CN106312546B - Brake lamp is automatically without rivet equipment and clinching method - Google Patents
Brake lamp is automatically without rivet equipment and clinching method Download PDFInfo
- Publication number
- CN106312546B CN106312546B CN201610847016.5A CN201610847016A CN106312546B CN 106312546 B CN106312546 B CN 106312546B CN 201610847016 A CN201610847016 A CN 201610847016A CN 106312546 B CN106312546 B CN 106312546B
- Authority
- CN
- China
- Prior art keywords
- diode
- resistance
- lamp bracket
- led
- profiling jig
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
Present invention is disclosed brake lamps automatically without rivet equipment and clinching method, including lamp bracket mounting table, for placing lamp bracket and driving its movement；Lamp bracket transfer device, for lamp bracket to be moved to profiling jig；Profiling jig mobile mechanism, for driving profiling jig to move；Diode is cut and conveying mechanism and resistance is cut and conveying mechanism, obtains standard diode and measuring resistance for processing and is transported to diode and resistance transfer station；Diode and resistance transfer station, for standard diode and measuring resistance to be moved to profiling jig；LED organizations of supply are used for LED conveying；LED transfer devices, for four LED to be transferred to profiling jig；Press station, for pressing standard diode, measuring resistance and LED to lamp bracket；Discharge station, for the brake lamp processed to be moved to product zone；Control device, for controlling each mechanism operation.Present invention saves processing costs, reduce technology difficulty, improve processing efficiency, high degree of automation.
Description
Technical field
The present invention relates to auto parts and components processing equipment field more particularly to a kind of brake lamps automatically without rivet equipment
And clinching method.
Background technology
Brake lamp is essential part on automobile, and in the process of brake lamp, it needs specified quantity
LED, resistance, diode are fixed on brake lamp bracket, and being rarely reported in the prior art can be effectively by LED, resistance, two
Pole pipe is mounted on automatically processing device on brake lamp bracket, therefore processing efficiency is relatively low, and at present by these components
When being fixed on brake lamp bracket, generally require to be riveted with rivet, rivet not only increases processing cost, and carries significantly
The high requirement of riveting process.
Invention content
The purpose of the present invention is exactly to provide brake lamp automatically without rivet to solve the above-mentioned problems in the prior art
Riveting equipment and clinching method.
The purpose of the present invention will be achieved by the following technical programs：
Brake lamp automatically without rivet equipment, including
Lamp bracket mounting table, for placing lamp bracket and lamp bracket disposed thereon being driven to be moved back and forth along Y direction, and it is removable
To at lamp bracket transfer device；
Lamp bracket transfer device, for the lamp bracket on the lamp bracket mounting table to be moved to profiling jig；
Profiling jig mobile mechanism, for driving the profiling jig disposed thereon to be moved back and forth along X-direction；
Diode is cut and conveying mechanism, for general-purpose diode to be cut into the standard diode for meeting processing request,
And it is transported to diode and resistance transfer station；
Resistance is cut and conveying mechanism, for conventional, electric-resistance to be cut into the measuring resistance for meeting processing request, and conveys
To diode and resistance transfer station, the resistance is cut and conveying mechanism is cut with diode and conveying mechanism is arranged side by side；
The diode and resistance transfer station, for cutting the diode and conveying mechanism and resistance are cut and defeated
A standard diode that mechanism conveys and two measuring resistances is sent to be moved to the setting position of the profiling jig；
LED organizations of supply, are used for LED conveying, and the LED organizations of supply and diode are cut and conveying mechanism or resistance are cut out
It cuts and conveying mechanism is adjacent and arranged side by side；
LED transfer devices, for extracting four from the LED that the LED organizations of supply are supplied and being transferred to the profiling
The setting position of jig；
Press station, for pressing a standard diode, two measuring resistances and four LED on the profiling jig
Riveting is on the lamp bracket；
Discharge station, for the brake lamp processed on the profiling jig to be moved to product zone；
Control device, the operation for controlling above-mentioned each mechanism.
Preferably, the brake lamp is automatically without rivet equipment, wherein：The lamp bracket mounting table includes the first cunning
Block, first sliding block are slideably erected at along the guide rail that Y direction extends, and the guide rail extends to the lamp bracket transfer
Below mechanism, first sliding block connects to be fixed with and the matched fixed fixture of lamp bracket on driving device and its top surface.
Preferably, the brake lamp is automatically without rivet equipment, wherein：The lamp bracket transfer device includes that vacuum is inhaled
Attached jig, the vacuum suction jig, which is fixed on, to be driven on its axially retractable cylinder, and the cylinder, which is fixed on, drives it along Y
On the mobile module that axis direction moves back and forth.
Preferably, the brake lamp is automatically without rivet equipment, wherein：The profiling jig includes ontology, described
Position is provided on ontology to place with the matched four LED placing grooves of the lamp bracket, two resistance placing grooves and a diode
Slot, the ontology are fixed on bearing plate, and the bearing plate is flexibly set in profiling jig mobile mechanism.
Preferably, the brake lamp is automatically without rivet equipment, wherein：Profiling jig mobile mechanism includes edge
X-direction is laid and extends to the straight line module of discharge station from the lamp bracket transfer device.
Preferably, the brake lamp is automatically without rivet equipment, wherein：The diode is cut and conveying mechanism packet
It includes general-purpose diode pipeline and what is be mutually matched cuts pedestal, profiling cutter, the general-purpose diode pipeline will be common
Diode be positioned over one by one it is described cut on pedestal, it is described cut pedestal on the profiling can be set to axial stretching cut
Knife, the profiling cutter connection drive the cutting knife cylinder of its axial stretching；And the pedestal that cuts is fixed on the second sliding block, institute
It states the second sliding block and is slidably disposed in the drive that along the slideway that Y direction extends and second sliding block connection drives it to slide
It takes offence cylinder；The structure that the resistance cuts conveying mechanism is identical as the structure of diode guillotine conveying mechanism；Described two
Pole pipe is cut and conveying mechanism, resistance are cut and conveying mechanism respectively includes whether being used for examination criteria diode, measuring resistance
Satisfactory monitor.
Preferably, the brake lamp is automatically without rivet equipment, wherein：The LED transfer devices include along X-axis side
To the straight line slide unit of extension, it is provided with the first mounting plate on the straight line slide unit, vacuum hair is provided on first mounting plate
Generating apparatus and Y axis directions drive module, and axially driving module is fixed on the Y direction driving module, described axially driving
The first vacuum cups being connect with the vacuum generating device is provided on module, first vacuum cups includes four use
In the vacuum slot for drawing LED and under the driving that the Y direction drives module and axially driving module along Y direction
It is moved with axial reciprocating；
The diode and resistance transfer station include that there are three the first vacuum cups of suction nozzle, the first vacuum suctions for tool
The vacuum generating device that is connected on first mounting plate of head and its be fixed on driving it carry out Y-axis and axial movement
Module is shifted, the displacement module is fixed on first mounting plate.
Preferably, the brake lamp is automatically without rivet equipment, wherein：The station that presses includes the first squeeze riveter
Structure and the second pressure riveting mechanism, first pressure riveting mechanism include for by the profiling jig resistance and diode press to
The first lower die holder on lamp bracket and the first cope plate；Second pressure riveting mechanism includes for will be on the profiling jig
LED presses the second lower die holder and the second cope plate onto lamp bracket, and first cope plate and the second cope plate are fixed on second
The bottom of mounting plate, and the top connection of second mounting plate drives the telescopic cylinder of its axial stretching.
Preferably, the brake lamp is automatically without rivet equipment, wherein：The discharge station is inhaled including the second vacuum
The first straight line slide unit that head connection vacuum extractor at second vacuum cups and it is driven to move axially in reciprocal fashion, described the
One straight line slide unit is fixed on connecting plate, and the connecting plate connection drives the second straight line slide unit that it is moved back and forth along Y direction,
One end of the second straight line slide unit is additionally provided with blanking pipeline.
Brake lamp without rivet method, includes the following steps automatically：
Lamp bracket is positioned in fixed fixture by S1 by manual or automaticization charging equipment, is started in lamp bracket mounting table
Driving device drives the fixed fixture to be moved to below lamp bracket transfer device；
S2 starts the driving vacuum suction jig of the mobile module in the lamp bracket transfer device and is moved to the fixed fixture
On lamp bracket top and adsorbed；
S3, LED organization of supply supply LED are simultaneously detected, and start the straight line slide unit, axially driving in LED transfer devices
The first vacuum cups of module driving thereon draws four from the LED that the LED organizations of supply convey；
S4, diode is cut and general-purpose diode is cut into after standard diode and detects whether to conform to by conveying mechanism
It asks, satisfactory standard diode is transported at diode and resistance transfer station；
S5, resistance is cut and conventional, electric-resistance is cut into after measuring resistance and detects whether to meet the requirements by conveying mechanism, will
Satisfactory measuring resistance is transported at diode and resistance transfer station；
S6, start the diode and resistance transfer station by the diode cut and conveying mechanism and resistance cut and
One diode of conveying mechanism conveying and two resistance absorption；
S7, profiling jig mobile mechanism start and profiling jig are driven to be moved at LED transfer devices and stop, the LED
Adsorb thereon four LED are positioned on the profiling jig and are resetted by transfer device；
S8, profiling jig mobile mechanism continue to start and the profiling jig are driven to be moved to diode and resistance turn
It moves at station and stops, adsorbing thereon diode and two resistance are positioned over by the diode and resistance transfer station
On the profiling jig and reset；
S9, profiling jig mobile mechanism continue to start and the profiling jig are driven to be moved at lamp bracket transfer device
Stop, the lamp bracket adsorbed thereon is positioned on the profiling jig and is resetted by the lamp bracket transfer device；
S10, profiling jig mobile mechanism continue to start and the profiling jig are driven to be moved to the first pressure riveting mechanism
Locate, the telescopic cylinder in the station that presses starts and drives first pressure riveting mechanism that one diode and two resistance press
On the lamp bracket, then reset；
S110, profiling jig mobile mechanism then start and the profiling jig are driven to be moved to the second pressure riveting mechanism
Place, the telescopic cylinder start and drive second pressure riveting mechanism that four LED are disposable or press by several times to the lamp bracket
On, then reset；
S120, profiling jig mobile mechanism are again started up and the profiling jig are driven to be moved at discharge station,
First straight line slide unit, second straight line slide unit in the discharge station drive the second vacuum cups that will add on the profiling jig
The good brake lamp of work is adsorbed and is moved on blanking pipeline, and brake lamp is transported to product zone by the blanking pipeline.
The advantages of technical solution of the present invention, is mainly reflected in：
Deft design of the present invention, it is reasonable for structure, by effective setting of various mechanisms, the rational design of profiling jig and
The setting of pressure riveting mechanism can utilize the mobile realization LED of profiling jig, diode, resistance, lamp bracket automatically feeding and tying
Pressure-riveting process is closed, the riveting of they and lamp bracket is realized, so as to avoid using rivet to be riveted, processing cost can be saved,
The technology difficulty of riveting can be reduced again, and to improve processing efficiency, and whole process has equipment voluntarily to control, automation
Degree is high.
By the shape of setting profiling jig, it can be applicable in the processing request of the brake lamp of different structure, applicability is wider,
It is easy to utilize.
The monitor being arranged in each mechanism can effectively ensure that resistance, diode, LED meet processing request, to
Ensure the quality of final products.
It can effectively adapt to diode, resistance and LED difference by pressing by several times and press pressure requirement, to
It is further ensured that the quality of final products.
Description of the drawings
Fig. 1 is the vertical view of the present invention；
Fig. 2 is the three-dimensional structure diagram of the present invention；
Fig. 3 is the main structure figure of the present invention；
Fig. 4 is profiling jig schematic diagram in the present invention；
Fig. 5 is diode and resistance transfer station partial structural diagram in the present invention；
Fig. 6 is the positive visual angle sectional view of the present invention；
Fig. 7 is the side view of the present invention；
Fig. 8 is the schematic diagram of pressure riveting mechanism and cutting agency in the present invention.
Specific implementation mode
The purpose of the present invention, advantage and feature, by by the non-limitative illustration of preferred embodiment below carry out diagram and
It explains.These embodiments are only the prominent examples using technical solution of the present invention, it is all take equivalent replacement or equivalent transformation and
The technical solution of formation, all falls within the scope of protection of present invention.
The brake lamp that the present invention discloses is automatically without rivet equipment, as shown in Fig. 1, including substrate, on the substrate
It is provided with that lamp bracket mounting table 1, lamp bracket mobile mechanism 2, profiling jig mobile mechanism 4, diode is cut and conveying mechanism 5, two poles
Pipe and resistance transfer station, resistance are cut and conveying mechanism 7, LED organizations of supply 8, LED transfer devices 9, pressure riveting mechanism 10, under
Expect mechanism and control device.
Wherein, the lamp bracket mounting table 1 is for placing lamp bracket and lamp bracket disposed thereon being driven back and forth to be moved along Y direction
It is dynamic, and can be moved at the lamp bracket transfer device 2；Specifically, as shown in Fig. 3, the lamp bracket mounting table 1 includes the first cunning
Block 11, first sliding block 11 are slideably erected at along the guide rail 12 that Y direction extends, and the guide rail 12, which is fixed on, to be located at
In support plate on the substrate, and it extends to 2 lower section of the lamp bracket transfer device, the connection of the first sliding block 11 driving dress
It sets and is fixed on its top surface and the matched fixed fixture 13 of lamp bracket, the extending direction of the fixed fixture 13 and the guide rail 12
Extending direction it is vertical.
The lamp bracket transfer device 2 is used to the lamp bracket on the lamp bracket mounting table 1 being moved to profiling jig 3, specifically
, as shown in Fig. 3, the lamp bracket transfer device 2 includes having the vacuum of difference in height with the lamp bracket mounting table 1 under normality
Adsorption jig 21, the vacuum suction jig 21, which is fixed on, to be driven on its axially retractable cylinder 22, and the cylinder 22 is fixed
In driving it to be moved on module 23 along what Y direction moved back and forth, the mobile module 23 can make the vacuum suction jig
21 are moved to the top of the guide rail 12 comprising for fixing the cylinder 22 and being located at the vacuum suction jig 21
The support plate 231 of side, the support plate 231 are slidably disposed on along the guided way 232 that Y direction extends, the support plate 231
The third straight line slide unit 234 that it is moved along Y direction by the connection of connecting plate 233 driving.
The profiling jig 3 is for placing lamp bracket, standard diode, measuring resistance and LED, as shown in attached drawing 3, attached drawing 4,
It includes ontology 31, and position is provided on the ontology 31 and is put with the lamp bracket 32, two resistance of matched four LED placing grooves
Slot 33 and a diode placing groove 34, four LED placing grooves, 32 gap setting are set, and each LED placing grooves 32 wrap
Three through-holes are included, the wherein partition board top surface between intermediate throughholes and two side through hole is recessed with the notch for being used to support the LED；With
Center line perpendicular to the ontology long side direction be boundary two LED placing grooves 32 between the resistance is respectively set
Placing groove 33, the resistance placing groove 33 include the resistor main body supporting table and electrode supporting platform for having difference in height, the resistance
It is set as through-hole structure between ontology supporting table and electrode supporting platform；The diode mounting table also includes that diode ontology supports
Platform and through-hole positioned at its both sides.
The ontology 31 is fixed on bearing plate 35, is provided on the bearing plate 35 and the LED placing grooves 32, resistance
The matched through-hole of through-hole in placing groove 33 and diode placing groove 34 and several location holes, 31 elastic connection of the ontology exist
In profiling jig mobile mechanism 4.
Profiling jig mobile mechanism 4 is for driving the profiling jig 3 disposed thereon back and forth to be moved along X-direction
It is dynamic, and make the profiling jig 3 respectively the diode and resistance transfer station, LED transfer devices 9, pressure riveting mechanism 10 and
Position where cutting agency stops；Detailed, as shown in Fig. 1, profiling jig mobile mechanism 4 includes along X-direction
Lay and extended to from the lamp bracket transfer device 2 the straight line module 41 of discharge station 110.
Further, the diode is cut and conveying mechanism 5 meets processing request for cutting into general-purpose diode
Standard diode, and standard diode is transported to the diode and resistance transfer station, the diode cuts and conveys
The conveying direction of mechanism 5 is vertical with the extending direction of the straight line module 41 and it is disposed proximate to the lamp bracket transfer device 2.
Specifically, as shown in Fig. 5, the diode cut and conveying mechanism 5 include general-purpose diode pipeline and
What is be mutually matched cuts pedestal 51, profiling cutter 52, the general-purpose diode pipeline（It is not shown in figure）For by common two
Pole pipe is cut described in being positioned over one by one on pedestal 51, and the general-purpose diode pipeline can be known various feasible conveyings
Structure, push structure or clamping jaw feeding structure etc., details are not described herein；It is described cut pedestal 51 on can set to axial stretching
The profiling cutter 52 is set, the profiling cutter 52 is fixed on the bottom of fixed plate, and the bottom of the fixed plate is additionally provided with position
Positioning clamping jaw in 52 both sides of profiling cutter, and the top connection of the fixed plate drives the cutting knife cylinder of its axial stretching
53, and through-hole is distributed in the surrounding of the fixed plate, and the through-hole is sleeved on axially disposed guide post, the guide post
Top be provided with cylinder mounting plate.
Also, the pedestal 51 that cuts is fixed on the second sliding block 54, and second sliding block 54 is slidably disposed in along Y
On the slideway 55 that axis direction extends, the slideway 55 extends to the lower section of the diode and resistance transfer station, and described second
Sliding block 54 connects the driving cylinder 56 of its sliding of driving, is pushed away one by one to cut the standard diode on pedestal 51 described in
It is sent to the diode and resistance transfer station carries out absorption transfer.
Meanwhile the resistance is cut and conventional, electric-resistance for being cut into the standard electric for meeting processing request by conveying mechanism 7
Resistance, and measuring resistance is transported to diode and resistance transfer station, as shown in Fig. 5, the resistance is cut and conveying mechanism 7
It is cut with diode and conveying mechanism 5 is arranged side by side；The resistance cuts the structure of conveying mechanism 7 and the diode guillotine
The structure of conveying mechanism 5 is identical, and difference lies in disclosure satisfy that standard two in the structure for cutting pedestal 51 and profiling cutter 52
The processing request of pole pipe and resistance.
In addition, meeting processing request in order to ensure processing obtained measuring resistance and standard diode, the diode is cut out
It cuts and conveying mechanism 5, resistance are cut and conveying mechanism 7 is respectively further comprised for whether examination criteria diode, measuring resistance to accord with
Close desired monitor（It is not shown in figure）.
Further, the diode and resistance transfer station are used to cut the diode and conveying mechanism 5 and resistance
It cuts and a standard diode that conveying mechanism 7 conveys and two measuring resistances is moved to the setting position of the profiling jig 3
It sets；As shown in Fig. 3, the diode and resistance transfer station are located at that the diode is cut and conveying mechanism 5, resistance are cut
And 7 top of conveying mechanism comprising there are three the first vacuum cups 96 of suction nozzle, first vacuum cups to be connected in for tool
Vacuum generating device 93 on following first mounting plates 92 and its be fixed on driving it carry out the displacement module of Y-axis and axial movement
（It is not shown in figure）, the displacement module is fixed on first mounting plate 92, the structure of the displacement module and the LED
Y direction driving module 94 and axially driving module 95 in transfer device 9 is identical.
Further, the LED organizations of supply 8 are used for LED conveying, as shown in Fig. 3 comprising LED pipelines 81 and position
In the LED receptacles 82 of 81 discharge port of LED pipelines, the LED organizations of supply 8 are cut with the diode and conveyer
Structure 5 or resistance are cut and conveying mechanism 7 is adjacent and arranged side by side, also include for examination criteria diode, measuring resistance and
The whether satisfactory monitors of LED.
Meanwhile the LED transfer devices 9 are used to extract four from the LED that the LED organizations of supply 8 are supplied and shift
To the setting position of the profiling jig 3；The LED transfer devices 9 include along X-axis side as shown in attached drawing 3, attached drawing 6, attached drawing 7
To the straight line slide unit 91 of extension, it is provided with the first mounting plate 92 on the straight line slide unit 91, is arranged on first mounting plate 92
There are vacuum generating device 93 and Y direction driving module 94, axially driving mould is fixed on the Y direction driving module 94
95 are organized, the first vacuum cups 96 being connect with the vacuum generating device 93 is provided on the axially driving module 95, it is described
First vacuum cups 96 includes four vacuum slots for being used to draw LED and drives module 94 and axial direction in the Y direction
It drives and is moved along Y direction and axial reciprocating under the driving of module 95.
Certainly, in other embodiments, first vacuum cups 96 is driven to carry out X-axis, Y-axis and the machine of axial movement
Structure can also be other feasible structures, in this way can be and described into X-axis, the structure of Y-axis and the manipulator of axial movement
It drives in the structure and the diode and resistance transfer station that first vacuum cups moves and drives in LED transfer devices 9
The structure of the first vacuum cups movement can be two mechanisms that are independent and can respectively driving their movements.
Further, the station 10 that presses is used for a standard diode, two standards on the profiling jig 3
Resistance, which presses, to press with four LED on the lamp bracket；Detailed, as shown in Fig. 8, the station 10 that presses includes the first pressure
Riveter structure 101 and the second pressure riveting mechanism 102, why be divided into herein two pressure riveting mechanisms be since it is considered that, by diode, electricity
Pressure needed in damping riveting to lamp bracket with LED is pressed different to required pressure on lamp bracket, if disposably pressed, deposit
It is excessive in the insufficient pressure or pressure of certain element, lead to the undesirable problem of quality that presses.
First pressure riveting mechanism 101 include for by the profiling jig 3 resistance and diode press to lamp bracket
On the first lower die holder 1011 and the first cope plate 1012, be provided with three groups and the profiling on first lower die holder 1011
A standard diode on jig 3, two measuring resistance location matches, with jagged upper thimble, first upper mold
The lower thimble with the upper thimble location matches is provided on plate 1012, the lower thimble includes matched convex with the recess
Platform.
Second pressure riveting mechanism 102 include for four LED on the profiling jig 3 are pressed onto lamp bracket
Two lower die holders 1021 and the second cope plate 1022, be provided on second lower die holder 1,021 four groups on the profiling jig 3
4 LED locations it is matched, with thimble on jagged LED, be provided on second cope plate 1022 on the LED
Thimble under the matched LED of thimble, thimble includes and the matched protrusion of the recess under the LED.
First lower die holder 1011 and second time module 1021 are fixed on a positioning plate, are provided on the positioning plate
With the matched positioning column of through-hole on the bearing plate 35, buffer spring is set on the positioning column；First cope plate
1012 and second cope plate 1022 be fixed on the bottom of the second mounting plate 103, the top connection driving of second mounting plate 103
The telescopic cylinder 104 of its axial stretching, the telescopic cylinder 104 are fixed on cylinder mounting plate, and the four of the cylinder mounting plate
A corner position is connected to the positioning plate by column respectively, and four corner positions of second mounting plate 103 are set respectively
Be equipped with through-hole, the column runs through the through-hole, and the via bottoms of second mounting plate 103 be provided be sleeved on it is described
The buffer spring of column periphery.
Finally, the discharge station 110 is used to the brake lamp processed on the profiling jig 3 being moved to product zone；
As shown in attached drawing 3, attached drawing 8, the discharge station 110 includes the second vacuum cups 1101, and second vacuum cups 1101 connects
It connects vacuum extractor and connects the first straight line slide unit 1102 for driving it to move axially in reciprocal fashion, the first straight line slide unit
1102 are fixed on connecting plate 1103, and the connection of the connecting plate 1103 drives it to be slided along the second straight line that Y direction moves back and forth
One end of platform 1104, the second straight line slide unit 1104 is additionally provided with blanking pipeline 1105, the blanking pipeline 1105
Cloth set direction is parallel with the straight line module 41.
The control device（It is not shown in figure）Operation for controlling above-mentioned each mechanism connects above-mentioned each mechanism and work
Driving device in position and the various sensors for determining corresponding mechanism and station start and stop；Certainly, in other embodiments, whole
The control process of a equipment can also be realized by the various control buttons on control device or can also be incited somebody to action entire processed
Journey is compiled into complete control program, and the automation control of whole process is realized by the execution of program.
When the brake lamp of the present invention is processed without rivet equipment automatically, process is as follows：
Lamp bracket is positioned in fixed fixture 13 by S1 by manual or automaticization charging equipment, is started the lamp bracket and is placed
Driving device in platform 1 drives the fixed fixture 13 to be moved to 2 lower section of the lamp bracket transfer device.
S2 starts the mobile module 23 in the lamp bracket transfer device 2 and the vacuum suction jig 21 is driven to be moved to institute
It states on the lamp bracket in fixed fixture 13, then move down and the lamp bracket in the fixed fixture 13 is subjected to absorption, with
It is to be placed on the profiling jig 3.
S3 starts 81 LED conveying of LED pipelines of the LED organizations of supply 8 and is detected, and starts the LED transfers
Straight line slide unit 91, axially driving module 95 in 9 in mechanism drive the first vacuum cups 96 thereon from the LED receptacles 82
In draw 4 one by one, with to be placed on the profiling jig 3.
S4, the diode cut and conveying mechanism 5 in general-purpose diode pipeline general-purpose diode thereon is put
It is cut on pedestal 51 described in being placed in, the cutting knife cylinder 53 drives the profiling cutter 52 to move down and cut the cooperation of pedestal 51 will be general
Logical diode cuts into standard diode, and subsequent cutting knife cylinder 53 resets, and the monitor is detected standard diode, with
After start the driving cylinder 56, satisfactory standard diode is transported at the diode and resistance transfer station.
S5, the resistance is cut and conveying mechanism 7 is according to the identical processes of above-mentioned S4, and conventional, electric-resistance is cut into standard electric
It after resistance and detects whether to meet the requirements, satisfactory measuring resistance is transported at diode and resistance transfer station.
S6 starts the displacement module in the diode and resistance transfer station and drives the first vacuum cups by several times will be described
The diode and two resistance that diode is cut and conveying mechanism 5 and resistance are cut and conveying mechanism 7 conveys are inhaled
It is attached, with to be placed on the profiling jig 3.
S7 starts profiling jig mobile mechanism 4 and the profiling jig 3 is driven to be moved to the LED transfer devices 9
Place stops, and adsorb thereon four LED are positioned over the LED placing grooves 32 on the profiling jig 3 by the LED transfer devices 9
In and reset.
S8, profiling jig mobile mechanism 4 continue to start and drive the profiling jig 3 be moved to the diode and
Stop at resistance transfer station, the diode and resistance transfer station put adsorb thereon diode and two resistance
It is placed in diode placing groove and resistance placing groove on the profiling jig 3 and resets.
S9, profiling jig mobile mechanism 4 continue to start and the profiling jig 3 are driven to be moved to the lamp bracket transfer
Stop at mechanism 2, the lamp bracket adsorbed thereon is positioned on the profiling jig 3 and is resetted by the lamp bracket transfer device 2.
S10, profiling jig mobile mechanism 4 continue to start and the profiling jig 3 are driven to be moved to the first squeeze riveter
At structure 101, telescopic cylinder 104 in the station 10 that presses start and drive first cope plate 1012 move down and with it is described
First lower die holder 1011 coordinates, and a diode and two resistance are pressed on the lamp bracket, then resets.
S110, profiling jig mobile mechanism 4 then start and the profiling jig 3 are driven to be moved to the second squeeze riveter
At structure 102, the telescopic cylinder 104 start and drive second cope plate 1022 move down and with second lower die holder 1021
Four LED disposably or are by several times pressed on the lamp bracket, are then resetted by cooperation.
S120, profiling jig mobile mechanism 4 are again started up and the profiling jig 3 are driven to be moved to discharge station
At 110, first straight line slide unit 1102, second straight line slide unit 1104 in the discharge station 110 drive the second vacuum cups
The brake lamp processed on the profiling jig 3 is adsorbed and is moved on blanking pipeline 1105 by 1101, the blanking conveying
Brake lamp is transported to product zone by line 1105.
Certainly, the serial number of above-mentioned S1-S120 steps does not cause unique restriction to process, such as in other realities
It applies in example and actual moving process, the S2 steps, S3 steps and S5 steps can be carried out at the same time or reversed order carries out, institute
State S7 steps, S8 steps can replace sequence and carry out etc..
Still there are many embodiment, all technical sides formed using equivalents or equivalent transformation by the present invention
Case is within the scope of the present invention.
Claims (10)
1. brake lamp is automatically without rivet equipment, it is characterised in that：Including
Lamp bracket mounting table（1）, for placing lamp bracket and lamp bracket disposed thereon being driven to be moved back and forth along Y direction, and it is removable
To lamp bracket transfer device（2）Place；
Lamp bracket transfer device（2）, it is used for the lamp bracket mounting table（1）On lamp bracket be moved to profiling jig（3）On；
Profiling jig mobile mechanism（4）, for driving the profiling jig disposed thereon（3）It is moved back and forth along X-direction；
Diode is cut and conveying mechanism（5）, for general-purpose diode to be cut into the standard diode for meeting processing request, and
It is transported to diode and resistance transfer station；
Resistance is cut and conveying mechanism（7）, for conventional, electric-resistance to be cut into the measuring resistance for meeting processing request, and it is transported to
Diode and resistance transfer station, the resistance is cut and conveying mechanism（7）It is cut with diode and conveying mechanism（5）It sets side by side
It sets；
The diode and resistance transfer station, for cutting and conveying mechanism the diode（5）It is cut with resistance and defeated
Send mechanism（7）A standard diode and two measuring resistances for conveying is moved to the profiling jig（3）Setting position；
LED organizations of supply（8）, it is used for LED conveying, the LED organizations of supply（8）It is cut with the diode and conveying mechanism
（5）Or resistance is cut and conveying mechanism（7）It is adjacent and arranged side by side；
LED transfer devices（9）, it is used for from the LED organizations of supply（8）Four are extracted in the LED of supply and are transferred to described imitative
Shape jig（3）Setting position；
Press station（10）, it is used for the profiling jig（3）On a standard diode, two measuring resistances and four
LED presses on the lamp bracket；
Discharge station（110）, it is used for the profiling jig（3）On the brake lamp that processes be moved to product zone；
Control device, the operation for controlling above-mentioned each mechanism.
2. brake lamp according to claim 1 is automatically without rivet equipment, it is characterised in that：The lamp bracket mounting table
（1）Including the first sliding block（11）, first sliding block（11）Slideably it is erected at the guide rail extended along Y direction（12）On,
The guide rail（12）Extend to the lamp bracket transfer device（2）Lower section, first sliding block（11）It connects driving device and it is pushed up
It is fixed on face and the matched fixed fixture of lamp bracket（13）.
3. brake lamp according to claim 1 is automatically without rivet equipment, it is characterised in that：The lamp bracket transfer device
（2）Including vacuum suction jig（21）, the vacuum suction jig（21）It is fixed on and drives its axially retractable cylinder（22）
On, the cylinder（22）Being fixed on driving, it moves module along what Y direction moved back and forth（23）On.
4. brake lamp according to claim 1 is automatically without rivet equipment, it is characterised in that：The profiling jig（3）
Including ontology（31）, the ontology（31）On be provided with position and the matched four LED placing grooves of the lamp bracket（32）, two electricity
Hinder placing groove（33）With a diode placing groove（34）, the ontology（31）It is fixed on bearing plate（35）On, the bearing plate
（35）It is flexibly set in profiling jig mobile mechanism（4）On.
5. brake lamp according to claim 1 is automatically without rivet equipment, it is characterised in that：The profiling jig movement
Mechanism（4）Including being laid along X-direction and from the lamp bracket transfer device（2）Extend to discharge station（110）Straight line module
（41）.
6. brake lamp according to claim 1 is automatically without rivet equipment, it is characterised in that：The diode cut and
Conveying mechanism（5）Including general-purpose diode pipeline and what is be mutually matched cut pedestal（51）, profiling cutter（52）, described general
Logical diode pipeline cuts pedestal described in being positioned over general-purpose diode one by one（51）On, it is described to cut pedestal（51）Top
The profiling cutter can be set to axial stretching（52）, the profiling cutter（52）Connection drives the cutting knife cylinder of its axial stretching
（53）；And described cut pedestal（51）It is fixed on the second sliding block（54）On, second sliding block（54）It is slidably disposed in along Y
The slideway that axis direction extends（55）Upper and described second sliding block（54）The driving cylinder of its sliding of connection driving（56）；The resistance
Cut conveying mechanism（7）Structure and the diode guillotine conveying mechanism（5）Structure it is identical；The diode cut and
Conveying mechanism（5）, resistance is cut and conveying mechanism（7）Respectively include whether meeting for examination criteria diode, measuring resistance
It is required that monitor.
7. brake lamp according to claim 1 is automatically without rivet equipment, it is characterised in that：The LED transfer devices
（9）It include the straight line slide unit extended along X-direction（91）, the straight line slide unit（91）On be provided with the first mounting plate（92）, institute
State the first mounting plate（92）On be provided with vacuum generating device（93）And Y direction drives module（94）, the Y direction driving
Module（94）On be fixed with axially driving module（95）, the axially driving module（95）On be provided with and filled with the vacuum
It sets（93）First vacuum cups of connection（96）, first vacuum cups includes four for drawing the vacuum slots of LED simultaneously
And drive module in the Y axis directions（94）With axially driving module（95）Driving under moved along Y direction and axial reciprocating
It is dynamic；
The diode and resistance transfer station include that there are three the first vacuum cups of suction nozzle, the first vacuum cups companies for tool
It connects and is set to first mounting plate（92）On vacuum generating device（93）And it is fixed on its progress Y-axis of driving and axial fortune
Dynamic displacement module, the displacement module are fixed on first mounting plate.
8. brake lamp according to claim 1 is automatically without rivet equipment, it is characterised in that：The station that presses（10）
Including the first pressure riveting mechanism（101）And second pressure riveting mechanism（102）, first pressure riveting mechanism（101）Including be used for will be described
Profiling jig（3）On resistance and diode press the first lower die holder onto lamp bracket（1011）And first cope plate
（1012）；Second pressure riveting mechanism（102）Including being used for the profiling jig（3）On LED press onto lamp bracket
Two lower die holders（1021）With the second cope plate（1022）, first cope plate（1012）With the second cope plate（1022）It is fixed on
Second mounting plate（103）Bottom, and second mounting plate（103）Top connection drive its axial stretching telescopic cylinder
（104）.
9. brake lamp according to claim 1 is automatically without rivet equipment, it is characterised in that：The discharge station
（110）Including the second vacuum cups（1101）, second vacuum cups（1101）It connects vacuum extractor and drives it along axis
To the first straight line slide unit of reciprocating motion（1102）, the first straight line slide unit（1102）It is fixed on connecting plate（1103）On, institute
State connecting plate（1103）Connection drives its second straight line slide unit moved back and forth along Y direction（1104）, the second straight line cunning
Platform（1104）One end be additionally provided with blanking pipeline（1105）.
10. brake lamp is automatically without rivet method, it is characterised in that：Include the following steps：
Lamp bracket is positioned over fixed fixture by S1 by manual or automaticization charging equipment（13）On, start lamp bracket mounting table（1）In
Driving device drive the fixed fixture（13）It is moved to lamp bracket transfer device（2）Lower section；
S2 starts the lamp bracket transfer device（2）In mobile module（23）Drive vacuum suction jig（21）It is moved to described
Fixed fixture（13）On lamp bracket top and adsorbed；
S3, LED organization of supply（8）Supply LED is simultaneously detected, and is started in LED transfer devices（9）In straight line slide unit（91）、
Axially driving module（95）The first vacuum cups of driving thereon（96）4 are drawn from the LED that the LED organizations of supply convey
It is a；
S4, diode is cut and conveying mechanism（5）General-purpose diode is cut into after standard diode and detects whether to conform to
It asks, satisfactory standard diode is transported at diode and resistance transfer station；
S5, resistance is cut and conveying mechanism（7）Conventional, electric-resistance is cut into after measuring resistance and detects whether to meet the requirements, will be accorded with
Required standard resistance is closed to be transported at diode and resistance transfer station；
S6 starts the diode and resistance transfer station and cuts the diode and conveying mechanism（5）Cut with resistance and
Conveying mechanism（7）One diode of conveying and two resistance absorption；
S7, profiling jig mobile mechanism（4）Start and drives profiling jig（3）It is moved to LED transfer devices（9）Place stops, institute
State LED transfer devices（9）Adsorb thereon four LED are positioned over the profiling jig（3）It goes up and resets；
S8, profiling jig mobile mechanism（4）Continue to start and drives the profiling jig（3）It is moved to diode and resistance
Stop at transfer station, adsorb thereon diode and two resistance are positioned over by the diode and resistance transfer station
The profiling jig（3）It goes up and resets；
S9, profiling jig mobile mechanism（4）Continue to start and drives the profiling jig（3）It is moved to lamp bracket transfer device
（2）Place stops, the lamp bracket transfer device（2）The lamp bracket adsorbed thereon is positioned over the profiling jig（3）It goes up and resets；
S10, profiling jig mobile mechanism（4）Continue to start and drives the profiling jig（3）It is moved to the first squeeze riveter
Structure（101）Place, press station（10）In telescopic cylinder（104）Start and drives first pressure riveting mechanism（101）By one
Diode and two resistance press on the lamp bracket, then reset；
S110, profiling jig mobile mechanism（4）Then start and drive the profiling jig（3）It is moved to the second squeeze riveter
Structure（102）Place, the telescopic cylinder（104）Start and drives second pressure riveting mechanism（102）By four LED it is disposable or point
It is secondary to press to the lamp bracket, then reset；
S120, profiling jig mobile mechanism（4）It is again started up and drives the profiling jig（3）It is moved to discharge station
（110）Place, the discharge station（110）In first straight line slide unit（1102）, second straight line slide unit（1104）Driving second is true
Suction head（1101）By the profiling jig（3）On the brake lamp that processes adsorb and be moved to blanking pipeline（1105）On,
The blanking pipeline（1105）Brake lamp is transported to product zone.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610847016.5A CN106312546B (en) | 2016-09-24 | 2016-09-24 | Brake lamp is automatically without rivet equipment and clinching method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610847016.5A CN106312546B (en) | 2016-09-24 | 2016-09-24 | Brake lamp is automatically without rivet equipment and clinching method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106312546A CN106312546A (en) | 2017-01-11 |
| CN106312546B true CN106312546B (en) | 2018-08-21 |
Family
ID=57820523
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610847016.5A Active CN106312546B (en) | 2016-09-24 | 2016-09-24 | Brake lamp is automatically without rivet equipment and clinching method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106312546B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114800355B (en) * | 2022-03-25 | 2024-02-06 | 宁波福尔达智能科技股份有限公司 | High-order stop lamp riveting equipment |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202317611U (en) * | 2011-10-09 | 2012-07-11 | 周俊雄 | Machine for automatically assembling bottom shell of light emitting diode (LED) module |
| CN203390528U (en) * | 2013-08-06 | 2014-01-15 | 宁波攀高自动化科技有限公司 | Light-emitting diode (LED) daylight lamp assembling machine |
| CN103737315A (en) * | 2013-12-16 | 2014-04-23 | 江西奥其斯科技有限公司 | Automatic lamp tube assembling production line |
| CN105382536A (en) * | 2015-12-22 | 2016-03-09 | 宁波中亿自动化装备有限公司 | Reading lamp intelligent assembly and detection system |
| CN105479167A (en) * | 2016-01-13 | 2016-04-13 | 王琼琦 | Automatic assembling machine for LED lamp band |
| CN205270705U (en) * | 2015-12-28 | 2016-06-01 | 无锡中卓科技有限公司 | Car vehicle lamp parts rivets equipment |
| CN206185458U (en) * | 2016-09-24 | 2017-05-24 | 昆山市张浦镇科伟自动化设备厂 | Brake light does not have rivet riveting equipment automatically |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100754476B1 (en) * | 2006-06-08 | 2007-09-03 | 주식회사 명성디엠아이 | Device for fabricating back light unit for lcd and method for controlling the same |
-
2016
- 2016-09-24 CN CN201610847016.5A patent/CN106312546B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202317611U (en) * | 2011-10-09 | 2012-07-11 | 周俊雄 | Machine for automatically assembling bottom shell of light emitting diode (LED) module |
| CN203390528U (en) * | 2013-08-06 | 2014-01-15 | 宁波攀高自动化科技有限公司 | Light-emitting diode (LED) daylight lamp assembling machine |
| CN103737315A (en) * | 2013-12-16 | 2014-04-23 | 江西奥其斯科技有限公司 | Automatic lamp tube assembling production line |
| CN105382536A (en) * | 2015-12-22 | 2016-03-09 | 宁波中亿自动化装备有限公司 | Reading lamp intelligent assembly and detection system |
| CN205270705U (en) * | 2015-12-28 | 2016-06-01 | 无锡中卓科技有限公司 | Car vehicle lamp parts rivets equipment |
| CN105479167A (en) * | 2016-01-13 | 2016-04-13 | 王琼琦 | Automatic assembling machine for LED lamp band |
| CN206185458U (en) * | 2016-09-24 | 2017-05-24 | 昆山市张浦镇科伟自动化设备厂 | Brake light does not have rivet riveting equipment automatically |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106312546A (en) | 2017-01-11 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108407317B (en) | Full-automatic game coin assembly welding all-in-one | |
| CN203738371U (en) | Automatic indexing assembly machine | |
| CN104741727B (en) | A kind of full automatic solar cell piece welding machine | |
| CN204584170U (en) | A kind of lamp holder rivet automatic riveted-joint apparatus | |
| CN102975016A (en) | Servo clamping mechanism and mouse assembling system with robot | |
| CN109175798A (en) | A kind of silicon-steel sheet welding device | |
| CN102975471A (en) | Tearing-pasting film device | |
| CN106312546B (en) | Brake lamp is automatically without rivet equipment and clinching method | |
| CN204603192U (en) | Water heater heat portective switch kludge | |
| CN106181379A (en) | The die-cut automation production flow line of precision positioning five metals | |
| CN209006915U (en) | A kind of silicon-steel sheet welding device | |
| CN202922580U (en) | A working machine | |
| CN206185458U (en) | Brake light does not have rivet riveting equipment automatically | |
| CN205571769U (en) | Fully automatic welding machine | |
| CN209775343U (en) | Automatic processing and assembling integrated machine device for injection molding parts | |
| CN202010619U (en) | Automatic adhesive dispenser | |
| CN108501389B (en) | Automatic resin bearing tablet press and tablet pressing method thereof | |
| CN103240584A (en) | Device and method for assembling pressers for connector | |
| CN203356971U (en) | Device for assembling pressing slice to connector | |
| CN202037421U (en) | Multi-station automatic welder | |
| CN202988221U (en) | Band-type preform feed bin device | |
| CN207806822U (en) | A kind of device of automatic welding Mobile phone horn | |
| CN106514399B (en) | mechanical processing technique | |
| CN202395619U (en) | Automatic production equipment for hollow cup coil | |
| CN106594552B (en) | Automatic wire feeding and lead imbedding device for horizontal driver of automatic LED lamp tube production line |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20190904 Address after: 215000 No. 5 Huayuan Road, Zhangpu Town, Kunshan City, Suzhou City, Jiangsu Province Patentee after: KUNSHAN XINJINGTIAN INTELLIGENT DEVICE CO.,LTD. Address before: Zhang Town Garden Road Kunshan City, Suzhou City, Jiangsu Province, No. 155 215321 Patentee before: KUNSHAN ZHANGPU TOWN KWSONIC AUTOMATION EQUIPMENT FACTORY |
|
| TR01 | Transfer of patent right | ||
| CP03 | Change of name, title or address |
Address after: Room 5, No. 1899, Huayuan Road, Zhangpu Town, Kunshan City, Suzhou City, Jiangsu Province, 215000 Patentee after: Xinjingtian Intelligent Equipment (Jiangsu) Co.,Ltd. Address before: 215000 plant 5, No. 155, Huayuan Road, Zhangpu Town, Kunshan City, Suzhou City, Jiangsu Province Patentee before: KUNSHAN XINJINGTIAN INTELLIGENT DEVICE CO.,LTD. |
|
| CP03 | Change of name, title or address |