WO2006077945A1 - 固体状チタン触媒成分、オレフィン重合用触媒およびオレフィン重合体の製造方法 - Google Patents
固体状チタン触媒成分、オレフィン重合用触媒およびオレフィン重合体の製造方法 Download PDFInfo
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- WO2006077945A1 WO2006077945A1 PCT/JP2006/300773 JP2006300773W WO2006077945A1 WO 2006077945 A1 WO2006077945 A1 WO 2006077945A1 JP 2006300773 W JP2006300773 W JP 2006300773W WO 2006077945 A1 WO2006077945 A1 WO 2006077945A1
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- B01J31/02—Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
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- C08F4/00—Polymerisation catalysts
- C08F4/42—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors
- C08F4/44—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides
- C08F4/60—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides together with refractory metals, iron group metals, platinum group metals, manganese, rhenium technetium or compounds thereof
- C08F4/62—Refractory metals or compounds thereof
- C08F4/64—Titanium, zirconium, hafnium or compounds thereof
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- B01J31/00—Catalysts comprising hydrides, coordination complexes or organic compounds
- B01J31/02—Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
- B01J31/0201—Oxygen-containing compounds
- B01J31/0211—Oxygen-containing compounds with a metal-oxygen link
- B01J31/0212—Alkoxylates
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- B01J31/00—Catalysts comprising hydrides, coordination complexes or organic compounds
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- B01J31/14—Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides containing organo-metallic compounds or metal hydrides of aluminium or boron
- B01J31/143—Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides containing organo-metallic compounds or metal hydrides of aluminium or boron of aluminium
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- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J31/00—Catalysts comprising hydrides, coordination complexes or organic compounds
- B01J31/26—Catalysts comprising hydrides, coordination complexes or organic compounds containing in addition, inorganic metal compounds not provided for in groups B01J31/02 - B01J31/24
- B01J31/38—Catalysts comprising hydrides, coordination complexes or organic compounds containing in addition, inorganic metal compounds not provided for in groups B01J31/02 - B01J31/24 of titanium, zirconium or hafnium
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- C08F10/00—Homopolymers and copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
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- C08F2/00—Processes of polymerisation
- C08F2/01—Processes of polymerisation characterised by special features of the polymerisation apparatus used
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- C08F4/00—Polymerisation catalysts
- C08F4/42—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors
- C08F4/44—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides
- C08F4/60—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides together with refractory metals, iron group metals, platinum group metals, manganese, rhenium technetium or compounds thereof
- C08F4/62—Refractory metals or compounds thereof
- C08F4/64—Titanium, zirconium, hafnium or compounds thereof
- C08F4/642—Component covered by group C08F4/64 with an organo-aluminium compound
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- C08F110/00—Homopolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
- C08F110/04—Monomers containing three or four carbon atoms
- C08F110/06—Propene
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- C08F110/00—Homopolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
- C08F110/04—Monomers containing three or four carbon atoms
- C08F110/08—Butenes
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- C08F110/00—Homopolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
- C08F110/14—Monomers containing five or more carbon atoms
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- C—CHEMISTRY; METALLURGY
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- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F210/00—Copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
- C08F210/04—Monomers containing three or four carbon atoms
- C08F210/06—Propene
Definitions
- Solid titanium catalyst component catalyst for olefin polymerization, and method for producing olefin polymer
- the present invention relates to a solid titanium catalyst component that is preferably used for the polymerization of olefins having 3 or more carbon atoms.
- the present invention also relates to an polyolefin polymerization catalyst comprising the solid titanium catalyst component.
- the present invention relates to a method for producing an olefin polymer using the olefin polymerization catalyst.
- olefin polymerization catalysts examples include Ziegler-Natta catalysts, catalysts containing titanium tetrachloride and titanium trichloride, solid titanium catalyst components that have the power of magnesium, titanium, halogen, and electron donors, and organic metals. Catalysts composed of compounds are widely known.
- the latter catalyst exhibits high activity in polymerization of ⁇ -olefin, such as propylene and butene-1, in addition to ethylene.
- ⁇ _olefin polymer may have high stereoregularity.
- a solid titanium catalyst component on which an electron donor selected from a carboxylic ester having a typical example of a phthalate ester is supported, and aluminum as a promoter component is used.
- excellent polymerization activity and stereospecificity are exhibited when a catalyst comprising an alkyl compound and a key compound having at least one Si-OR (wherein R is a hydrocarbon group) is used. This is reported in JP-A-57-63310 (Patent Document 1).
- the polymer obtained using the above catalyst is a polymer obtained with a Ziegler-Natta catalyst.
- the molecular weight distribution is often narrower than that. It is known that polymers having a narrow molecular weight distribution tend to have “low melt fluidity”, “low melt tension”, “poor formability”, “slightly low rigidity”, and the like.
- various high-speed molding technologies such as high-speed stretching technology for the purpose of improving the productivity of stretched films have been advanced from the viewpoint of productivity improvement and cost reduction.
- Patent Document 3 3-7703
- Patent Document 5 catalysts using a succinic acid ester having an asymmetric carbon as an electron donor contained in a solid titanium catalyst component
- Patent Document 6 There are many reports such as WO 01/057099 pamphlet (patent document 4), WO 00/63261 pamphlet (patent document 5), WO 02/30998 pamphlet (patent document 6)), etc. .
- JP 2001-114811 Patent Document 7
- JP 2003-40918 Patent Document 8
- a solid catalyst component for polymerization of olefin (s) and a catalyst for polymerization of olefin (s) containing this catalyst component are disclosed.
- the electron-donating compound 1,2-cyclohexanedicarboxylic acid ester having a trans purity of 80% or more is used in the invention described in Patent Document 7, and cyclohexenedianolone is used in the invention described in Patent Document 8.
- An acid diester is used, and specific examples of the cyclohexene dicarboxylic acid diester include 1-cyclohexene dicarboxylic acid having an alkoxycarbonyl group bonded to the 1-position and 2-position of the cyclohexene ring of 1-cyclohexene. Only diesters are disclosed (paragraphs [0021]-[0024] and examples). However, Patent Documents 7 and 8 have no description regarding the molecular weight distribution of the olefin polymer.
- Patent Document 1 JP-A-57-63310
- Patent Document 2 Japanese Patent Laid-Open No. 5-170843
- Patent Document 3 Japanese Patent Laid-Open No. 3-7703
- Patent Document 4 Pamphlet of International Publication No. 01/057099
- Patent Document 5 International Publication No. 00/63261 Pamphlet
- Patent Document 6 International Publication No. 02/30998 Pamphlet
- Patent Document 7 Japanese Patent Laid-Open No. 2001-114811
- Patent Document 8 Japanese Unexamined Patent Publication No. 2003-40918
- the above-described catalyst is insufficient in the effect of widening the molecular weight distribution of the olefin polymer, or, according to the study by the present inventors, is a catalyst that widens the molecular weight distribution by increasing the low molecular weight component. there were.
- these catalysts have been evaluated by the market that the melt tension of the olefin polymer is not sufficiently improved, and from the market, the molecular weight distribution has been made by a simpler process from the viewpoint of cost reduction. The arrival of a catalyst that can produce olefin polymers has been awaited.
- an object of the present invention is to provide a catalyst component and a catalyst capable of easily producing an olefin polymer suitable for high-speed stretching and high-speed molding with a wide molecular weight distribution and high melt tension. .
- the solid titanium catalyst component (I) of the present invention comprises:
- n is an integer of 5 to 10].
- R 2 and R 3 are each independently COOR 1 or R, and at least one of R 2 and R 3 is COOR 1 .
- a plurality of R 1 are each independently a monovalent hydrocarbon group having 1 to 20 carbon atoms.
- a plurality of R's are each independently a hydrogen atom, a hydrocarbon group having 1 to 20 carbon atoms, a halogen atom, a nitrogen-containing group, an oxygen-containing group, a phosphorus-containing group, a halogen-containing group, or a silicon-containing group.
- R is the backbone of Yogu said ring optionally contains double bonds in the skeleton of the ring formed by bonding to each other, if it contains C a to COOR 1 is bonded two or more
- the number of carbon atoms constituting the ring skeleton is 5 to 10.
- the cyclic skeleton is preferably composed of 6 carbon atoms.
- the cyclic ester compound (a) is preferably a compound represented by the following formula (la): [0023] [Chemical 2]
- n is an integer of 5 to 10].
- a plurality of R 1 s are each independently a monovalent hydrocarbon group having 1 to 20 carbon atoms.
- a plurality of R's are each independently a hydrogen atom, a hydrocarbon group having 1 to 20 carbon atoms, a halogen atom, a nitrogen-containing group, an oxygen-containing group, a phosphorus-containing group, a halogen-containing group, or a silicon-containing group.
- R contains two C a in the backbone of Yogu said ring optionally contains double bonds in the skeleton of the ring formed by bonding to each other, forming a ring skeleton
- the number of carbon atoms is 5 to: 10. ].
- the solid titanium catalyst component (I) of the present invention may further contain an aromatic carboxylic acid ester and / or a compound having two or more ether bonds via a plurality of carbon atoms.
- the olefin polymerization catalyst of the present invention comprises:
- the catalyst for olefin polymerization of the present invention may further contain an electron donor (III).
- the method for producing an olefin polymer of the present invention is characterized in that olefin is polymerized in the presence of the olefin polymerization catalyst.
- the solid titanium catalyst component, the catalyst for olefin polymerization, and the method for producing the olefin polymer of the present invention are used to produce an olefin polymer having high stereoregularity and a wide molecular weight distribution with high activity. Is suitable.
- the solid titanium catalyst component, the catalyst for olefin polymerization, and the method for producing the olefin polymer of the present invention are used, the moldability such as high-speed stretchability and high-speed moldability is improved, and the rigidity is also excellent. It is expected that a olefin polymer can be produced.
- solid titanium catalyst component (I) the catalyst for olefin polymerization, and the method for producing the olefin polymer according to the present invention will be described in more detail.
- the solid titanium catalyst component (I) according to the present invention is characterized by containing titanium, magnesium, halogen and a cyclic ester compound ( a ).
- the cyclic ester compound (a) has a plurality of carboxylic acid ester groups and is represented by the following formula (1).
- n is an integer of 5 to 10, preferably an integer of 5 to 7, and particularly preferably 6.
- C a and C b represent carbon atoms.
- R 2 and R 3 are each independently COOR 1 or R, and at least one of R 2 and R 3 is COOR 1 .
- All of the bonds between carbon atoms in the cyclic skeleton are preferably single bonds, but other than the C a — C a bond and the C a — C b bond in the cyclic skeleton. Any single bond may be replaced with a double bond.
- Each of the plurality of R 1 s independently has a carbon atom number of:! To 20, preferably 1 to 10, more preferably 2 to 8, still more preferably 4 to 8, particularly preferably 4 to 6. It is a monovalent hydrocarbon group.
- the hydrocarbon group include ethyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, hexyl group, heptyl group, octyl group, 2_ethylhexyl group, decyl group, dodecyl group, Examples thereof include a tetradecyl group, a hexadecinole group, an octadecinole group, and an eicosyl group.
- an n_butyl group, an isobutyl group, a hexyl group, and an octyl group are preferable, and an n_butyl group and an isobutyl group are preferable.
- a plurality of R's are each independently a hydrogen atom, a hydrocarbon group having 1 to 20 carbon atoms, a halogen atom, a nitrogen-containing group, an oxygen-containing group, a phosphorus-containing group, a halogen-containing group and a silicon-containing group.
- a force that is an atom or group selected from at least one R is not a hydrogen atom
- R other than a hydrogen atom a hydrocarbon group having 120 carbon atoms is preferable. Examples of the hydrocarbon group having 120 carbon atoms include a methyl group, an ethyl group, and n-propynole.
- aliphatic hydrocarbon groups alicyclic hydrocarbon groups, and aromatic hydrocarbon groups.
- an aliphatic hydrocarbon group is preferred. Specifically, a methyl group, an ethyl group, an n_propyl group, an iso_propyl group, an n_butyl group, an iso_butyl group, and a see-butyl group are preferred.
- R may be bonded to each other to form a ring.
- R is bonded to each other.
- the ring skeleton may have a double bond in the ring skeleton. during, if it contains C a to COOR 1 is bonded two or more, the number of carbon atoms forming the ring backbone is 5: 10.
- Examples of such a ring skeleton include a norbornane skeleton and a tetracyclododecene skeleton.
- a plurality of Rs may be a carbonyl structure-containing group such as a carboxylic acid ester group, an alkoxy group, a siloxy group, an aldehyde group or an acetyl group. It is preferable that the above is included.
- 4- -Dimethyl 4-cyclo ⁇ xene--1 Diisopropyl, 2- -dicarboxylate,
- 4- -Dimethyl 4- -cyclo z ⁇ xen- -1 Di n-butyl, 2- -dicarboxylate ,
- the compound having a diester structure as described above includes isomers such as cis and trans derived from a plurality of COOR 1 groups in Formula 1, and any structure meets the object of the present invention.
- the content of the trans isomer is higher. The higher the content of the trans isomer, the higher the activity only by the effect of broadening the molecular weight distribution and the higher the stereoregularity of the resulting polymer.
- Examples of the cyclic ester compound (a) include compounds represented by the following formulas (1_ :! to (1-6): Is preferred
- the single bond in the cyclic skeleton (except for the C a _C a bond) may be replaced with a double bond.
- n is an integer from 7 to 10: ]
- the cyclic ester compound (a) is particularly a compound represented by the following formula (la): preferable.
- n, R 1 and R are as defined above (that is, as defined in formula (1)), and a single bond in the cyclic skeleton (where c a —c a bond And c a —c b except the bond) may be replaced by a double bond.
- These compounds may be used alone or in combination of two or more. Further, as long as the object of the present invention is not impaired, these cyclic ester compounds (a) may be used in combination with a catalyst component (b) or a catalyst component (c) described later.
- the cyclic ester compound (a) may be formed in the process of preparing the solid titanium catalyst component (I). For example, when preparing the solid titanium catalyst component (I), a cyclic step is provided by substantially contacting the carboxylic anhydride or carboxylic acid dihalide corresponding to the catalyst component (a) with the corresponding alcohol.
- the ester compound (a) can also be contained in the solid titanium catalyst component.
- the cyclic hydrocarbon structure forms various three-dimensional structures such as a chair type and a boat type. Furthermore, if the cyclic structure has a substituent, the possible variation of the three-dimensional structure is further increased. Further, between the cyclic skeleton of the carbon atoms forming the ester group (COOR 1 group) carbon atom is bonded with an ester group (COOR 1 group) other carbon atoms attached a cyclic ester compound (a) If the bond is a single bond, the possible variations of the three-dimensional structure are widened. The ability to take such a variety of three-dimensional structures leads to the formation of a variety of active species on the solid titanium catalyst component (I).
- olefin polymers with various molecular weights can be produced at once by polymerizing olefins using the solid titanium catalyst component (I). That is, it is possible to produce a wide refining polymer having a molecular weight distribution.
- a magnesium compound and a titanium compound are used for the preparation of the solid titanium catalyst component (I) of the present invention.
- Magnesium halides such as magnesium chloride and magnesium bromide
- Alkoxy magnesium halides such as methoxy magnesium chloride, ethoxy magnesium chloride, phenoxy magnesium chloride;
- Magnesium power norebonate such as magnesium stearate
- These magnesium compounds may be used alone or in combination of two or more. These magnesium compounds may be complex compounds with other metals, double compounds, or mixtures with other metal compounds.
- a halogenated magnesium particularly magnesium chloride
- a halogen-containing magnesium compound is preferred because a halogen-containing magnesium compound is preferred.
- alkoxymagnesium such as ethoxymagnesium is also preferably used.
- the magnesium compound is derived from another substance, for example, obtained by contacting an organic magnesium compound such as a Grignard reagent with titanium halide, silicon halide, halogenated alcohol or the like.
- titanium compounds include general formulas
- the tetravalent titanium compound shown by can be mentioned. More specifically,
- Titanium tetrahalides such as TiCl and TiBr; Ti (OCH) C1, Ti (OC H) C1, Ti ( ⁇ _n—CH) C1, Ti (OC H) Br, Ti ( ⁇ —isoC H)
- Trihalogenated alkoxytitanium such as Br
- Dihalogenated alkoxytitanium such as Ti (OCH) CI, Ti (OCH) CI
- Monohalogenated alkoxy titanium such as Ti (OCH) Cl, Ti ( ⁇ -n-C H) Cl, Ti ( ⁇ C H) Br;
- Tetraalkoxytitanium such as Ti (OCH), Ti ( ⁇ C H), Ti (OC H), Ti ( ⁇ _2_ethylhexyl)
- titanium tetrahalide is preferable, and titanium tetrachloride is particularly preferable.
- These titanium compounds may be used alone or in combination of two or more.
- Examples of the magnesium compound and the titanium compound as described above may also include compounds described in detail in Patent Document 1, Patent Document 2, and the like.
- a solid adduct comprising a magnesium compound and a catalyst component (b), a cyclic ester compound (a), and a titanium compound in a liquid state are suspended in the presence of an inert hydrocarbon solvent. Method to contact in turbid state.
- (P-2) A method in which a solid adduct composed of a magnesium compound and a catalyst component (b), a cyclic ester compound (a), and a titanium compound in a liquid state are contacted in several steps.
- a solid adduct comprising a magnesium compound and a catalyst component (b), a cyclic ester compound (a), and a titanium compound in a liquid state are suspended in the presence of an inert hydrocarbon solvent. The method of making it contact in a cloudy state, and making it contact in several steps.
- (P-4) A method of bringing a liquid magnesium compound comprising a magnesium compound and a catalyst component (b) into contact with a liquid titanium compound and a cyclic ester compound (a).
- the preferred reaction temperature in the preparation of the solid titanium catalyst component (I) is -30 ° C to 150 ° C, more preferably from 25 ° C to 130 ° C, more preferably from 25 ° C to 120 ° C. It is in the range of ° C.
- the production of the above solid titanium catalyst component can also be carried out in the presence of a known medium, if necessary.
- the medium include aromatic hydrocarbons such as slightly polar toluene and known aliphatic hydrocarbons such as heptane, octane, decane, and cyclohexane, and alicyclic hydrocarbon compounds. Aliphatic hydrocarbons are preferred examples.
- the catalyst component (b) used for the formation of the solid adduct or the liquid magnesium compound a known compound capable of solubilizing the magnesium compound in a temperature range of room temperature to about 300 ° C. is preferable.
- a known compound capable of solubilizing the magnesium compound in a temperature range of room temperature to about 300 ° C. is preferable.
- alcohols, alcohols, amines, carboxylic acids and mixtures thereof are preferred. Examples of these compounds include compounds described in detail in Patent Document 1 and Patent Document 2.
- the alcohol having the solubilizing ability of the magnesium compound may be methanol, ethanol, propanol, butanol, isobutanol, ethylene glycol, 2-methylpentanol, 2-ethylbutanol, n- Aliphatic alcohols such as heptanol, n-octanol, 2-ethylhexanol, decanol, dodecanol; alicyclic alcohols such as cyclohexanol, methylcyclohexanol; aromatic alcohols such as benzyl alcohol, methylbenzyl alcohol; n -Aliphatic alcohols with alkoxy groups such as butyl cellosolve
- Examples of the carboxylic acid include organic carboxylic acids having 7 or more carbon atoms such as strong prillic acid and 2_ethylhexanoic acid.
- Examples of aldehydes include aldehydes having 7 or more carbon atoms such as capric aldehyde and 2-ethylhexyl aldehyde.
- Examples of the amine include amines having 6 or more carbon atoms such as heptylamine, octylamine, noninoleamine, laurylamine, 2-ethylhexylamine and the like.
- the above alcohols are preferred, especially ethanol, Lopanol, butanol, isobutanol, hexanol, 2-ethyl hexanol, and dephenol are preferred.
- the amount of the magnesium compound and catalyst component (b) used in preparing the solid adduct or liquid magnesium compound varies depending on the type, contact conditions, etc. Is used in an amount of 0.:! To 20 mol / liter, preferably 0.5 to 5 mol / liter, per unit volume of the catalyst component (b). If necessary, a medium inert to the solid adduct can be used in combination. Preferred examples of the medium include known hydrocarbon compounds such as heptane, octane and decane.
- the composition ratio of the obtained solid adduct or the magnesium compound in the liquid state to the catalyst component) varies depending on the type of the compound used, and thus cannot be defined unconditionally.
- the catalyst component (b) is preferably in the range of 2.6 mol or more, more preferably 2.7 mol or more and 5 mol or less with respect to 1 mol.
- the solid titanium catalyst component of the present invention further comprises an aromatic carboxylic acid ester and
- catalyst component (c) a compound having two or more ether bonds via a plurality of carbon atoms. If the solid titanium catalyst component (I) of the present invention contains the catalyst component (c), the activity and stereoregularity may be enhanced, and the molecular weight distribution may be further broadened.
- catalyst component (c) known aromatic carboxylic acid esters and polyether compounds that are preferably used in conventional olefin polymerization catalysts, such as the above-mentioned Patent Document 2 and JP-A-2001-354714, etc. Can be used without limitation.
- aromatic carboxylic acid ester examples include aromatic carboxylic acid monoesters such as benzoic acid esters and toluic acid esters, and aromatic polyvalent carboxylic acid esters such as phthalic acid esters. It is done. Of these, phthalic acid esters are preferred, with aromatic polycarboxylic acid esters being preferred. These phthalates include ethyl phthalate, n-butyl phthalate, isobutyl phthalate, hexyl phthalate, Phthalic acid alkyl esters such as heptyl phthalate are preferred, and diisobutyl phthalate is particularly preferred.
- the polyether compound is more specifically a compound represented by the following formula (3).
- m is an integer of L ⁇ m ⁇ 10, more preferably integers 3 ⁇ m ⁇ 10
- R " ⁇ R 36 independently represents a hydrogen atom, Alternatively, it is a substituent having at least one element selected from carbon, hydrogen, oxygen, fluorine, chlorine, bromine, iodine, nitrogen, sulfur, phosphorus, boron, and silicon.
- a plurality of R 11 and R 12 may be the same or different. Any R U to R 36 , preferably R 11 and R 12 may be combined to form a ring other than a benzene ring.
- Trialkoxyalkanes such as 2-cyclohexyl-2-ethoxymethyl-1,3-diethoxypropane, 2-cyclohexyl-2-methoxymethyl-1,3-dimethoxypropane,
- 1,3-diethers are preferred, especially 2-isopropyl-2-isobutyl-1,3-dimethoxypropane, 2,2-diisobutyl-1,3-dimethoxypropane, 2-isopropyl -2-Isopentyl-1,3-dimethoxypropane, 2,2-dicyclohexyl-1,3-dimethoxypropane, 2,2-bis (cyclohexylmethyl) 1,3-dimethoxypropane are preferred.
- the cyclic ester compound (a), the catalyst component (b), and the catalyst component (c) as described above may be considered to belong to a component called an electron donor by those skilled in the art.
- the above electron donor component has the effect of improving the stereoregularity of the resulting polymer while maintaining high activity of the catalyst, the effect of controlling the composition distribution of the obtained copolymer, and the particle shape of the catalyst particles. It is known to exhibit a flocculant effect that controls the particle size.
- the halogen / titanium (atomic ratio) that is, the number of moles of halogen atom / number of moles of titanium atom
- the halogen / titanium (atomic ratio) that is, the number of moles of halogen atom / number of moles of titanium atom
- the cyclic ester compound (a) / titanium (molar ratio) (that is, the number of moles of the cyclic ester compound (a) / the number of moles of titanium atoms) is 0.01 to 100, preferably 0.2 to 10. Mage
- the catalyst component (b) and the catalyst component (c) are the catalyst component (c) Z which is desired to have a catalyst component (b) Z titanium atom (molar ratio) of 0 to 100, preferably 0 to 10 Titanium atom (molar ratio) is 0 to: 10
- Magnesium / titanium (atomic ratio) (that is, the number of moles of magnesium atoms / the number of moles of titanium atoms) is 2 to: 100, preferably 4 to 50.
- the content of components other than the cyclic ester compound (a) described above, for example, the catalyst component (b) and the catalyst component (c) is preferably 100% by weight of the cyclic ester compound (&). Is 20% by weight or less, more preferably 10% by weight or less.
- the olefin polymerization catalyst according to the present invention comprises:
- Solid titanium catalyst component (I) according to the present invention, and
- organometallic compound catalyst component (II) containing a metal element selected from Group 1, Group 2 and Group 13 of the Periodic Table;
- organometallic compound catalyst component (II) a compound containing a Group 13 metal, such as an organoaluminum compound, a complex alkylated product of a Group 1 metal and aluminum, a Group 2 metal organometallic compound, or the like is used. be able to. Of these, organoaluminum compounds are preferred.
- organometallic compound catalyst component (II) include organometallic compound catalyst components described in known literature such as EP585869A1.
- the olefin polymerization catalyst of the present invention may contain the above-described catalyst component (III) as necessary together with the organometallic compound catalyst component (II).
- the catalyst component (III) is preferably an organic silicon compound. Examples of the organic silicon compound include compounds represented by the following general formula (4).
- R and R ′ are hydrocarbon groups, and n is an integer of 0 ⁇ n ⁇ 4.
- organic silicon compound represented by the general formula (4) examples include diisosilane, t-amylmethyljetoxysilane, dicyclohexyldimethoxysilane, cyclohexylmethyldimethoxysilane, and cyclohexane.
- Xylmethyljetoxysilane burtrimethoxy Sisilane, butyltriethoxysilane, t_butyltriethoxysilane, phenyltriethoxysilane, cyclohexyltrimethoxysilane, cyclopentyltrimethoxysilane, 2-methylcyclopentyltrimethoxysilane, cyclopentyltriethoxysilane, dicyclopentyldimethyl Toxylsilane, dicyclopentenolegetoxysilane, tricyclopentinolemethoxysilane, dintyldimethylethoxysilane and the like are used.
- butyltriethoxysilane, diphenyldimethoxysilane, dicyclohexyldimethoxysilane, cyclohexylmethyldimethoxysilane, and dicyclopentyldimethoxysilane are preferably used.
- a silane compound represented by the following formula (5) described in WO 2004/016662 pamphlet is also a preferable example of the organic silicon compound.
- R a is a hydrocarbon group having a carbon number:! To 6, and examples of R a include an unsaturated or saturated aliphatic hydrocarbon group having a carbon number:! To 6, Preferably, a C 2 6 hydrocarbon group is used. Specific examples include methyl group, ethyl group, n-propyl group, is o-propyl group, n-butyl group, iso-butyl group, sec-butyl group, n-pentyl group, is o-pentyl group, cyclopentyl group, n A xyl group, a cyclohexyl group and the like can be mentioned, and among these, an ethyl group is particularly preferred.
- Rb is a hydrocarbon group having 1 to 12 carbon atoms or hydrogen
- Rb is an unsaturated or saturated aliphatic hydrocarbon group having 1 to 12 carbon atoms or Examples include hydrogen. Specific examples include a hydrogen atom, a methyl group, an ethyl group, an n-propyl group, an iso-propyl group, an n-butynole group, an iso-butynole group, a sec-butynole group, an n_pentinole group, an iso_pentinole group, and a cyclopentyl group. N_hexyl group, cyclohexyl group, octyl group and the like, among which ethyl group is particularly preferable.
- n_ is a hydrocarbon group having!:-12 carbon atoms
- examples thereof include an unsaturated or saturated aliphatic hydrocarbon group having hydrogen atoms:!-12 and hydrogen.
- Specific examples include methyl group, ethyl group, n_propyl group, iso_propyl group, n_butyl group, iso-butylene group, sec-butyl group, n_pentyl group, iso_pentyl group, cyclopentyl group, n_ Examples include a hexyl group, a cyclohexyl group, an octyl group, and the like. Among these, an ethyl group is particularly preferable.
- organosilicon compound a compound represented by the following formula (6) may be mentioned.
- RN is a cyclic amino group
- examples of the cyclic amino group include perhydroquinolino group, nohydroisoquinolino group, 1, 2, 3, 4-tetrahydroquinolino group, 1, 2, 3, 4-- tetrahydroisoquinolino group, otatamethyleneimino group and the like.
- catalyst component (III) examples include the aromatic carboxylic acid ester and / or a compound having two or more ether bonds via a plurality of carbon atoms (the catalyst component).
- the polyether compounds described as examples in (c)) are also preferred, and examples are given.
- 1,3-diethers are preferred, particularly 2_isopropyl-2-isobutyl-1,3-dimethoxypropane, 2,2-diisobutyl-1,3-dimethoxy Mouth pan, 2_isopropyl-2_isopentyl-1,3-dimethoxypropane, 2,2-dicyclohexyl-1,3-dimethoxypropane, 2,2-bis (cyclohexylmethyl) 1,3-dimethoxypropane Is preferred.
- the olefin polymerization catalyst of the present invention may contain other components useful for olefin polymerization as required in addition to the above components.
- other components include a carrier such as silica, an antistatic agent, a particle flocculant, a storage stabilizer, and the like.
- the method for producing an olefin polymer according to the present invention is characterized in that olefin polymerization is carried out using the catalyst for olefin polymerization of the present invention.
- polymerization may include the meaning of copolymerization such as random copolymerization and block copolymerization in addition to homopolymerization.
- the polymerization is carried out in the presence of a prepolymerization catalyst obtained by prepolymerization of polyolefin in the presence of the catalyst for olefin polymerization of the present invention.
- a prepolymerization catalyst obtained by prepolymerization of polyolefin in the presence of the catalyst for olefin polymerization of the present invention.
- This prepolymerization is carried out by prepolymerizing the fluoroolefin in an amount of 0.1 to:! OOOg, preferably 0.3 to 500 g, particularly preferably:! To 200 g per lg of olefin polymerization catalyst.
- a catalyst having a concentration higher than the catalyst concentration in the system in the main polymerization can be used.
- the concentration of the solid titanium catalyst component (I) in the prepolymerization is usually about 0.001 to 200 millimoles, preferably about 0.01 to 50 millimoles per 1 liter of liquid medium, in terms of titanium atoms. In particular, it is desirable that the range is from 0.:! To 20 mmol.
- the amount of the organometallic compound catalyst component (II) in the prepolymerization may be such that 0.1 to 1000 g, preferably 0.3 to 500 g of polymer is formed per lg of the solid titanium catalyst component (I).
- the catalyst component (III) or the like can be used as necessary.
- these components are added to the solid titanium catalyst component (I) per mole of titanium atoms. .:! To 50 mono, preferably 0.5 to 30 mono, more preferably 1 to 10 mol.
- the prepolymerization can be carried out under mild conditions by adding olefin and the above catalyst components to an inert hydrocarbon medium.
- Aliphatic hydrocarbons such as propane, butane, pentane, hexane, heptane, octane, decane, dodecane, kerosene;
- Cycloaliphatic hydrocarbons such as cycloheptane, cycloheptane, methylcycloheptane, 4-cycloheptane, 4-cycloheptane, methyl 4-cycloheptane;
- Aromatic hydrocarbons such as benzene, toluene, xylene;
- Halogenated hydrocarbons such as ethylene chloride and chlorobenzene
- inert hydrocarbon media it is particularly preferable to use aliphatic hydrocarbons.
- the prepolymerization is preferably performed in a batch system.
- prepolymerization can be carried out using olefin in itself as a solvent, or it can be prepolymerized in a substantially solvent-free state. In this case, it is preferable to perform preliminary polymerization continuously.
- the olefin used in the prepolymerization is the same as the olefin used in the main polymerization described later. Specifically, it may be one or different, and is preferably propylene.
- the temperature during the prepolymerization is usually in the range of about -20 to + 100 ° C, preferably about -20 to + 80 ° C, more preferably 0 to + 40 ° C. Les.
- Olefins that can be used in the polymerization include olefins having 3 to 20 carbon atoms, such as propylene, 1-butene, 1 -Linear olefins such as pentene, 1-hexene, 1-octene, 1-decene, 1-dodecene, 1-tetradecene, 1-hexadecene, 1-octadecene, 1-eicosene, 4-methyl-1- Examples include branched olefins such as pentene, 3_methyl_1_pentene, and 3-methyl-1-butene, and propylene, 1-butene, 1_pentene, and 4-methyl-1-pentene are preferred. In addition, propylene, 1-butene, and 4-methyl-1-pentene are particularly preferable because of their high rigidity, low resinity, wide molecular weight distribution, and ease of manifesting the advantages of the polymer.
- aromatic vinyl compounds such as ethylene, styrene, and arylbenzene; and alicyclic vinyl compounds such as burcyclohexane and burcycloheptane can also be used.
- compounds having polyunsaturated bonds such as conjugated gens such as cyclopentene, cycloheptene, nonlevonolenene, tetracyclodecene, isoprene and butadiene, and conjugated gens and non-conjugated gens are used as polymerization raw materials together with ethylene and ⁇ _olefin. You can also.
- conjugated gens such as cyclopentene, cycloheptene, nonlevonolenene, tetracyclodecene, isoprene and butadiene
- conjugated gens and non-conjugated genes are used as polymerization raw materials together with ethylene and ⁇ _olefin. You can also.
- These compounds can be used alone or in combination of two or more.
- ethylene and aromatic bur compounds are preferred.
- other olefins such as ethylene may be used in combination as long as the amount is a small amount, for example, 10% by weight or less, preferably 5% by weight or less, out of the total amount of olefins of 100% by weight.
- the prepolymerization and the main polymerization can be carried out by any of liquid phase polymerization methods such as Barta polymerization method, solution polymerization, suspension polymerization, or gas phase polymerization method.
- liquid phase polymerization methods such as Barta polymerization method, solution polymerization, suspension polymerization, or gas phase polymerization method.
- the reaction solvent the inert hydrocarbon used in the above pre-polymerization can be used, or the reaction solvent can be used at the reaction temperature. Olefin can also be used.
- the solid titanium catalyst component (I) is usually about 0.0001 to 0.5 millimeters, preferably in terms of titanium atoms per liter of polymerization volume. Is used in an amount of about 0.005 to 0.1 mmol.
- the organometallic compound catalyst component (II) is usually about:! To 2000 monolayers, preferably about 5 to 500 moles per 1 mole of titanium atoms in the prepolymerization catalyst component in the polymerization system. Used in various amounts.
- the catalyst component (III) is preferably from 0.001 to 50 monolayers, preferably from 0.01 to 30 monolayers, particularly preferably from the organometallic compound catalyst component (II). Used in amounts of 0.05 to 20 mol.
- the molecular weight of the resulting polymer can be adjusted, and a polymer having a high melt flow rate can be obtained.
- the polymerization temperature of olefin is usually about 20 to 200 ° C, preferably about 30 to 100 ° C, more preferably 50 to 90 ° C.
- the pressure is usually normal pressure ⁇ 10 0kgf / cm 2 (9. 8MPa), Ru is preferably set to about 2 ⁇ 50kgf / cm 2 (0. 20 ⁇ 4. 9MPa).
- the polymerization can be carried out by any of batch, semi-continuous and continuous methods. Furthermore, the polymerization can be carried out in two or more stages by changing the reaction conditions. By performing such multi-stage polymerization, it is possible to further widen the molecular weight distribution of the olefin polymer.
- the olefin polymer thus obtained may be any of a homopolymer, a random copolymer, a block copolymer, and the like.
- the decane insoluble component content is 70% or more, preferably 85% or more, particularly preferably 90% or more. A certain propylene-based polymer with high stereoregularity is obtained.
- the method for producing an olefin polymer of the present invention it is possible to obtain a polyolefin having a wide molecular weight distribution, in particular, polypropylene, even without performing multi-stage polymerization, even with a small number of stages of polymerization, for example, single-stage polymerization. it can.
- the ratio of components having a higher molecular weight is higher than that of a conventional olefin polymer having a similar melt flow rate (MFR).
- MFR melt flow rate
- Low molecular weight (called component) This is characterized in that the ratio of the component and the component is low and the olefin polymer is often obtained. This characteristic can be confirmed by gel permeation chromatography (GPC) measurement described later, and a polymer having both high Mw / Mn value and Mz / Mw value can be obtained.
- the Mw / Mn value is 5 or less and the Mz / Mw value is generally less than 4, which is an index of
- an olefin polymer having an MwZMn value of 6 to 30, preferably 7 to 20, can be obtained.
- an olefin polymer having an MzZMw value of 4 to 15, more preferably 4.5 to 10 can be obtained.
- a polymer having a high MzZMw value is often obtained.
- Polypropylene having a high Mw / Mn value is considered to be common sense in the traders that it has excellent moldability and rigidity.
- a high Mz / Mw value indicates a high content ratio of components having a high molecular weight, and the resulting polypropylene has a high melt tension and a high possibility of excellent moldability.
- the polymers obtained by these methods are relatively complicated. However, the improvement in melt tension and moldability may not be sufficient. This is probably because polymers with different molecular weights are basically difficult to mix.
- the polymer obtained by the method for producing an olefin polymer of the present invention has a high melt tension because polymers having different molecular weights in a very wide range are mixed at the catalyst level, that is, at the nano level. It is expected to be excellent.
- the bulk specific gravity, melt flow rate, decane-soluble (insoluble) component amount, molecular weight distribution, and the like of the propylene polymer were measured by the following methods.
- the measurement temperature is 230 for propylene polymers. 260 for C, 4_methyl 1_pentene polymer. C.
- the filtrate 100ml was collected, which was dried under reduced pressure to give a part of the decane-soluble component, the table and a (g) in which the weight was measured to the single-position of 10-4 grams (this weight, the following equation After this operation, the amount of decane soluble component was determined by the following formula.
- Decane soluble component content 100 X (500 X a) / (100 X b)
- Decane insoluble component content 100-100 X (500 X a) / (100 X b)
- Liquid chromatograph Waters ALC / GPC 150-C plus type (with integrated refractometer detector)
- the MwZ Mn value and the Mz / Mw value were calculated by analyzing the obtained chromatogram by a known method.
- the measurement time per sample was 60 minutes
- the solid part was collected by hot filtration.
- the solid part was resuspended in 200 ml of titanium tetrachloride, and the temperature was raised to 130 ° C. These were reacted by holding for 45 minutes while stirring.
- the solid part was again collected by hot filtration and thoroughly washed with decane and heptane at 100 ° C until no free titanium compound was detected in the washing solution.
- the solid titanium catalyst component (1) prepared by the above operation was stored as a decane slurry, and a part of this was dried for the purpose of examining the catalyst composition.
- Table 1 shows the activity of the catalyst, the MFR of the obtained polymer, the amount of decane insoluble components, the bulk specific gravity, and the molecular weight distribution (Mw / Mn, Mz / Mw).
- Example 1 except that 4-methylcyclohexane 1,2-dicarboxylate diisobutyl (cis isomer, trans isomer mixture) was used instead of cis isomer of 4-methyl 4-cyclohexene 1,2-dicarboxylate jetyl In the same manner as above, a solid titanium catalyst component ( ⁇ 3) was obtained.
- Example 2 The same procedure as in Example 1 was conducted except that diisobutyl 3,6-diphenylcyclohexane-1,2-dicarboxylate was used in place of diisobutyl 4-methylcyclohexane 1,2-dicarboxylate (mixture of cis and trans isomers). Thus, a solid titanium catalyst component ( ⁇ 8) was obtained.
- Example 1 except that 3-methylcyclohexane-1,2-dicarboxylate diisobutyl (cis isomer) was used in place of 4-methylcyclohexane 1,2-dicarboxylate diisobutyl (cis isomer, trans isomer mixture) Thus, a solid titanium catalyst component ( ⁇ 9) was obtained.
- Example 2 The same procedure as in Example 1 except that diisobutyl phthalate (special grade reagent manufactured by Wako Pure Chemical Industries, Ltd.) was used instead of diisobutyl 1,2-dicarboxylate (a mixture of cis and trans isomers). As a result, a solid titanium catalyst component (/ 3 1) was obtained.
- diisobutyl phthalate special grade reagent manufactured by Wako Pure Chemical Industries, Ltd.
- diisobutyl 1,2-dicarboxylate a mixture of cis and trans isomers
- 2,3-diisopropyl succinic acid gel was synthesized by the same method as described in Patent Document 5.
- Table 2 shows the results of melt tension measurement. It can be seen that the PP of Comparative Example 2 is inferior to the melt tension compared to Example 11. Further, the yarns obtained at the time of measuring the melt tension of the polymers obtained in Comparative Examples 2 and 3 were prone to brittle yarn breakage and troubles coming off the pulleys.
- Example 1 1 1.1 1.2 1.2 1.3
- the polypropylene obtained by using the solid titanium catalyst component of the present invention, the catalyst for olefin polymerization, and the method for producing the olefin polymer is a polymer having a wide molecular weight distribution.
- MzZMw value is high, which indicates that the content of high molecular weight components is high.
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JP2006553955A JP5530054B2 (ja) | 2005-01-19 | 2006-01-19 | オレフィン重合体製造用固体状チタン触媒成分、オレフィン重合用触媒およびオレフィン重合体の製造方法 |
CN2006800026753A CN101107276B (zh) | 2005-01-19 | 2006-01-19 | 固体状钛催化剂成分、烯烃聚合用催化剂及烯烃聚合物的制备方法 |
EP06712019.6A EP1845113B1 (en) | 2005-01-19 | 2006-01-19 | Solid titanium catalyst component, catalyst for olefin polymerization, and process for producing olefin polymer |
BRPI0606424A BRPI0606424B1 (pt) | 2005-01-19 | 2006-01-19 | componente catalisador de titânio sólido, catalisador para polimerizaação de olefina e processo para produzir um polímero de olefina |
ES06712019.6T ES2537554T3 (es) | 2005-01-19 | 2006-01-19 | Componente catalizador de titanio sólido, catalizador para la polimerización de olefina y proceso para producir polímeros de olefina |
US11/795,504 US20090069515A1 (en) | 2005-01-19 | 2006-01-19 | Solid Titanium Catalyst Component, Catalyst for Polymerization of Olefin and Process for Producing Olefin Polymer |
US11/878,740 US7649062B2 (en) | 2005-01-19 | 2007-07-26 | Solid titanium catalyst component, catalyst for polymerization of olefin and process for producing olefin polymer |
US11/878,739 US7888438B2 (en) | 2005-01-19 | 2007-07-26 | Catalyst for olefin polymerization and process for olefin polymerization |
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US11/795,505 Continuation-In-Part US7888437B2 (en) | 2005-01-19 | 2006-01-19 | Process for producing olefin polymer and solid titanium catalyst component |
US11/795,504 A-371-Of-International US20090069515A1 (en) | 2005-01-19 | 2006-01-19 | Solid Titanium Catalyst Component, Catalyst for Polymerization of Olefin and Process for Producing Olefin Polymer |
PCT/JP2006/300774 Continuation-In-Part WO2006077946A1 (ja) | 2005-01-19 | 2006-01-19 | オレフィン重合体の製造方法および固体状チタン触媒成分 |
US11/878,740 Continuation-In-Part US7649062B2 (en) | 2005-01-19 | 2007-07-26 | Solid titanium catalyst component, catalyst for polymerization of olefin and process for producing olefin polymer |
US11/878,739 Continuation-In-Part US7888438B2 (en) | 2005-01-19 | 2007-07-26 | Catalyst for olefin polymerization and process for olefin polymerization |
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