CN202317611U - Machine for automatically assembling bottom shell of light emitting diode (LED) module - Google Patents

Machine for automatically assembling bottom shell of light emitting diode (LED) module Download PDF

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Publication number
CN202317611U
CN202317611U CN2011203773361U CN201120377336U CN202317611U CN 202317611 U CN202317611 U CN 202317611U CN 2011203773361 U CN2011203773361 U CN 2011203773361U CN 201120377336 U CN201120377336 U CN 201120377336U CN 202317611 U CN202317611 U CN 202317611U
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China
Prior art keywords
drain pan
assembling
pcb board
tool
frame
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Expired - Lifetime
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CN2011203773361U
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Chinese (zh)
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周俊雄
周俊豪
周俊杰
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Individual
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Individual
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Abstract

The utility model relates to a machine for automatically assembling a bottom shell of a light emitting diode (LED) module. The machine comprises a machine frame, an assembling mechanism which is arranged on the machine frame and is used for pressing a printed circuit board (PCB) into the bottom shell; one side of the assembling mechanism on the machine frame is provided with a bottom shell feeding mechanism for conveying the bottom shell to an assembling station, and the other side of the assembling mechanism on the machine frame is provided with a PCB feeding mechanism for conveying the PCB into the bottom shell of the assembling station; and the mechanisms are connected with a main control circuit respectively. The machine for automatically assembling the bottom shell of the LED module can automatically feed and assemble the bottom shell and a PCB product, greatly improve the production efficiency and the quality of an assembled product, and reduce work difficulty and labor intensity.

Description

LED module drain pan automatic assembling
Technical field
The utility model relates to the LED module assembling apparatus, particularly a kind of automation equipment that LED module drain pan and pcb board are carried out self-feeding and assembling of being used for.
Background technology
The LED module comprises drain pan, pcb board and parts such as LED lamp and face-piece, in the assembling procedure of LED module, need pcb board be installed in the drain pan and with face-piece and drain pan and fit together.
At present, the feeding of drain pan and pcb board mainly is manually-operated, and artificial feeding speed is slow, and production efficiency is low, and labor intensive is big, and the enterprise production cost is high; And manual feeding is difficult to guarantee assembling station position consistency, causes the product percent defective high.
Summary of the invention
It is high that the technical problem that the utility model will solve provides a kind of production efficiency, the measured LED module of completed knocked down products matter drain pan automatic assembling.
For solving the problems of the technologies described above, the utility model adopts following technical scheme:
A kind of LED module drain pan automatic assembling; Comprise that frame is pressed into the assembling mechanism in the drain pan with being located on the frame with pcb board; Assembling mechanism one side is provided with the drain pan feed mechanism that drain pan is delivered to the assembling station on the said frame; The assembling mechanism opposite side is provided with pcb board is delivered to the pcb board feed mechanism in the assembling station drain pan on the frame, and each mechanism is connected with governor circuit respectively.
The prioritization scheme of such scheme is following:
Above-mentioned drain pan feed mechanism comprises and is installed on the frame double-speed chain conveying mechanism of carrying drain pan, is located at that double-speed chain conveying mechanism right ends makes drain pan tool elevating mechanism that drain pan carries in the cocycle of double-speed chain conveying mechanism and with the drain pan manipulator mechanism on drain pan gripping to the transfer mechanism; Transfer mechanism is transferred to the assembling station with drain pan, on the double-speed chain conveying mechanism, has born the drain pan tool.
Above-mentioned transfer mechanism comprises transfer mechanism support that is installed on the frame and the single shaft manipulator of being located at the mobile drain pan in front and back on the transfer mechanism support.
Above-mentioned pcb board feed mechanism comprises being installed on to be carried the conveyer belt of pcb board and the pcb board gripping is transferred to the pcb board manipulator mechanism in the drain pan on the transfer mechanism on the frame.
Above-mentioned assembling mechanism comprises the assembling mechanism support that is installed on the frame, be installed on assembling mechanism props up being pressed into cylinder and being connected in the briquetting that is pressed into the cylinder lower end of top of the trellis.
Above-mentioned drain pan manipulator mechanism left side is provided with drain pan tool detent mechanism, and this drain pan tool detent mechanism comprises the tool positioning cylinder that is installed on the double-speed chain conveying mechanism and be connected in the fixed block that tool positioning cylinder limit drain pan tool is carried on the double-speed chain conveying mechanism.
The utlity model has following remarkable result:
The utility model LED module drain pan automatic assembling is through being provided with drain pan feed mechanism and pcb board feed mechanism; Drain pan is being stacked on the double-speed chain conveying mechanism on the drain pan tool; The drain pan tool can be carried in the cocycle of double-speed chain conveying mechanism through drain pan tool elevating mechanism; Conveying products is many, and efficient is high, can reduce labour intensity greatly; To transfer mechanism, transfer mechanism is transferred to the assembling station with drain pan to the drain pan manipulator mechanism again with the drain pan gripping, and the pcb board manipulator mechanism then is transferred to the pcb board gripping in the drain pan; Assembling mechanism is pressed into pcb board in the drain pan; At last, the pcb board manipulator mechanism will be assembled with the drain pan of pcb board and take away, thereby realize the self-feeding and the assembling of drain pan and pcb board product; Improve production efficiency and completed knocked down products quality greatly, reduced work difficulty and intensity.
Description of drawings
Fig. 1 is the utility model perspective view.
Fig. 2 is Figure 1A portion structure for amplifying sketch map.
Fig. 3 is Figure 1B portion structure for amplifying sketch map.
Fig. 4 faces structural representation for the utility model drain pan tool elevating mechanism rise state.
Fig. 5 faces structural representation for the utility model drain pan tool elevating mechanism landing state.
The specific embodiment
Below will combine accompanying drawing and embodiment that the utility model is explained in further detail for the ease of it will be appreciated by those skilled in the art that.
Shown in Fig. 1~5; A kind of LED module drain pan automatic assembling comprises frame 1, and frame 1 is provided with drain pan feed mechanism 2, pcb board feed mechanism 3 and assembling mechanism 4; Drain pan feed mechanism 2 is delivered to the drain pan product assembling station of assembling mechanism 4; Pcb board feed mechanism 3 is delivered to the pcb board product in the drain pan at assembling station place, and assembling mechanism 4 is pressed into pcb board in the drain pan at assembling station place, and drain pan feed mechanism 2, pcb board feed mechanism 3 and assembling mechanism 4 are connected with governor circuit respectively.
In this enforcement; Drain pan feed mechanism 2 is positioned at a side of assembling mechanism 4; This drain pan feed mechanism 2 comprises double-speed chain conveying mechanism 21, drain pan tool elevating mechanism 22, drain pan manipulator mechanism 24 and the transfer mechanism 23 that is installed on the frame; On double-speed chain conveying mechanism 21, born drain pan tool 25, LED module drain pan is stacked in the drain pan tool 25.Drain pan tool elevating mechanism 22 is located at double-speed chain conveying mechanism 21 right ends; When on the drain pan tool 25 double-speed chain conveying mechanism 21 up when left end is delivered to right-hand member; Drain pan tool 25 is delivered on the drain pan tool elevating mechanism 22 of right-hand member; Drain pan tool 25 moves down under the effect of drain pan tool elevating mechanism 22, and is as shown in Figure 4; Simultaneously, the motor-driven drain pan tool of installing on the drain pan tool elevating mechanism 22 25 double-speed chain conveying mechanism 21 is downwards carried; When drain pan tool 25 below double-speed chain conveying mechanism 21 right-hand members when being delivered to left end, drain pan tool 25 moves up under the effect of drain pan tool elevating mechanism 22, and is as shown in Figure 5; Simultaneously, the motor-driven drain pan tool of installing on the drain pan tool elevating mechanism 22 25 is carried to the double-speed chain conveying mechanism 21 of top.So move in circles and realize drain pan tool 25 in double-speed chain conveying mechanism 21 cocycles conveying, each conveying products is many, and efficient is high, can reduce labour intensity greatly.
Because double-speed chain conveying mechanism 21 is common mechanism on the market, is not described in detail at this.
Drain pan manipulator mechanism 24 is between double-speed chain conveying mechanism 21 and transfer mechanism 23; Be provided with drain pan tool detent mechanism 5 in drain pan manipulator mechanism 24 left sides; This drain pan tool detent mechanism 5 comprises tool positioning cylinder 51 and is connected in the fixed block 52 on the tool positioning cylinder 51 that tool positioning cylinder 51 is installed on the double-speed chain conveying mechanism 21; When the drain pan tool 25 that stacks the drain pan product is delivered to drain pan tool detent mechanism 5 places on double-speed chain conveying mechanism 21; 51 work of tool positioning cylinder are released fixed block 52 and are fixed drain pan tool 25; Make drain pan tool 25 stop to carry at double-speed chain conveying mechanism 21; Then, drain pan manipulator mechanism 24 gripping drain pans are positioned over drain pan on the transfer mechanism 23.
Transfer mechanism 23 comprises transfer mechanism support 231 and is located at the single shaft manipulator 232 on the transfer mechanism support 231; After drain pan was positioned on the transfer mechanism 23 by 24 grippings of drain pan manipulator mechanism, single shaft manipulator 232 moved forward and backward the assembling station place that drain pan is transferred to assembling mechanism 4.
In order to increase work efficiency, can stack a plurality of drain pan products in the drain pan tool 25, drain pan manipulator mechanism 24 gripping drain pan product one by one is positioned on the transfer mechanism 23, and the drain pan product in drain pan tool 25 has pressed from both sides.
Pcb board feed mechanism 3 is positioned at the opposite side of assembling mechanism 4; Pcb board feed mechanism 3 comprises the conveyer belt 31 and pcb board manipulator mechanism 32 that is installed on conveying pcb board on the frame 1; Conveyer belt 31 is carried through motor-driven, and pcb board manipulator mechanism 32 gripping pcb boards are transferred to pcb board in the drain pan on the transfer mechanism 23.
Assembling mechanism 4 comprises the assembling mechanism support 41 that is installed on the frame, and assembling mechanism support 41 tops are equipped with and are pressed into cylinder 42, is pressed into cylinder 42 lower ends and is connected with briquetting 43.After pcb board is positioned in the drain pan, is pressed into the downward briquetting 43 that promotes of cylinder 42 work pcb board is pressed in the drain pan; After assembling is accomplished, pcb board manipulator mechanism 32 with the drain pan gripping to subsequent processing.
The utility model can carry out programme-control through single-chip microcomputer or microcomputer.
After the concrete operation process of the utility model is described in.At first; In drain pan tool 25, stack the upper base shell product, double-speed chain conveying mechanism 21 is carried drain pan tool 25 and drain pan product, when the drain pan product is delivered to drain pan tool detent mechanism 5 places; 51 work of tool positioning cylinder are released fixed block 52 and are fixed drain pan tool 25; Then, drain pan manipulator mechanism 24 grippings topmost layer drain pan product are positioned over it on transfer mechanism 23, and transfer mechanism 23 single shaft manipulators 232 move forward and backward the assembling station place that drain pan is transferred to assembling mechanism 4; In the drain pan feeding, pcb board is from conveyer belt 31 inputs, and pcb board manipulator mechanism 32 is transferred to the pcb board gripping in the drain pan on the transfer mechanism 23; After pcb board is positioned in the drain pan, is pressed into the downward briquetting 43 that promotes of cylinder 42 work pcb board is pressed in the drain pan; At last, pcb board manipulator mechanism 32 will be assembled with pcb board the drain pan gripping to subsequent processing.
So move in circles and realize the self-feeding and the assembling of drain pan and pcb board product.
The utility model LED module drain pan automatic assembling has been realized the self-feeding and the assembling of drain pan and pcb board product, has improved production efficiency and completed knocked down products quality greatly, has reduced work difficulty and intensity.
The utility model LED module drain pan automatic assembling is also applicable to the assembling of LED module face-piece, assemble assembly such as pcb board in the drain pan after, with face-piece and drain pan assembling.
The foregoing description is the preferred version that the utility model is realized; And it is non-limiting exhaustive; The utility model can also have other variations under same idea; Need to prove that under the prerequisite that does not break away from the utility model inventive concept, any conspicuous replacement is all within the utility model protection domain.

Claims (6)

1.LED module drain pan automatic assembling; Comprise frame (1) and be located on the frame pcb board is pressed into the assembling mechanism (4) in the drain pan; It is characterized in that: said frame (1) goes up assembling mechanism one side and is provided with the drain pan feed mechanism (2) that drain pan is delivered to the assembling station; The assembling mechanism opposite side is provided with pcb board is delivered to the pcb board feed mechanism (3) in the assembling station drain pan on the frame, and each mechanism is connected with governor circuit respectively.
2. LED module drain pan automatic assembling according to claim 1; It is characterized in that: said drain pan feed mechanism (2) comprises and is installed on the frame double-speed chain conveying mechanism (21) of carrying drain pan, is located at that double-speed chain conveying mechanism right ends makes drain pan tool elevating mechanism (22) that drain pan carries in the cocycle of double-speed chain conveying mechanism and with the drain pan manipulator mechanism (24) on drain pan gripping to the transfer mechanism (23); Transfer mechanism is transferred to the assembling station with drain pan, on the double-speed chain conveying mechanism, has born drain pan tool (25).
3. LED module drain pan automatic assembling according to claim 2 is characterized in that: the single shaft manipulator (232) that moves drain pan before and after said transfer mechanism (23) comprises the transfer mechanism support (231) that is installed on the frame and is located on the transfer mechanism support.
4. LED module drain pan automatic assembling according to claim 3 is characterized in that: said pcb board feed mechanism (3) comprises being installed on to be carried the conveyer belt (31) of pcb board and the pcb board gripping is transferred to the pcb board manipulator mechanism (32) in the drain pan on the transfer mechanism on the frame.
5. LED module drain pan automatic assembling according to claim 4 is characterized in that: said assembling mechanism (4) comprises the assembling mechanism support (41) that is installed on the frame, be installed on assembling mechanism props up being pressed into cylinder (42) and being connected in the briquetting (43) that is pressed into the cylinder lower end of top of the trellis.
6. according to any described LED module drain pan automatic assembling in the claim 2~5; It is characterized in that: said drain pan manipulator mechanism left side is provided with drain pan tool detent mechanism (5), and this drain pan tool detent mechanism comprises the tool positioning cylinder (51) that is installed on the double-speed chain conveying mechanism and be connected in the fixed block (52) that tool positioning cylinder limit drain pan tool is carried on the double-speed chain conveying mechanism.
CN2011203773361U 2011-10-09 2011-10-09 Machine for automatically assembling bottom shell of light emitting diode (LED) module Expired - Lifetime CN202317611U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011203773361U CN202317611U (en) 2011-10-09 2011-10-09 Machine for automatically assembling bottom shell of light emitting diode (LED) module

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Application Number Priority Date Filing Date Title
CN2011203773361U CN202317611U (en) 2011-10-09 2011-10-09 Machine for automatically assembling bottom shell of light emitting diode (LED) module

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102371481A (en) * 2011-10-09 2012-03-14 周俊雄 Automatic assembly machine of bottom shell of LED (light-emitting diode) module
CN102922261A (en) * 2012-10-31 2013-02-13 苏州启睿达自动化设备有限公司 Automatic diode assembling machine for junction box
CN103170820A (en) * 2013-03-15 2013-06-26 惠州市华阳多媒体电子有限公司 Case automatic assembly device
CN104289910A (en) * 2014-10-27 2015-01-21 德清工业智能制造技术研究院 Side frame assembling positioning mechanism of automatic laundry rack assembling system
CN106312546A (en) * 2016-09-24 2017-01-11 昆山市张浦镇科伟自动化设备厂 Automatic brake light rivetless riveting equipment and riveting method
CN106927245A (en) * 2015-12-30 2017-07-07 广东新吉欣实业有限公司 A kind of printed substrate tool feed mechanism
CN107414493A (en) * 2017-05-26 2017-12-01 苏州金宣棋机电科技有限公司 Automatic crimping equipment
CN108584394A (en) * 2018-08-22 2018-09-28 常州市知豆信息科技有限公司 A kind of automatic feeding method and its application robot
CN108723770A (en) * 2018-07-05 2018-11-02 佛山市南海区广工大数控装备协同创新研究院 A kind of LED car lamp assembly device
CN112705922A (en) * 2020-12-18 2021-04-27 温州市熙瑞机械科技有限公司 Assembly auxiliary mechanism of LED lamp

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102371481B (en) * 2011-10-09 2013-04-10 周俊雄 Automatic assembly machine of bottom shell of LED (light-emitting diode) module
CN102371481A (en) * 2011-10-09 2012-03-14 周俊雄 Automatic assembly machine of bottom shell of LED (light-emitting diode) module
CN102922261A (en) * 2012-10-31 2013-02-13 苏州启睿达自动化设备有限公司 Automatic diode assembling machine for junction box
CN103170820A (en) * 2013-03-15 2013-06-26 惠州市华阳多媒体电子有限公司 Case automatic assembly device
CN103170820B (en) * 2013-03-15 2015-04-29 惠州市华阳多媒体电子有限公司 Case automatic assembly device
CN104289910A (en) * 2014-10-27 2015-01-21 德清工业智能制造技术研究院 Side frame assembling positioning mechanism of automatic laundry rack assembling system
CN104289910B (en) * 2014-10-27 2017-02-15 德清工业智能制造技术研究院 Side frame assembling positioning mechanism of automatic laundry rack assembling system
CN106927245A (en) * 2015-12-30 2017-07-07 广东新吉欣实业有限公司 A kind of printed substrate tool feed mechanism
CN106312546A (en) * 2016-09-24 2017-01-11 昆山市张浦镇科伟自动化设备厂 Automatic brake light rivetless riveting equipment and riveting method
CN106312546B (en) * 2016-09-24 2018-08-21 昆山市张浦镇科伟自动化设备厂 Brake lamp is automatically without rivet equipment and clinching method
CN107414493A (en) * 2017-05-26 2017-12-01 苏州金宣棋机电科技有限公司 Automatic crimping equipment
CN108723770A (en) * 2018-07-05 2018-11-02 佛山市南海区广工大数控装备协同创新研究院 A kind of LED car lamp assembly device
CN108584394A (en) * 2018-08-22 2018-09-28 常州市知豆信息科技有限公司 A kind of automatic feeding method and its application robot
CN112705922A (en) * 2020-12-18 2021-04-27 温州市熙瑞机械科技有限公司 Assembly auxiliary mechanism of LED lamp
CN112705922B (en) * 2020-12-18 2022-01-07 深圳创思特显示科技有限公司 Assembly auxiliary mechanism of LED lamp

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GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20120711

Effective date of abandoning: 20130410

RGAV Abandon patent right to avoid regrant