JP2012519141A - ガス予熱方法を用いた低温cnt成長 - Google Patents
ガス予熱方法を用いた低温cnt成長 Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B32/00—Carbon; Compounds thereof
- C01B32/15—Nano-sized carbon materials
- C01B32/158—Carbon nanotubes
- C01B32/16—Preparation
- C01B32/164—Preparation involving continuous processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82B—NANOSTRUCTURES FORMED BY MANIPULATION OF INDIVIDUAL ATOMS, MOLECULES, OR LIMITED COLLECTIONS OF ATOMS OR MOLECULES AS DISCRETE UNITS; MANUFACTURE OR TREATMENT THEREOF
- B82B3/00—Manufacture or treatment of nanostructures by manipulation of individual atoms or molecules, or limited collections of atoms or molecules as discrete units
- B82B3/0004—Apparatus specially adapted for the manufacture or treatment of nanostructural devices or systems or methods for manufacturing the same
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- B82Y30/00—Nanotechnology for materials or surface science, e.g. nanocomposites
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- B82Y40/00—Manufacture or treatment of nanostructures
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82B—NANOSTRUCTURES FORMED BY MANIPULATION OF INDIVIDUAL ATOMS, MOLECULES, OR LIMITED COLLECTIONS OF ATOMS OR MOLECULES AS DISCRETE UNITS; MANUFACTURE OR TREATMENT THEREOF
- B82B3/00—Manufacture or treatment of nanostructures by manipulation of individual atoms or molecules, or limited collections of atoms or molecules as discrete units
- B82B3/0009—Forming specific nanostructures
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2202/00—Structure or properties of carbon nanotubes
- C01B2202/04—Nanotubes with a specific amount of walls
Abstract
Description
本出願は、2009年2月27日出願の米国仮出願第61/155,935号の優先権を主張するものであり、これらの全ては、参照により本明細書に組み込まれる。
適用なし。
この実施例は、どのようにして、アラミド繊維材が、機械的特性、特に、例えばせん断強度等の界面特性の改善を目指し、ガス予熱ヒータを用いた連続処理において低温でCNTsを浸出するのかを示す。
Claims (28)
- カーボン・ナノチューブの成長を促進するのに十分に高い第1の温度まで加熱された成長チャンバーを準備するステップと、
基材を前記成長チャンバーに通すステップと、
少なくとも一部の原料ガスを少なくとも遊離炭素ラジカルに解離するのに十分な第2の温度まで予熱した前記成長チャンバーに導入し、これによって前記基材上でカーボン・ナノチューブの形成を開始するステップと、
を含んで構成されたカーボン・ナノチューブ(CNT)合成方法。 - 前記第2の温度は、前記第1の温度より高い請求項1に記載のカーボン・ナノチューブ(CNT)合成方法。
- 前記第1の温度を約450℃から約650℃の範囲に制御するステップを更に含んで構成された請求項1に記載のカーボン・ナノチューブ(CNT)合成方法。
- 前記第2の温度を約550℃から約1000℃の範囲に制御するステップを更に含んで構成された請求項1に記載のカーボン・ナノチューブ(CNT)合成方法。
- 前記基材が、炭素繊維、グラファイト繊維、セルロース系繊維、ガラス繊維、金属繊維、セラミック繊維、アラミド繊維、及びこれらのあらゆる組み合わせからなるグループから選択される少なくとも1つの材料を含んで構成された請求項1に記載のカーボン・ナノチューブ(CNT)合成方法。
- 前記基材を、触媒及びサイジング剤からなるグループから選択される少なくとも1つの物質で被覆する請求項1に記載のカーボン・ナノチューブ(CNT)合成方法。
- 前記原料ガスと一緒にプロセスガスを前記成長チャンバー内へ導入するステップを更に含んで構成された請求項1に記載のカーボン・ナノチューブ(CNT)合成方法。
- 前記プロセスガスと前記原料ガスを混合し、この混合ガスを、前記成長チャンバー内へ導入する前に前記第2の温度まで加熱する請求項7に記載のカーボン・ナノチューブ(CNT)合成方法。
- 前記加熱した混合ガスを前記成長チャンバー内に拡散するステップを更に含んで構成された請求項8に記載のカーボン・ナノチューブ(CNT)合成方法。
- 前記第2の温度T2を超える温度まで前記プロセスガスを加熱し、その後、前記原料ガスの温度を前記第2の温度まで上昇させるため、前記第2の温度より低い温度で前記原料ガスと前記プロセスガスを混合することにより、前記原料ガスを加熱する請求項7に記載のカーボン・ナノチューブ(CNT)合成方法。
- 第1の温度まで加熱された成長チャンバーを準備するステップと、
基材を前記成長チャンバーに通すステップと、
第2の温度まで予熱した原料ガスを準備するステップと、
基材上でカーボン・ナノチューブの形成を可能とするため前記成長チャンバー内に所望の温度プロファイルを実現するために選択される第2の温度まで予熱した原料ガスを成長チャンバー内へ導入するステップと、
を含んで構成されたカーボン・ナノチューブ(CNT)合成方法。 - 前記第2の温度が前記第1の温度の約40%以内である請求項11に記載のカーボン・ナノチューブ(CNT)合成方法。
- 前記原料ガスと一緒にプロセスガスを前記成長チャンバー内に導入するステップを更に含んで構成された請求項11に記載のカーボン・ナノチューブ(CNT)合成方法。
- 前記プロセスガスと前記原料ガスを混合し、その結果生じた混合ガスを、前記成長チャンバー内へ導入する前に前記第2の温度まで加熱する請求項13に記載のカーボン・ナノチューブ(CNT)合成方法。
- 前記加熱した混合ガスを前記成長チャンバー内に拡散するステップを更に含んで構成された請求項14に記載のカーボン・ナノチューブ(CNT)合成方法。
- 前記第2の温度T2を超える温度まで前記プロセスガスを予熱し、その後、前記原料ガスの温度を前記第2の温度まで上昇させるため、前記プロセスガスを前記原料ガスと混合することにより前記原料ガスを予熱する請求項13に記載のカーボン・ナノチューブ(CNT)合成方法。
- 触媒を有する基材を受け入れる成長チャンバーと、
前記成長チャンバーを前記基材上でカーボン・ナノチューブの成長を促進するのに十分に高い第1の温度まで加熱するためのヒータと、
原料ガスを第2の温度まで加熱し、前記基材上でカーボン・ナノチューブを合成するために前記成長チャンバーに前記原料ガスを導入するガス予熱ヒータと、
を含んで構成されたカーボン・ナノチューブ(CNT)合成システム。 - 前記第2の温度は、少なくとも一部の前記原料ガスを少なくとも遊離炭素ラジカルに解離するのに十分である請求項17に記載のカーボン・ナノチューブ(CNT)合成システム
- 前記第2の温度は、前記第1の温度の約40%以内であり、前記成長チャンバー内に所望の温度プロファイルを実現するのに十分である請求項17に記載のカーボン・ナノチューブ(CNT)合成システム。
- 前記ガス予熱ヒータは、制御可能に前記原料ガスを前記第2の温度に加熱する前記成長チャンバーの外側あるヒータを含んで構成された請求項17に記載のカーボン・ナノチューブ(CNT)合成システム。
- 前記ガス予熱ヒータは、制御可能にプロセスガスを第2の温度を超える温度まで加熱する前記成長チャンバーの外側にあるヒータと、前記加熱したプロセスガスを受け入れるための入力と低温で前記原料ガスを受け入れるための入力とを有し、拡散された生成物を前記第2の温度で前記原料ガスを含む成長チャンバー内に提供するために、前記加熱したプロセスガスと前記原料ガスを混合する拡散器と、を含んで構成された請求項17に記載のカーボン・ナノチューブ(CNT)合成システム。
- 前記基材が、炭素繊維、グラファイト繊維、セルロース系繊維、ガラス繊維、金属繊維、セラミック繊維、アラミド繊維、及びこれらのあらゆる組み合わせからなるグループから選択される少なくとも1つの材料を含んで構成された請求項17に記載のカーボン・ナノチューブ(CNT)合成システム。
- 前記成長チャンバーが前記基材を受入れる速度、前記第1の温度、前記第2の温度、及び原料ガス供給量のうちの1つ以上を制御するコントローラを更に含んで構成された請求項17に記載のカーボン・ナノチューブ(CNT)合成システム。
- 前記第1の温度は、約450℃から約650℃の範囲である請求項17に記載のカーボン・ナノチューブ(CNT)合成システム。
- 前記第2の温度が、約550℃から約1000℃の範囲である請求項17に記載のカーボン・ナノチューブ(CNT)合成システム。
- 前記基材は、その上にサイジング剤及び鉄を主成分とする触媒を有する繊維トウ(fiber tow)である請求項17に記載のカーボン・ナノチューブ(CNT)合成システム。
- 前記原料ガスが、アセチレン、メタノール、エチレン、メタン、プロパン、ベンゼン、及び天然ガスからなるグループから選択される少なくとも1つのガスを含んで構成された請求項17に記載のカーボン・ナノチューブ(CNT)合成システム。
- 前記プロセスガスが、窒素、ヘリウム、及びアルゴンからなるグループから選択される少なくとも1つのガスを含んで構成された請求項21に記載のカーボン・ナノチューブ(CNT)合成システム。
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US15593509P | 2009-02-27 | 2009-02-27 | |
US61/155,935 | 2009-02-27 | ||
PCT/US2010/025668 WO2010141130A1 (en) | 2009-02-27 | 2010-02-26 | Low temperature cnt growth using gas-preheat method |
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KR (1) | KR101703340B1 (ja) |
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AU (1) | AU2010257117A1 (ja) |
BR (1) | BRPI1008131A2 (ja) |
CA (1) | CA2752525C (ja) |
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CA2752525A1 (en) | 2010-12-09 |
CN102333906A (zh) | 2012-01-25 |
CA2752525C (en) | 2017-05-16 |
CN102333906B (zh) | 2015-03-11 |
BRPI1008131A2 (pt) | 2016-03-08 |
US8580342B2 (en) | 2013-11-12 |
WO2010141130A1 (en) | 2010-12-09 |
US20100221424A1 (en) | 2010-09-02 |
JP5753102B2 (ja) | 2015-07-22 |
EP2401416A4 (en) | 2014-05-28 |
EP2401416A1 (en) | 2012-01-04 |
EP2401416B1 (en) | 2021-03-17 |
KR20110122828A (ko) | 2011-11-11 |
ZA201105326B (en) | 2012-03-28 |
AU2010257117A1 (en) | 2011-08-11 |
KR101703340B1 (ko) | 2017-02-06 |
US20120255494A1 (en) | 2012-10-11 |
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