EP2457738B1 - Verfahren zum Klebebinden von Buchblocks mit Vorsatzbogen - Google Patents
Verfahren zum Klebebinden von Buchblocks mit Vorsatzbogen Download PDFInfo
- Publication number
- EP2457738B1 EP2457738B1 EP12156355.5A EP12156355A EP2457738B1 EP 2457738 B1 EP2457738 B1 EP 2457738B1 EP 12156355 A EP12156355 A EP 12156355A EP 2457738 B1 EP2457738 B1 EP 2457738B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- book block
- pliers
- book
- station
- clamping devices
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 title claims description 17
- 238000012545 processing Methods 0.000 claims description 65
- 239000000853 adhesive Substances 0.000 claims description 16
- 230000001070 adhesive effect Effects 0.000 claims description 16
- 238000003780 insertion Methods 0.000 claims description 2
- 230000037431 insertion Effects 0.000 claims description 2
- 239000000463 material Substances 0.000 claims description 2
- 239000011230 binding agent Substances 0.000 description 38
- 238000004026 adhesive bonding Methods 0.000 description 20
- 238000003032 molecular docking Methods 0.000 description 16
- 238000003825 pressing Methods 0.000 description 16
- 239000003292 glue Substances 0.000 description 15
- 238000003801 milling Methods 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 6
- 230000007246 mechanism Effects 0.000 description 6
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- ORQBXQOJMQIAOY-UHFFFAOYSA-N nobelium Chemical compound [No] ORQBXQOJMQIAOY-UHFFFAOYSA-N 0.000 description 3
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- 239000011087 paperboard Substances 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 238000007639 printing Methods 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000004831 Hot glue Substances 0.000 description 1
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- 238000001514 detection method Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
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- 239000012467 final product Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 230000009191 jumping Effects 0.000 description 1
- 238000007644 letterpress printing Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
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- 238000009966 trimming Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
- B42C—BOOKBINDING
- B42C19/00—Multi-step processes for making books
- B42C19/08—Conveying between operating stations in machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
- B42C—BOOKBINDING
- B42C11/00—Casing-in
- B42C11/04—Machines or equipment for casing-in or applying covers to books
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
- B42C—BOOKBINDING
- B42C11/00—Casing-in
- B42C11/04—Machines or equipment for casing-in or applying covers to books
- B42C11/045—Folding end sheets, attaching end sheets to book blocks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H39/00—Associating, collating, or gathering articles or webs
- B65H39/02—Associating,collating or gathering articles from several sources
- B65H39/04—Associating,collating or gathering articles from several sources from piles
- B65H39/045—Associating,collating or gathering articles from several sources from piles by collecting in rotary carriers
Definitions
- the invention relates to a method for operating a transport device for processing book blocks according to the preamble of claim 1.
- Bookbinders are increasingly being confronted with having to produce book blocks for hardcover production in small series, often with an edition of a book.
- the contents of such books are produced by printing machines which have short changeover times.
- Most often, short runs are made with digital presses that allow you to dynamically change the print content.
- This allows a book to be printed in sequence and further processed into a book block. This happens mostly in-line, i. the required process steps from letterpress printing, folding and collation of the printed sheets as well as adhesive binding run until the ready-bound book is present directly behind one another and in a plant, which is also referred to as Buchstrasse.
- the book block is provided with attachment sheets, which are glued to both sides of the book block with a thin glue trace.
- these attachment sheets serve as a hinge for the envelope.
- they are preferably fed only after milling. Overlapping the spine of the book then a KlalzelstMail is attached, which is glued, for example, with hot glue or PUR on the back of the book block.
- the socizelstMail attached in this way ensures that the book block is held together.
- the book block is cut to the intended format and finally stuck a firm envelope to the two header sheet.
- a compact adhesive binder which has a transport device with a closed orbit and arranged in the region of the orbit processing stations.
- the transport device is designed as a turntable with peripheral pliers receptacles, in each of which a book block receiving pair of jaws is arranged. Because the jaws hold the book block during the entire processing can be in such a perfect binder, the attachment sheet at best together with the book block, ie before the back processing, resulting in the already mentioned above quality problems.
- EP 1344655 A2 is an especially suitable for short runs perfect binder with a arranged after the milling feeder for the attachment sheet known. It is a linear, relatively long-building system with several in a row successively arranged processing stations and with a step-by-step forward book block transport, which is realized by a reciprocating transport device.
- the subsidized standing on his back book block is detected in its lower part on both sides by a transport device belonging to the clamping rail, which the book block transported by the milling device to the feed unit for the attachment sheet. There, the book block is transferred to an attacking in its central region retaining clip.
- the clamping rails are released and fed both the attachment sheet and the KlalzelstMake.
- the clamping rails compress the book block near his back and thus compress it in its lower area.
- the upper block of the book block is caught by the retaining clip while the clamping bars are still engaged. Then open the clamping rails to clear the way for the supply of the attachment sheet.
- This gripping the clamping devices brings a disturbance in the book block, which can lead to inaccuracies and shifts. If it is a voluminous book block, this isteurgewalkt, because the air contained in the book block must first escape to the outside. In this case, the previously generated milling pattern can be damaged, which leads to problems in the sequence of glue application and thus in the quality of the final product.
- the attachment sheets can be supplied to the book block only during a standstill phase.
- CH 414 544 A relates to a method for binding books on perfect binding machines, which makes it possible, labor-saving way attach the headers so that a clean connection between the book block and book cover is guaranteed.
- the attachments are attached to the book block in the perfect binding machine only after the milling or cutting away the Bogenorganizze the book block forming sheet.
- the attachments can be attached to the book block before the gluing of his back, so that they are detected by gluing with and adhere to the book block.
- Out DE 100 57 599 A1 is a device for producing book covers with a cardboard feeder for feeding separated from a cardboard magazine cover cardboard and a back insert has become known.
- the device has a utility feeder for feeding reference utility isolated from a utility magazine, wherein the supplied reference utility are formed with grippers taking over, past a glue application roller and with the supplied cover cardboard and the back insert 1966hegendem overallzylinder.
- the apparatus is further provided with a wrapping and pressing device laying the projecting reference edges around the paperboard edges and pressing the book covers, and with an expander for laying the book covers in stacks, and with a utility feeder, paperboard feeder, utility cylinder and wrapping and Andschreibvorraumraumraum, wherein thericzu Entry, the card feeder and the impact and Andschreibvorraumetti are each driven independently.
- Object of the present invention is to provide a method for operating a closed orbit having transport device for the processing of book block with a suitable for short runs, compact perfect binder, can be supplied with the attachment sheet after back processing to the book block and with the quality of Perfectly binding and books can be improved with reduced technical effort and a higher performance can be achieved.
- the clamping devices are attached to or in the transport device and each have an outer pliers and arranged in the outer pliers inner pliers for the book block on. Due to this arrangement of pliers in a pair of pliers, the book block can be held throughout its residence time in the perfect binder by the inner pliers, while the outer pliers for feeding the attachment sheet is opened, thus creating the necessary space for the attachment sheet. Therefore, neither backward strokes nor encompassing of the clamping devices are required and the associated disadvantages of the prior art are eliminated. In addition, the arrangement of two such pliers allows book blocks to be picked up regardless of their block thickness and other format dimensions, i. each of the consecutive clamps can receive and transport a book block of different dimensions.
- the outer pliers have a fixed and a movable pliers half and the inner pliers two movable pliers halves.
- the outer pliers have two first holding elements and the inner pliers have two second holding elements, wherein the holding elements are each arranged pivotably about a common axis of rotation. Even with this alternative embodiment of the clamping device, the two pliers can be relatively easily and independently opened and closed again as needed.
- each one of these penetrating, pocket-like recess is arranged.
- the recesses allow a particularly simple feeding of the attachment sheet through the holding elements of the outer pliers through, wherein the attachment sheet in the clamping devices initially stored in the amount of bag bottom and later fed to the respective book block and pressed against this. Due to the short path of the attachment sheet bottom of the bag results in a relatively low drop height, thereby avoiding a "jumping" of the attachment sheet and their precise bonding with the book block can be guaranteed.
- the clamping devices each have a first pair of pliers attached to or in the transport device and a second pliers for the book blocks at the platen attachment station, the second pliers being disposed above the first pliers and spaced therefrom.
- Both the first and the second pliers each have a first and a second pliers half, wherein at least one pliers half is designed to be movable relative to the respective other pliers half. Due to the separate training and arrangement of the second forceps, the first forceps can be made easier.
- the book blocks are separated from the clamping devices, i. from the first pliers, first grabbed in a lower area and conveyed to the processing stations.
- a book block conveyed to the further processing station is grasped in an upper area by the second clamp, after which the corresponding clamping device is opened.
- the insertion of the at least one header sheet in the open clamping device takes place.
- the clamping device is closed again and then solved the second pliers, so that provided in this way with the attachment sheet book block is free again and can be promoted to the other processing stations.
- the attachment of the attachment sheet is carried out in two steps, i.
- a first step the attachment sheet above the book block and laterally spaced from this introduced into the respective clamping device and only lowered in a second step to the height of the book block and pressed against this.
- the second step the drop height of the attachment sheet can be reduced and thus a precise bonding with the book block can be ensured.
- the attachment of the attachment sheet can also be done in a single step.
- the transport device is driven continuously and the attachment sheets are each fed to a forward moving clamping device in the transport direction. In this way, the performance of the perfect binder can be maximized because there are no downtimes.
- the transport device is driven in steps and the attachment sheets are each fed to a stationary clamping device. Because the book blocks are not moved, the landing station for the attachment sheet can be made easier.
- the processing stations and in particular the landing station for attachment sheet each have a self-propelled.
- the processing stations can be operated independently of each other and optimized for time-critical processes.
- the orbit of the transport device is circular, oval, polygonal or formed as a shapeless curve, whereby the transport device is easily adaptable to any conceivable application.
- the Fig. 1 shows a plan view of an adhesive binder 7 for processing book blocks 8 to bound books that can be mounted later in a book street in a hardcover (Hardcover).
- the perfect binder 7 is operated by a motor designed as a drive, not shown. Of course, a hydraulic or a pneumatic drive member or multiple drive members can be used.
- the perfect binder 7 has a transport device 9 and a number of processing stations 10.
- the transport device 9 is designed as a round table 12 revolving around an axis 11 with a closed circular orbit 13.
- the table 12 has at its periphery six equally spaced apart tong receptacles 14, which each receive a clamping device 1 to 6 for the book block 8.
- the clamping devices 1 to 6 are designed as Klebebinderzangen each with an outer and inner pliers 15, 16 ( Fig. 2 ).
- the arranged at a distance of 60 ° outer pliers 15 each have a fixed and a movable pliers half 17, 18, the latter being connected to open and close the Klebebinderzangen with suitable lifting mechanisms, not shown.
- the processing stations 10 are arranged in the transport direction 19 of the table 12 behind each other and either below or above the table 12. Of course, the processing stations 10 can also be arranged next to the table 12.
- Fig. 2 which shows the adhesive binder 7 from the top side
- a feed 20 arranged below the table 12 is provided for the book blocks 8.
- the feeder 20 is designed as a feed star, which does not require a return stroke for conveying the next book block 8.
- the book blocks 8 are fed from below and either during standstill or the run of the perfect binder 7.
- the feed can be arranged above the table 2, laterally or tangentially. It can also be installed here a vibrator, not shown here, which cleans the book block clean.
- the feeder 20 and the format of the book block 8 can be measured or identified with a reader, also not shown.
- a second processing station 10 designed as a back-processing device 21 is arranged, which serves to create a straight and roughened back of the book block 8.
- This is followed by the third processing station 10, an intermediate opening table 22, which is followed by a side gluing unit 23 also arranged below the table 12 and a fourth and fifth processing station 10 designed as a landing station 24 for two individual attachment sheets 25.
- FIG. 3 shows in an enlarged view in particular the docking station 24 and currently located in the area clamping device 5.
- the above the transport device 9 arranged piercing station 24 has a magazine 26, a take-off roll 27, a feed roller 28 and a pair of distribution rollers 29 for the attachment sheet 25, as well between the rollers 27, 28, 29 extending, not shown here conveyor.
- Fig. 3 enlarged clamping device 5 shown in addition to the outer pliers 15 each disposed within the outer pliers 15 inner pliers 16, which has two formed as a plate, movable pliers halves 30, 31.
- an actuating bolt 32 which extends through the table 12, the other end connected to a drive, not shown and controlled by a separate control, for example via a control cam, by motor or by hydraulic.
- FIG. 4 Make a glue unit 33 and a divelzelstation 34, the sixth and seventh processing station 10 of Klebebinders 7, followed by an eighth and ninth processing station 10 formed further sileimwerk 35 and a pressure station 36 for a tenth processing station 10 forming, designed as a drum feeder Envelope feeder 37 provided Envelopes 38.
- the eleventh and last processing station 10 is a display 39.
- the processing stations 10 each have a self-propelled 40 advantageously designed as a servomotor, wherein in FIG. 1 schematically and representatively such a self-propelled 40 is shown for the docking station 24.
- the processing stations 10 can also be driven together in groups.
- the table 12 is seated on a stand 41 and rotates driven about its axis 11.
- the axis 11 is mounted in the stand 41 and connected via a connecting element 42 fixed to the table 12.
- the stand is fastened to a platform 44 standing on the ground by means of feet 43.
- Fig. 6 the combined with the display 39 pressing station 36 is shown in detail.
- the pressing station 36 has two lifting tables 53, 54 lying one above the other.
- the lower lift table 54 has two lateral, adjustable to the book thickness press plates 55 and a one-sided downwardly pivotable, cooperating with the display 39 bottom flap 56.
- the upper lift table 53 has a corresponding recess 57 for the passage of each of the book block 8 and the Envelope 38 books 58 formed in the direction of delivery 39 on. On the upper lifting table 53 not shown centerings are mounted, which align the envelope 38 to the corresponding book block 8.
- the cooperating with the pressure station 36 and in Fig. 4 Envelope feeder 37 shown in more detail has a magazine 59 and a withdrawal drum 60 for the envelopes 38. Between the withdrawal drum 60 of the envelope feeder 37 and the upper lifting table 53 of the pressing station 36, a conveyor belt 61 and above the conveyor belt 61 scoring wheels 62 are arranged. Likewise, not shown Leimspritzdüsen for the side gluing of the envelope 38 may be mounted above the conveyor belt 61.
- the perfect binder 7 is part of a system, not shown here, consisting of a digital printing machine, preferably from a roll of paper sequentially generates sheet for at least one book 58, a signature folder, the signature forms from the sheet, and from a gathering machine, which to solve the signatures Book block 8 is stacking. In a subsequent operation, these book blocks 8 can also be thread-stitched. Subsequently, loose or thread-stitched book blocks 8 are automatically transferred to the perfect binder 7.
- the system is controlled by a higher-level line control, which also transmits and coordinates the print data in an integrated workflow. The line control is also used for process monitoring.
- the perfect binder 7 can also be operated in a different system or separately, so that both an automatic and a manual loading of book blocks 8 or envelopes 38 is possible.
- the book blocks 8 are successively fed by means of the feed 20 from a feed conveyor, not shown, for example a conveyor belt, taken over and handed over with a required for the subsequent back processing notice from below to the clamping devices 1 to 6 of the rotating table 12.
- the feeder 20 sets the book blocks 8 which have been delivered lying, so that they can be taken over by the respective clamping device 1 to 6.
- the clamped book block 8 moves over the back-processing device 21 (FIG. Fig. 2 ).
- the back processing ie in the from the pliers 15, 16 downward projecting, not shown notice of the book block 8
- the fibers of the paper are exposed by milling so that the later applied with the glue unit 33 back glue optimal connection with the book block. 8 can go down.
- both the outer pliers 15 and the inner pliers 16 are opened, so that the book block 8 is released, sinks on the intermediate opening table 22 and thereby forms a new notice for further processing.
- FIGS. 7a to 7d show a schematic sectional view of the docking station 24 for the attachment sheet 25 and cooperating with the docking station 24 clamping device 5, shown in the direction of arrow VII in Fig. 1 ,
- the docking station 24 has a to the withdrawal roller 27, the feed roller 28 and the distribution rollers 29 circulating conveyor belt 63, with a horizontal, a vertical and an obliquely upwardly extending strand 64, 65, 66.
- the docking station 24 has three further, driven and each circulating rollers 67 circumferential bands 68, 69, 70 on ( Fig. 7a, 7b ).
- the band 68 has a horizontal and a vertical portion 71, 72, which extend substantially parallel to the horizontal and the vertical run 64, 65 of the conveyor belt 63. Between the vertical run 65 of the conveyor belt 63 and the vertical portion 72 of the belt 68, the two other, each about two pulleys 67 circulating belts 69, 70 are arranged and substantially parallel to the vertical strand 65 of the conveyor belt 63 and the vertical portion 72 of Bandes 68 aligned.
- attachment sheet 25 now laterally spaced to the book block 8 in the radial clearances 76, 77 between the pliers 15 and 16.
- a base plate 78 is mounted below the table 12, with their help the attachment sheet 25 are aligned flush with the book block 8.
- the movable pliers half 18 is moved together with the inner pliers 16 in the pliers receptacle 14 radially outward so, that both the book block 8 and the attachment sheet 25 are held by two pliers 15 and 16, respectively.
- both the fixed and the movable pliers half 17, 18 of the outer pliers 15 on an inwardly projecting projection 79 which presses the lower portion of the attachment sheet 25 to the previously glued page book block 8, so that the book block 8 and the attachment sheet 25 with each other be glued.
- roles not shown for pressing the attachment sheet 25 can be arranged on the book block 8 between the base plate 78 and the table 12.
- each a reader 80 is arranged with which identification features of the attachment sheet 25 is determined and compared with previously read identification features of the respective book block 8 to automatically eject the affected book block in a negative result or to trigger a corresponding interaction of the machine operator ,
- a single docking station 24 is according to Fig. 9 two landing stations 81, 82 for each attachment sheet 83, 84 arranged.
- an unillustrated soleimtechnik is mounted in front of each docking station 81, 82 and the intermediate opening table 22 is omitted.
- the perfect binder 7 is equipped as described above.
- this alternative solution differs in that when driving over the first gluing unit, only one glue lane is applied to the front side of the book block 8, which serves for the subsequent affixing of the front attachment sheet 83 on the book block 8. Similarly, when driving over the second gluing unit, only one gluing track serving to adhere the rear attachment sheet 84 is applied to the rear side of the book block 8.
- both the movable pliers half 18 and the inner pliers 16 are moved in the pliers receptacle 14 radially inward, so that between the outer pliers half 30 of the book block 8 continues to clamp, inner pliers 16 and the stationary pliers half 17 of the outer pliers 15, a first, radial clearance is formed, in which the attachment sheet 83 is inserted.
- the movable pliers half 18 is moved in the pliers receptacle 14 inwardly, while the inner pliers 16 maintains its position on the outside of the pliers receptacle 14, ie immediately adjacent to the stationary pliers half 17.
- This results between the inner pliers half 31 of the book block 8 continues to clamp inner pliers 16 and the movable pliers half 18 of the outer pliers 15, a second radial, down to the base plate also not shown reaching second space in which the second end sheet 84 is inserted ,
- the book block 8 After the attachment sheet 25 or alternatively the attachment sheet 83, 84 supplied and glued to the book block 8 side, the book block 8 passes over the glue unit 33, wherein on its back a defined layer of glue is applied. The book block 8 then arrives in the area above the folding station 34, which results in Fig. 5 is illustrated by the clamping device 4.
- a DolzelstMail 52 is cut to width and with the side knife 48 to the correct length in this station with the cutting blade 50.
- the KaylzelstMail 52 is placed on the lifting table 51 and held there by means of a not shown, arranged in the bottom 85 of the lifting table 51 nozzles applied vacuum.
- the lifting table 51 is extended upward and presses the DesilzelstMail 52 to the glued spine of the book block 8.
- the two pliers 15, 16 are released, so that thereby free expecting book block 8 is either pressed by its weight on the DesilzelstMail 52 or guided by a corresponding device down.
- the provided with the DesilzelstMail 52 book block 8 must then be taken up again by the two pliers 15, 16.
- a glue trace is applied by means of the further side gluing unit 35 on both sides of the book block 8 and close to its back, which serve for the lateral bonding of the trimming strip 52 in the subsequent pressing station 36.
- a cover 38 which is corrugated with the creasing wheels 62, is delivered to the upper lifting table 53 of the pressing station 36 by the cover feeder 37 via the conveyor belt 61.
- a plurality of glue strips are mounted on the envelope 38 by means of a Leimwerkes not shown, or another Glimwerkes, which serve the later gluing with the attachment sheet 25, and 83, 84 of the book block 8.
- Both in the production of hardcover as well as softcover books drive both lifting tables 53, 54 with the thus clamped book 58 down.
- the upper lifting table 53 remains at the level of the conveyor belt 61 of the envelope feeder 37, while the lower lifting table 54, the book 58 further down through the Recess 57 of the upper lifting table 53 pulls through.
- the bottom flap 56 which can be pivoted downwardly, opens and accompanies the book 58 gently around the display 39 (FIG. 2), which has a downward curved surface 86 (FIG. Fig. 6 ). All necessary format settings are carried out dynamically via suitable drive elements.
- the pressing force is adjustable, for example by means of servomotors. To save length, the envelopes 38 can be skimmed on the conveyor belt 61 on top of each other.
- the transport device 9, i. the table 12 is continuously driven during the adhesive binding, so that the processing of the book blocks 8 during their transport and thus the supply of the attachment sheet 25, 83, 84 to each one in the transport direction 19 forward moving clamping device 1-6.
- some processing stations 10 may be formed so that they follow the respective book block 8 synchronously over a certain period of time. This applies, for example, to the docking station 24, 81, 82 for the attachment sheets 25, 83, 84, whereby the relative speed between the book block 8 and the supplied auxiliary sheet 25, 83, 84 in the transport direction 19 is advantageously equal to or at least approximately zero.
- the drive can also be carried out stepwise or alternately, so that at least a part of the processing steps is carried out when the transport device 9 is stationary, ie stationary clamping devices 1-6 and book block 8.
- the steps of feeding the book block 8, intermediate opening, application of attachment sheet 25 or 83. 84, MahlzelstMail 52 and envelope 38 and discharge of the book 58 are performed at a standstill, while the steps back processing and gluing run during the transport of the book block 8 ,
- the transport device 9 is moved stepwise in the transport direction 19, whereby the clamping devices 1 to 6 also gradually to the individual Processing stations 10 are performed.
- the pliers 15, 16 can be opened or closed and the book blocks 8 are accordingly released or clamped.
- the gluing units 23, 33, 35 and optionally further gluing units are arranged movably under the table 12 in a horizontal plane and are moved via a control cam (not shown) so that they can follow the chord of the book block 8 accommodated in the clamping devices 1 to 6, whereby a uniform gluing is ensured.
- perfect binder 7 all format settings for the clamping devices 1 to 6 and the processing stations 10 can be done dynamically and intermittently, so that at the same book blocks with different formats and thicknesses can be edited. A thick, large book can therefore be followed by a thin, small book, or vice versa.
- the perfect binder 7 can thus also be used for the production of individual books (edition 1), i. in each clamping device 1 to 6 is another book block 8. Since the perfect binder 7 all required processing stations 10 are arranged, a book block 8 for producing a hardcover book intermittently followed by a book block 8 for producing a softcover book.
- the perfect binder 7 has an in Fig. 1 indicated controller 87, which can process the book data from various sources and connected in a manner not shown with measuring and control elements of both the transport device 9 and the processing stations 10.
- book data is, for example, the book ID, order ID, raw book height, raw book width, and book thickness.
- envelope height, the envelope width, the center offset of the envelope (position reference back to cover edge) and the envelope thickness are used. This data can be manually entered as an order in the controller 87 or transmitted from a corresponding detection device to the controller 87. If the perfect binder 7 is arranged in conjunction with a control-compatible system, it receives the necessary book data, for example, from a higher-level control or from the control of a machine in the composite.
- the book data can also be with the book block 8 or the envelope 38 transmitted detected with a arranged in perfect binder 7 reader and passed to the controller 87.
- book information can also be transmitted via a database entry, for example from a higher-level control, for example when a corresponding identification is read on the book block 8 or on the envelope 38.
- the perfect binder 7 also allows several gluing units or glue injection devices at different positions, so that the type of gluing can be changed in cycles. This makes it possible to produce a hardcover book and a softcover book or vice versa in quick succession.
- the perfect binder 7 can also be configured as a pure softcover machine or as a pure hardcover machine.
- a second embodiment of the adhesive binder 7 ' accordinging to the invention, its transport device 9' has a closed, oval circulation path 13 '.
- the in Fig. 10 from the front shown perfect binder 7 ' has analogous to the first Embodiment trained processing stations 10 ', ie a feeder 20' for the book blocks 8 ', a back processing device 21', a 9.leimwerk 23 ', a landing station 24' for two individual attachment sheet 25 ', another Glue 33', a Kaylzelstation 34 'and a with a press station and a display combined, the supply of envelopes 38 'serving envelope 37', of which, however, only the latter is visible.
- the clamping device 6 ' is located in the region of an intermediate opening table 22', where the book block 8 'can be shaken, for example.
- the transport device 9 ' is also driven continuously during adhesive bonding, i. the processing of the book blocks 8 'takes place during their transport.
- the attachment sheet 25 ' are each a in the transport direction 19' forward moving clamping device 1 'to 6' supplied.
- some processing stations 10 ' such as the docking station 24' for the attachment sheet 25 ', be formed so that they follow the respective book block 8' synchronously over a certain period of time.
- the drive can take place in a stepwise or alternating manner so that at least part of the processing steps are carried out when the transport device 9 'is stationary, ie. stationary clamping devices 1'-6 'and book block 8' is performed.
- the individual work steps for adhesive bonding proceed essentially analogously to the first exemplary embodiment.
- the adhesive binder 7 ' has a tensioning element for the clamping devices 1' to 6 'formed, not shown transport chain and the clamping devices 1' to 6 'each have a guide element 88, with which they are attached to the transport chain ,
- the guide elements 88 each carry four horizontal and four vertical rollers 89, 90 (FIG. Fig. 11a-c ), which intervene in the transport chain.
- Each clamping device 1 'to 6' has a first, attached to the guide member 88 retaining member 91, which consists of two inverted L-shaped side members 92 each having a short and a long leg 93, 94 and the side parts 92 in the lower region of their long legs 94th inside connecting cross member 95 is.
- a second holding element 96 is formed, which also consists of two inverted L-shaped side parts 97, each with a short and a long leg 98, 99.
- a transverse strut 100 connects the side parts 97 with each other over their entire length such that the second holding element 96 is approximately double-T-shaped in plan view.
- the respective adjacent short legs 93, 98 of the two holding elements 91, 96 are pivotally connected to each other by means of a respective rotation axis 101, the short leg 93 of the first holding element 91 outside and the short leg 98 of the second holding element 96 is arranged inside.
- a third holding element 102 Between the two side parts 92 of the first holding element 91, a third holding element 102, the transverse strut 95 of the first holding element 91 is arranged encompassing over its entire length. From the third holding element 102 are laterally from two projections 103, with which the third holding member 102 is also hinged to the axes of rotation 101.
- a plate-shaped, fourth holding element 104 is arranged, which also has two inwardly directed projections 105 and with these also hinged to the axes of rotation 101 is attached.
- the projections 105 are located within the projections 103 of the third holding element 102.
- the clamping devices 1 'to 6' are thus designed as multipart folding pliers, each with an outer and an inner pliers 15 ', 16'.
- the outer pliers 15 'formed by the second and the third holding member 96, 102, while the inner pliers 16' from the first and the fourth holding member 91, 104 is made.
- the holding elements 91, 96, 102, 104 are designed to be movable about the two axes of rotation 101, so that the clamping devices 1 'to 6' correspond to the book blocks 8 ' Receive, clamp, transport and release requirements.
- the four holding elements 91, 96, 102, 104 of the clamping device 1 'to 6' each have an inwardly projecting surface 106, 107, 108, 109 (FIG. Fig. 12a-d ).
- the corresponding holding element 96, 102 penetrating recess 110 is formed, which serves the lateral supply of the attachment sheet 25 'in the clamping devices 1' to 6 '.
- the clamping device 1' For receiving a book block 8 ', the clamping device 1', ie both the outer and the inner pliers 15 ', 16', each opened via a control mechanism, not shown, and closed after successful positioning of the book block 8 ', wherein the holding elements 91 , 96, 102, 104 of the pliers 15 ', 16' are pivoted about their axis of rotation 101 accordingly.
- the opening angle of the folding pliers depends on the book thickness.
- Fig. 12a-d is the supply of two attachment sheet 25 'in accordance with the Fig. 10 in the region of the docking station 24 'located clamping device 5' shown.
- the attachment sheet 25 'by means not shown parallel to the book block 8' be anticipated.
- both the second and the third holding member 96, 102 are pivoted outwardly via the corresponding control mechanism, ie, the outer pliers 15 'is opened, while the inner pliers 16' remains closed and the book block 8 'continues to clamp.
- the attachment sheets 25' can also be fed directly through the recesses 110 to the book block 8 'and pressed against them.
- attachment sheet 25 can the book block 8' on the pocket-like recesses 110 of the clamping devices 1 'to 6' and other flat materials, such as CD case bags are supplied.
- clamping devices 1 "to 6" are formed, of which in FIGS. 13 and 14
- the clamping devices 1 "to 6" each have a first pliers 113 fastened to or in the transport device, not shown here, designed as a gripping pliers 113.
- both the first and second pliers 113, 114 each have two mutually movable pliers halves 115, 116; 117, 118 on.
- the pliers halves 117, 118 of the second pliers 114 are each attached by means of a hinge 119 at the landing station for attachment sheet 25, 25 ', 83, 84 and are opened or closed via a control mechanism, not shown.
- a control mechanism not shown.
- only one pliers half 115, 117 can be designed to be movable relative to the other pliers half 116, 118.
- the first pliers 113 is opened so that on both sides of the book block 8, 8 ', a free space 76, 76', 77, 77 'is formed, in each of which an attachment sheet 25, 25', 83, 84 is introduced to the base plate 78 ( Fig. 14 ).
- the attachment sheet 25, 25 ', 83, 84 are pressed in its lower portion 120 to the book block 8, 8' and glued to this.
- the book block 8, 8 ' is free again and is then conveyed to the next processing station 10, 10'.
- the closed orbit 13, 13 'of the transport device 9, 9' can also be designed as a polygon or as a bulky curve.
- the folding pliers of the second embodiment can also be used in a perfect binder 7 with a closed, circular orbit 13.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP12156355.5A EP2457738B1 (de) | 2008-04-30 | 2008-04-30 | Verfahren zum Klebebinden von Buchblocks mit Vorsatzbogen |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP12156355.5A EP2457738B1 (de) | 2008-04-30 | 2008-04-30 | Verfahren zum Klebebinden von Buchblocks mit Vorsatzbogen |
EP08155486.7A EP2113392B1 (de) | 2008-04-30 | 2008-04-30 | Transportvorrichtung zur Verarbeitung von Buchblocks mit Klebebinder |
Related Parent Applications (2)
Application Number | Title | Priority Date | Filing Date |
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EP08155486.7A Division EP2113392B1 (de) | 2008-04-30 | 2008-04-30 | Transportvorrichtung zur Verarbeitung von Buchblocks mit Klebebinder |
EP08155486.7 Division | 2008-04-30 |
Publications (2)
Publication Number | Publication Date |
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EP2457738A1 EP2457738A1 (de) | 2012-05-30 |
EP2457738B1 true EP2457738B1 (de) | 2015-02-11 |
Family
ID=39705348
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
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EP08155486.7A Active EP2113392B1 (de) | 2008-04-30 | 2008-04-30 | Transportvorrichtung zur Verarbeitung von Buchblocks mit Klebebinder |
EP12156355.5A Active EP2457738B1 (de) | 2008-04-30 | 2008-04-30 | Verfahren zum Klebebinden von Buchblocks mit Vorsatzbogen |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
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EP08155486.7A Active EP2113392B1 (de) | 2008-04-30 | 2008-04-30 | Transportvorrichtung zur Verarbeitung von Buchblocks mit Klebebinder |
Country Status (4)
Country | Link |
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US (1) | US8047522B2 (ja) |
EP (2) | EP2113392B1 (ja) |
JP (1) | JP5578806B2 (ja) |
CN (1) | CN101570094B (ja) |
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EP2517892B1 (de) | 2011-04-29 | 2013-07-31 | Müller Martini Holding AG | Vorrichtung und Verfahren zur Herstellung von gebundenen, einen Fälzelstreifen oder einen Umschlag aufweisenden Buchblocks |
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-
2008
- 2008-04-30 EP EP08155486.7A patent/EP2113392B1/de active Active
- 2008-04-30 EP EP12156355.5A patent/EP2457738B1/de active Active
-
2009
- 2009-04-29 US US12/432,413 patent/US8047522B2/en active Active
- 2009-04-30 CN CN200910137933.4A patent/CN101570094B/zh active Active
- 2009-04-30 JP JP2009111667A patent/JP5578806B2/ja active Active
Also Published As
Publication number | Publication date |
---|---|
EP2113392A1 (de) | 2009-11-04 |
US8047522B2 (en) | 2011-11-01 |
JP5578806B2 (ja) | 2014-08-27 |
EP2457738A1 (de) | 2012-05-30 |
US20090274536A1 (en) | 2009-11-05 |
CN101570094A (zh) | 2009-11-04 |
JP2009269404A (ja) | 2009-11-19 |
EP2113392B1 (de) | 2013-06-19 |
CN101570094B (zh) | 2013-05-29 |
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