading stations 18L and 18R by raising and lowering the lifting levels 26L and 26R. Therefore, delivery of the load P between the lifting platforms 26L and 26R and the standby conveyor 20 of the loading / unloading stations 18L and 18R is possible.
- two or more loads P can be placed on the transport surfaces of the lifts 26L and 26R, and in the first embodiment, the two loads P can be placed side by side along the transport direction. It can be done.
- an external transport system 28 is connected to the lifting device 22.
- the external transport system 28 includes two upper and lower transport conveyors 30L and 30R; 32L and 32R on each of the left and right sides so that the load P can be delivered to the lift platforms 26L and 26R in the lift device 22. ing.
- the lower conveyors 30L and 30R on each side are warehousing conveyors
- the upper conveyors 32L and 32R are shipping conveyors, respectively.
- the lower conveyors 30L and 30R can be used as the outgoing conveyors, and the upper conveyors 32L and 32R can be used as the incoming conveyors.
- the transfer conveyor 30L can be used as an exit conveyor, the transfer conveyor 30R as an input, the transfer conveyor 32L as an input conveyor, and the transfer conveyor 32R as an output conveyor.
- the transfer conveyor 30L can be an input conveyor and the transfer conveyor 30R can be an output conveyor.
- the transport conveyor 32L is also possible to use the transport conveyor 32L as an outgoing conveyor and the transport conveyor 32R as an incoming conveyor.
- the left warehousing conveyor 30L and the warehousing conveyor 32L are respectively the first warehousing conveyor and the warehousing conveyor as claimed in the claims
- the right warehousing conveyor 30R and the warehousing conveyor 32L are the second warehousing conveyors as dictated in the claims.
- the delivery conveyor is also possible to use the transport conveyor 32L as an outgoing conveyor and the transport conveyor 32R as an incoming conveyor.
- the overall operation of the three-dimensional automatic warehouse 10 having the above-described configuration is controlled by a control device (not shown).
- the control device when a delivery command is input to the control device, the control device appropriately determines the order of the loads P to be delivered according to the delivery command, and stores it as delivery information data.
- the control device when a load P to be received along the external transport path is sent to the three-dimensional automatic warehouse 10, information on the load P is read by a barcode reader, an RFID reader, or the like, and the control device receives the information from the storage information data.
- the control device operates the transfer shuttle 16 in the fourth stage, moves to the front of the first load P to be delivered, and picks up the load P. Subsequently, the transfer shuttle 16 loaded with the first load P is moved between the left and right loading / unloading stations 18L and 18R, and the load P is transferred onto the fourth standby conveyor 20 in the right loading station 18R. To do.
- the load P waiting on the standby conveyor 20 is transferred to the lifting platform 26R.
- the elevator 26R is lowered and aligned with the right delivery conveyor 32R in the external transport system 28, the load P on the elevator 26R is sent to the right delivery conveyor 32R, and the load P is delivered.
- the control device recognizes the load P to be stored first from the storage information data, and guides the load P to the right storage conveyor 30R in the external transport system 28. Thereafter, the right lifting platform 26R is lowered and aligned with the warehousing conveyor 30R. Then, the first load P to be received is transferred from the receiving conveyor 30R to the lifting platform 26R, and then the lifting platform 26R is lifted to accommodate the loading P in the standby conveyor of the loading / unloading station 18R. 20, the load P is transferred from the elevator 26R to the standby conveyor 20, and waits in that state. Thereafter, the transfer shuttle 16 in the fourth stage is driven at an appropriate time, and the load P is accommodated in a desired storage location.
- the loading and unloading of goods are performed alternately. Therefore, the raising and lowering of the lifting platforms 26L and 26R in the empty state is minimized, and the operation in the three-dimensional automatic warehouse 10 becomes a combined cycle as a whole, and the efficiency of the loading / unloading work is greatly improved.
- the same cycle is used when a plurality of loads can be placed on the conveyors on the elevators 26L and 26R, but a plurality of loads are handled in one cycle.
- the combined cycle is to pick up the first load to be unloaded from the standby conveyor 20 (fourth stage), the standby conveyor 20 (second stage).
- the standby conveyor 20 To take out the second load to be unloaded, unload the first and second loads to the unloading conveyor 32R, move to the unloading conveyor 30R, unload the first and second loads to be unloaded, the standby conveyor
- the cycle of receiving the first and second loads into 20 is repeated.
- the above example is a case where the balance of the in / out quantity is good, but even if the balance is lost, that is, even when the out quantity is larger than the in quantity, or vice versa, Since the elevators 26L and 26R are alternately used for both entering and leaving, the loads on the elevators 26L and 26R are balanced. As a result, the operating rate of the equipment such as the lifts 26L and 26R is increased, and high capacity is realized.
- the conveying direction of the elevators 26L and 26R can be switched between forward and reverse, and the standby conveyor 20 of the loading / unloading stations 18L and 18R can also be switched between forward and reverse. Therefore, for example, when there is no warehousing, the standby conveyor 20 for warehousing can be used for warehousing as indicated by the dotted arrow in FIG. Therefore, since both the lifting platforms 26L and 26R can be used for delivery, the delivery capability is increased. Furthermore, since two loads P can be placed on the lifting platforms 26L and 26R, a maximum of four loads P can be discharged at the same time.
- the transport direction of the standby conveyor 20 can be switched even when, for example, the lifting platforms 26L, 26R or the loading / unloading stations 18L, 18R on either side are broken. Therefore, loading / unloading can be performed only on one side.
- the standby conveyors 20 of the effective entry / exit station are used for delivery, the delivery can be performed without delay. It is also possible to return the transport direction of the standby conveyor 20 switched for delivery to the original state in accordance with changes in the delivery amount and the entry amount, so that entry can be performed as appropriate.
- the loads P stored in the stacked racks 12L and 12R can be easily rearranged.
- the elevators 22, the loading / unloading stations 18 ⁇ / b> L and 18 ⁇ / b> R, and the transfer shuttle 16 can be used without discharging the loads P to the external transport system 28. It is possible to move the load P to a desired position on the stacked racks 12L and 12R only by operation.
- the second standby conveyor 20 at the left loading / unloading station 18L is moved to the fifth shelf 14
- the elevator 26L is moved up to the fifth stage and transferred to the fifth standby conveyor 20 in the left loading / unloading station 18L, and is transferred to the shelf 14 by the transfer shuttle 16.
- the second standby conveyor 20 at the left loading / unloading station 18L is moved to the fourth shelf 14
- the second standby conveyor 20 at the left loading / unloading station 18L is moved up to the third stage, and once moved to the standby conveyor 20 at the third stage in the left loading / unloading station 18L.
- the load P is moved by the transfer shuttle 16 to the standby conveyor 20 at the third stage in the right loading / unloading station 18R, raised to the fourth stage by the right lifting platform 26R, and the four stages at the right loading / unloading station 18R.
- the standby conveyor 20 of the eye and the transfer shuttle 16 are arranged at a desired position on the fourth shelf 14.
- the load since the route from entry to delivery is one-way, the load cannot be rearranged unless the load is once sent to an external transport system. There is no such problem in the configuration.
- the entrance conveyors 30R and 30L and the exit conveyors 32L and 32R of the external conveyance system 28 are arrange
- a double deck type that is, a type having two upper and lower conveyors 34 and 35, such as an elevator 26L 'shown in FIG.
- the vertical interval between the incoming conveyors 30L and 30R and the outgoing conveyors 32L and 32R, the vertical interval between the conveyors 34 and 35 of the elevator 26L ', and the vertical interval between the standby conveyors 18L and 18R are the same. Unloading can be performed at the same time, and work efficiency is further improved.
- the vertical positions of the warehousing conveyor 30L and the warehousing conveyor 32L are opposite to those in FIG. That is, the vertical position of the warehousing conveyor and the warehousing conveyor can be changed as appropriate.
- a pair of similar left and right additional stacked racks 112 are sandwiched between the lifting device 22 on the opposite side. It is also possible to arrange.
- a transfer shuttle 116 is arranged for each stage, as in the first embodiment.
- the additional conveyor racks 30L and 30R and the outlet conveyors 32L and 32R are disposed below the additional stacked rack 112, the number of stages is smaller than that of the stacked racks 12L and 12R on the opposite side.
- a loading / unloading station 118 similar to the loading / unloading stations 18L and 18R of the first embodiment is adjacently disposed, and the loading / unloading station 118 is opposed to the lifting device 22.
- the conveying directions of the standby conveyors 20 and 120 at the same height of the loading / unloading stations 18L and 18R; 118 facing each other with the lifting device 22 interposed therebetween are preferably the same.
- the capacity and capacity of the load P are improved, and the sorting of the loads P at the same height level can be performed more easily. Furthermore, if the floor area of the warehouse is the same, the travel range of each transfer shuttle 16, 116 is smaller than that of the first embodiment as shown in FIG. For this reason, the movement of the transfer shuttles 16 and 116 is reduced, and the processing speed of the transfer shuttles 16 and 116 is also improved.
- the load placed on the lifting platforms 26L and 26R is transferred to the loading / unloading stations 18L and 18R, and at the same time, the load at the loading / unloading station 118 on the additional stacked rack 112 side is transferred to the lifting platforms 26L and 26R. And vice versa. That is, loading / unloading can be performed in one stroke, and the capacity can be increased in this respect.
- the warehousing conveyors 30L and 30R and the warehousing conveyors 32L and 32R may be arranged in the upper part or the middle part.
- a double deck type lifting platform as shown in FIG. 5 can be used.
- the incoming conveyors 30L and 30R and the outgoing conveyors 32L and 32R extend on the left and right sides, but depending on the incoming and outgoing quantity, etc. It is also possible to respond.
- one transfer shuttle 16 is provided in each stage of the stacked racks 12L and 12R.
- the transfer shuttle is of a type that can move up and down, a plurality of stages are provided. Only one transfer shuttle may be provided.
- the conveying direction of the standby conveyor 20 at the loading / unloading stations 18L and 18R on each side is alternately reversed for each stage.
- a portion of the waiting conveyor 20 at the left loading / unloading station 18L is conveyed.
- the direction only needs to be opposite to the conveyance direction of the remaining standby conveyors 20, and the conveyance direction may be opposite for every two or three stages (see FIG. 7).
- FIG. 8 is a perspective view showing a three-dimensional automatic warehouse 100 according to the second embodiment.
- the three-dimensional warehouse 100 is basically the same as the three-dimensional automatic warehouse 10 according to the first embodiment, and the same or corresponding parts are denoted by the same reference numerals, and redundant description is omitted.
- FIG. 9 is a schematic diagram of FIG. , 130R and the delivery conveyors 132L, 132R are arranged on a straight line with the lifting device 22 in between.
- the delivery conveyors 132L and 132R are arrange
- the operation method in the case of loading / unloading and rearrangement of the loads P is substantially the same as in the first embodiment, but for example, the elevators 26L and 26R on which the loads P to be unloaded are loaded In the state aligned with the conveyors 130L and 130R and the delivery conveyors 132L and 132R, the load P on the elevators 26L and 26R is sent to the delivery conveyors 132L and 132R, and at the same time, the load that has been transported on the entry conveyors 130L and 130R. P can be placed on the lifts 26L and 26R.
- FIG. 10A shows a modified example of the second embodiment, in which the warehousing conveyors 130L and 130R and the warehousing conveyors 132L and 132R are arranged above the stacked racks 12L and 12R.
- the entrance conveyors 130L and 130R and the exit conveyors 132L and 132R can be arranged in the middle part.
- a pair of additional stacking racks 112 ′ and loading / unloading stations 118 ′ may be disposed opposite the stacking racks 12L and 12R and loading / unloading stations 18L and 18R.
- the transfer shuttle is of a type that can move up and down, one transfer shuttle may be provided in a plurality of stages of the stacked rack.
- the loading / unloading stations 18L, 18R, the lifting device 22, the external transport system 28, etc. are only on one end side of the stacked racks 12L, 12R.
- a loading / unloading station, a lifting / lowering device, an external transfer system, and the like may be similarly disposed on the other end side of the stacked racks 12l and 12R.
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Abstract
Description
図2は、図1の立体自動倉庫を概略的に示す図であり、(a)は左側の構成を示し、(b)は右側の構成を示している。
図3は、図1の立体自動倉庫の概略水平断面図である。
図4は、本発明の第1実施形態の変形例を示す概略図であり、(a)は外部搬送システムの入庫コンベヤと出庫コンベヤを上部に配置した状態、(b)は中間部に配置した状態を示している。
図5は、昇降台が上下2段のダブルデッキタイプである場合を示す概略図である。
図6は、付加的な積層ラックと入出庫ステーションが配置された例を示す概略図である。
図7は、入出庫ステーションにおける待機コンベヤの搬送方向が複数段毎に逆向きになっている状態を示す概略図である。
図8は、本発明の第2実施形態に係る立体自動倉庫を示す斜視図である。
図9は、図8の立体自動倉庫を概略的に示す図であり、(a)は左側の構成を示し、(b)は右側の構成を示している。
図10は、本発明の第2実施形態の変形例を示す概略図であり、(a)は外部搬送システムの入庫コンベヤと出庫コンベヤを上部に配置した状態、(b)は中間部に配置した状態を示している。
図11は、図9の構成に、付加的な積層ラックと入出庫ステーションを配置した例を示す概略図である。
[第1実施形態]
[第2実施形態]
Claims (10)
- 複数段の棚(14)を有し、互いに平行に対向配置された第1の積層ラック(12L)を及び第2の積層ラック(12R)と、
前記第1の積層ラック(12L)及び前記第2の積層ラック(12R)のそれぞれの一端側に隣接して配置され、前記棚(14)と同段数の待機コンベヤ(20)を有する第1の入出庫ステーション(18L)及び第2の入出庫ステーション(18R)と、
前記第1の積層ラック(12L)と前記第2の積層ラック(12R)との間、及び、前記第1の入出庫ステーション(18L)と前記第2の入出庫ステーション(18R)との間にて、前記棚(14)及び前記待機コンベヤ(20)の各段毎に又は数段毎に水平方向に走行可能に設けられた、前記棚(14)及び前記待機コンベヤ(20)に対して荷の受渡しを行う移載シャトル(16)と、
前記第1の積層ラック(12L)及び前記第2の積層ラック(12R)とは反対側にて、第1の入出庫ステーション(12L)及び第2の入出庫ステーション(12R)に隣接して配置された昇降装置(22)であって、前記第1の入出庫ステーション(18L)及び前記第2の入出庫ステーション(18R)のそれぞれにおける前記待機コンベヤ(20)に対して荷の受渡しを行う第1の昇降台(26L)及び第2の昇降台(26R)を有する昇降装置(22)と、
前記第1の昇降台(26L)及び前記第2の昇降台(26R)に対して荷の受渡しを行う搬送システム(28,128)と
を備える立体自動倉庫(10,100)において、
同じ高さレベルにおける前記第1の入出庫ステーション(18L)における前記待機コンベヤ(20)の搬送方向と前記第2の入出庫ステーション(18R)における前記待機コンベヤ(20)の搬送方向とが反対向きであり、
前記第1の入出庫ステーション(18L)における前記待機コンベヤ(20)のうちの一部の搬送方向が、前記第1の入出庫ステーション(18L)における残りの待機コンベヤ(20)の搬送方向と反対向きとなっていることを特徴とする立体自動倉庫。 - 前記第1の入出庫ステーション(18L)における前記待機コンベヤ(20)の搬送方向が、一段毎に、交互に反対向きとされていることを特徴とする、請求項1に記載の立体自動倉庫。
- 前記第1の入出庫ステーション(18L)における前記待機コンベヤ(20)の搬送方向が、複数段毎に、交互に反対向きとされていることを特徴とする、請求項1に記載の立体自動倉庫。
- 前記搬送システム(28)が、
前記第1の昇降台(26L)に荷を移載する第1の入庫コンベヤ(30L)と、
前記第1の入庫コンベヤ(30L)の上側又は下側に配置された、前記第1の昇降台(26L)から荷が移載される第1の出庫コンベヤ(32L)と、
前記第2の昇降台(26R)に荷を移載する第2の入庫コンベヤ(30R)と、
前記第2の入庫コンベヤ(30R)の上側又は下側に配置された、前記第2の昇降台(26R)から荷が移載される第2の出庫コンベヤ(32R)と
を備えることを特徴とする、請求項1~3のいずれか1項に記載の立体自動倉庫。 - 前記第1の昇降台(26L)及び前記第2の昇降台(26R)が上下2段となっていることを特徴とする、請求項1~4のいずれか1項に記載の立体自動倉庫。
- 前記第1の昇降台(26L)及び前記第2の昇降台(26R)上に荷を2個以上載置できるようになっていることを特徴とする、請求項1~5のいずれか1項に記載の立体自動倉庫。
- 前記待機コンベヤ(20)の搬送方向を正逆切り換えられるようになっていることを特徴とする、請求項1~6のいずれか1項に記載の立体自動倉庫。
- 前記搬送システム(128)が、
前記第1の昇降台(26L)に荷を移載する第1の入庫コンベヤ(130L)と、
前記第1の入庫コンベヤ(130L)に対して同じ高さレベルに配置された、前記第1の昇降台(26L)から荷が移載される第1の出庫コンベヤ(132L)と、
前記第2の昇降台(26R)に荷を移載する第2の入庫コンベヤ(130R)と、
前記第2の入庫コンベヤ(130R)に対して同じ高さレベルに配置された、前記第2の昇降台(26R)から荷が移載される第2の出庫コンベヤ(132R)と
を備えることを特徴とする、請求項1~3のいずれか1項に記載の立体自動倉庫。 - 前記昇降装置(22)を挟んで、前記第1の積層ラック(12L)及び前記第1の入出庫ステーション(18L)と、前記第2の積層ラック(12R)及び前記第2の入出庫ステーション(18R)との反対側に、付加的な積層ラック(112)及び入出庫ステーション(118)がそれぞれ配置されていることを特徴とする、請求項1~8のいずれか1項に記載の立体自動倉庫。
- 複数段の棚(14)を有し、互いに平行に対向配置された第1の積層ラック(12L)及び第2の積層ラック(12R)と、
前記第1の積層ラック(12L)及び前記第2の積層ラック(12R)のそれぞれの一端側に隣接して配置され、前記棚(14)と同段数の待機コンベヤ(20)を有する第1の入出庫ステーション(12L)及び第2の入出庫ステーション(12R)と、
前記第1の積層ラック(12L)と前記第2の積層ラック(12R)との間、及び、前記第1の入出庫ステーション(18L)と前記第2の入出庫ステーション(18R)との間にて、前記棚(14)及び前記待機コンベヤ(20)の各段毎に又は数段毎に水平方向に走行可能に設けられた、前記棚(14)及び前記待機コンベヤ(20)に対して荷の受渡しを行う移載シャトル(16)と、
前記第1の積層ラック(12L)及び前記第2の積層ラック(12R)とは反対側にて、第1の入出庫ステーション(18L)及び第2の入出庫ステーション(18R)に隣接して配置された昇降装置(22)であって、前記第1の入出庫ステーション(18L)及び前記第2の入出庫ステーション(18R)のそれぞれにおける前記待機コンベヤ(20)に対して荷の受渡しを行う第1の昇降台(26L)及び第2の昇降台(26R)を有する昇降装置(22)と、
前記第1の昇降台(26L)及び前記第2の昇降台(26R)に対して荷の受渡しを行う搬送システム(28,128)と
を備える立体自動倉庫(10,100)にて実施される入出庫方法において、
前記第1の入出庫ステーション(18L)における前記待機コンベヤ(20)の一部を荷の入庫用とした場合に、前記一部の待機コンベヤ(20)と同段の、前記第2の入出庫ステーション(18R)における待機コンベヤ(20)を荷の出庫用に設定すると共に、前記一部の待機コンベヤ(20)の少なくとも上の段又は下の段における待機コンベヤ(20)を荷の出庫用に設定することを特徴とする入出庫方法。
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US12/446,541 US20110008137A1 (en) | 2008-09-03 | 2008-09-03 | Automated three dimensional warehouse |
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Also Published As
Publication number | Publication date |
---|---|
CA2735988C (en) | 2015-11-03 |
KR20110049894A (ko) | 2011-05-12 |
WO2010026633A8 (ja) | 2011-02-10 |
US20110008137A1 (en) | 2011-01-13 |
CA2735988A1 (en) | 2010-03-11 |
EP2327643B1 (en) | 2013-04-17 |
EP2530035A1 (en) | 2012-12-05 |
US20140212257A1 (en) | 2014-07-31 |
ES2414470T3 (es) | 2013-07-19 |
EP2327643A1 (en) | 2011-06-01 |
ES2441868T3 (es) | 2014-02-06 |
EP2327643A4 (en) | 2011-10-05 |
US9266675B2 (en) | 2016-02-23 |
EP2530035B1 (en) | 2013-11-13 |
JP5432907B2 (ja) | 2014-03-05 |
JPWO2010026633A1 (ja) | 2012-01-26 |
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