EP2626216B1 - Procédé de traitement d'une surface structurée d'un outil de gaufrage et l'outil de gaufrage - Google Patents

Procédé de traitement d'une surface structurée d'un outil de gaufrage et l'outil de gaufrage Download PDF

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Publication number
EP2626216B1
EP2626216B1 EP13000993.9A EP13000993A EP2626216B1 EP 2626216 B1 EP2626216 B1 EP 2626216B1 EP 13000993 A EP13000993 A EP 13000993A EP 2626216 B1 EP2626216 B1 EP 2626216B1
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EP
European Patent Office
Prior art keywords
mask
gloss
chemically
applying
processing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP13000993.9A
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German (de)
English (en)
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EP2626216A1 (fr
Inventor
Martin Marxen
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hueck Rheinische GmbH
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Hueck Rheinische GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hueck Rheinische GmbH filed Critical Hueck Rheinische GmbH
Priority to ES13000993.9T priority Critical patent/ES2688298T3/es
Priority to EP13000993.9A priority patent/EP2626216B1/fr
Priority to PT13000993T priority patent/PT2626216T/pt
Priority to PL13000993T priority patent/PL2626216T3/pl
Publication of EP2626216A1 publication Critical patent/EP2626216A1/fr
Application granted granted Critical
Publication of EP2626216B1 publication Critical patent/EP2626216B1/fr
Priority to CY181100987T priority patent/CY1120708T1/el
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/06—Platens or press rams
    • B30B15/062—Press plates
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44B—MACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
    • B44B5/00—Machines or apparatus for embossing decorations or marks, e.g. embossing coins
    • B44B5/02—Dies; Accessories
    • B44B5/026—Dies
    • C—CHEMISTRY; METALLURGY
    • C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25F—PROCESSES FOR THE ELECTROLYTIC REMOVAL OF MATERIALS FROM OBJECTS; APPARATUS THEREFOR
    • C25F3/00—Electrolytic etching or polishing
    • C25F3/16—Polishing

Definitions

  • the invention relates to a method for processing a surface of a stamping tool.
  • the resin After the pressing time, the resin has reached the desired degree of crosslinking and is in a solid phase. In this process, the resin surface assumes the desired lifelike surface due to the surface structure of the embossing tool.
  • Duroplastic resins are used as the coating material, for example melamine, phenolic or melamine / urea resins.
  • a structured metallic press plate preferably a steel sheet, is used for this purpose as an embossing tool.
  • the embossing tools are additionally provided with a coating.
  • embossing tools are used in this method, which were produced by means of digital printing technology, so that the decorative papers used can also be made true to scale and congruent to the digital printing process.
  • embossing tools are used in this method, which were produced by means of digital printing technology, so that the decorative papers used can also be made true to scale and congruent to the digital printing process.
  • a passagenaue arrangement of the decorative paper and the Embossed structure can be achieved, whereby much better results than in the prior art can be achieved.
  • Embossing tools in the form of press plates or endless belts are produced according to the prior art by appropriate machining of the surface, by producing a desired surface structure.
  • the pretreated sheet was provided with a matrix, for example by means of a screen printing process, so that subsequently an etching of the sheet can take place.
  • An etching of the sheet takes place here only in the areas that are not covered by the matrix. Due to the sheet size used in this case a very accurate processing and especially congruent processing is required, as far as the production of the surface structure takes place in several steps.
  • An alternative method is first to apply a photo layer, which is then subjected to an exposure to rinse the press plates or endless belts after the final development of the photo layer, so that only those parts of the photo layer remain, which form the mask for the subsequent etching process .
  • the reproducibility of the masks produced in this way is very difficult and problematic because the negative or positive used for exposure of the photosensitive layer must always be arranged exactly in the same position relative to the existing structuring. For example, to complex three-dimensional structures on the surface of Therefore, several exposure and etching processes are required to reproduce press plates or the endless belt. Due to the fact that they are extremely large press plates, even the slightest deviation leads to considerable shifts in the structures.
  • the reproducibility of the application of the mask is therefore associated, in particular in the photographic process to achieve a high imaging accuracy with considerable difficulties.
  • the difficulties can be further increased if a three-dimensional structure has to be achieved by a plurality of successively required exposure and etching processes and for this purpose there is a need to apply a plurality of masks in succession and to perform an etching process between each mask application.
  • Due to the required exact positioning and the required number of corresponding masks the production of the press plates or endless belts is very complicated and expensive.
  • the achievable results are also very much dependent on the methods used, which due to the size of the press plates or endless belts a complex handling must be considered.
  • a method for applying coatings to surfaces is known in which a nozzle head is used and the individual nozzles are controlled by control signals. Either the nozzle head can be moved over the surface or the surface to be treated is moved relative to the nozzle head. Preference is given here a UV varnish is used, which is cured after application to the surface by irradiation with UV light.
  • a press plate which has a surface structuring.
  • a flat press plate is provided with a sensitive layer which leads to a negative impression on the press plate after exposure and removal of the excess sensitive layer.
  • a subsequent etching process only the structures in raised form, which were previously covered with the sensitive layer, are retained. This process can be repeated again, in turn, by applying a sensitive coating and after the exposure and removal of the unexposed sensitive layer a renewed etching can be carried out.
  • a press plate which has been chromed over its entire surface and polished in some areas.
  • the entire press plate is galvanically coated for this purpose, for example in the manner of an offset printing plate, and the coating is removed by etching in the areas which are not required.
  • the structuring of the surfaces of the press plates or endless belts are subjected to a plurality of cleaning process and can additionally be coated with a nickel layer, which is then refined by further metallic coatings.
  • the metallic coatings give the surface a desired degree of gloss and a necessary surface hardness.
  • the gloss level is responsible for that Pressing the materials to be processed with the aid of the press plates or endless belts, the pressed structure receives different shades and color reflections.
  • the present invention has for its object to provide a further improved embossing tool and a method for producing the same in order to enable a variety shading ability with appropriate transfer to a wood material.
  • the aforementioned method describes the possibility of applying a first mask to the existing surface of the embossing tool to carry out a chemical processing of the surface to achieve a surface structure and then to perform a re-processing of the surface provided with the second mask after applying a second passagenauen mask.
  • the surface can be polished, activated, cleaned, and chrome plated before applying another third matte mask to the chrome surface.
  • the third mask covers the areas which are no longer subject to further treatment, while the exposed areas are subsequently given a different degree of gloss by a renewed metallic coating or mechanical or chemical aftertreatment.
  • the application of further masks and further aftertreatments by a metallic coating or mechanical or chemical aftertreatment can hereby be repeated as desired.
  • the abovementioned methods are characterized in that there is a structure-conforming overlap and that no deviation from the desired structure results over the entire surface of the press plates or endless belts.
  • the number of masks is determined here by the number of necessary processing steps, with the structuring of the surface being the main focus in order to then be able to make a desired degree of gloss adjustment.
  • at least one first degree of gloss is predetermined by metallic coating, while further partial degrees of gloss are given a different degree of gloss either by metallic coating or by mechanical or chemical treatment methods.
  • the frequency of the applied masks and processing operations depends essentially on the surface structuring, whether it is, for example, a lifelike replica of a wooden pore or a rock surface or graphic artificial structures are to be reproduced faithfully.
  • the application of the method according to the invention leads to an embossing tool with a structured surface, which is arranged over the entire surface of the structured surface of a metallic coating of a first material with a selected gloss and other areas have a different gloss level, which by a metallic coating of a second material or by matte etching, sandblasting or chemical treatment can be produced, the other areas of the raised or lowered areas, and the flanks between these areas, each having a different gloss level.
  • a material coating with chrome is made for this purpose, since these is particularly hard and is most suitable for the pressing operations to be carried out.
  • the particular advantage of the method according to the invention and the embossing tool presented here is to produce identical structures, as they are known from nature, with different degrees of gloss, which have a particularly attractive appearance and feel, so that the impression arises that, for example, it has grown natural wood acts. Due to the different degree of gloss, certain areas, for example, raised areas or even lower areas, can additionally be provided with several different degrees of gloss, so that the structure emerges very concisely and produces an optical effect which leads to a material surface which, for example, hardly grows from grown wood to distinguish. Alternatively, it is possible to feel other, lifelike surfaces accordingly.
  • FIG. 1 shows a perspective view of an inventive press plate 1, which is flat in the embodiment shown. In the case of an endless belt, however, this embossing tool can also be curved.
  • the Press plate 1 shows a grain 2 which is modeled on the shape of a wood structure. However, it is conceivable that other grains or other surface textures are produced in this way by the method according to the invention and the etching process required for this purpose.
  • FIG. 2 shows in an enlarged side view a part of the front edge region of the press plate 1 and the structure thereon 3, which has a mountain-like surface with valleys 4 and heights 5.
  • the surface is produced by one or more etching processes, after which a matrix has previously been applied in a standard process or a digitized printing technique, the regions which are not to be subjected to the etching processes being masked by the mask. With the aid of the etching process, for example, fine surface structures and deep structures can be produced, which are then optionally additionally rounded off by mechanical processing or etching processes. After the surface has been etched, the surface structure is completed by further chemical processing, polishing and, where appropriate, activation of the polished surface, so that subsequent cleaning takes place before a first metallic coating 6 with a certain degree of gloss is applied.
  • the metallic coating 6 has a certain degree of gloss, which depends on the customer's wishes. Subsequently, a mask is applied to this first metallic coating 6 which covers the areas which are not to be subjected to any further treatment. In contrast, the exposed areas can be provided with a different degree of gloss by further processing methods, for example matte etching, sand blasting or mechanical polishing or repeated application of a metallic coating.
  • the method according to the invention provides that in each case a mask is applied for specific partial areas and the exposed areas are subjected to a further treatment process. After removal of the applied mask, this process can be repeated several times, so that the structure 3 of the press plate 1 receives different degrees of gloss in selected areas.
  • different degrees of gloss have been produced on the first metallic coating 6 by applying different masks and subsequent treatment methods.
  • the areas marked in white 7 have the gloss level of the first metallic coating 6, while on the other hand the tips of the heights 5 have different degrees of gloss.
  • These different degrees of gloss are characterized by completely colored areas 8 and by hatched areas 9 and 10.
  • a gloss level deviating therefrom has been created by applying a corresponding mask through a subsequent process step. These areas 11 are shown in dots.
  • the present invention makes it possible to vary the arrangement of the individual gloss levels as desired. Insofar as a wood structure is reproduced on the press sheet 1 by the etching methods used, it is possible, for example, to provide the raised areas 7 with a matt degree of gloss and to provide the lower areas forming the wood pores with a higher degree of gloss.
  • adjacent raised areas can be provided with different degrees of gloss. It is also possible to provide the flanks of individual elevated areas with a different degree of gloss to clearly express the appearance of the wood pores. By this measure, the wood pore structures that match exactly register with the wood decor print are highlighted and give the with The products produced on press plates appear to have the appearance of a real wood character, which is very close to the natural product.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mechanical Engineering (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)
  • Electroplating Methods And Accessories (AREA)
  • Laminated Bodies (AREA)
  • Chemical Treatment Of Metals (AREA)
  • Manufacture Or Reproduction Of Printing Formes (AREA)
  • Finished Plywoods (AREA)
  • Chemical And Physical Treatments For Wood And The Like (AREA)

Claims (3)

  1. Procédé de traitement d'une surface d'un outil d'estampage, comprenant les étapes suivantes :
    - application d'un premier masque sur la surface au moyen d'une technique d'impression numérique,
    - traitement chimique de la surface munie du masque afin d'obtenir une structure de surface,
    - nouvelle application d'un deuxième masque parfaitement adapté sur la surface traitée chimiquement au moyen d'une technique d'impression numérique,
    - nouveau traitement chimique de la surface munie du deuxième masque,
    - polissage de la surface traitée chimiquement,
    - activation de la surface polie,
    - nettoyage de la surface activée,
    - chromage de la surface nettoyée,
    - nouvelle application d'un troisième masque parfaitement adapté sur la surface chromée,
    - nouveau revêtement métallique (6) ou post-traitement mécanique ou chimique de la surface chromée munie du masque,
    les deux dernières étapes mentionnées étant répétées au moins une fois pour des zones partielles, afin d'obtenir sur la surface structurée différents degrés de brillance.
  2. Procédé de traitement d'une surface d'un outil d'estampage, comprenant les étapes suivantes :
    - application d'un premier masque sur la surface au moyen d'une technique d'impression numérique pour une structuration fine,
    - traitement chimique de la surface munie du masque afin d'obtenir une structure de surface,
    - nouvelle application d'un deuxième masque parfaitement adapté sur la surface traitée chimiquement au moyen d'une technique d'impression numérique pour une structuration des pores,
    - traitement chimique de la surface munie du masque afin d'obtenir une structure de surface,
    - nouvelle application d'un troisième masque parfaitement adapté sur la surface traitée chimiquement au moyen d'une technique d'impression numérique,
    - nouveau traitement chimique de la surface munie du troisième masque,
    - polissage de la surface traitée chimiquement,
    - activation de la surface polie,
    - nettoyage de la surface activée,
    - chromage de la surface nettoyée,
    - nouvelle application d'un quatrième masque parfaitement adapté sur la surface chromée,
    - nouveau revêtement métallique (6) ou post-traitement mécanique ou chimique de la surface chromée munie du masque,
    les deux dernières étapes mentionnées étant répétées au moins une fois pour des zones partielles, afin d'obtenir sur la surface structurée différents degrés de brillance.
  3. Outil d'estampage avec au moins une surface structurée,
    caractérisé en ce que
    sur toute la surface structurée, est appliqué un revêtement métallique (6) constitué d'un premier matériau avec un degré de brillance sélectionné et d'autres zones présentent un degré de brillance différents, qui peut être obtenu par un revêtement métallique constitué d'un deuxième matériau ou par gravure matte, sablage ou traitement chimique, les autres zones étant constituée des zones surélevées ou plus basses, et des flancs entre ces zones, qui présentent chacune un degré de brillance différent.
EP13000993.9A 2011-03-10 2011-03-10 Procédé de traitement d'une surface structurée d'un outil de gaufrage et l'outil de gaufrage Active EP2626216B1 (fr)

Priority Applications (5)

Application Number Priority Date Filing Date Title
ES13000993.9T ES2688298T3 (es) 2011-03-10 2011-03-10 Procedimiento para procesar una superficie estructurada de una herramienta de grabado en relieve y la herramienta de grabado en relieve
EP13000993.9A EP2626216B1 (fr) 2011-03-10 2011-03-10 Procédé de traitement d'une surface structurée d'un outil de gaufrage et l'outil de gaufrage
PT13000993T PT2626216T (pt) 2011-03-10 2011-03-10 Processo para processamento de uma superfície estruturada de uma ferramenta de estampagem e a ferramenta de estampagem
PL13000993T PL2626216T3 (pl) 2011-03-10 2011-03-10 Sposób obróbki powierzchni narzędzia do wytłaczania mającej strukturę oraz narzędzie do wytłaczania
CY181100987T CY1120708T1 (el) 2011-03-10 2018-09-25 Μεθοδος για την επεξεργασια μιας δομημενης επιφανειας ενος εργαλειου αναγλυφης αποτυπωσης και το εργαλειο αναγλυφης αποτυπωσης

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
EP13000993.9A EP2626216B1 (fr) 2011-03-10 2011-03-10 Procédé de traitement d'une surface structurée d'un outil de gaufrage et l'outil de gaufrage
EP11001986.6A EP2497650B1 (fr) 2011-03-10 2011-03-10 Procédé de traitement de la surface structurée d'un outil de gaufrage

Related Parent Applications (3)

Application Number Title Priority Date Filing Date
EP11001986.6 Division 2011-03-10
EP11001986.6A Division-Into EP2497650B1 (fr) 2011-03-10 2011-03-10 Procédé de traitement de la surface structurée d'un outil de gaufrage
EP11001986.6A Division EP2497650B1 (fr) 2011-03-10 2011-03-10 Procédé de traitement de la surface structurée d'un outil de gaufrage

Publications (2)

Publication Number Publication Date
EP2626216A1 EP2626216A1 (fr) 2013-08-14
EP2626216B1 true EP2626216B1 (fr) 2018-07-11

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EP13000993.9A Active EP2626216B1 (fr) 2011-03-10 2011-03-10 Procédé de traitement d'une surface structurée d'un outil de gaufrage et l'outil de gaufrage
EP11001986.6A Active EP2497650B1 (fr) 2011-03-10 2011-03-10 Procédé de traitement de la surface structurée d'un outil de gaufrage

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EP11001986.6A Active EP2497650B1 (fr) 2011-03-10 2011-03-10 Procédé de traitement de la surface structurée d'un outil de gaufrage

Country Status (11)

Country Link
US (2) US9138774B2 (fr)
EP (2) EP2626216B1 (fr)
JP (1) JP6213774B2 (fr)
CN (1) CN103313860B (fr)
CA (1) CA2817270C (fr)
CY (1) CY1120708T1 (fr)
ES (1) ES2688298T3 (fr)
PL (1) PL2626216T3 (fr)
PT (1) PT2626216T (fr)
RU (1) RU2582445C2 (fr)
WO (1) WO2012119586A1 (fr)

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Publication number Publication date
RU2582445C2 (ru) 2016-04-27
CN103313860B (zh) 2016-03-30
US20130299454A1 (en) 2013-11-14
CA2817270A1 (fr) 2012-09-13
EP2626216A1 (fr) 2013-08-14
JP2014504965A (ja) 2014-02-27
US9138774B2 (en) 2015-09-22
US9561524B2 (en) 2017-02-07
EP2497650B1 (fr) 2023-10-11
ES2688298T3 (es) 2018-10-31
EP2497650A1 (fr) 2012-09-12
CA2817270C (fr) 2017-11-21
PL2626216T3 (pl) 2018-12-31
US20150343835A1 (en) 2015-12-03
RU2013122408A (ru) 2014-11-27
CN103313860A (zh) 2013-09-18
EP2497650C0 (fr) 2023-10-11
PT2626216T (pt) 2018-10-22
CY1120708T1 (el) 2019-12-11
WO2012119586A1 (fr) 2012-09-13
JP6213774B2 (ja) 2017-10-18

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