TW200930881A - Reinforced window spacer - Google Patents
Reinforced window spacer Download PDFInfo
- Publication number
- TW200930881A TW200930881A TW97143868A TW97143868A TW200930881A TW 200930881 A TW200930881 A TW 200930881A TW 97143868 A TW97143868 A TW 97143868A TW 97143868 A TW97143868 A TW 97143868A TW 200930881 A TW200930881 A TW 200930881A
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- TW
- Taiwan
- Prior art keywords
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Classifications
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/663—Elements for spacing panes
- E06B3/66304—Discrete spacing elements, e.g. for evacuated glazing units
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/663—Elements for spacing panes
- E06B3/66309—Section members positioned at the edges of the glazing unit
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/663—Elements for spacing panes
- E06B3/66309—Section members positioned at the edges of the glazing unit
- E06B3/66314—Section members positioned at the edges of the glazing unit of tubular shape
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/663—Elements for spacing panes
- E06B3/66309—Section members positioned at the edges of the glazing unit
- E06B3/66323—Section members positioned at the edges of the glazing unit comprising an interruption of the heat flow in a direction perpendicular to the unit
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/663—Elements for spacing panes
- E06B3/66309—Section members positioned at the edges of the glazing unit
- E06B3/66342—Section members positioned at the edges of the glazing unit characterised by their sealed connection to the panes
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/663—Elements for spacing panes
- E06B3/66309—Section members positioned at the edges of the glazing unit
- E06B3/66361—Section members positioned at the edges of the glazing unit with special structural provisions for holding drying agents, e.g. packed in special containers
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/673—Assembling the units
- E06B3/67326—Assembling spacer elements with the panes
- E06B3/6733—Assembling spacer elements with the panes by applying, e.g. extruding, a ribbon of hardenable material on or between the panes
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/663—Elements for spacing panes
- E06B3/66309—Section members positioned at the edges of the glazing unit
- E06B2003/6639—Section members positioned at the edges of the glazing unit sinuous
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/10—Methods of surface bonding and/or assembly therefor
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49616—Structural member making
- Y10T29/49623—Static structure, e.g., a building component
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/19—Sheets or webs edge spliced or joined
- Y10T428/192—Sheets or webs coplanar
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24174—Structurally defined web or sheet [e.g., overall dimension, etc.] including sheet or component perpendicular to plane of web or sheet
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24273—Structurally defined web or sheet [e.g., overall dimension, etc.] including aperture
- Y10T428/24322—Composite web or sheet
- Y10T428/24331—Composite web or sheet including nonapertured component
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24628—Nonplanar uniform thickness material
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/28—Web or sheet containing structurally defined element or component and having an adhesive outermost layer
- Y10T428/2848—Three or more layers
Landscapes
- Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Civil Engineering (AREA)
- Architecture (AREA)
- Securing Of Glass Panes Or The Like (AREA)
- Joining Of Glass To Other Materials (AREA)
- Laminated Bodies (AREA)
- Building Environments (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
- Cell Separators (AREA)
- Connection Of Plates (AREA)
- Gasket Seals (AREA)
- Drying Of Gases (AREA)
- Sealing Material Composition (AREA)
Description
200930881 九、發明說明: 相關申請案
本發明主張2007年11月13日申請之名稱為“WINDOW ASSEMBLY AND WINDOW SPACER”的美國暫時申請案第 5 60/987,681號;2008年5月1日申請之名稱為“WINDOW
ASSEMBLY AND WINDOW SPACER”的美國暫時申請案第 61/049,593號;2008年5月1日申請之名稱為 “MANUFACTURE OF WINDOW ASSEMBLY AND WINDOW SPACER”的美國暫時申請案第61/049,599號;及 10 2008年3月24曰申請之名稱為“WINDOW ASSEMBLY AND WINDOW SPACER”的美國暫時中請案第61/038,803號。這 些申請案之揭露各在此完全加入作為參考。 【發明所屬之技術領域】 本發明係有關於強化之窗間隔件。 15 背景 窗經常包括由一空氣空間分開之兩對向玻璃片,且在 兩對向玻璃片之間及在或靠近該等玻璃片之外周緣處通常 配置有-隔件。該隔件保持在兩片玻璃間之適當間距,且 20密封該空氣空間之邊緣。該空氣空間減少通過該窗之熱傳 導,以隔離-建築物之内部與各種外部溫度變化。因此, 可改善建築物之能量效率,且在建築物内達成更均勻之溫 度分布。 【明内】 5 υδδΐ 概要 大致上來說, 度與剛性之結構。 多數提供較大強 方面是—種窗間隔件,其包含〜 至夕-層第1料形成,該 1形本體,係由 包括一第一側壁 /本體界定出一内部空間並 置在該内部空間Γ相對第二側壁;及〜支持構件,係配 另-方衫1賴树提供支待。 半透明或透明U種窗總成,其包含:―第少部份 鉍料;一第二片至少部份半透明或逸明之 隔件勺人.配置在該第一片與第二片之間的隔件’其中該 叙 長形本體,係界定出一内部空間,包枯 “Γ. μ連接之第—側部與—與該第二片連接相對第〆 秘ρ ’及支持構件,係配置在 間内以對该本 體提供支持。 再方面是一種窗間隔件其包含一由至少〆層第〆 材料开7成之長形本體,該長形本體界定iU-内㈣間直私 括第-側壁與—相對第二側壁,並且其中該本艘之秦少 —部份包括-起伏形狀。 人又—方面是一種製造一窗間隔件之方法,該方法包 3取件—長細條材料;在該長細條材料中形成〆起伏形 狀’及在形成該起伏形狀後,彎曲該長細條材料,以形成 該窗間隔件。 另一方面是一種製造一窗間隔件之方法,該方法0 200930881 含:取得一第一材料之第一長細條材料;取得一第二材料 之第二長細條;彎曲該第一長細條,以界定出一内部空間; 及將該第二長細條配置在該内部空間内。 再一方面是一種製造一窗間隔件之方法,該方法包 5 含:取得一第一材料之第一長細條材料;取得一第二材料 之第二長細條;以一相向之方式連接該第一長細條與該第 二長細條;及同時彎曲該第一長細條與該第二長細條,以 形成該窗間隔件。 一構造不需要包括所有在此作為特徵之結構來獲得本 10 發明之某些優點。 圖式簡單說明 第1圖是一包括本發明之一窗間隔件之窗總成的示意 立體圖。 第2圖是第1圖所示隔件之另一實施例的示意橫截面 15 圖。 第3圖是第1圖所示隔件之再一實施例的示意橫截面 圖。 第4圖是第1圖所示隔件之又一實施例的示意橫截面 圖。 20 第5圖是用以形成第1圖所示隔件之另一實施例之材料 的示意橫截面圖。 第6圖是一由第5圖所示材料所形成之隔件之示意橫截 面圖。 第7圖是一用以形成第1圖所示隔件之再一實施例之材 7 200930881 料層的示意橫截面圖。 第8圖是第7圖所示材料層之一部份的示意平面圖。 第9圖是一用以形成第1圖所示隔件之又一實施例之材 料層的示意橫截面圖。 5 第10圖是第8圖所示材料層之一部份的示意平面圖。 【資施方式;j 詳細說明 以下將參照圖式詳細說明各種實施例,其中在數個視 圖中,類似符號表示相似之零件與總成,且參照各種實施 10例不會限制以下申請專利範圍之範疇。此外,在這說明書 中提出之所有例子均不是要用來限制,且僅是提出許多以 下申請專利範圍之可能實施例的某些實施例。 第1圖是本發明之一窗總成100之一部份的示意立體 圖。窗總成100包括片材102、片材104、隔件1〇6、及封密 15 材124。窗總成1〇〇界定出一内部空間1〇3,且隔件1〇6包括 本體108並界定出一内部空間1〇9。本體108包括内部no、 内側部112、外側部114、外部116、外側部118、及内側部 120。在某些實施例中,内部空間109填充有一填充材126(如 第2圖所示)。 20 片材102與104通常是由一如玻璃或塑膠等可至少讓某 些光通過之材料製成。某些實施例包括一至少半透明或透 明之材料,而其他實施例包括一實質透明之材料。適用於 片材102與104之材料例是玻璃與塑膠、或玻璃與塑膠之組 200930881 5 10 15 20 隔件106配置在片材102與104之間,使片材102與片材 104保持一分開關係。隔件106與片材1〇2與1〇4一起界定出 内部空間103’且該内部空間1〇3是窗總成100之一密封内部 區域。因為接點122形成有可讓空氣與水分通過之多數孔或 一間隙’所以内部空間109通常包含内部空間103。封密材 124係用以密封在片材1〇4與隔件1〇6之間的交會處,且在某 些實施例中,一或多個另外的封密材或黏著劑層配置在隔 件106及片材1〇2與1〇4之間(例如在内側部112與片材1〇2之 間且在内側部120與片材1〇4之間),以連接密封隔件1〇6及 片材102與1〇4。 本體108包括内部11〇、内側部112、外侧部114、外部 116、外侧部118、及内側部12〇。内部11〇連接在内側部ιι2 與120之間,且内側部112連接在内部no與外側部114之 間。内側部120連接在内部與外側部118之間,且外部116連 接在外側部114與外側部118之間。在本體1〇8之各個部份之 間形成多數角部。 在某些實施例中,本體108係由單一片材料製形成。適 當材料之例包括具有一材料厚度T1之金屬與塑膠,且該材 r '糸先X長細條形態取得且接著利用如一親成形器被彎 曲成一所所需形狀。該長細條材料通常具有-在由大約50 央对至大約2與奴制⑽長度,但在其他實施例中亦 可使用其他長度。該長細條通過一輥成形器,且該輥成形 器使該長細條㈣,以在隔件1G6之某些部份間形成角部。 該長細條之邊緣彻如焊接、膠接、固結等任何適當裝置 9 200930881 在接點122處結合在一起。在某些實施例中,該等邊緣稍微 重疊,以增加接點122之強度。在某些實施例中,在接點122 處形成有多數孔,使氣體與水分可以在内部空間1〇9與内部 空間103之其餘部分之間互通。 5 由於隔件丨〇6相當長,所以隔件1〇6之剛性與強度是重 要的。例如,當將一隔件安裝在一特殊窗中時,該隔件之 一端經常會被***一模具中以彎曲該隔件來配合該窗形 狀。為達此目的,該隔件之大部份經常會懸吊在空氣中。 如果一隔件未具有足以支持其本身重量之剛性,則該隔件 10將會在它因重量彎曲時損壞,且一損壞之隔件通常會被當 作廢料丟棄。因此,隔件106之多數實施例包括提供可在製 造與使用時避免損壞之適當剛性或強度。 在隔件106已形成後’一封密材124附加在隔件106及片 材102與104之間’以密封窗總成ι00之邊緣。封密材124之 15例包括聚異丁烯(PIB)、丁基、可硬化PIB、熱熔矽、丙烯 酸黏著劑、丙烯酸封密材、反應性熱熔融丁基封密材(如位 在Wilmington,DE之Delchem Inc.所製造之D-2000)、可硬化 性熱熔物(如H_B. Fuller Company所製造之HL-5153)、石夕' 矽與聚異丁烯之共聚物、及其他雙密封等效(DSE)型材料。 20 當力朝方向F1施加在片材102與104上時,該等力透過 片材102與104傳遞至隔件106。隔件1〇6對各個窗片材施加 大致相等且相反之力,以維持窗片材1〇2與104適當地分 開。因此,内部空間103繼續在片材1〇2之間提供較小之導 熱率。 200930881 5 10 15 ❹ 20 在某些實施例中,一填充材126(如第2圖所示)放置在隔 件106之内部空間109内。一適當之填充材料例是一用以由 窗總成100之内部空間移除水分之乾燥劑,乾燥劑包括分子 篩與矽膠型乾燥劑。一乾燥劑之特殊例是—珠狀乾燥劑, 例如,由Columbia, MD之W. R· Grace & c〇所製造之 PHONOSORB®分子篩珠粒。如有必要,可使用一黏著劑將 珠狀乾燥劑黏著在長細條110與114之間。填充材料之其他 例子包括黏著劑、發泡體、油灰、樹脂、矽膠、或其他材 料或材料之組合。 在其他實施例中,填充材126(如第2圖所示)是一對隔件 106提供更多支持,以提供更大結構強度之材料。因為該填 充材防止本體108之壓縮與撓曲,所以結構強度會增加。依 此方式,隔件106不會僅依靠本體1〇8之結構強度。在某此 實施例中,在不減少隔件1〇6之整體強度之情形下,由該填 充材所提供之額外強度使隔件106可以利用本體1〇8之一較 薄材料形成。較薄材料減少通過該材料(如在片材1〇2與1〇4 之間)之熱傳,且亦減少製造本體108所需之材料量,藉此 減少本體108之成本。 在又一實施例中,填充材126是一同時對本體1〇8提供 結構支持且亦由窗總成100之内部空間移除水分之填充乾 燥劑(matrix desiccant)材料。某些填充材料是一乾燥劑或包
括一乾燥劑,如填充乾燥劑材料。填充乾燥劑材料通常包 括乾燥劑及其他填充材料’且填充乾燥劑之例子包括由WR
Grace & Co. and Η·Β· Fuller Coloration製造者。如有必 11 200930881 要,一珠狀乾燥劑亦可與另一填充材料組合。 第2圖是窗用隔件106之另一實施例的示意橫截面圖。 隔件106亦包括本體1〇8,且該本體1〇8包括内部Η 部112、外侧部114、外部116、外側部…、及二^ 5隔件106亦包括支持構件128。 间崎上呀,該力之 加在方㈣上(如第1圖所示),且該力受阻於施加_2 等且相反之力以維持適當分開_之隔件1(^雖 10
内部110實質上是平坦的’但是其他實施例包括非二曰:; 狀。另外的力量透過外部116、外侧部114與118 _ 112 與 12G 施加。 在這實施例中,窗間隔件綱更包括支持構件128。支 持構件128配置在本體⑽内,且大致延伸在_部112與内 側部120之間。支持構件對窗_件隔件1()6提供額外之強 力,以幫助本體⑽承受片材1〇2與1〇4(顯示於第丨圖中)於方 向F1所施加之力。
在某些實施射,切構件128是-纖維材料,例如, 紙、紙板、硬紙板、碳纖維 '木材、或其他纖維材料。這 些材料之優點是它們是可透氣的,因此它們不會阻擔空氣 2〇與水分流經接點m或在隔件1〇6中之其他孔。在其他實施 例中’支持構件128是^^多種材料之積層 。在某些實施例 中’使用-複合材料。在某些實施例中,適用於連接兩或 多層在-起的是如環氧樹月旨等黏著劑。另外的實施例包括 包括雙軸向聚對苯二甲酸乙二醋膜(如商標為mylar⑧之 12 200930881 膜)。如有必要,多數孔可形成在這些實施例中,以改善該 材料讓空氣與水分通過之能力。 5 ❹ 10 15 ❹ 20 在某些實施例中,支持構件128是一長細條材料。例 如,支持構件128通常在由大約5〇英吋至大約250英吋之範 圍内,但是在其他實施例中可使用其他長度。在本體1〇8被 彎曲成所需形狀之前,可以將支持構件128插在本體1〇8 内,或者可以在形成本體108後插穿過本體1〇8之一開口 端,且滑穿過本體108直到它位於所需位置為止。在某些實 施例中,使用一黏著劑連接支持構件128與本體1〇8。 在某些實施例中,由支持構件128所提供之額外強度增 加隔件106之強度。在其他實施例中,支持構件128之存在 減少本體108之強度需求。因此,本體1〇8材料之厚度可以 減少,並減少構成本體108所需之全部材料量。減少材料可 使材料成本減少且使重量減輕。在某些實施例中,支持構 件128係由一比本體1〇8之材料更便宜之材料製成,使得雖 然支持構件128材料之成本增加,但全部成本減少。 本體108材料之厚度減少亦具有改善隔件1〇6之熱性質 的優點。本體108之材料愈薄,通過本體1〇8在片材1〇2與片 材104之間產生之熱傳就愈少。 某些實施例之另一優點是支持構件128填充在本體1〇8 内之某些空間,因此只需要較少之填充材126來填充被本體 108包圍之空間。如果支持構件128之材料成本小於填充材 料之成本,則可再降低全部之材料成本。此外,某些實施 例包括一單位體積之重量小於填充材126之支持構件128, 13 200930881 因此’隔件106之總重量減少。 在另一可能實施例中’不是減少本體108材料之厚度, 而是使用一不曾使用之不同材料。該材料具有如較佳熱性 質、較低成本、或其他有利性質之改良性質。 第3圖是隔件1〇6之另一實施例的示意橫截面圖。隔件 106包括内部110、内側部i12、外側部114、外部116、外側 部118、及内側部120。隔件1〇6亦包括支持構件128及支持 構件130。 當在内側部112與内侧部12〇之間施加一力於隔件 ❹ 10 106(例如,一在方向F1上之力,如第1圖所示)時,該力受阻 於一大略相等且相反之力。該相等且相反之力由本體1〇8與 支持構件128施加在等片材上’但是該力會過大,且内部11〇 會因例如朝外部116移動而開始撓曲。在這實施例中,這移 動會受阻於在支持構件128與外部116之間延伸之第二支持 Μ構件130。在某些實施例中,支持構件128與13〇係由彎曲成 如Τ形之所需形狀的單一細條材料形成。其他實施例係 由在-接點固結在-起之多數材料形成,且另外的實關 ❹ 包括-在支持構件13 G之兩開口側上將支持構件丨3 G維持在 所示(或其他所需)方向上之填充材料。 2〇 纟他實_包括料的支持構件,W些實施例包括 其他構形之支持構件。舉例而言,支持構件13〇以一v形或 二角形支持構件取代。該支持構件由支持構件128之中點延 伸至外側部114與外部116之_角部,且亦由支持構件128 之中點延伸至外側部118與外部116之間的角部。其他實施 14 200930881 例匕括支_件之其他形狀、尺寸、數目、及構形。 106勹圖是隔件106之另一實施例之示意橫截面圖。隔件 1〇6包括包括本體108,且該本體108包括内部110、内側部 5 ❹ 10 15 ⑩ 20 、外側部114、外部116、外側部118、及内側部12〇。隔 #106亦包括支持構件 140。 支持構件140包括多數區段142、144與140。區段144 罪近且大致平行於外部116,且區段142由區段144之一側延 伸,且大致平行於外側部114。區段146由區段144之一相對 側延伸,且大致平行於外側部118。支持構件140對本體108 之相鄰部份提供額外的支持。 在—實施例中,支持構件140是由一在相鄰區段之間彎 曲形成多數角部之單一細條材料。在某些實施例中,支持 構件140與本體108同時彎曲。在其他實施例中,支持構件 140分別彎曲且接著***本體1〇8。適用於支持構件14〇之材 料例係如前所述,且在某些實施例中,填充材***内部空 間109中。 第5圖是用以形成一隔件之實施例之材料的示意橫截 面圖。隔件106包括支持層150及本體層152,且支持層15〇 與本體層152呈互相相向之結構。支持層150是一對本體層 152提供額外支持之材料,且適用於支持層15〇之材料例包 括前述者,且適用於前述支持構件。在某些實施例中,支 持層150利用如一黏著劑或其他固結件而固結於本體層152 上。在一例子中’本體層152是不鏽鋼且支持層15〇是雙軸 向聚對笨二甲酸乙二酯膜,且接著形成一MYLAR®芯積層 15 200930881 隔件106之另 實施例的示意橫截面圖。隔件1〇6包括内部㈣、内侧部 隔件’如第6圖所示 第6圖是在 5 10 112、外側部114、外部116、外側部川、及内側部12〇。本 體觸由本體層152形成,且隔件1%亦包括靠近本體層152 之一表面配置之支持構件14〇。
在形成且配置如第5圖所示之支持層15〇與152後,利用 如一或多個輥成形器彎曲該等層15〇與152。支持層15〇對隔 件106提供更大之強度,且提供在此所述之各種優點。 第7與8圖顯示可用以形成—隔件之另—實施例的材料 層170。第7圖是材料層170之示意橫截面圖,且第8圖是材 料層170之一部份的示意平面圖。 〇 材料層170是一或多層之一相當長且窄的細條,且材料 層170具有一起伏形狀。一起伏形狀之一例係一正弦形狀, 15且起伏形狀之其他形狀包括三角波、矩形波、或具有一重 覆或非重覆圖案之其他形狀。材料層170是一如金屬或塑膠 等可形成具有一起伏形狀之材料,在一例子中,該等起伏 形狀藉利用如輥成形器彎曲形成為一平坦細條材料,且該 輥成形器將起伏圖案壓入該細條材料中。在另一實施例 20中,該起伏形狀係藉將材料模製或熔化成所需起伏形狀來 形成。 在某些實施例中’該起伏圖案具有多數在由每英对大 約ίο至大約10個尖峰之範圍内的小起伏。在其他實施例 中,該起伏圖案具有如由每英吋大約〇至大約1〇個尖峰之較 16 200930881 大起伏。該等起伏之峰間振幅(peak-t〇-peak amplitude)通常 在由大約0.01英吋至大約2英吋之範圍内,且在其他實施例 中’該等起伏之峰間振幅通常在由大約0. 1英吋至大約〇 5 英吋之範圍内。 5 ❹ 10 15 ❹ 20 在已形成材料層170後,材料層170弯曲成所需之隔件 構形。在材料層170中之起伏對於該隔件是有利的,在某些 實施例中,該等起伏沿著一縱向提供較大之強度,且增加 隔件106之剛性,以抵抗撓曲、扭結或對該隔件之其他破壞。 在某些實施例中,該等起伏亦使材料層170在一橫方向 上具有較大柔順性。這對於例如,在材料層170形成該所需 隔件構形時使材料層170更容易彎曲而言,是有利的。雖然 第7-8圖之實施例顯示縱向起伏’但是另一實施例可包括橫 向或成角度之起伏。 第9與10圖顯示一可被用來形成一隔件之另一實施例 的材料層190。第9圖是材料層190之示意橫截面圖,且第1〇 圖是材料層190之一部份的示意平面圖。 材料層190是一或多層之一相當長且窄的細條,且包括 三個不同區域:區域192、區域194及區域196,並且各區域 具有一起伏形狀。在這例子中’區域192與196具有多數沿 著材料層190縱向地延伸之起伏,且區域194具有多數沿材 料層190在區域192與196之間橫向延伸之起伏。 材料層190是一如金屬或塑膠之材料。在一例子中,該 等起伏形狀藉例如使該材料細條通過兩或多個相鄰輥而寶 曲材料細條,形成為一平坦細條材料,且該等輥具有一使 17 200930881 該等材料細條在它通過該等輥之間時變曲之形狀。因此, 等輥具有多數具不同形狀之區域,且該輥之各區域係用以 形成區域192、194與196之其中—者。或者,使用多數親, 以在分開之步驟中形成該等區域。此外,其他實施例以其 5他方式形成起伏,例如利用將材料層19〇模製於一模中以形 成所需起伏圖案。 在材料層190已形成並包括該所需起伏形狀後 ,將該材 料層190彎曲成所需隔件形狀,例如第】圖所示之形狀。在 這實施例中’區域194被用來形成外部116,且區域192與196 10被用來形成本禮108之其他部份(見第叫。 在某些實細*例中,區域194包括增加外部116防止扭 、。彎曲、撓曲、破裂或其他破壞之柔順性。區域192與196 匕括多數縱向起伏’且該等縱向起伏提供在縱向上之較大 強度與穩疋性,增加在這尺寸時之隔件ι〇6的剛性。這藉例 如使隔件1G6於不破壞隔件1()6之,_下在製造時更容易 操作與處理來改善隔件1〇6。另一方面,較大柔順性加入其 他尺寸之隔件1〇6,使隔件106更容易彎曲成所需形狀(如第 1圖所示之形狀)。 其他實施例包括其他起伏圖案、多數起伏區域之組 合、或多數起伏區域與多數平面區域之組合。例如,區域 192 ^ 194與196之任一區域具有一起伏形狀。在某些實施例 中可包括具有一起伏形狀或一非起伏形狀之另外的區域。 二所况明之隔件1〇6為具有—特殊大致之本體結 構如第1圖所不,其他實施例可包括其他隔件形狀與構 200930881 U如,在某㈣施财有正方形或矩形 ’ 形狀之間早盒形。在另-實施例中,一隔件具 :截面形狀,例如配置一另外的實施例包:第 4料之結構’例如包括另外的翼或突起。該等突 •;幻如,提供用於黏結隔件106及片材脱與⑽之額外 >面積疋有用的。此外’第之實施例顯示具有大致平面
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、其他實施例包括多數具有非平面形狀之部 份’而某些實施例包括多數習知盒體隔件。 前述各種實施例僅用以說明且不應被視為限制所附帶 之申請專利範圍,發明所屬技術領域中具有通常知識者將 可輕易了解在不依循在此所述與所示之以下實施例與應用 之情形下且在不偏離以下申請專利範圍之範疇之情形下的 各種修改例與變化例。 【圈式簡皁說明1 第1圖是一包括本發明之一窗間隔件之窗總成的示意 立體圖。 第2圖是第1圖所示隔件之另一實施例的禾意橫截面 圖0 第3圖是第1圖所示隔件之再一實施例的示意橫截面 20 圖。 第4圖是第1圖所示隔件之又一實施例的禾意橫截面 圖。 第5圖是用以形成第1圖所示隔件之另一實施例之材料 的示意橫截面圖。 19 200930881 第6圖是一由第5圖所示材料所形成之隔件之示意橫截 面圖。 第7圖是一用以形成第1圖所示隔件之再一實施例之材 料層的示意橫截面圖。 5 第8圖是第7圖所示材料層之一部份的示意平面圖。 第9圖是一用以形成第1圖所示隔件之又一實施例之材 料層的示意橫截面圖。 第10圖是第8圖所示材料層之一部份的示意平面圖。 【主要元件符號說明】 100...窗總成 122…接點 102,104...片材 124...封密材 103...内部空間 126·.·填充材 106…隔件 128,130,140· ·.支持構件 108…本體 142,144,146...區段 109...内部空間 150…支持層 110...内部 152…本體層 112...内側部 170,1%…材料層 114...外側部 192,194,196...區域 116...外部 F1...力方向 118.. .外側部 120.. .内側部 T1...材料厚度
Claims (1)
- 200930881 十、申請專利範圍: 1. 一種窗間隔件,包含: 一長形本體,係由至少一層第一材料形成,該本體 界定出一内部空間並包括一第一側壁與一相對第二側 5 壁;及 一支持構件,係配置在該内部空間内,以對該本體 提供支持。 2. 如申請專利範圍第1項之窗間隔件,其中該第一材料係 選自於由金屬與塑膠所構成之群。 10 3.如申請專利範圍第2項之窗間隔件,其中該第一材料是 不鐘鋼。 4.如申請專利範圍第1項之窗間隔件,其中該支持構件是 一第二材料之長細條,且其中該支持構件延伸在該等側 壁之間。 15 5.如申請專利範圍第4項之窗間隔件,其中該第二材料是 一纖維材料、雙轴向聚對苯二甲酸乙二酯、或一纖維材 料與雙軸向聚對苯二甲酸乙二酯之組合。 6. 如申請專利範圍第4項之窗間隔件,其中該第二材料是 一選自於由:紙、紙板、硬紙板、卡片、及雙軸向聚對 20 苯二甲酸乙二酯所構成之群的材料。 7. 如申請專利範圍第4項之窗間隔件,其中該第二材料是 一積層或一複合材。 8. 如申請專利範圍第4項之窗間隔件,其中該本體包括一 連接在該等側壁之間的内表面,且其中該支持構件實質 21 200930881 上平行於至少大部份之前述内表面。 9. 如申請專利範圍第8項之窗間隔件,其中該窗間隔件更 包含一第二支持構件。 10. 如申請專利範圍第9項之窗間隔件,其中該本體更包含 5 一與該内表面相對之外表面,且其中該第二支持構件由 該支持構件延伸至該外表面。 11. 一種窗總成,包含: 一第一片至少部份半透明或透明之材料; 一第二片至少部份半透明或透明之材料;及 10 一配置在該第一片與第二片之間的隔件,其中該隔 件包含: 一長形本體,係界定出一内部空間,且包括一 與該第一片連接之第一側部與一與該第二片連接 相對第二側部;及 15 一支持構件,係配置在該内部空間内,以對該 本體提供支持。 q 12. 如申請專利範圍第11項之窗總成,其中該支持構件是一 延伸在該第一側部與該第二側部之間的實質平坦長細 條。 20 13.如申請專利範圍第11項之窗總成,其中該支持構件具有 一 T形橫截面。 14. 如申請專利範圍第11項之窗總成,其中該支持構件具有 一U形橫截面。 15. 如申請專利範圍第11項之窗總成,其中該支持構件是一 22 200930881 沿著該本體之一内表面之至少一部份配置的積層。 16. —種窗間隔件,其包含一由至少一層第一材料形成之長 形本體,該長形本體界定出一内部空間且包括一第一側 壁與一相對第二側壁,並且其中該本體之至少一部份包 5 括一起伏形狀。 17. 如申請專利範圍第16項之窗用隔件,其中該起伏形狀每 英叫·包括至少十個起伏。 18. 如申請專利範圍第16項之窗用隔件,其中該起伏形狀每 英吋包括少於100個起伏。 10 19.如申請專利範圍第16項之窗用隔件,其中該起伏形狀具 有一在由大約0.01英吋至大約0.1英吋之範圍内的峰間 振幅。 20. 如申請專利範圍第16項之窗用隔件,其中該長形本體更 包含一具有第一起伏形狀之第一區域、及一具有一與該 15 第一起伏形狀不同之第二起伏形狀的第二區域。 21. 如申請專利範圍第20項之窗用隔件,其中該長形本體更 包含具有該第一起伏形狀之第三區域。 22. 如申請專利範圍第21項之窗用隔件,其中該第二區域位 在該第一區域與該第三區域之間。 20 23. —種製造一窗間隔件之方法,該方法包含: 取得一長細條材料; 在該長細條材料中形成一起伏形狀;及 在形成該起伏形狀後,彎曲該長細條材料,以形成 該窗間隔件。 23 200930881 24· —種製造一窗間隔件之方法,該方法包含: 取得一第一材料之第一長細條材料; 取得一第二材料之第二長細條; 彎曲該第一長細條,以界定出一内部空間;及 5 將該第二長細條配置在該内部空間内。 25. —種製造一窗間隔件之方法,該方法包含: 取得一第一材料之第一長細條材料; 取得一第二材料之第二長細條; 〇 以一相向之方式連接該第一長細條與該第二長細 10 條;及 同時彎曲該第一長細條與該第二長細條,以形成該 窗間隔件。 24
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TW97143875A TW200934952A (en) | 2007-11-13 | 2008-11-13 | Sealed unit and spacer |
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