CN210219364U

CN210219364U - Equipment for arranging LED lamp products in array and LED lamp product production line

Info

Publication number: CN210219364U
Application number: CN201920955645.9U
Authority: CN
Inventors: Chuansheng Zhuo; 卓传生; Ke Liu; 刘科; Haitao Yang; 杨海焘
Original assignee: Luohe Red Yellow And Blue Electronic Technology Co ltd
Current assignee: Luohe Red Yellow And Blue Electronic Technology Co ltd
Priority date: 2019-06-24
Filing date: 2019-06-24
Publication date: 2020-03-31
Anticipated expiration: 2029-06-24

Abstract

The utility model provides an equipment and LED lamp goods production water line for array is laid LED lamp goods to solve manual count and establish LED lamp of LED lamp goods into the low and unstable technical problem of efficiency when can supply the array module that moves. The LED lamp product arranging and conveying device comprises an LED lamp product arranging and conveying device, a jig conveying device and an LED lamp inserting device; the LED lamp product arranging and conveying device is used for arranging LED lamps of the LED lamp products into an LED lamp array and conveying the LED lamp array to the lower side of the LED lamp inserting device, the jig conveying device is used for conveying a jig to the lower side of the LED lamp array, a hole, to be inserted, of the jig corresponds to the lower side of the LED lamp array, to be inserted, of the LED lamp array, and the LED lamp inserting device is used for inserting the LED lamp to be inserted into the hole to be inserted. The LED lamp array dispensing jig is high in production efficiency and stable, and can enable the LED lamp array of the LED lamp product to be arranged on the dispensing jig, so that the LED lamp array can be conveniently connected with the dispensing machine.

Description

Equipment for arranging LED lamp products in array and LED lamp product production line

Technical Field

The utility model relates to a LED lamp goods production facility, concretely relates to equipment and LED lamp goods production water line that are used for the array to lay LED lamp goods.

Background

The LED lamp wire (or LED lamp string) can form a festival lamp and is mainly used for being bound at the positions of branches, green belts, landscape trees, house outlines and the like so as to install the festival atmosphere. Generally, 50 LED lamps are provided on one LED light wire. When manufacturing the LED lamp wire, an operator needs to count 50 LED lamps manually, and prick the LED lamp wire with 50 LED lamps into one bundle by using rubber bands, and then the next dispensing process can be carried out. In order to save time, the LED lamps are generally inserted into the LED lamp fixtures in 25 rows by 2 columns, then the clamping plate is covered, and the clamping plate and the LED lamp fixtures are bound together by the rubber band. The existing LED lamp wire manufacturing equipment is a machine, and due to the fact that manual efficiency is low and fluctuation exists, synchronous connection of working procedures is not easy to achieve.

The sequential working procedures of the production of the LED lamp product are as follows: LED lamp cluster preparation process, LED lamp wear gum cover process, point glue process, stoving process, moreover, in the process of point glue, the jack of tool needs to set up.

Chinese patent document CN109185733A, published in 2019, 1 month and 11 days, describes a full-automatic LED light string equipment production line, which includes a jig elevator station, a first light string on-line station, a second light string on-line station, a third light string on-line station, a light string wire stripping station, a light string twisting station, a light string soldering station, an automatic glue-threading and sheathing station, a lower process butt-joint station, and a jig flow channel assembly, where the number of the jig elevator stations is two, the two jig elevator stations are disposed at two ends of the jig flow channel assembly, the jig flow channel assembly is sequentially provided with the first light string on-line station, the second light string on-line station, the third light string on-line station, the light string wire stripping station, the light string wire twisting station, the light string soldering station, the automatic glue-threading and the lower process butt-joint station, and the jig flow channel assembly is composed of a plurality of modules, each jig module includes a chute, a light string wire stripping station, a light string wire twisting station, a light string soldering, The lamp string wire stripping device comprises a push block and a circulating jig driving motor, wherein a circulating jig is arranged on a sliding groove, the circulating jig driving motor drives the push block to move towards the tail end of a jig flow channel assembly, and the push block drives the circulating jig in the sliding groove to sequentially pass through a first lamp string wire feeding station, a second lamp string wire feeding station, a third lamp string wire feeding station, a lamp string wire stripping station, a lamp string wire twisting station, a lamp string tin soldering station and an automatic glue penetrating sleeve station to complete corresponding processing after entering a lower process butt joint station.

The technical scheme takes a jig flow channel assembly as a core and integrates all process equipment into a production line. It seems that in the lamp string manufacturing process and the LED lamp glue-sleeve penetrating process, the LED lamp in the LED lamp wire is horizontally disposed, so it can be understood that the insertion hole of the jig is located on the side surface of the jig, that is, the jig is the LED lamp string manufacturing jig, and it is described in paragraph [0015] of the specification that a circulating jig is disposed on the jig flow channel assembly, which is not a jig used in the glue dispensing process, so that it can be confirmed that it corresponds to the LED lamp string manufacturing process and the LED lamp glue-sleeve penetrating process in the production of LED lamp products.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing an equipment and LED lamp goods production water line that are used for array to lay LED lamp goods to solve the technical problem that efficiency is low and unstable when manual count and lay the LED lamp of LED lamp goods into array module that can supply to remove.

In order to solve the technical problem, the utility model adopts the following technical scheme:

designing equipment for arranging LED lamp products in an array, wherein the equipment comprises an LED lamp product arranging and conveying device, a jig conveying device and an LED lamp inserting device; the LED lamp product arranging and conveying device is used for arranging LED lamps of LED lamp products into an LED lamp array and conveying the LED lamp array to the lower side of the LED lamp inserting device, the jig conveying device is used for conveying a jig to the lower side of the LED lamp array, a hole of the jig to be inserted corresponds to the lower side of the LED lamp array to be inserted, and the LED lamp inserting device is used for inserting the LED lamp to be inserted into the hole to be inserted.

Preferably, the conveying track surface of the LED lamp product arranging and conveying device is perpendicular to the conveying track surface of the jig conveying device. The relative position facilitates the coordination of the equipment, and the mechanical coordination difficulty can be reduced.

Preferably, still include the tool and shift the mechanism, the tool shifts the mechanism and includes mount, manipulator and installation displacement mechanism on the mount, displacement mechanism can drive the manipulator does X axle, Y axle and Z axle for the mount moves.

Preferably, the LED lamp product arranging and conveying device comprises a feeding device and an LED lamp product conveyor, the LED lamp product conveyor comprises an LED lamp product conveying belt and stoppers, LED lamp forks are distributed on the LED lamp product conveying belt in an equal distribution mode, and the stoppers are used for being matched with the LED lamp forks so that LED lamps in the LED lamp forks can be kept in the LED lamp forks; the feeding device comprises an LED lamp guide channel and an LED lamp shifting tooth, and the LED lamp shifting tooth is used for shifting the LED lamp in the LED lamp guide channel into the LED lamp fork.

Furthermore, the LED lamp of the LED lamp product is provided with a rubber sleeve which is provided with a side shoulder, a first U-shaped groove is arranged at the side end part of the LED lamp fork protruding out of the LED lamp product conveying belt, the upper part of the first U-shaped groove is provided with an upper blocking edge which is convex inwards, the blocker comprises a linear motion mechanism and a movable guide device arranged on the linear motion mechanism, the movable guide device is arranged on the side of the first U-shaped groove, so that the side shoulder of the rubber sleeve in the first U-shaped groove is positioned above the movable guider and below the upper blocking edge, the rubber sleeve can be fixed by the movable guide and the U-shaped groove, the linear motion mechanism is used for driving the movable guide to horizontally reciprocate, so that the movable guider can be separated from the corresponding LED lamp to be inserted before the LED lamp to be inserted is inserted into the hole to be inserted by the LED lamp inserting device.

Still further, a second U-shaped groove is provided at a side end portion of the LED lamp fork above the upper barrier edge, and the LED lamp inserting apparatus includes a pressing device having a pressing point that can be raised and lowered, and the pressing device can press the LED lamp to be inserted into the hole to be inserted through the second U-shaped groove.

Further, loading attachment still includes that the tooth driver is dialled to the LED lamp, the tooth is dialled to the LED lamp has at least two, these a little LED lamp group tooth annular array set up with the LED lamp is dialled on the pivot of tooth driver transmission connection.

Preferably, the jig conveying device comprises a jig conveying belt for conveying jigs, the jig is provided with LED lamp insertion holes in an array mode, the bottom of the jig is provided with a first positioning portion, the jig conveying belt is provided with second positioning portions which are distributed in an equal distribution mode, the first positioning portion is used for being matched with the second positioning portions so that the jig can be positioned relative to the jig conveying belt, and bearing wheels are arranged at positions corresponding to the positions below the LED lamp insertion devices and corresponding to the positions of the jig conveying belt, so that when the LED lamp insertion holes at the forefront or the rearmost of the jig are the holes to be inserted, the bearing wheels can rigidly support the jig through the jig conveying belt. The second positioning part is distributed on the jig conveying belt in an equal distribution mode, and requirements of a driving part of the jig conveying belt can be reduced.

Further, the tool conveyer belt is two-sided cingulum, second location portion is two-sided cingulum's outer lane tooth, first location portion for can with outer lane tooth meshing's straight-tooth.

Preferably, the LED lamp inserting device comprises an elevating platform and a pressing device installed on the elevating platform, and the pressing device is used for pressing the LED lamp to be inserted into the hole to be inserted.

The utility model discloses a beneficial effect that is used for array to lay equipment of LED lamp goods includes: the production efficiency is high and stable, and the production device is convenient to be matched with other production equipment; the LED lamp array that can make LED lamp goods is laid on the tool, and the LED lamp tail on the tool all faces one side in the tool, is convenient for link up with the point gum machine.

The utility model discloses still design a LED lamp goods production water line, lay the equipment of LED lamp goods including LED lamp line welding machine and the aforesaid equipment that is used for the array, LED lamp line welding machine is disc type multistation equipment to the LED lamp of the LED lamp line that makes the preparation is located the side of disc type multistation equipment, LED lamp goods are put and are listed as conveyor and include loading attachment and LED lamp goods conveyer, loading attachment sets up the corresponding position in side of LED lamp line welding machine, so that the LED lamp of LED lamp line welding machine can the immigration on the LED lamp goods conveyer.

The utility model discloses a beneficial effect of LED lamp goods production water line includes: the production efficiency is high and stable, and the short production efficiency in the production line is overcome; the LED lamp array of the LED lamp goods of preparation is laid on the tool, and the LED lamp tail on the tool all faces in one side of tool, and the point of being convenient for gluing machine links up mutually.

Drawings

Fig. 1 is a front view of the present invention, which is an apparatus for arranging LED lamp products in an array.

Fig. 2 is a top view of fig. 1.

Fig. 3 is an isometric view of fig. 1.

Fig. 4 is another isometric view of fig. 1.

Fig. 5 is a top view of the apparatus for arraying LED lamp products with a jig transferring mechanism according to the present invention.

Fig. 6 is an isometric view of fig. 5.

Fig. 7 is a schematic view of a state of the LED lamp fork and the stopper in cooperation.

In fig. 1-6, a portion of the conveyor belt is not shown, or is shown in a schematic shape.

In the figure, 1-a fixed frame, 11-a fixed plate of an LED lamp product arranging and conveying device, 12-a fixed plate of a jig conveying device, 121-a kidney-shaped hole, 13-a fixed plate of an LED lamp inserting device, 14-a fixed frame, 2-an LED lamp product arranging and conveying device, 21-a feeding device, 210-a base, 211-an LED lamp guiding channel, 212-an LED lamp shifting tooth, 213-a position detector, 22-an LED lamp product conveyor, 221-an LED lamp product conveying belt, 2211-a stepping motor, 2212-an LED lamp product conveying belt, 2213-an LED lamp fork, 22131-a first U-shaped groove, 22132-an upper blocking edge, 222-a blocker, 2221-a fixed guide, 2222-a movable guide, 2223-a linear motion mechanism, 223-a material sensor, 3-a jig conveying device, 301-gear, 302-bearing piece, 31-tool conveying belt, 311-tension wheel, 32-stepping motor, 4-tool, 41-LED lamp inserting hole, 42-positioning detecting hole, 43-first positioning part, 5-LED lamp inserting device, 51-stepping motor, 52-toothed belt, 53-pressing device, 6-displacement mechanism and 7-manipulator.

Detailed Description

The following embodiments are only intended to illustrate the present invention in detail, and do not limit the scope of the present invention in any way.

Among the prior art, can with the utility model discloses an equipment complex disc type multistation type LED lamp line welding machine that is used for the array to lay LED lamp goods can be followed and had a business three and special type bulb factory, had a business skill Xingxing photoelectricity limited company and purchase.

In the following embodiments, the LED lamp product is described by taking an LED lamp wire as an example, but the application range is not limited, and a user can manufacture other LED lamp products that can meet the requirements by using the product of the present invention.

The jig 4 in the following embodiments can be used as a dispensing jig.

Example 1: an apparatus for arranging LED lamp products in an array, referring to FIGS. 1-4, comprises an LED lamp product arranging and conveying device 2, a jig conveying device 3 and an LED lamp inserting device 5; in use, these devices generally need to be secured to the mounting 1 to establish a defined relative positional relationship. Corresponding to fig. 1-4, the fixing frame 1 includes a LED lamp product arrangement conveying device fixing plate 11, a jig conveying device fixing plate 12, and an LED lamp insertion device fixing plate 13, which are oppositely positioned, but the shape of the fixing frame 1 is not limited to the form in fig. 1-4. The LED lamp product arranging and conveying device 2 is installed on an LED lamp product arranging and conveying device fixing plate 11, the jig conveying device 3 is installed on a jig conveying device fixing plate 12, and the LED lamp inserting device 5 is installed on an LED lamp inserting device fixing plate 13.

The LED lamp product arranging and conveying device 2 is used for arranging LED lamps of LED lamp products into an LED lamp array and conveying the LED lamp array to the lower side of the LED lamp inserting device 5, the jig conveying device 3 is used for conveying the jig 4 to the lower side of the LED lamp array, a hole to be inserted of the jig 4 corresponds to the lower side of the LED lamp array to be inserted, and the LED lamp inserting device 5 is used for inserting the LED lamp to be inserted into the hole to be inserted.

It will be appreciated that the fixture 4 may be configured by a user in use, but is not necessarily included in the apparatus for arraying the LED light products.

Example 2: an apparatus for arranging LED lamp products in an array, as an improvement to embodiment 1, is shown in fig. 1 to 6, and includes an LED lamp product arranging and conveying device 2, a jig conveying device 3, an LED lamp inserting device 4, and a jig transferring mechanism; the jig transferring mechanism comprises a fixed frame 14, a manipulator 7 and a displacement mechanism 6 arranged on the fixed frame 14, wherein the fixed frame 1 can be arranged on the fixed frame 14, and then the fixed frame 1 and the fixed frame 14 form an integral structure. The robot 7 is relatively common, and in the production of pneumatic actuators there are robots 7, for example, the series of pneumatic fingers produced by large automation companies.

The displacement mechanism 6 can drive the manipulator 7 to move relative to the fixed frame in the X-axis, Y-axis and Z-axis directions, and the displacement mechanism with such a structure is also common, as shown in fig. 5-6, in one mode, an X-axis lead screw translation mechanism is installed on the fixed frame 1 along the X-axis direction, a Y-axis lead screw translation mechanism is installed on a sliding table of the X-axis lead screw translation mechanism along the Y-axis direction, a Z-axis lead screw translation mechanism is installed on a sliding table of the Y-axis lead screw translation mechanism along the Z-axis direction, and a housing of the manipulator 7 is installed on a sliding table of the Z-axis lead screw translation mechanism. The screw translation mechanism consists of a screw mechanism and a slide rail mechanism, a screw rod of the screw mechanism is arranged in parallel with a slide rail of the slide rail mechanism, and a ball nut of the screw mechanism and a slide block of the slide rail mechanism are fixed together to form a sliding table of the screw translation mechanism. Generally, the lead screw of the lead screw mechanism is driven by a servo motor or a stepping motor.

Example 3: an apparatus for arranging LED lamp products in an array, referring to FIGS. 1-4, comprises an LED lamp product arranging and conveying device 2, a jig conveying device 3 and an LED lamp inserting device 4; as a preference for embodiment 1 or embodiment 2, the following optional technical features are added to this embodiment.

Optionally, the conveying track surface of the LED lamp product arranging and conveying device 2 is perpendicular to the conveying track surface of the jig conveying device 3. Specifically, referring to fig. 1 to 4, the LED lamp product arrangement conveying device fixing plate 11 and the jig conveying device fixing plate 12 are vertically fixed together. The relative position facilitates the coordination of the equipment, and the mechanical coordination difficulty can be reduced. In other embodiments, the conveying track surface of the LED lamp product arranging and conveying device 2 and the conveying track surface of the jig conveying device 3 may be arranged in parallel, in which case, the holes to be inserted for inserting the LED lamps and the jigs are coplanar, and the jig 4 has only one row of LED lamp inserting holes 41.

Optionally, the LED lamp product arranging and conveying device 2 includes a feeding device 21 and an LED lamp product conveyor 22, the LED lamp product conveyor 22 includes an LED lamp product conveying belt 221 and a stopper 222, and LED lamp forks 2213 are equally distributed on the LED lamp product conveying belt 221. The LED lamp product conveying belt 221 is an inner toothed belt or a toothed chain, and the LED lamp product conveying belt 221 is driven by a stepping motor 2211. The stopper 22 is used for cooperating with the LED lamp yoke 2213, so that when an LED lamp is arranged in the LED lamp yoke 2213, the LED lamp in the LED lamp yoke 2213 can be left in the LED lamp yoke 2213; the feeding device comprises an LED lamp guiding channel 211 and an LED lamp shifting tooth 212, wherein the LED lamp shifting tooth 212 is used for shifting the LED lamp in the LED lamp guiding channel 211 into a corresponding LED lamp fork 2213. Referring to fig. 4, the base 210 is fixed to the LED lamp product arranging and conveying device fixing plate 11, the LED lamp guiding channel 211 is formed on the base 210, the base 210 is pivotally connected to the LED lamp shifting tooth 212 capable of swinging, and when the LED lamp shifting tooth 212 swings, the LED lamp located in the LED lamp guiding channel 211 can be shifted into the LED lamp fork 2213.

Further preferably, taking an example of LED lamp products with a rubber sleeve on the LED lamp, the rubber sleeve having a side shoulder, and generally, such LED lamp products are LED light wires with a rubber sleeve, referring to fig. 7, a first U-shaped groove 22131 is formed at the end of the LED lamp fork 2213 protruding from the side end of the LED lamp product conveyer belt 221, an upper blocking edge 22132 protruding inwards is provided at the upper part of the first U-shaped groove 22131, and generally, the upper blocking edge 22132 forms a strip-shaped groove which can accommodate both the part of the rubber sleeve above the side shoulder and facilitate the LED lamp of the rubber sleeve under the LED lamp inserting device 5. Preferably, the upper blocking edge 22132 is formed with a second U-shaped groove, the LED lamp inserting device 4 includes a pressing device 53, a pressing point of the pressing device 53 can be lifted, for example, the pressing device 53 is mounted on the lifting device, or the pressing device 53 is a telescopic member such as a telescopic rod, and the pressing device 53 can press the LED lamp to be inserted into the hole to be inserted through the second U-shaped groove.

Optionally, referring to fig. 4, the interceptor 22 comprises a linear motion mechanism 2223 and a movable guide 2222 mounted on the linear motion mechanism 2223, referring to fig. 1-4, the linear motion mechanism 2223 is formed of a toothed belt conveyor driven by a stepping motor and a slide rail mechanism, and position switches are provided at both ends of the linear motion mechanism 2223 as needed. The toothed belt of the toothed belt conveyor, the slide of the slide rail mechanism and the movable guide 2222 are fixed together. The movable guide 2222 is disposed at the side of the first U-shaped slot 22131, the side shoulder of the rubber sleeve in the first U-shaped slot 22131 is located above the movable guide 2222 and below the upper blocking edge 22132, so that the rubber sleeve can be retained in the area enclosed by the movable guide 2222 and the first U-shaped slot 22131, and the linear motion mechanism 2223 is configured to drive the movable guide 2222 to horizontally reciprocate, so that the movable guide 2222 can be separated from the corresponding LED lamp to be inserted before the LED lamp to be inserted is inserted into the hole to be inserted by the LED lamp inserting device 5. Optionally, the blocker 22 further includes a fixing guide 2221, the fixing guide 2222 is disposed at the side of the first U-shaped slot 22131, the side shoulder of the rubber sleeve in the first U-shaped slot 22131 is located above the fixing guide 2221 and below the upper blocking edge 22132, so that the rubber sleeve can be left in the area enclosed by the fixing guide 2222 and the first U-shaped slot 22131, and the fixing guide 2222 can be fixed with the fixing plate 11 of the LED lamp product arrangement conveying device. To facilitate the connection between the stationary guide 2221 and the movable guide 2222 without affecting the working range of the movable guide 2222, referring to fig. 1, the movable guide 2222 is preferably disposed below the stationary guide 2221. Corresponding to fig. 1, at the position of the hole to be inserted, the position of the LED lamp falls down without affecting the realization of the function.

Further preferably, referring to fig. 4, the feeding device 21 further includes an LED lamp dialing gear driver, the LED lamp dialing gear driver may select a stepping motor, the number of the LED lamp dialing gears 212 is at least two, the LED lamp dialing gears 212 are arranged on a rotating shaft in an annular array, and the rotating shaft is in transmission connection with the LED lamp dialing gear driver. In fig. 4, there are 4 LED light dialing teeth 212.

Optionally, the jig conveying device 3 includes a jig conveying belt 31 for conveying the jig 4, the jig 4 is provided with LED lamp insertion holes 41 in an array, the bottom of the jig 4 is provided with a first positioning portion 43, the jig conveying belt 31 is provided with second positioning portions distributed equally, the first positioning portion 43 is used for cooperating with the second positioning portions to position the jig 4 relative to the jig conveying belt 31, and a bearing member 302 is provided at a corresponding position of the jig conveying belt 31 below the LED lamp insertion device 5, so that when the foremost or rearmost LED lamp insertion hole of the jig 4 is to-be-inserted hole, the bearing member 302 can rigidly support the jig 4 via the jig conveying belt 31. The supporting member 302 may be a supporting plate, preferably a supporting wheel, which has a small friction with the tool conveying belt 31 and a long service life. The second positioning parts are distributed on the jig conveying belt 31 in an equal distribution mode, and the requirements of the driving parts of the jig conveying belt 31 can be reduced.

More preferably, the jig transport belt 31 is a double-sided toothed belt, the second positioning portions are outer ring teeth of the double-sided toothed belt, and the first positioning portions are straight teeth that can mesh with the outer ring teeth. When the jig conveying belt 31 selects a double-sided toothed belt, the jig conveying device 3 further needs to be provided with a jig position detector, which may be a proximity switch. The proximity switch can be installed at the corresponding position of the LED lamp inserting device, referring to fig. 2, the two ends of the jig 4 are both provided with positioning detection holes 42, and the arrival and departure of the jig can be judged according to the positioning detection holes detected by the proximity switch.

As a further preferred, referring to fig. 3, the double-sided toothed belt is generally a belt, so a waist-shaped hole 121 is provided on the jig conveying device fixing plate 12, and a wheel shaft for supporting one gear of the jig conveying belt 31 is installed in the waist-shaped hole 121 to form a tension wheel 311 in fig. 3. In the present embodiment, the jig conveying device 3 is driven by a stepping motor 32.

Optionally, the LED lamp inserting device 5 includes a lifting table and a pressing device 53 installed on the lifting table, in this embodiment, the lifting table is formed by a belt conveyor and a slide rail mechanism, a belt of the belt conveyor and a sliding table of the slide rail mechanism are fixed together to form the lifting table, and the pressing device 53 is used for pressing the LED lamp to be inserted into the hole to be inserted. In the present embodiment, the LED lamp insertion holes 41 of the jig 4 are arranged in two rows, so that the plate tips of the presser 53 form two pressing points.

Because the starting and stopping speed of the stepping motor is high and the stepping motor rotates in a stepping mode, the driving part in the embodiment can adopt the stepping motor. Wherein, closed loop step motor can not lose the step, can not need material detection device. When the conveyor belt is a belt, a material detector, such as a material sensor 223, is preferably provided for positionally detecting the position of the LED lamp fork 2213. The jig position detector is used for detecting the position of the jig 4, and the position detector 213 is used for detecting the position of one of the LED lamp dialing teeth.

When the LED lamp wire is used, the equipment for arranging the LED lamp products in the array is started, and the LED lamp with the rubber sleeve on the LED lamp wire reaches the position of the LED lamp guide channel 211 according to constant time. The jig 4 is placed on the jig conveying device 3.

The working process of the LED lamp product arranging and conveying device comprises the following steps: the stepping motor in transmission connection with the LED lamp shifting teeth drives the LED lamp shifting teeth to rotate at a constant duty ratio equal to the arrival time and the transfer time of the LED lamp, when the LED lamp arrives in the LED lamp guide channel 211, the LED lamp shifting teeth 212 rotate, the LED lamp of the LED lamp line is shifted into the LED lamp fork 2213 from the LED lamp guide channel 211, and the LED lamp is in a horizontal state at the moment, so that the LED lamp does not fall out of the LED lamp fork 2213. In the process that the stepping motor 2211 drives the LED lamp product conveying belt to rotate, the LED lamps in the LED lamp prongs 2213 are adjusted to be in a vertical state, and the wires of the LED lamp wires are located above the two LED lamp prongs 2213. At this time, the fixing guide 2221 is located below the side shoulder of the gum cover, which prevents the gum cover from falling down and falling sideways. The controller determines the position of the LED lamp with the rubber sleeve according to the received signal of the LED lamp fork 2213 sent by the position detector 213, and when the LED lamp with the rubber sleeve is conveyed below the LED lamp inserting device 5, the LED lamp to be inserted is formed.

Meanwhile, the working process of the jig conveying device is as follows: the stepping motor 32 drives the jig conveying device to work, the jig conveying belt 31 drives the jig 4 above the jig conveying belt to move towards the LED lamp inserting device 5, the controller determines the position of the jig 4 according to a received signal of the jig 4 sent by the jig position detector, and when the LED lamp inserting holes 41 of the jig 4 reach the position below the LED lamp inserting device 5, the holes to be inserted are formed.

Working process of the LED lamp inserting device 5: when the hole to be inserted of the jig 4 corresponds to the lower part of the LED lamp array to be inserted, the linear motion mechanism 2223 drives the movable guide 2222 to move, the movable guide leaves the LED lamp to be inserted, then the stepping motor 51 drives the toothed belt 52 to move, the pressing device 53 moves downwards, and the LED lamp to be inserted is inserted into the hole to be inserted. The jig conveying device conveys the jig 4, and the unused LED lamp insertion holes 41 of the jig 4 form holes to be inserted. In the moving process of the jig 4, the LED lamp wire moves in the normal direction of the conveying trajectory surface of the LED lamp product arranging and conveying device 2, so that the electric wire of the LED lamp wire moves from above to the side of the LED lamp fork 2213. Then, the linear motion mechanism 2223 drives the movable guide 2222 to return, and the stepping motor 51 drives the presser 53 to return through the toothed belt 52. The arrangement and conveying device for the LED lamp products conveys the LED lamps with the rubber sleeves in the LED lamp fork 2213 at the rear part and forms the LED lamps to be inserted.

Because the distance that tool 4 reachs tool conveyor after the cartridge is finished is certain, perhaps adopt the position that the material detector measured the tool that needs the manipulator to snatch also can, so the controller can move the tool 4 that the cartridge was finished into in the tool rack through the action of displacement mechanism and control manipulator.

Example 4: the utility model provides a LED lamp goods production water line, including LED lamp-line welding machine and the arbitrary equipment that is used for the array to lay LED lamp goods in embodiment 1-3, LED lamp-line welding machine is disc type multistation equipment to make the LED lamp of the LED lamp-line of preparation be located the side of disc type multistation equipment, LED lamp goods are arranged and are listed as conveyor 2 and include loading attachment 21 and LED lamp goods conveyer 22, loading attachment 21 sets up the corresponding position in the side of LED lamp-line welding machine, so that the LED lamp of LED lamp-line welding machine can shift into on LED lamp goods conveyer 22.

The present invention has been described in detail with reference to the accompanying drawings and embodiments, but those skilled in the art will understand that various specific parameters in the above embodiments can be changed without departing from the spirit of the present invention to form a plurality of specific embodiments, which are the common variation ranges of the present invention and will not be described in detail herein.

Claims

1. The equipment for arranging the LED lamp products in an array is characterized by comprising an LED lamp product arranging and conveying device, a jig conveying device and an LED lamp inserting device; the LED lamp product arranging and conveying device is used for arranging LED lamps of LED lamp products into an LED lamp array and conveying the LED lamp array to the lower side of the LED lamp inserting device, the jig conveying device is used for conveying a jig to the lower side of the LED lamp array, a hole of the jig to be inserted corresponds to the lower side of the LED lamp array to be inserted, and the LED lamp inserting device is used for inserting the LED lamp to be inserted into the hole to be inserted.

2. The apparatus of claim 1, wherein a conveying trajectory plane of the LED lamp product arranging and conveying device is perpendicular to a conveying trajectory plane of the jig conveying device.

3. The apparatus of claim 1, further comprising a tool transfer mechanism, wherein the tool transfer mechanism comprises a fixture, a robot, and a displacement mechanism mounted on the fixture, wherein the displacement mechanism is capable of moving the robot relative to the fixture in an X-axis, a Y-axis, and a Z-axis.

4. The apparatus of claim 1, wherein the LED lamp product arrangement and conveying device comprises a loading device and an LED lamp product conveyor, the LED lamp product conveyor comprises an LED lamp product conveying belt and a stopper, LED lamp product forks are equally distributed on the LED lamp product conveying belt, and the stopper is used for being matched with the LED lamp forks so that the LED lamps in the LED lamp forks can be kept in the LED lamp forks; the feeding device comprises an LED lamp guide channel and an LED lamp shifting tooth, and the LED lamp shifting tooth is used for shifting the LED lamp in the LED lamp guide channel into the LED lamp fork.

5. The apparatus of claim 4, wherein the LED lamp of the LED lamp product has a rubber sleeve with a side shoulder, a first U-shaped groove is formed at a side end of the LED lamp fork protruding out of the LED lamp product conveyer belt, an upper portion of the first U-shaped groove is provided with an upper blocking edge protruding inwards, the blocker comprises a linear motion mechanism and a movable guide installed on the linear motion mechanism, the movable guide is arranged at a side of the first U-shaped groove, so that the side shoulder of the rubber sleeve in the first U-shaped groove is located above the movable guide and below the upper blocking edge, and the rubber sleeve can be fixed by the movable guide and the U-shaped groove, the linear motion mechanism is used for driving the movable guide to horizontally reciprocate, so that before the LED lamp inserting device inserts the LED lamp to be inserted into the hole to be inserted, the movable guide can be separated from the corresponding LED lamp to be inserted.

6. The apparatus of claim 5, wherein a second U-shaped groove is further formed at a side end portion of the LED lamp fork corresponding to an upper side of the upper blocking edge, and the LED lamp inserting device includes a presser having a pressing point capable of being lifted and lowered, the presser being capable of pressing the LED lamp to be inserted into the hole to be inserted through the second U-shaped groove.

7. The apparatus of claim 4, wherein the loading device further comprises at least two LED lamp dialing tooth drivers, and the annular array of LED lamp dialing teeth are arranged on a rotating shaft in transmission connection with the LED lamp dialing tooth drivers.

8. The apparatus according to claim 1, wherein the jig conveying device comprises a jig conveying belt for conveying the jig, the jig is provided with LED lamp insertion holes in an array, the bottom of the jig is provided with a first positioning portion, the jig conveying belt is provided with second positioning portions distributed at equal intervals, the first positioning portion is used for being matched with the second positioning portions so that the jig can be positioned relative to the jig conveying belt, and a bearing wheel is arranged at a corresponding position of the jig conveying belt corresponding to the lower portion of the LED lamp insertion device so that the bearing wheel can rigidly support the jig through the jig conveying belt when the LED lamp insertion hole at the forefront or the rearmost of the jig is the hole to be inserted.

9. The apparatus of claim 1, wherein the LED lamp inserting device comprises an elevating table and a pressing device mounted on the elevating table, the pressing device being configured to press the LED lamp to be inserted into the hole to be inserted.

10. The LED lamp product production line comprises an LED lamp wire welding machine and is characterized by further comprising the equipment for arranging the LED lamp products in the array according to any one of claims 1 to 9, wherein the LED lamp wire welding machine is disc type multi-station equipment, so that the LED lamps of the manufactured LED lamp wires are located on the side face of the disc type multi-station equipment, the LED lamp product arranging and conveying device comprises a feeding device and an LED lamp product conveyor, and the feeding device is arranged at the corresponding position on the side of the LED lamp wire welding machine, so that the LED lamps of the LED lamp wire welding machine can move into the LED lamp product conveyor.