TW558839B - Vertical metal oxide silicon field effect semiconductor diodes - Google Patents
Vertical metal oxide silicon field effect semiconductor diodes Download PDFInfo
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- TW558839B TW558839B TW091110875A TW91110875A TW558839B TW 558839 B TW558839 B TW 558839B TW 091110875 A TW091110875 A TW 091110875A TW 91110875 A TW91110875 A TW 91110875A TW 558839 B TW558839 B TW 558839B
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- 239000004065 semiconductor Substances 0.000 title claims abstract description 92
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 title claims description 19
- 229910052710 silicon Inorganic materials 0.000 title claims description 19
- 239000010703 silicon Substances 0.000 title claims description 19
- 230000005669 field effect Effects 0.000 title abstract description 18
- 150000004706 metal oxides Chemical class 0.000 title abstract description 12
- 229910044991 metal oxide Inorganic materials 0.000 title abstract description 11
- 238000000034 method Methods 0.000 claims abstract description 35
- 239000000758 substrate Substances 0.000 claims description 33
- 238000005530 etching Methods 0.000 claims description 13
- 238000005468 ion implantation Methods 0.000 claims description 12
- 238000001465 metallisation Methods 0.000 claims description 9
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 7
- 239000004575 stone Substances 0.000 claims description 6
- 239000004020 conductor Substances 0.000 claims description 5
- 238000000151 deposition Methods 0.000 claims description 4
- 230000005611 electricity Effects 0.000 claims description 2
- PCTMTFRHKVHKIS-BMFZQQSSSA-N (1s,3r,4e,6e,8e,10e,12e,14e,16e,18s,19r,20r,21s,25r,27r,30r,31r,33s,35r,37s,38r)-3-[(2r,3s,4s,5s,6r)-4-amino-3,5-dihydroxy-6-methyloxan-2-yl]oxy-19,25,27,30,31,33,35,37-octahydroxy-18,20,21-trimethyl-23-oxo-22,39-dioxabicyclo[33.3.1]nonatriaconta-4,6,8,10 Chemical compound C1C=C2C[C@@H](OS(O)(=O)=O)CC[C@]2(C)[C@@H]2[C@@H]1[C@@H]1CC[C@H]([C@H](C)CCCC(C)C)[C@@]1(C)CC2.O[C@H]1[C@@H](N)[C@H](O)[C@@H](C)O[C@H]1O[C@H]1/C=C/C=C/C=C/C=C/C=C/C=C/C=C/[C@H](C)[C@@H](O)[C@@H](C)[C@H](C)OC(=O)C[C@H](O)C[C@H](O)CC[C@@H](O)[C@H](O)C[C@H](O)C[C@](O)(C[C@H](O)[C@H]2C(O)=O)O[C@H]2C1 PCTMTFRHKVHKIS-BMFZQQSSSA-N 0.000 claims 1
- 235000013405 beer Nutrition 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 19
- 235000012431 wafers Nutrition 0.000 description 15
- 238000010586 diagram Methods 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 7
- 239000003990 capacitor Substances 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 230000004888 barrier function Effects 0.000 description 4
- 150000002500 ions Chemical class 0.000 description 4
- 229910021420 polycrystalline silicon Inorganic materials 0.000 description 4
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 230000015556 catabolic process Effects 0.000 description 3
- 238000001020 plasma etching Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 241001354529 Lasthenia Species 0.000 description 2
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- 229910052760 oxygen Inorganic materials 0.000 description 2
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- 210000004508 polar body Anatomy 0.000 description 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 241000209140 Triticum Species 0.000 description 1
- 235000021307 Triticum Nutrition 0.000 description 1
- OCMGBVSGSRCCFG-UHFFFAOYSA-N [Si].[Os] Chemical compound [Si].[Os] OCMGBVSGSRCCFG-UHFFFAOYSA-N 0.000 description 1
- 229910052785 arsenic Inorganic materials 0.000 description 1
- RQNWIZPPADIBDY-UHFFFAOYSA-N arsenic atom Chemical compound [As] RQNWIZPPADIBDY-UHFFFAOYSA-N 0.000 description 1
- HAYXDMNJJFVXCI-UHFFFAOYSA-N arsenic(5+) Chemical compound [As+5] HAYXDMNJJFVXCI-UHFFFAOYSA-N 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
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- 229910052796 boron Inorganic materials 0.000 description 1
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- 239000004744 fabric Substances 0.000 description 1
- 229910052732 germanium Inorganic materials 0.000 description 1
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012771 household material Substances 0.000 description 1
- 239000007943 implant Substances 0.000 description 1
- 238000002513 implantation Methods 0.000 description 1
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Classifications
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- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/68—Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
- H01L29/76—Unipolar devices, e.g. field effect transistors
- H01L29/772—Field effect transistors
- H01L29/78—Field effect transistors with field effect produced by an insulated gate
- H01L29/7827—Vertical transistors
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- H01L27/04—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being a semiconductor body
- H01L27/08—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being a semiconductor body including only semiconductor components of a single kind
- H01L27/0814—Diodes only
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- H01L29/0623—Buried supplementary region, e.g. buried guard ring
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- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
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- H01L29/66227—Multistep manufacturing processes of devices having semiconductor bodies comprising group 14 or group 13/15 materials the devices being controllable only by the electric current supplied or the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched, e.g. three-terminal devices
- H01L29/66409—Unipolar field-effect transistors
- H01L29/66477—Unipolar field-effect transistors with an insulated gate, i.e. MISFET
- H01L29/66674—DMOS transistors, i.e. MISFETs with a channel accommodating body or base region adjoining a drain drift region
- H01L29/66712—Vertical DMOS transistors, i.e. VDMOS transistors
- H01L29/66734—Vertical DMOS transistors, i.e. VDMOS transistors with a step of recessing the gate electrode, e.g. to form a trench gate electrode
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- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
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- H01L29/76—Unipolar devices, e.g. field effect transistors
- H01L29/772—Field effect transistors
- H01L29/78—Field effect transistors with field effect produced by an insulated gate
- H01L29/7801—DMOS transistors, i.e. MISFETs with a channel accommodating body or base region adjoining a drain drift region
- H01L29/7802—Vertical DMOS transistors, i.e. VDMOS transistors
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- Engineering & Computer Science (AREA)
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- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Metal-Oxide And Bipolar Metal-Oxide Semiconductor Integrated Circuits (AREA)
- Electrodes Of Semiconductors (AREA)
- Insulated Gate Type Field-Effect Transistor (AREA)
- Semiconductor Memories (AREA)
- Furan Compounds (AREA)
- Solid State Image Pick-Up Elements (AREA)
- Semiconductor Integrated Circuits (AREA)
- Thin Film Transistor (AREA)
Description
558839
!· t明領域 本發明-般是有關於半導體裝置以及其製造方法。本發 明尤其是有關於半導體二極體以及其製造方法。 2· t景資訊 、不同種類的半導體裝置在習用技術中是眾所周知的。因 為本發明是有關於半導體二極體以及如何製造,所以本段 說明的焦點是在半導體二極體上。 半導體一極體已經廣泛的應用於不同目的的電子電路。 這種半導體二極體的主要目的是要提供對應於順向電壓 反的順向辱通電流’以及阻擋對應於反向電壓偏壓的反▼ ^ /;,L 。亥整/爪功月b廣泛的應用於如不同種類的電源供 應器’以及許多其它電子電路。 在典型的半導體二極體中,順向導通是被限制在漏電 值,直到順向電壓偏壓達到給特別型式半導體裝置用的π 徵值為止。例如,矽ρη接面二極體並不大量導通,直到^ 向:壓偏壓至少约〇·7伏為止。許多矽蕭基二極體,因為、 基障位的特性,而會開始在較低電壓下導通,比如〇·4伏 鍺ρη接面二極體在室溫下具有順向導通電壓降約〇 3伏。 而,現在很少使用,不只是因為與矽積體電路製造的不 容性而已,而且還因為當作分散裝置時的溫·度敏感性以 其匕不需要的特性。 某些應用中’ 一極體並不是因其整流特性來使用 一直都是在順向偏壓下使用,以便提供其特徵順向導雨 偏 向 裝 流 特 蕭 ij k k 然 相 及 是 電 本纸張尺度適用中國國家標準(CNS) A4規格(210X 297公釐) ㈣1如’在積體電路中’二極體或二極體連接電晶體 ❹常被W提供基本上等於電路内另一電晶體之基極-射 極電壓的順向導通電壓降。雖然本發明的某些實施例可以 發現到在這類一般電路中的使用,但是這類的使用並不是 主要目的。 在使用半,體—極體之真實整流特性的電路中,二極體 的順向導通電壓降在本質上通常是個缺點。特定的實例是 ’在直流對直流步階下降轉換器巾般是使用變壓哭, 其中由適當控制器所控制的半導體切換器是用來週期性的 連接以及切斷變壓器之主要電壓與直流電源。第二電壓是 經由具整流特性之二極體,或是經由另一半導體切換器, 而連接到轉換器的輸出。控制器改變工作周期或是到所需 電源之主要連接的頻率’以保持所需輸出電壓。如果是: 半導體切換器將第二電壓連接到輸出, 控制第二切換器的操作。 市L也會 使用半導體切換器將第二電壓麵合到輸出的優點是具 :低順向導通電壓降,雖然缺點是需要很小心的控制控: 為的整體刼作溫度範圍,以保持主要電壓至第二電壓的‘ $轉換效率。為此而使用半導體二極體所具有的優點是 去除掉對第二切換器進行控制的需要,但是缺點是, 導體二極體的順向導通電壓降加到第二 + ^^。沒具有: 少二個主要缺點。第一 ’半導體二極體裝置的順向導通: 壓降可以在本質上降低轉換器的效率。 一 ^ 4又 般在電牙 系統中所使用到的較新積體電路都是被設計成操作在浐介 -6 -
五、發明説明( 電源電壓’比如3.3伏,3伏以及2.7伏。如 ,則施加0.7伏的电^ + ^ 果疋J伙電源電壓 3.7伏的負載,=聯電壓降是指’轉換器實際上是操作到 考慮到其它電路的損失之前。 丨到81/。,即使是在 弟一上述的效率損失代表二極體内的功 對二極體的加埶。 貝失 k成 …、^㈢限制積體電路轉換器的功率#換 '力’而且在許多應用中需要使用到具足夠大小的2: 體二增加整體的電路尺寸大小以及成本。 極 =直流轉換的另„常用電路是全波橋式 吊疋輕合到變壓器的第^^ 主 〇弟〜泉I有被父流電源所驅動的 ::4 ’二個二極體電壓降被加到尖峰直流輸出 ^ 。 使用傳統二極體時會特別沒有效率,並增加 的熱產生,而需要經由大的分散裝置,熱散失結構, 寺寺來散熱,視所要提供的直流功率而定。 。、因此’具有低順向導通電壓降的半導體二極體,來當作 中的整抓單元疋很有益處的’其中該二極體每次都會 ^到順向與反向偏壓電壓。雖然這種二極體會發現許多 刀放式的應用,但是這種二極體更加需要與積體電路製造 技術相容,而能以積體電路型式實現相同裝置,當作更大 積版電路的-部分。此外,雖然反向漏電流一直都是不需 要的,而且正常的說是一定會被額外的順向多通電流構成 ,進而降低電路效率,但是反向漏電流對某些電路可以具 有其它以及更加本質的負面效應。因此,這種半導體二極 體也不需要進一步具有較低反向偏壓漏電流。 本紙張尺度適用中國國家標準(CNS) A4規格(210 X 297公釐) 558839 A7 ' B7 五、發明説明(4 ) 在許多應用中,需要將二極體放在跨越比如變壓器的線 圈上。在這些實例中,反向電壓可能被施加到驅動成反向 崩潰的二極體上,特別是進入接面雪崩崩潰條件。在直流 至直流轉換器中尤其是如此,該轉換器是使用快速變化波 形來驅動連接跨越二極體橋的變壓器線圈。這些應用中, ”雪崩崩潰能量”能力的規格需求是一個參數,一般是包括 在資料文件中。對於這種電路的設計者而言,二極體的雪 崩崩潰能量能力是很重要的因素。當設計半導體二極體到 電路内時,雪崩崩潰能量能力會決定出設計者要具有多少 設計邊際。愈大數值的雪崩崩潰能量能力,電路設計者會 有愈多的設計彈性。 雪崩崩潰能量能力是二極體從線圈中吸收能量之能力的 一項量度,其中能量E = (1/2)*I2*L,而不破壞二極體。這些 要求通常是在數十毫焦耳的數量級。二極體非破壞性散失 掉這些能量之能力的關鍵因素是要散失掉這些能量之接面 面積的大小,亦即,實際上在雪崩崩潰時進行導通的接面 面積。半導體二極體的高雪崩崩潰能量能力會改善其利用 率。 同時,有需要藉縮小其尺寸大小以及改善其製造方法, 來降低半導體二極體的成本。 發明的簡單摘要 .. 本發明包括如申請專利範圍中所主張的方法以及裝置。 間要的说’本發明是揭不出一種半導體二極體,具有低順 向導通電壓降,低反向漏電流,高電壓能力與崩潰能量能 本紙張尺度適用中國國家標準(CNS) A4規格(210X297公釐) 558839
力,適合積體電路以及分散裝置使用。半導體二極體是垂 直圓柱狀金氧半場效裝置的二極體,具有一個二極體端, 當作垂直圓柱狀金氧半場效裝置之閘極與汲極之間的共同 連接,還具有一個二極體端,當作垂直圓柱狀金氧半場效 裝置之源極的共同連接。本發明揭露出製造垂直圓柱狀金 氧半場效裝置的方法。可以使用不同的裝置終止,來完成 二極體裝置。本發明揭露出不同的實施例。 對於熟知該技術領·域的人士來說,在檢討過本發明特定實 施例的說明以及相關專利權主張與圖式後,本發明的其他= 點與特性將會變得更為明顯。 、 圖式的簡單説明 本發明的優點與特性,對於熟知該技術領域的人來說, 將從以下本發明的詳細說明中變得更為明顯,其中: 圖1是本發明會使用到的全波橋式整流器之已知直流至六 流轉換器的電路圖。 又 圖2A-2B是依據本發明二極體連接之n通道與p通道金 場效裝置的示意圖。 圖2C是圖2A與2B中二極體連接金氧半場效裝置的等效 路示意圖。 圖3A-3N是顯示出製造本發明二極體連接垂直金氧半場效 裝置之典型處理步驟的剖示圖。 圖4A-4N是顯示出製造本發明二極體連接垂直金氧半場效 裝置之另一典型處理步驟的剖示圖。 〜 ^ 圖5A-5C是本發明垂直M〇SFED二極體之典型另一結 上視周。 圖6顯示出晶圓上的主動二極體區域,該晶圓上形成複數 本纸張尺度適财國國家標準(CNS) A4規格(210X297公 558839 A7 B7 五、發明説明(e 個垂直MOSFED二極體。 圖7是主動二極體區域的電氣等效示意圖。 圖式中相類似的參考數號與標記表示具有類似功能的單 元。 主_發明的詳細說明 首先參閱圖1,可以看到本發明會使用到的全波橋式整流 器之已知直流至交流轉換器的電路圖。這種電路中,變電 器110是用純供主要電路與第〕電路之間的直流隔絕:並 經常提供交流電壓向上步階或向下步階給全波橋,包括二 極體Di ’ D2,D3與D4。-當第二導線112相對於第二導線114 是足夠正時,二極體D2將通過電阻116導通而充電,或進一 步對電容118充電,並提供電流給負載119,該電流會經過 二極體D3流到變壓器的導線114。類似的,在交流電壓的另 一半周期内,當第二導線114相對於第二導線丨丨2是足夠正 時,二極體D4會導通,經過電阻116提供電流充電給電容 U8,並提供·電流給負載119,電容與負載電流會經過二極 體〇!流到導線112。所以可以看出來,每次電流從二極體 D1的全波橋經由D4而流到全波橋的輸出時,二個二極體電 壓降是與輸出串聯起來。此外,既然任何一對二極體只有 在跨接麦壓為110第一電路的電壓超過電容H8跨壓有二個 二極體壓降時才導通,所以很清楚的,電流只有在部分時 間内才送到全波橋的輸出,亦即當變壓器第二電壓是在正 或負尖峰或是接近時。 圖1的電路只是本發明會用到的實例性電路。這些電路的 -10 - 558839 五、發明説明(7 特徵是,在該電路中,二極體會遭受到正(順向㈣(反向) 差額電壓,跨越到二個二駚 ^ 曰 一極體連接上,而且二極體的功能 是整流功能,提供首 直机或整流電流輸出。要與這個分辨開 一u疋_極體的所需功能是要提供電壓參考,對應於 二極體在導通電流時的順向導通電壓降特性,而不論二極 體在使用時是否遭受至丨έ s & 負差頭電壓。本發明尤其適合的電 ^之特徵是’在該電路中…個二極體或數個二極體將會 ^到跨越二極體連接上的正與負差額電壓,而且一個二 極體或數個二極體的功台t θ 杰、、 的功此疋功率整流功能,提供有足夠功 。準位的直流整流電流輸出’以便供電給-個或多個電路 連接用。要與這個分辨開的應用是,二極體的所需功能是 要提供信好準位電流輸出,是要在後續電路中使用到的或 進仃處理’並不用二極體的直流或整流電流輸出。 圖1所示的許多電路種類中,除了平滑電容118,線性電 壓調節器還可以在輸出時使用。此外,可以去除掉當作電 流限制電阻用的電阻116’當作分開的電路元件,以配合變 壓器的第二電阻值,因為本質上所有有用應用中的變壓器 ,將是有足夠大尺寸的實際分散元件,來逸散掉功率損失 然而,本發明中最重要的是二極體01至04本身,因為— 般在這些二極體内的功率損失是沒有所需的電路功二 產生不希望有的功率逸散與熱,而需要使用較大的二極體 ,不論是以分散元件或積體電路的形式,並且要提供哼二 外的功率輸出’實際上會増加變壓器的大小,比如負:領 需的功率加上二極體逸散的功率。 、 斤 本紙張尺度適用巾ϋ S家料(CNS) Α4規格(2_1()X 297公复) 11 - 558839 A7 B7 五、發明説明(8 ) 本發明是要實現具有低二極體順向導通電壓降,低反向 漏電流以及高電壓能力的二極體及/或二極體功能,主要是 在這些電路或其它電路中使用,其中二極體可以是或實際 上是遭受到使用中的順向與反向偏壓。在本發明中,是經 由使用二極體連接場效裝置來達成,分別如圖2A與2B所示 的η通道與p通道二極體連接場效裝置。依據本發明的較佳 實施例,這種裝置是經由使用共用閘極與汲極連接來製造 ,通常是在基底上的共用傳導層,最好是經由一個或多個 特別製造技術來加強最後裝置的電器特性。圖2C顯示出圖 2 Α與2Β二極體連接場效裝置的等效二極體,具有相對應的 陽極ΠΑ”與陰極"Cn端。 本發明實現形成一個或多個垂直與圓柱狀金氧半場效電 晶體(MOSFET)的半導體二極體,具有二極體連接的構造。 具有二極體連接構造的一個或多個平行連接垂直與圓柱狀 金氧半場效電晶體(MOSFET)是指當作建構成一個或多個垂 直金氧半場效裝置(MOSFED)的二極體。 製造垂直MOSFED的二極體時,也可以使用美國專利申請 編號 09/689,074 由 Richard A. Metzler 以標題為,,METHOD AND APPARATUS FOR PATTERNING FINE DIMENSIONS" 而在2000年十月12日提出專利申請所述的光罩與製造技術 ,該專利在此當作參考資料,以便降低光罩的成本,並在 本發明中提供比其它可用接線還細的接線。 製造本發明實施例的方法在此是依照圖3 A-3N以及圖4A-4N的剖示圖來說明。這些實例性的方法形成本發明垂直金 -12- 本紙張尺度適用中國國家標準(CNS) A4規格(210X297公釐) 558839 A7 ___— 、____B7__ 五、發明説明(9 ) 氧半場效裝置(MOSFED)建構的二極體。垂直金氧半場效裝 置所建構的個別二極體’在本質上可以被視為圓柱狀與垂 直金氡半場效電晶體,連接到與共用閘極_汲極連接。(在此 ’為了特疋目的’源極與没極是以正常順向導通的方式來 表不,認為源極與汲極在反向偏壓裝置時是反向的。)本發 月重直金氧半%效t置所建構的二極體也被稱作垂直 MOSFED二極體。然而,本發明不是傳統的金氧半場效電 曰曰體(MOSFET),因為操作不同,而且是用不同的方法製造 出來。如同以下所看到的,在一般的應用中,較大的複數 個緊密堆積M〇SFED裝置是在單一基底上形成,所有的裝 置都具有共用閘極-汲極連接以及共用源極連接。結果,在 此所使用到的MOSFED可以看成是單一基底上多個共用連 接裝置的單一裝置。 現在參閱圖3A-3N,是顯示出製造本發明二極體連接垂直 孟氧半場效裝置之實例性方法步驟的剖示圖。二極體連接 或二極體組合垂直M0SFED都是使用圓柱狀基座來形成。 圖3A-3L只顯示出一部份晶圓來說明單_m〇sfee^(置的形 成。通常,這種多個裝置是同時複製出大量數目之共用連 接裝置集合體,跨越較大區域或签個半導體晶圓而形成。 而且-般每個多個裝置的集合體,結合某種形式的邊緣終 止,如習用技術中所已知的,來提供所需的崩潰電壓。 圖3A顯示出具二個#晶層之晶圓的起始石夕基底3〇〇。第 H日日層3(H,直接在基底3⑻的頂# ,是與基底具相同 的導電型,而且疋要形成增加的反向崩潰電屋給二極體裳 -13- 558839 A7 ____;_____ B7 五、發明説明(1Q ) 置。第二矽磊晶層3 〇2,直接在第一矽磊晶層3 〇丨的頂部, 並形成晶圓的表面,是具有相反的導電型。在用N型基底的 實施例中,第一矽磊晶層具有約1.1 ohm-cm的電阻值且厚 度約3 μιη,以便達成約40_5伏的反向偏壓崩潰電壓。第二p 型石夕蠢晶層具有約0.25 〇hm-cm的電阻值且厚度約〇6 pm, 被選取來決定MOSFED臨界值。具有矽磊晶層的磊晶晶圓 可以買來當作起始材料,或是使用已知的標準磊晶成長技 術,當作二極體處理的一部分來形成。第二磊晶層可以用 /儿積技術或離子佈植技術緊接著驅動製程來取代,進而在 第一磊晶層的表面中形成第二導電型。 如果疋N型矽基底,基底3〇〇的較低或背面表面會形成陰 極,而基底300的頂部表面部分會形成陽極。如果是p型矽 基底,二極體端被反轉,且基底3〇〇的較低或背面表面形成 陽極,而基底300的頂部表面部分會形成陰極。 薄氧化層303是在基底300的表面上形成,如圖3β所示, 以便將緊接的片離子佈植打亂掉。薄氧化層3〇3通常是厚度 三百埃(3⑻薄氧化層A)。緊接的片離子佈植不需要光罩^ 進行光罩處理,而是由被離子佈植到整個晶圓上的離子構 成。片離子佈植是要提供良好的歐姆接觸給垂直m〇s咖 二極體的P型背部閘極區。離子佈植是約乜1〇15原子每GW 能量15 KeV的硼離子佈植。 · 再次參閱圖3B,顯示出完成第—光軍步驟。在第—光| 步驟與钱刻處理之前’ 一層氧化物被加到跨越晶圓的薄氧 化層刪頂部。然後利用光罩對氧化物層定義出圖案,並
本纸俵尺度適用中國國家標準(CNS) A4規格(21GX 558839 ' A7 -----___B7 五、發明説明(”) ------ 姓刻掉包括部分薄氧化層3〇3的區域,而在薄氧化層3〇3上 士成®柱狀結構基座304。實施例中,圓柱狀結構基座304 約I 〇微米(μm)高。其成1 η 基座304的形狀可以是任何形狀,包括 圓形,六条开名,士 r /,矩形以及其它如彎區形等的固態形 狀但亚叉限於此。為了方便說明起見,圓柱狀可以假定 是在氧化物層之外形成的矩形,而該矩形是形成矩形圓柱 狀基座或棒狀。圖扣顯示出複數個矩形圓柱狀基座3〇4中的 四個之剖不圖,是跨越石夕晶圓所形成。矩形圓柱狀結構基 座3〇4的尺寸大小在實施例中是約0.15微#寬,約ΐ·〇微米高 ’約(M㈣的間距。要γ解的I這些尺寸大小可以依據 {何離子佈植权度的調整而改變,以便提供相類似的元件 物理給一極體組合垂直1^〇卯£1)。矽晶圓的區域是被分 角午成圖3C,以便進一步詳細說明複數個基座3〇4中每一個的 處理。 現在麥閱圖3C,顯示出圖3]8中區域31〇的分解圖。矩形圓 柱狀結構基座304是在基底300的薄氧化物層3〇3表面上形成 。圖3D-3L顯示出對應於圖3C矩形圓柱狀結構基座3〇4之二 極體組合垂直MOSFED的進一步處理。 現在參閱圖3D,薄氧化物層303以及在基座304之間的部 分基底300都已經被钱刻到約5〇〇 A的深度,形成淺石夕溝槽 3 08以及基底基座309。該钱刻步驟是反應性離子蝕刻(RIE ’方向性蝕刻),同常是在矽處理中使用,形成溝槽金氧半 (M〇S_)電晶體與電容。現在要進行n型陽極接觸離子佈植, 通常是砷,劑量是3E15而能量是15 KeV。這會提供在每個 -15- 本紙張尺度適用中國國家標準(CNS) A4規格(210 X 297公釐) 五、發明説明(12 基座邊緣周邊的區域312’而該基座將變«置表面上的陽 極區(汲極)。 現在參閱圖3E’額外的㈣刻已經進行到深度〇6降。 這會留下石夕基座結構頂部上的陽極區312。緊接著是另一坤 離子佈植314’劑量3el4,能量15KeV,以便形成咖的源 極0 另- 500 A的第三矽蝕刻結果是顯示於㈣。去除掉溝槽 底部第二離子佈植的主要部分,留下隔絕開的源極離子: 植3 14 ’接觸到_磊晶層,如有使用到N型磊晶層的話, 或是到達N型基底,如不.使用N型蟲晶層的話 佈:直並不是必要的,而另-實施例不需該第二離 及弟二石夕飯刻’而建構出裝置。然而該第二離子佈植對於 降低該裝置的導通電阻是很有用的。 如圖3G所示,氧化物基座的殘留部分被剝離開,而100 A 厚,極氧化物層316以及重摻雜多晶秒層318是在閘極形成 的第-P皆段以保持原有形狀的方式沉積到該裝置上。 :個處理步驟是多晶矽層的RIE蝕刻(方向性蝕刻),終止 於氧化物層,形成側壁閘極區318,如圖3H所示。緊接著是 石朋離子佈植,形成P型區320’以便阻斷掉在反向偏壓㈣ 期間從閘極氧化物底部的潛在性。 如圖3i所示’進行進一步的多晶石夕rie钱刻。讓多晶石夕閘 極318向下移動’以便通到汲極單元。緊接著的是氧化物蝕 刻,去除掉閘極氧化物,如圖3J所示。這會備製好 給 如丁⑸或丁清之金屬擴散阻障層322的應用。圖糊示出具 本纸張尺度適财®國家標準(CNS) A4規格(21GX297公着) •16- 558839 A7 广 _ B7____ 五、發明説明(13 ) 有阻障金屬層322的完成裝置,以及加在該結構上的頂部金 屬層324。 圖3 L顯示出具最後金屬之四個基座的完成部分。然而未 顯示的是給該裝置用的源極接觸。某些應用中,源極接觸 是將金屬化層330沉積到基底300背部上來做成,而與垂直 MOSFED裝置332在相反側,如圖3M所示。在其它應用中, 垂直MOSFED裝置332是在位阱334内形成,而源極接觸是 將金屬化層330沉積到鄰接到或圍繞在垂直m〇sFED裝置的 位阱表面上來做成,如圖3 N所示。 現在參閱圖4A至4M,_可以看到形成本發明M〇SFED的另 一方法。該方法中,起始步驟是與圖3的說明相同,特別是 圖3A至3D。所以,圖4A至4D是與圖3A至3D相等,而且使 用相同的參考數號。緊接在圖4Din型陽極接觸離子佈植形 成區3 12後,將氧化物層沉積出來,然後利用方向性蝕刻進 行回I虫,留下側壁區400,如圖4E所示。藉此,進行進一步 方向性蝕刻步驟(圖4F),緊接著是進一步的^型,通常是砷 的離子佈植,形成η型區402。然後進行進一步的方向性蝕 刻,留下源極區402,如圖4G所示。藉此,去除掉氧化物側 壁區400,如圖4Η所示,提供比先前的實施例還大的物理通 路到形成區3 12。氧化物基座的殘留部分也被剝除掉。 下個步驟是安置閘極氧化物層404與重摻雜多晶石夕声々os ,如圖31所示。然後用方向性蝕刻從閘極氧化物層4〇4的水 平表面上去除掉多晶矽,留下側壁區4〇6,如圖4j所示。進 一步的方向性蚀刻會降低側壁區406的高度,特別θ 區域 -17- 1 紙張尺度適用中國國家標準(CNS) Α4規格(210X297公f) ' ' * -- 558839 A7 B7 五、發明説明(14 ) 408去除掉多晶矽。藉此,從曝露的表面曝露區312去除掉 閘極氧化物層,之後沉積出擴散阻障層4 10與頂部金屬層 4 12,形成圖4M的最後結構給單一圓柱狀裝置用,或是形 成圖4N的結構給多個裝置用。如同之前所述,源極接觸是 在基底的相反側上用金屬化層構成,比如圖3 Μ的金屬化層 3 30,或是藉接觸到位阱的金屬化層,其中圓柱狀裝置是如 圖3Μ所示的來形成。 現在參閱圖5A-5C,顯示出典型’的二極體組合垂直 MOSFED的頂視圖。在圖5Α中,二極體組合垂直MOSFED 340是用圓形的柱狀基座來形成。在圖5Β中,二極體組合垂 直M〇SFED 3 40是用方形的柱狀基座來形成。在圖5C中, 二極體組合垂直MOCFED 340是用六角形的柱狀基座來形成 。可以用其他柱狀形狀給基座,以形成不同形狀的二極體 組合垂直MOSFED 340。 現在參閱圖6,複數個二極體主動區90是被晶圓上二極體 主動區90之間的切割通道9 1分隔開。複數個二極體組合垂 直MOSFED 340是在每個二極體主動區90内。可以經由數個 半導體裝置終止提供切割通道9 1内二極體主動區的邊緣終 止,包括美國專利編號5,825,079的削尖終止,標題 ” Semiconductor diodes having low forward conduction voltage drop and low reverse current leakage1',-由 Richard A. Metzler與Vladimir Rodov在1997年一月23曰提出,或是美 國專利申請序號09/395,722的孤島終止,標題"Method and Apparatus for Termination of Semiconductor Devices",由 -18- 本紙張尺度適用中國國家標準(CNS) A4規格(210X297公釐) ψ 裝 訂
558839 A7 ' B7 五、發明説明(15 )
Richard Metzler在1999年九月14日提出。此外,已知的單一 或多個正常環形終止也可以使用,或是可以使用結合裝置 主動擴散之簡單的保護環,如果電壓許可的話。 現在參閱圖7,具有多個二極體340並聯連接之二極體主 動區的等效示意圖,每個都代表二極體組合垂直MOSFED 。加上每個二極體連接垂直MOSFED裝置340的電流能力會 造成較大的電流承載能力。要了解的是,會有數百或更多 個MOSFED裝置主動區90是在晶圓的每個集合體内,圖9中 只顯示出四個。每個二極體主動區90都可以包含數千個個 別的二極體垂直MOSFED· 340。 對應於二極體的電流能力,順向電流是並聯耦合在一起 二極體垂直MOSFED 340之數目的函數。 '對應於臨界電壓,藉適當的選取出製造二極體垂直 MOSFED的雜質,濃度與其它材料以及尺寸大小,讓通道 區可以製造成剛好在本質上跨越陽極與陰極之零順向偏壓 下導通。因此,在實際的整流應用中,比如電源供應以及 類似應用,本發明會造成整流裝置内的較低功率消耗以及 加熱,而且有較高的最後電路之整體效率。 在此已經揭示出來的是包含製造二極體組合垂直MOSFED 的實例性方法以及所製造出來的MOSFED。要注意的是, 在實例性的方法中,對應於要其上形成MOS.FED的半導體 基底,單一光罩步驟是只具有一個微不足道的對齊需求。 藉此,對應於先前步驟的每個額外步驟是自我對齊,進而 省略掉多個光罩,尤其是通常在製造半導體裝置時所使用 -19- 本紙張尺度適用中國國家標準(CNS) A4規格(210X 297公釐) 558839
五、發明説明(16 ) 到的光罩組之個別光罩間的重要對齊需求。這會簡化製程 ’增加良率並降低因光罩對齊所造成的晶圓與晶圓間變動。 上述說明的某些實例中,已經提出某些其它材料與方法 。然而要注意的是,特定的其它材料與方法之辨別並沒有 推_出,在製造方法中或最後二極體裝置内的那些或其它 步私的材料與方法,都是被排除在本發明的使用之外。相 反的,’除了在此所提出的那些以外,其它步驟與方法對於 热知該技術領域的人式來說將都將會很明顯。因此,雖然 已經揭示出本發明,並且對應於某些較佳實施例做了說明 ,但是要了解的是,對於熟知該技術領域的人式來說,二 極體以及製造該二極體的方法是可以在不偏離本發明的精 神與範圍内做變動。 -20- 本紙張尺度適用中國國家標準(CNS) A4規格(210X 297公釐)
Claims (1)
- 558839 f 091110875號專利申請案92. 8· 28喆 中文申請專利範圍替換本(92年8月)g88 六、申請專利範圍 一種形成二極體的方法,包括: a) 提供第一導電型之半導體本體,在第一表面上具有 第二導電型層; b) 在第二導電型層上,形成複數個圓柱狀氧化物基座 c) 進行方向性蝕刻,在基座之間的該第二導電型層内 形成溝槽; d) 在基座之間的該第二導電型層内形成第一導電型區 ’並且在基座底下少許延伸; e) 進行方向性姓刻,形成較深的溝槽,延伸穿過基座 之間的第二導電型層,並去除掉基座之間的第二導電型 層内的第一導電型區,但不是部分的第二導電型層,在 基座底下稍微延伸; f) 沉積出閘極氧化物; g) >儿積出重摻雜多晶半導底層; h) 對多晶半導底層進行方向性蝕刻,以便從基座之間 的閘極氧化物中去除掉多晶半導體; 0進行離子佈植,將基座之間的區域從第一導電型轉 換成第二導電型; j) 進行方向性蝕刻,進一步將基座側壁上閘極氧化物 層上的多晶半導體厚度,降低到上述d)項中殘留層的程 度; k) 去除掉曝露的閘極氧化物; l) 沉積出導電層,當作是對二極體的第一電氣接觸; 本紙張尺度適用中國國家標準(CNS) A4規格(210 X 297公釐) k 訂A BCD 558839 申請專利範圍 以及 m)提供電氣接觸到半導體本體,當作是對二極趙的第 二電氣接觸。 2. 如申請專利範圍中第!項之方法,其中該半導避本體是 半導體基底,而第二電氣接觸是由基底之第二表面上的 金屬化層來提供。 3. 如申請專利範圍中第!項之方法,其中該半導體本體是 在第二導電型之半導體基底内的位啤,而第二電氣接觸 是由到該位阱的電氣接觸來提供。 4. 如中請專利範圍中第!項之方法,其中該半導體是石夕半 導體。 5. 如申請專利範圍中第4項之方法,《中該半導體本體是 N型導電矽半導體本體。 6· —種形成二極體的方法,包括: a) 在第導電型半導體本體的第一表面上之,形成複 數個圓柱狀半導體基座,該基座具有從半導體本體延伸 出去的第一導電型下部區域,形成在基座之上部與下部 區域之間pn接面的第二導電型上部區域,以及相鄰到叩 接面之上部區域内或周圍的第一導電型區域; b) 形成閘極氧化物與導電閘極,從第一導電型區域之 下部區域延伸出去,該第一導電型區域是在上部區域内 或在其周圍延伸出去; c) 提供導電層,接觸到導電閘極以及在上部區域内或 在其周圍延伸出去的第一導電型區域;以及 本紙張尺度適用中國國家標準(CNS) A4規‘(210X 297公爱)----d)提供導電接觸到半導體本體。 7.如申請專利範圍中第6項之方法,纟中該半導體本體是 半導體基底,而到半導體本體的導電接觸是由基底之第 二表面上的金屬化層來提供。 8·如,請專利範圍中第6項之方法,彡中該半導體本體是 在第一導電型之半導體基底内的位阱,而到半導體本體 的導電接觸是由到該位阱的電氣接觸來提供。 9.如申請專利範圍中第6項之方法,其中該半導體是矽半 導體。 10·如申凊專利範圍中第9項之方法,其中該半導體本體是 N型導電矽半導體本體。 11· 一種二極體,包括: 第一導電型的半導體本體; 在半導體本體之第一表面上的複數個圓柱狀基座,每 個基座都具有第一導電型的下部區域以及第二導體型的 上部區域,其間並形成pn接面,上部與下物區域定義出 每個基座的側壁; 第一導電型區域,是在相鄰到pn接面的每個基座周圍 f 在每個基座側壁上的閘極氧化物,從下部區域延伸到 第一導電型區域,該第一導電型區域在每個基座的上部 區域周圍,每個基座之上部區域周圍的部分第一導電型 區域,並不被閘極氧化物覆蓋住; 在閘極氧化物上的導電閘極; -3 - 本紙張尺度適用中國國家標準(CNS) A4規格(210 X 297公釐) 558839 ABCD $、申請專利範圍 在基座之間的第二導電型層; 在複數個圓柱狀基座上的導電層,並造成導電閘極與 母個基座之上部區域周圍處第一導電型區域的電氣接觸 :以及 造成電氣接觸半導體本體的導電層。 12.如申請專利範圍中第u項之二極體,其中該半導體本體 是半導體基底,而造成電氣接觸到半導體本體的導電層 是在基底之第二表面上的金屬化層。 13·如申請專利範圍中第n項之二極體,其中該半導體本體 疋在第一導電型之半導體基底内的位味,而造成電氣接 觸到半導體本體的導電層是到該位阱的電氣接觸。 14·如申請專利範圍中第丨丨項之方法,其中該半導體是矽半 導體。 15·如申請專利範圍中第14項之方法,其中該半導體本體是 N型導電矽半導體本體。 16· —種二極體,包括: 在第一導電型半導體本體之第一表面上的複數個圓柱 狀基座,該複數個基座都具有從半導體本體延伸出去的 第一導電型的下部區域,第二導電型的上部區域並在基 座之上部與下部區域間形成pn接面,以及在相鄰到pn接 面的上部區域内以及在其周圍延伸出去的第一導體型區 域; 閘極氧化物以及從下部區域延伸到第一導電型區域的 導電閘極,該第一導電型區域是在每個基座的上部區域 -4- 本紙張尺度適用中國國家標準(CNS) A4規格(210 X 297公釐) 5 5内或是在其周圍; 接觸到導電閘極以及上部區域内與其周圍上之第一導 電型區域的導電層;以及 到半導體本體的導電接觸。 7·如申明專利範圍中第16項之二極體,其中該半導體本體 是半導體基底,而到半導體本體的導電接觸是由基底之 第二表面上的金屬化層來提供。 18·如申請專利範圍中第16項之二極體,其中該半導體本體 是在第二導電型之半導體基底内的位阱,而到半導體本 體的導電接觸是由到位阱的電氣接觸來提供。 19·如申請專利範圍中第16項之二極體,其中該半導體是石夕 半導體。 疋 2〇·如申請專利範圍中第19項之二極體,其中該丰 是N型導電矽半導體本體。 本紙張尺度適用中國國家標準(CNS) A4規格(210 X 297公釐)
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-
2001
- 2001-05-23 US US09/864,436 patent/US6537921B2/en not_active Expired - Fee Related
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- 2002-05-08 CN CNB028147952A patent/CN1309092C/zh not_active Expired - Fee Related
- 2002-05-08 CA CA002447722A patent/CA2447722A1/en not_active Abandoned
- 2002-05-08 EP EP02734352A patent/EP1393382B1/en not_active Expired - Lifetime
- 2002-05-08 IL IL15884502A patent/IL158845A0/xx active IP Right Grant
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- 2002-05-08 KR KR1020037015308A patent/KR100883873B1/ko not_active IP Right Cessation
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Also Published As
Publication number | Publication date |
---|---|
EP1393382B1 (en) | 2011-07-13 |
CA2447722A1 (en) | 2002-11-28 |
AU2002305526B8 (en) | 2007-02-15 |
BR0209916A (pt) | 2004-08-31 |
EP1393382A2 (en) | 2004-03-03 |
JP4511118B2 (ja) | 2010-07-28 |
IL158845A0 (en) | 2004-05-12 |
CN1545736A (zh) | 2004-11-10 |
US20020177324A1 (en) | 2002-11-28 |
AU2002305526B2 (en) | 2006-10-12 |
IL158845A (en) | 2007-12-03 |
WO2002095835A2 (en) | 2002-11-28 |
CN1309092C (zh) | 2007-04-04 |
JP2004531065A (ja) | 2004-10-07 |
EP2273554A1 (en) | 2011-01-12 |
AU2002305526A1 (en) | 2002-12-03 |
WO2002095835A3 (en) | 2003-07-31 |
US6537921B2 (en) | 2003-03-25 |
KR20040005982A (ko) | 2004-01-16 |
KR100883873B1 (ko) | 2009-02-17 |
ATE516596T1 (de) | 2011-07-15 |
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