WO2016093649A1 - 대구경의 디엔계 고무 라텍스 제조 방법 및 이를 포함하는 아크릴로니트릴-부타디엔-스티렌 그라프트 공중합체 - Google Patents
대구경의 디엔계 고무 라텍스 제조 방법 및 이를 포함하는 아크릴로니트릴-부타디엔-스티렌 그라프트 공중합체 Download PDFInfo
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- WO2016093649A1 WO2016093649A1 PCT/KR2015/013541 KR2015013541W WO2016093649A1 WO 2016093649 A1 WO2016093649 A1 WO 2016093649A1 KR 2015013541 W KR2015013541 W KR 2015013541W WO 2016093649 A1 WO2016093649 A1 WO 2016093649A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F36/00—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds
- C08F36/02—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds the radical having only two carbon-to-carbon double bonds
- C08F36/04—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds the radical having only two carbon-to-carbon double bonds conjugated
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F279/00—Macromolecular compounds obtained by polymerising monomers on to polymers of monomers having two or more carbon-to-carbon double bonds as defined in group C08F36/00
- C08F279/02—Macromolecular compounds obtained by polymerising monomers on to polymers of monomers having two or more carbon-to-carbon double bonds as defined in group C08F36/00 on to polymers of conjugated dienes
- C08F279/04—Vinyl aromatic monomers and nitriles as the only monomers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/12—Polymerisation in non-solvents
- C08F2/16—Aqueous medium
- C08F2/22—Emulsion polymerisation
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/44—Polymerisation in the presence of compounding ingredients, e.g. plasticisers, dyestuffs, fillers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/05—Alcohols; Metal alcoholates
- C08K5/053—Polyhydroxylic alcohols
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S526/00—Synthetic resins or natural rubbers -- part of the class 520 series
- Y10S526/911—Emulsifying agents
Definitions
- the present invention provides a method for producing a large diameter diene rubber latex having improved impact strength by adjusting the type and timing of the crosslinking agent and a large diameter diene rubber latex prepared therefrom, and the solid content in the copolymer latex is reduced by including the same.
- the impact index, glossiness and flowability are directed to improved acrylonitrile-butadiene-styrene graft copolymers and thermoplastics.
- ABS resins In general, acrylonitrile-butadiene-styrene (hereinafter referred to as ABS) resins have relatively good physical properties such as impact resistance, mechanical strength, moldability, glossiness, and are widely used in electrical, electronic parts, office equipment, and automobile parts. .
- rubber resin is dissolved in a monomer solution to carry out solution polymerization, or rubber latex is prepared using a diene monomer, and emulsion polymerization of styrene and acrylonitrile monomer is used to produce graft copolymerization. And the like.
- emulsion polymerization method is widely used, and it is easy to modify prescription according to the quality level required at the same time and various matrix resins (PSAN) through extrusion process using products produced in powder form.
- PC, PBT, PVC, etc. and additives (flame retardant, weathering stabilizer, antistatic agent, antimicrobial, etc.) can be manufactured in various products when mixing.
- a diene rubber latex is used to manufacture the ABS resin by the emulsion polymerization method in order to improve impact resistance.
- a commercially important part is i) production efficiency and ii) securing rubber latex properties (particle size, gel content) to effectively secure the impact resistance of ABS.
- the general diene rubber latex manufacturing method generally requires a polymerization reaction of 30 hours or more to obtain a large diameter, and at a polymerization conversion rate of 90% or more, the polymerization conversion rate is rapidly lowered. Even if a lot of time is consumed, there is a disadvantage that the polymerization conversion rate is not greatly improved.
- the particle size decreases, the reaction coagulation increases, and the reaction pressure is increased due to the excessive heat of reaction. Therefore, it is not commercially easy to obtain large diameter polybutadiene latex having high conversion in a short reaction time.
- securing the physical properties of the rubber latex to secure the impact resistance of ABS is recognized as an important factor largely due to the size of the particle size and the gel content generated by internal crosslinking.
- large diameter rubber latex (3000 kPa or more) is more advantageous than small particle size, and rubber latex having a low gel content is known to be advantageous than rubber latex having a high gel content.
- rubber latex having a small particle diameter and a high gel content is usually produced, thereby making it difficult to secure effective rubber latex properties.
- the present invention has been made to solve the problems of the prior art, and provides a method for producing a large diameter diene rubber latex having a low gel content.
- the present invention provides a large diameter diene rubber latex with improved impact strength produced by the above method.
- the present invention provides the acrylonitrile-butadiene-styrene graft copolymer and thermoplastic resin having improved powder strength, while improving impact strength, glossiness, and fluidity by including the above-described large diameter diene rubber latex.
- step 1 50 parts by weight to 75 parts by weight of the conjugated diene monomer, 1 part by weight to 3 parts by weight of emulsifier, 0.1 parts by weight to 0.4 part by weight of polymerization initiator, 0.1 parts by weight to 3 parts by weight of electrolyte, 0.1 parts by weight to 0.5 parts by weight of molecular weight regulator, And 65 parts by weight to 100 parts by weight of ion-exchanged water in a reactor and stirring, while adding 0.05 parts by weight to 0.3 parts by weight of a crosslinking agent and performing a first polymerization (step 1);
- step 1 At the time when the polymerization conversion rate of (step 1) is 45 to 60%, 0 to 0.1 parts by weight of the remainder of the conjugated diene monomer and the emulsifier and 0 to 0.2 parts by weight of the crosslinking agent are added (second step); And
- It provides a process for producing a diene-based rubber latex comprising the step (step 3) terminating the polymerization at the time when the polymerization conversion rate of the (step 2) is 90 to 95% or more.
- a large diameter diene rubber latex is prepared from the above production method, the average particle diameter of 2,500 kPa to 4,000 kPa, and the gel content of 60% to 80%.
- acrylonitrile-butadiene containing 40 to 70% by weight of the diene rubber latex, 20 to 50% by weight of aromatic vinyl compound, and 10 to 40% by weight of vinyl cyan compound in the total copolymer content.
- styrene graft copolymer Provides a styrene graft copolymer.
- the present invention provides an acrylonitrile-butadiene-styrene graft thermoplastic resin comprising the acrylonitrile-butadiene-styrene graft copolymer.
- the present invention by implementing a large diameter diene rubber latex having a low gel content, it is possible to prepare an acrylonitrile-butadiene-styrene graft copolymer having excellent impact strength, glossiness and fluidity.
- an advantage that the industrial productivity can be increased by increasing the polymerization conversion rate of the final polymer.
- the present invention in the production of diene rubber latex applied to the ABS resin,
- step 1 50 parts by weight to 75 parts by weight of the conjugated diene monomer, 1 part by weight to 3 parts by weight of emulsifier, 0.1 parts by weight to 0.4 part by weight of polymerization initiator, 0.1 parts by weight to 3 parts by weight of electrolyte, 0.1 parts by weight to 0.5 parts by weight of molecular weight regulator, And 65 parts by weight to 100 parts by weight of ion-exchanged water in a reactor and stirring, while adding 0.05 parts by weight to 0.3 parts by weight of a crosslinking agent and performing a first polymerization (step 1);
- step 2 At the time when the polymerization conversion rate of the (step 1) is 45% to 60%, the remaining amount of the conjugated diene monomer, 0 to 0.1 parts by weight of the emulsifier and 0 to 0.2 parts by weight of the crosslinking agent is added and secondary polymerization (step 2); And
- It provides a process for producing a diene-based rubber latex comprising the step (step 3) terminating the polymerization at the time when the polymerization conversion rate of the (step 2) is 90 to 95% or more.
- the step (1) is preferably 50 to 75 parts by weight of the conjugated diene monomer, 1 to 3 parts by weight of the emulsifier, and 0.1 to 0.4 parts by weight of the polymerization initiator in order to start the polymerization by mixing the conjugated diene monomer with an emulsifier and a molecular weight modifier. , 0.1 to 3 parts by weight of the electrolyte, 0.1 to 0.5 parts by weight of the molecular weight regulator, and 65 to 100 parts by weight of ion-exchanged water are added to the reactor, followed by the first polymerization in which 0.05 to 0.3 parts by weight of the crosslinking agent is added.
- the conjugated diene monomer may be composed of a conjugated diene monomer alone, or may be composed of a conjugated diene monomer, an aromatic vinyl monomer, and a vinyl cyan monomer. That is, the conjugated diene monomer may mean a conjugated diene monomer or a monomer of a conjugated diene monomer, an aromatic vinyl monomer, and a vinyl cyan monomer.
- the conjugated diene monomer is a mixture of the above monomers
- the conjugated diene monomer is 80 to 99% by weight of the conjugated diene monomer; And 1 to 20% by weight of at least one comonomer selected from the group consisting of an aromatic vinyl monomer and a vinyl cyan monomer.
- the conjugated diene-based monomer may include a single substance or two or more compounds selected from the group consisting of 1,3-butadiene, isoprene, chloroprene and piperylene, and specifically, may be 1,3-butadiene.
- the aromatic vinyl monomer may include a single substance or two or more compounds selected from the group consisting of styrene, ⁇ -methylstyrene, m-methylstyrene, ⁇ -ethylstyrene p-methylstyrene, and p-tert-butylstyrene. It may be specifically styrene.
- the vinyl cyan-based monomer may include a single or two or more compounds selected from the group consisting of acrylonitrile, methacrylonitrile, ethacrylonitrile, and isopropyl acrylonitrile, specifically acrylonitrile Can be.
- the conjugated diene monomer is an acrylate compound such as methyl methacrylate, ethyl methacrylate, n-propyl methacrylate, i-propyl methacrylate, n-butyl methacrylate, 2-ethyl hexyl acrylate, and the like.
- One or more selected from the group consisting of can be further mixed.
- step 1 50 parts by weight to 75 parts by weight of the conjugated diene monomer is used in the total amount of conjugated diene monomer used to prepare the large-diameter rubber latex. If the content is less than 50 parts by weight, it is difficult to obtain a high conversion rate and a high gel content in a short time, and if it exceeds 75 parts by weight, it is difficult to control the reaction temperature due to too fast reaction rate, and also impact resistance resin using the same It may cause the problem of lowering the impact strength when cleaning.
- the emulsifier may be used alone or in combination of common anionic adsorptive emulsifiers, nonionic emulsifiers, reactive emulsifiers or polymer type reactive emulsifiers, etc., is not particularly limited, representative examples thereof Is a single or two or more selected from the group consisting of alkyl aryl sulfonates, alkali methyl alkyl sulfonates, sulfonated alkyl esters, soaps of fatty acids, alkali salts of oleic acid, alkali salts of stearic acid and alkali salts of rosin acid Mixtures may be included.
- step 1 when the content of the emulsifier is less than 1 part by weight, the conversion rate is very slow, there is a disadvantage that the safety of the rubber latex is lowered, if it exceeds 3 parts by weight due to temperature control and high viscosity Due to rubber latex stability and particle size has the disadvantages.
- the polymerization initiator may be used alone or in combination, such as a water-soluble polymerization initiator, a fat-soluble polymerization initiator or an oxidation-reduction catalyst, it is not particularly limited, the representative examples of the water-soluble polymerization initiator is potassium persulfate, sodium persulfate and At least one persulfate selected from the group consisting of ammonium sulfate, and the fat-soluble polymerization initiator is cumene hydroperoxide, diisopropyl benzene hydroperoxide, azobis isobutylnitrile, tertiary butyl hydroperoxide, para Methane hydroperoxide and benzoyl peroxide, and the redox catalyst may be selected from the group consisting of sodium formaldehyde, sulfoxylate, sodium ethylenediamine tetraacetate, ferrous sulfate, dextrose, sodium pyrrolate And sodium sulfite It may include those
- the electrolyte is KCl, NaCl, KHCO 3 , NaHCO 3 , K 2 CO 3 , Na 2 CO 3 , KHSO 3 , NaHSO 3 , K 4 P 2 O 7 , Na 4 P 2 O 7 , K 3 PO 4 , Na 3 It may comprise a single or a mixture of two or more selected from the group consisting of PO 4 , K 2 HPO 4 and Na 2 HPO 4 .
- step 1 when the content of the electrolyte is less than 0.1 parts by weight, a problem arises in maintaining rubber latex stability due to the reduction of the formation of large diameter particles and the increase of the viscosity during the reaction, and when the content of the electrolyte exceeds 3 parts by weight, the initial particle number decreases. There is a problem of lowering the reaction rate.
- the molecular weight modifier is not particularly limited, but for example, mercaptans such as ⁇ -methylstyrene dimer, t-dodecyl mercaptan, n-dodecyl mercaptan, octyl mercaptan, halogenated hydrocarbons such as carbon tetrachloride, methylene chloride and methylene bromide Sulfur-containing compounds such as tetraethyl thiuram disulfide, dipentamethylene thiuram disulfide, diisopropylchianthogen disulfide.
- mercaptans such as ⁇ -methylstyrene dimer, t-dodecyl mercaptan, n-dodecyl mercaptan, octyl mercaptan, halogenated hydrocarbons such as carbon tetrachloride, methylene chloride and methylene bromide Sul
- the crosslinking agent is an oligomer having a small number average molecular weight (Mn), and as a representative example thereof, (propylene glycol) n diacrylate, wherein n is an integer of 3 to 15. And (propylene glycol) 7 diacrylate or (propylene glycol) 13 diacrylate whose number average molecular weight is 500-800 specifically, is mentioned.
- Mn small number average molecular weight
- step 1 when the content of the crosslinking agent is less than 0.05 parts by weight, the impact strength increase effect is insignificant or hardly occurs, and when the content of the crosslinking agent exceeds 0.3 parts by weight, rubber latex stability is deteriorated.
- the effect of increasing the polymerization rate can be obtained by adding the acrylate crosslinking agent at the initial stage of the polymerization reaction and reacting.
- step 2 0 to 0.1 parts by weight of the residual amount of the conjugated diene monomer, emulsifier and 0 to 0.2 parts by weight of the crosslinking agent are added at the time when the polymerization conversion rate of the first polymerization is 45 to 60%. Secondary polymerization.
- the crosslinking agent may or may not be included in carrying out the polymerization reaction of (step 2), but it is more preferably included for further impact strength improvement.
- the crosslinking agents used in (Step 1) and (Step 2) can use the same or different kind.
- the total content of the crosslinking agent used to prepare the diene rubber latex of the present invention is preferably 0.05 to 0.5 parts by weight based on the total content of the conjugated diene compound monomer. If the total content of the crosslinking agent is lower than 0.05, the impact strength improving effect is not great. If the total amount of the crosslinking agent is more than 0.5 parts by weight, the stability of the rubber latex is caused.
- the preparation method according to the present invention by dividing the conjugated diene monomer, the emulsifier and the crosslinking agent in two stages according to the polymerization conversion time point, as described above, easy to large-diameter rubber latex having a low gel content and an appropriate particle size Can be formed.
- the primary polymerization and the secondary polymerization according to the present invention may be a polymerization is performed under different temperature conditions, respectively.
- the primary polymerization may be performed under a temperature condition of 60 °C to 75 °C
- the secondary polymerization may be performed under a temperature condition of 75 °C to 88 °C. That is, the present invention may be to perform the polymerization while gradually increasing the temperature conditions as the polymerization proceeds.
- Step 3 is a step of terminating the polymerization when the polymerization conversion rate is 90% to 95% in order to obtain rubber polymerization latex.
- the end of the polymerization step may be carried out typically through a temperature decrease, or may be carried out using conventional methods known in the art, such as known polymerization inhibitors.
- the present invention provides a diene rubber latex prepared from the above production method.
- the diene rubber latex according to an embodiment of the present invention may have an average particle diameter of 2,500 kPa to 4,000 kPa, and also may have a solid content (gel) content of 80% or less, specifically 60% to 80%, Swelling index may be 15 to 25.
- ⁇ represents a unit of the length used to express the wavelength of electromagnetic radiation, where 1 ⁇ is equal to 0.1 nm.
- the solid content (gel) content indicates the degree of crosslinking in the polymer, that is, the degree of crosslinking of the polymer, and the lower the solid content (gel) content value, the higher the impact strength.
- the swelling index indicates the degree of swelling of the polymer by the solvent. The higher the crosslinking degree of the polymer, the lower the swelling index.
- the present invention provides an acrylonitrile-butadiene-styrene copolymer including the diene rubber latex.
- the acrylonitrile-butadiene-styrene copolymer is 40 to 70% by weight of the diene rubber latex, 20 to 50% by weight of the aromatic vinyl compound, and 10 to 40% by weight of the vinyl cyan compound in the total content of the copolymer It features.
- the total content of the solid content used for preparing the acrylonitrile-butadiene-styrene copolymer, that is, the diene rubber latex produced by the method of the present invention is 40 to 70% by weight, and the total content of the rubber latex is 40% by weight.
- the impact strength improving effect is not large, and when it exceeds 70% by weight, the latex stability is lowered.
- the acrylonitrile-butadiene-styrene copolymer may have a 90 to 99% polymerization conversion, a graft rate of 25 to 35%, and a product coagulant content of 0.01 to 0.1%, more specifically the copolymer May have a 97% polymerization conversion, a graft rate of 33%, and a product coagulant content of 0.05%.
- the acrylonitrile-butadiene-styrene copolymer according to the present invention is not particularly limited and can be prepared by conventional methods known in the art, such as aromatic vinyl compound, vinyl cyan compound and It may be prepared by adding an additive such as an emulsifier, emulsion polymerization and then coagulation and washing. At this time, each component may be involved in the reaction through a method of adding to the reactor in a batch, a method of adding continuously or a part of the first addition and the divided input after the start of the polymerization.
- Emulsification polymerization may be carried out typically in a temperature range of 10 °C to 90 °C, preferably a temperature range of 25 °C to 75 °C.
- the agglomeration is to agglomerate the acrylonitrile-butadiene-styrene copolymer latex composition formed after the emulsion polymerization to form an acrylonitrile-butadiene-styrene copolymer latex coagulum, in a conventional method known in the art. It can be carried out by, for example, the composition can be carried out by treating the salt aqueous solution or acid aqueous solution and salt agglomeration or acid agglomeration.
- the washing is to remove the impurities (residual emulsifier, flocculant, etc.) from the acrylonitrile-butadiene-styrene copolymer latex coagulum formed through the salt agglomeration or acid agglomeration to obtain an acrylonitrile-butadiene-styrene copolymer.
- the coagulum may be added to an aqueous inorganic salt solution, washed, and dried.
- washing and drying is not particularly limited and may be carried out by a method conventional in the art.
- the monomer can be continuously or collectively added, and optionally, the continuous addition method and the batch addition method can be used in combination.
- continuous dosing is effective for the cell graft reaction, and in some cases, 5% to 20% of the total monomers are added at the beginning of the reaction and the remaining monomers are continuously added. It is also possible to inject.
- the monomer to be added at the beginning of the reaction is preferably added alone, and the monomer to be added at the end of the reaction is preferably added to the monomer in an emulsified state including an emulsifier, water and an initiator.
- the graft polymerization time is 2 to 4 hours, the polymerization conversion rate after the reaction is 98.5% or more, and the molecular weight of the manufactured graft rubber latex is preferably 50,000 to 150,000.
- acrylonitrile-butadiene-styrene thermoplastic resin comprising 20 to 50 wt% of the acrylonitrile-butadiene-styrene graft copolymer and 50 to 80 wt% of the styrene-acrylonitrile copolymer.
- 60 parts by weight of the prepared rubber latex and 100 parts by weight of ion-exchanged water were added to a nitrogen-substituted polymerization reactor, 10 parts by weight of acrylonitrile, 30 parts by weight of styrene, 25 parts by weight of ion-exchanged water, A mixed solution consisting of 0.12 parts by weight of t-butyl hydroperoxide, 1.0 part by weight of potassium rosinate and 0.3 part by weight of tertiary dodecyl mercaptan, 0.054 part by weight of dextrose, 0.004 part by weight of sodium pyrrolate and 0.002 part by weight of ferrous sulfate Parts were continuously fed together into the polymerization reactor at 70 ° C.
- the formed acrylonitrile-butadiene-styrene copolymer latex was coagulated with an aqueous sulfuric acid solution, washed and dried to obtain a powdered acrylonitrile-butadiene-styrene copolymer powder.
- the physical properties of the obtained rubber latex were measured and shown in Table 1 below.
- An acrylonitrile-butadiene-styrene copolymer powder was obtained in the same manner as in Example 1 except for using the prepared rubber latex instead of the rubber latex prepared in Example 1, thereby preparing a specimen.
- the physical properties of the specimens were measured and shown in Table 1 below, and the values thereof were compared and analyzed.
- An acrylonitrile-butadiene-styrene copolymer powder was obtained in the same manner as in Example 1 except for using the prepared rubber latex instead of the rubber latex prepared in Example 1, thereby preparing a specimen. .
- the physical properties of the specimens were measured and shown in Table 1 below, and the values thereof were compared and analyzed.
- An acrylonitrile-butadiene-styrene copolymer powder was obtained in the same manner as in Example 1 except for using the prepared rubber latex instead of the rubber latex prepared in Example 1, thereby preparing a specimen. .
- the physical properties of the specimens were measured and shown in Table 1 below, and the values thereof were compared and analyzed.
- An acrylonitrile-butadiene-styrene copolymer powder was obtained in the same manner as in Comparative Example 1 except for using the prepared rubber latex instead of the prepared rubber latex in Comparative Example 1, thereby preparing a specimen. .
- the physical properties of the specimens were measured and shown in Table 1 below, and the values thereof were compared and analyzed.
- Example 1 (Propylene glycol) 7 diacrylate0.2 parts by weight 34.5 20.1 90.2
- Example 2 (Propylene glycol) 13 diacrylate0.2 parts by weight 35.4 20.5 91.4
- Example 1 (5% powder reduction) 31.3 23.1 93.9
- Example 2 (reduced powder 5%) 31.5 23.8 94.4
- Example 3 (5% powder reduction) 31.8 24.1 95.0 Comparative Example 1 (5% powder reduction) 31.3 19.5 88.5 Comparative Example 2 (5% powder reduction) 27.4 21.2 91.3
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Abstract
Description
가교제 | 충격강도(Izod 1/4, kg-cm/cm) | 유동성(g/10min) | 광택도(%) | |
실시예 1 | (프로필렌 글리콜)7디아크릴레이트0.2 중량부 | 34.5 | 20.1 | 90.2 |
실시예 2 | (프로필렌 글리콜)13디아크릴레이트0.2 중량부 | 35.4 | 20.5 | 91.4 |
실시예 3 | (프로필렌 글리콜)13 디아크릴레이트 0.2 중량부 / 0.1 중량부 | 37.2 | 21.4 | 91.8 |
비교예 1 | x | 31.3 | 19.5 | 88.5 |
비교예 2 (Mn=6000) | 폴리프로필렌 글리콜 디아크릴레이트 (Mn= 6,000) 0.2 중량부 | 31.8 | 19.4 | 88.8 |
구분 | 충격강도(Izod 1/4, kg-cm | 유동성(g/10min) | 광택도(%) |
실시예 1(분말 5% 감량) | 31.3 | 23.1 | 93.9 |
실시예 2(분말 5% 감량) | 31.5 | 23.8 | 94.4 |
실시예 3(분말 5% 감량) | 31.8 | 24.1 | 95.0 |
비교예 1(분말 5% 감량) | 31.3 | 19.5 | 88.5 |
비교예 2(분말 5% 감량) | 27.4 | 21.2 | 91.3 |
Claims (23)
- 공액디엔 단량체 100 중량부에 대하여,상기 공액디엔계 단량체 50 중량부 내지 75 중량부, 유화제 1 중량부 내지 3 중량부, 중합개시제 0.1 중량부 내지 0.4 중량부, 전해질 0.1 중량부 내지 3 중량부, 분자량 조절제 0.1 중량부 내지 0.5 중량부, 및 이온교환수 65 중량부 내지 100 중량부를 반응기에 투입하고 교반하면서, 가교제 0.05 중량부 내지 0.3 중량부를 투입하고 1차 중합하는 단계(단계 1);상기 (단계 1)의 중합 전환율이 45% 내지 60%인 시점에 상기 공액디엔계 단량체 잔량과 유화제 0 내지 0.1 중량부 및 가교제 0 내지 0.2 중량부를 투입하고 2차 중합하는 단계(단계 2); 및상기 (단계 2)의 중합 전환율이 90% 내지 95% 이상인 시점에서 중합을 종료시키는 단계(단계 3)를 포함하는 디엔계 고무 라텍스의 제조 방법.
- 청구항 1에 있어서,상기 공액디엔 단량체는 공액디엔계 단량체 단일물로 구성되는 것을 특징으로 하는 디엔계 고무 라텍스의 제조 방법.
- 청구항 1에 있어서,상기 공액디엔 단량체는공액디엔계 단량체 80 중량% 내지 99 중량%; 및방향족 비닐계 단량체 및 비닐시안계 단량체로 이루어진 군으로부터 선택된 적어도 하나의 공단량체 1 중량% 내지 20 중량%로 구성된 혼합물인 것을 특징으로 하는 디엔계 고무 라텍스의 제조 방법.
- 청구항 2 또는 청구항 3에 있어서,상기 공액디엔계 단량체는 1,3-부타디엔, 이소프렌, 클로로프렌 및 피퍼릴렌(piperylene)으로 이루어진 군으로부터 선택된 단일물 또는 2종 이상의 화합물을 포함하는 것을 특징으로 하는 디엔계 고무 라텍스의 제조 방법.
- 청구항 3에 있어서,상기 방향족 비닐계 단량체는 스티렌, α-메틸 스티렌, m-메틸 스티렌, α-에틸스티렌 p-메틸스티렌 및 p-tert-부틸스티렌으로 이루어진 군으로부터 선택된 단일물 또는 2종 이상의 화합물을 포함하는 것을 특징으로 하는 디엔계 고무 라텍스의 제조 방법.
- 청구항 3에 있어서,상기 비닐시안계 단량체는 아크릴로니트릴, 메타크릴로니트릴, 에타크릴로니트릴로 및 이소프로필 아크릴로니트릴로 이루어진 군으로부터 선택된 단일물 또는 2종 이상의 화합물을 포함하는 것을 특징으로 하는 디엔계 고무 라텍스의 제조 방법.
- 청구항 1에 있어서,상기 가교제는 (프로필렌 글리콜)n 디아크릴레이트 (이때, n은 3 내지 15이다)인 것을 특징으로 하는 디엔계 고무 라텍스의 제조 방법.
- 청구항 7에 있어서,상기 가교제는 수평균분자량이 500 내지 850인 (프로필렌 글리콜)7 디아크릴레이트 또는 (프로필렌 글리콜)13 디아크릴레이트인 것을 특징으로 하는 디엔계 고무 라텍스의 제조 방법.
- 청구항 1에 있어서,상기 유화제는 알킬 아릴 설포네이트, 알칼리 메틸 알킬 설포네이트, 설포네이트화된 알킬 에스테르, 지방산의 비누, 올레익산의 알칼리염, 스테라익산의 알칼리염 및 로진산의 알칼리염으로 이루어진 군으로부터 선택된 단일물 또는 2종 이상의 혼합물을 포함하는 것을 특징으로 하는 디엔계 고무 라텍스의 제조 방법.
- 청구항 1에 있어서,상기 중합개시제는 수용성 중합개시제, 지용성 중합개시제 또는 산화-환원 촉매를 포함하는 것을 특징으로 하는 디엔계 고무 라텍스의 제조 방법.
- 청구항 10에 있어서,상기 수용성 중합개시제는 과황산칼륨, 과황산나트륨 및 광황산암모늄으로 이루어진 군으로부터 선택된 적어도 하나의 과황산염인 것을 특징으로 하는 디엔계 고무 라텍스의 제조 방법.
- 청구항 10에 있어서,상기 지용성 중합개시제는 큐멘하이드로퍼옥사이드, 디이소프로필 벤젠 하이드로퍼옥사이드, 아조비스 이소부틸니트릴, 3급 부틸 하이드로퍼옥사이드, 파라메탄 하이드로퍼옥사이드 및 벤조일퍼옥사이드로 이루어진 군으로부터 선택된 것을 특징으로 하는 디엔계 고무 라텍스의 제조 방법.
- 청구항 10에 있어서,상기 산화-환원 촉매는 소듐포름알데히드, 술폭실레이트, 소듐 에틸렌디아민 테트라아세테이트, 황산 제1철, 덱스트로즈, 피롤린산나트륨 및 아황산나트륨으로 이루어진 군으로부터 선택된 특징으로 하는 디엔계 고무 라텍스의 제조 방법.
- 청구항 1에 있어서,상기 전해질은 KCl, NaCl, KHCO3, NaHCO3, K2CO3, Na2CO3, KHSO3, NaHSO3, K4P2O7, Na4P2O7, K3PO4, Na3PO4, K2HPO4 및 Na2HPO4로 이루어진 군으로부터 선택된 단일물 또는 2종 이상의 혼합물을 포함하는 것을 특징으로 하는 디엔계 고무 라텍스의 제조 방법.
- 청구항 1에 있어서,상기 (단계 1)의 중합은 60℃ 내지 75℃ 온도 범위에서 수행하는 것을 특징으로 하는 디엔계 고무 라텍스의 제조 방법.
- 청구항 1에 있어서,상기 (단계 2)의 중합은 75℃ 내지 88℃ 온도 범위에서 수행하는 것을 특징으로 하는 디엔계 고무 라텍스의 제조 방법.
- 청구항 1에 있어서,상기 (단계 3)의 중합 종료는 온도 저하를 통하여 수행되는 것을 특징으로 하는 디엔계 고무 라텍스의 제조 방법.
- 청구항 1의 제조 방법에 의하여 제조되며,평균 입경이 2,500Å 내지 4,000Å인 것을 특징으로 하는 디엔계 고무 라텍스.
- 청구항 18에 있어서,상기 디엔계 고무 라텍스는 젤 함량이 60% 내지 80%인 것을 특징으로 하는 디엔계 고무 라텍스.
- 청구항 18에 있어서,상기 디엔계 고무 라텍스는 팽윤 지수가 15 내지 25인 것을 특징으로 하는 디엔계 고무 라텍스.
- 청구항 18 기재된 디엔계 고무 라텍스 40 중량% 내지 70 중량%,방향족 비닐 화합물 20 중량% 내지 50 중량%, 및비닐시안 화합물 10 중량% 내지 40 중량%를 포함하는 것을 특징으로 하는 아크릴로니트릴-부타디엔-스티렌 그라프트 공중합체.
- 청구항 21에 있어서,상기 공중합체는 90% 내지 99% 중합 전환율과,25 내지 35%의 그라프트율, 및0.01 내지 0.1%의 생성 응고물 함량을 갖는 것을 특징으로 하는 아크릴로니트릴-부타디엔-스티렌 그라프트 공중합체.
- 청구항 22에 있어서,상기 공중합체는 97% 중합 전환율과,33%의 그라프트율, 및 0.05%의 생성 응고물 함량을 갖는 것을 특징으로 하는 아크릴로니트릴-부타디엔-스티렌 그라프트 공중합체.
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- 2015-12-10 CN CN201580066907.0A patent/CN107001514B/zh active Active
- 2015-12-10 JP JP2017527775A patent/JP6594426B2/ja active Active
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Publication number | Priority date | Publication date | Assignee | Title |
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CN108473637A (zh) * | 2016-11-01 | 2018-08-31 | 株式会社Lg化学 | 制备具有提高的冲击强度的abs类接枝共聚物的方法和制造包含其的abs类注塑制品的方法 |
US10711130B2 (en) | 2016-11-01 | 2020-07-14 | Lg Chem, Ltd. | Method of preparing ABS-based graft copolymer having improved impact strength and method of manufacturing ABS-based injection-molded article including the same |
Also Published As
Publication number | Publication date |
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EP3231821A4 (en) | 2017-12-20 |
US10208151B2 (en) | 2019-02-19 |
CN107001514A (zh) | 2017-08-01 |
KR101692117B1 (ko) | 2017-01-17 |
EP3231821B1 (en) | 2019-06-12 |
KR20160071249A (ko) | 2016-06-21 |
EP3231821A1 (en) | 2017-10-18 |
US20170327619A1 (en) | 2017-11-16 |
JP6594426B2 (ja) | 2019-10-23 |
CN107001514B (zh) | 2019-08-09 |
JP2017537192A (ja) | 2017-12-14 |
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