CN106312546A - Automatic brake light rivetless riveting equipment and riveting method - Google Patents
Automatic brake light rivetless riveting equipment and riveting method Download PDFInfo
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- CN106312546A CN106312546A CN201610847016.5A CN201610847016A CN106312546A CN 106312546 A CN106312546 A CN 106312546A CN 201610847016 A CN201610847016 A CN 201610847016A CN 106312546 A CN106312546 A CN 106312546A
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- diode
- resistance
- led
- lamp bracket
- profiling tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
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- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The invention discloses automatic brake light rivetless riveting equipment and a riveting method. The automatic brake light rivetless riveting equipment comprises a light stand placing table, a light stand transferring mechanism, a copying jig moving mechanism, a diode cutting and conveying mechanism, a resistor cutting and conveying mechanism, a diode and resistor transferring work station, an LED supply mechanism, an LED transferring mechanism, a pressure riveting work station, an unloading work station and a control device, wherein the light stand placing table is used for placing a light stand and driving the light stand to move; the light stand transferring mechanism is used for transferring the light stand to a copying jig; the copying jig moving mechanism is used for driving the copying jig to move; the diode cutting and conveying mechanism and the resistor cutting and conveying mechanism are used for carrying out processing to obtain a standard diode and a standard resistor and conveying the standard diode and the standard resistor to the diode and resistor transferring work station; the diode and resistor transferring work station is used for moving the standard diode and the standard resistor onto the copying jig; the LED supply mechanism is used for conveying LEDs; the LED transferring mechanism is used for transferring the four LEDs to the copying jig; the pressure riveting work station is used for pressure riveting the standard diode, the standard resistor and the LEDs on the light stand; the unloading work station is used for moving a processed brake light to a product region; and the control device is used for controlling the mechanisms to move. With adoption of the automatic brake light rivetless riveting equipment, the processing cost is saved, the difficulty of the process is lowered, the processing efficiency is improved, and the automation degree is high.
Description
Technical field
The present invention relates to auto parts and components process equipment field, particularly relate to a kind of brake lamp automatically without rivet equipment
And clinching method.
Background technology
Brake lamp is requisite part on automobile, and in the course of processing of brake lamp, needs specified quantity
LED, resistance, diode be fixed on brake lamp bracket on, and prior art rarely has report can effectively by LED, resistance, two
Pole pipe is arranged on automatically processing device on brake lamp bracket, and therefore working (machining) efficiency is relatively low, and at present by these components and parts
When being fixed on brake lamp bracket, generally requiring and rivet with rivet, rivet not only increases processing cost, and significantly carries
The high requirement of riveting process.
Summary of the invention
The purpose of the present invention is contemplated to solve the above-mentioned problems in the prior art, it is provided that brake lamp is automatically without rivet
Riveting equipment and clinching method.
The purpose of the present invention will be achieved by the following technical programs:
Brake lamp automatically without rivet equipment, including
Lamp bracket mounting table, is used for placing lamp bracket and driving is positioned at lamp bracket thereon and moves back and forth along Y direction, and be movable to lamp
At frame transfer device；
Lamp bracket transfer device, for moving to profiling tool by the lamp bracket on described lamp bracket mounting table；
Profiling tool travel mechanism, is positioned at described profiling tool thereon for driving and moves back and forth along X-direction；
Diode cuts and conveying mechanism, for general-purpose diode cuts into the standard diode meeting processing request and defeated
Deliver to diode and resistance transfer station；
Resistance cuts and conveying mechanism, for conventional, electric-resistance cuts into the measuring resistance meeting processing request, and is transported to two
Pole pipe and resistance transfer station, described resistance cuts and conveying mechanism cuts with diode and conveying mechanism is arranged side by side；
Described diode and resistance transfer station, for cutting described diode and conveying mechanism and resistance cuts and conveyer
One standard diode of structure conveying and two measuring resistances move to the setting position of described profiling tool；
LED organization of supply, for LED conveying, described LED organization of supply and diode cut and conveying mechanism or resistance cuts and
Conveying mechanism is adjacent and is arranged side by side；
LED transfer device, for extracting four and transferring to described profiling tool from the LED of described LED organization of supply supply
Setting position；
Press station, for a standard diode on described profiling tool, two measuring resistances and four LED being pressed
On described lamp bracket；
Discharge station, for moving to product zone by the brake lamp processed on described profiling tool；
Control device, for controlling the operation of above-mentioned each mechanism.
Preferably, described brake lamp is automatically without rivet equipment, wherein: described lamp bracket mounting table includes that first is sliding
Block, described first slide block is erected at slidably along the guide rail of Y direction extension, and described guide rail extends to the transfer of described lamp bracket
Below mechanism, described first slide block connection driving means and its end face are fixed with the fixed jig mated with lamp bracket.
Preferably, described brake lamp is automatically without rivet equipment, wherein: described lamp bracket transfer device includes that vacuum is inhaled
Attached tool, described vac sorb tool is fixed on its axially retractable cylinder of driving, described cylinder be fixed on driving its along Y
On the mobile module that direction of principal axis moves back and forth.
Preferably, described brake lamp is automatically without rivet equipment, wherein: described profiling tool includes body, described
It is provided with four the LED placing troughs mated with described lamp bracket position, two resistance placing troughs and a diode on body to place
Groove, described body is fixed on substrate, and described substrate is flexibly set in described profiling tool travel mechanism.
Preferably, described brake lamp is automatically without rivet equipment, wherein: described profiling tool travel mechanism includes edge
X-direction is laid and extends to the straight line module of discharge station from described lamp bracket transfer device.
Preferably, described brake lamp is automatically without rivet equipment, wherein: described diode cuts and conveying mechanism bag
Include general-purpose diode pipeline and be mutually matched cut pedestal, profiling cutting knife, described general-purpose diode pipeline will be common
Diode cuts on pedestal described in being positioned over one by one, described in cut pedestal on can described profiling be set axial stretching cuts
Cutter, described profiling cutting knife connects the cutting knife cylinder driving its axial stretching；Cut pedestal described in and to be fixed on the second slide block, institute
State the second slide block be slidably disposed in along Y direction extend slideway along and described second slide block connect drive its slide drive
Dynamic air cylinder；It is identical with the structure of described diode guillotine conveying mechanism that described resistance cuts the structure of conveying mechanism；Described two
Pole pipe cuts and conveying mechanism, resistance cut and for examination criteria diode, measuring resistance whether conveying mechanism include respectively
Satisfactory monitor.
Preferably, described brake lamp is automatically without rivet equipment, wherein: described LED transfer device includes along X-axis side
To the straight line slide unit extended, described straight line slide unit is provided with installing plate, described installing plate is provided with vacuum generating device and Y
Direction of principal axis drives module, and described Y direction drives and is fixed with axially driving module on module, and described axially driving module is arranged
The first vacuum cups being connected with described vacuum generating device, described first vacuum cups is had to include four for drawing LED's
Vacuum slot and moving along Y direction and axial reciprocating under described Y direction drives the driving of module and axially driving module
Dynamic；
Described diode and resistance transfer station include the vacuum cups with three suction nozzles, and described vacuum cups is connected in
Vacuum generating device on described installing plate and its be fixed on and drive it to carry out the displacement module of Y-axis and axially-movable, described shifting
Position module is fixed on described installing plate.
Preferably, described brake lamp is automatically without rivet equipment, wherein: described in the station that presses include the first squeeze riveter
Structure and the second pressure riveting mechanism, described first pressure riveting mechanism includes for the resistance on described profiling tool and diode being pressed to
The first die shoe on lamp bracket and the first cope match-plate pattern；Described second pressure riveting mechanism includes for by described profiling tool
LED presses the second die shoe on lamp bracket and the second cope match-plate pattern, and described first cope match-plate pattern and the second cope match-plate pattern are fixed on installation
The bottom of plate, and the telescopic cylinder of top connection its axial stretching of driving of described installing plate.
Preferably, described brake lamp is automatically without rivet equipment, wherein: described discharge station includes vacuum cups,
Described vacuum cups connects vacuum extractor and drives its first straight line slide unit moved axially in reciprocal fashion, and described first straight line is sliding
Platform is fixed on connecting plate, described connecting plate connection its second straight line slide unit moved back and forth along Y direction of driving, and described second
One end of straight line slide unit is additionally provided with blanking pipeline.
Brake lamp, automatically without rivet method, comprises the steps:
S1, is positioned over lamp bracket on fixed jig by manual or automaticization charging equipment, starts the driving in lamp bracket mounting table
Device drives described fixed jig to move to below lamp bracket transfer device；
S2, starts the mobile module in described lamp bracket transfer device and drives vac sorb tool to move on described fixed jig
The top of lamp bracket is also adsorbed；
S3, LED organization of supply supply LED also detects, and starts the straight line slide unit in LED transfer device, axially driving module
Vacuum cups thereon is driven to draw four from the LED that described LED organization of supply carries；
S4, diode cut and conveying mechanism general-purpose diode is cut into standard diode after and detect whether to meet the requirements,
Satisfactory standard diode is transported at diode and resistance transfer station；
S5, resistance cut and conveying mechanism conventional, electric-resistance is cut into measuring resistance after and detect whether to meet the requirements, will meet
Required standard resistance is transported at diode and resistance transfer station；
S6, starts described diode and resistance transfer station and is cut by described diode and conveying mechanism and resistance cut and carries
One diode of mechanism's conveying and two resistance absorption；
S7, profiling tool travel mechanism starts and drives profiling tool to move to LED transfer device stopping, and described LED shifts
Four LED of absorption on it are positioned on described profiling tool and reset by mechanism；
S8, described profiling tool travel mechanism's continuation startup also drives described profiling tool to move to diode and resistance transfer work
Stopping at Wei, a diode and two resistance of absorption on it are positioned over described imitative by described diode and resistance transfer station
On shape tool and reset；
S9, described profiling tool travel mechanism continues to start and drive described profiling tool to move to stop to lamp bracket transfer device
Only, the lamp bracket that it adsorbs is positioned on described profiling tool and resets by described lamp bracket transfer device；
S10, described profiling tool travel mechanism's continuation startup also drives described profiling tool to move to the first pressure riveting mechanism, pressure
Telescopic cylinder in riveter position starts and drives described first pressure riveting mechanism to press a diode and two resistance described
On lamp bracket, reset subsequently；
S110, described profiling tool travel mechanism then starts and drives described profiling tool to move to the second pressure riveting mechanism,
Described telescopic cylinder starts and drives described second pressure riveting mechanism disposably or to press on described lamp bracket by several times by four LED,
Reset subsequently；
S120, described profiling tool travel mechanism is again started up and drives described profiling tool to move to discharge station, described
The first straight line slide unit in discharge station, the second straight line slide unit drive the brake that vacuum cups will process on described profiling tool
Lamp adsorbs and moves on blanking pipeline, and brake lamp is transported to product zone by described blanking pipeline.
The advantage of technical solution of the present invention is mainly reflected in:
Deft design of the present invention, rational in infrastructure, by effectively the arranging of various mechanisms, the appropriate design of profiling tool and press
The setting of mechanism, it is possible to utilize the movement of profiling tool to realize LED, diode, resistance, the automatically feeding and combine and press of lamp bracket
Technique, it is achieved they and the riveting of lamp bracket, thus avoid use rivet and rivet, processing cost can be saved, again can
Reducing the technology difficulty of riveting, thus improve working (machining) efficiency, and whole process has equipment to control voluntarily, automaticity is high.
By arranging the shape of profiling tool, can be suitable for the processing request of the brake lamp of different structure, the suitability is wider,
Easy to utilize.
The monitor arranged in each mechanism can effectively ensure that resistance, diode, LED meet processing request, thus
Guarantee the quality of final products.
Pressed the requirement of pressure by the difference that can effectively adapt to diode, resistance and LED that presses by several times, thus
It is further ensured that the quality of final products.
Accompanying drawing explanation
Fig. 1 is the top view of the present invention；
Fig. 2 is the three-dimensional structure diagram of the present invention；
Fig. 3 is the main TV structure figure of the present invention；
Fig. 4 is profiling tool schematic diagram in the present invention；
Fig. 5 is diode and resistance transfer station partial structurtes schematic diagram in the present invention；
Fig. 6 is visual angle, the front sectional view of the present invention；
Fig. 7 is the side view of the present invention；
Fig. 8 is pressure riveting mechanism and the schematic diagram of cutting agency in the present invention.
Detailed description of the invention
The purpose of the present invention, advantage and feature, by by the non-limitative illustration of preferred embodiment below carry out diagram and
Explain.These embodiments are only the prominent examples of application technical solution of the present invention, all take equivalent or equivalent transformation and
The technical scheme formed, within all falling within the scope of protection of present invention.
The brake lamp that the present invention discloses is automatically without rivet equipment, as shown in Figure 1, including substrate, on described substrate
Be provided with lamp bracket mounting table 1, lamp bracket travel mechanism 2, profiling tool travel mechanism 4, diode cut and conveying mechanism 5, two pole
Pipe and resistance transfer station, resistance cuts and conveying mechanism 7, LED organization of supply 8, LED transfer device 9, pressure riveting mechanism 10, under
Material mechanism 110 and control device.
Wherein, described lamp bracket mounting table 1 is used for placing lamp bracket and driving is positioned at lamp bracket thereon and back and forth moves along Y direction
Dynamic, and be movable at described lamp bracket transfer device 2；Concrete, as shown in Figure 3, described lamp bracket mounting table 1 includes that first is sliding
Block 11, described first slide block 11 is erected at slidably along the guide rail 12 of Y direction extension, and described guide rail 12 is held within
In gripper shoe on described substrate, and it extends to below described lamp bracket transfer device 2, and described first slide block 11 connects driving dress
Put and be fixed with on its end face the fixed jig 13 mated with lamp bracket, the bearing of trend of described fixed jig 13 and described guide rail 12
Bearing of trend vertical.
Described lamp bracket transfer device 2 is used for the lamp bracket on described lamp bracket mounting table 1 is moved to described profiling tool 3,
Concrete, as shown in Figure 3, described lamp bracket transfer device 2 includes under normality, has difference in height with described lamp bracket mounting table 1
Vac sorb tool 21, described vac sorb tool 21 is fixed on its axially retractable cylinder 22 of driving, described cylinder 22
Being fixed on and drive on its mobile module 23 moved back and forth along Y direction, described mobile module 23 can make described vac sorb
Tool 21 moves to the top of described guide rail 12, and it includes for fixing described cylinder 22 and being positioned at described vac sorb tool 21
The support plate 231 of top, described support plate 231 is slidably disposed on along the guided way 232 of Y direction extension, described support plate 231
Connected by connecting plate 233 and drive its 3rd straight line slide unit 234 moved along Y direction.
Described profiling tool 3 is used for placing lamp bracket, standard diode, measuring resistance and LED, as shown in accompanying drawing 3, accompanying drawing 4,
It includes body 31, described body 31 is provided with 32, two resistance of four LED placing troughs mated with described lamp bracket position and puts
Putting groove 33 and a diode placing trough 34, described four LED placing trough 32 gaps are arranged, and each LED placing trough 32 all wraps
Including three through holes, wherein the dividing plate end face between intermediate throughholes and two side through hole is arranged with the breach for supporting described LED；With
It is perpendicular between two LED placing troughs 32 that centrage is boundary of described body long side direction be respectively provided with a described resistance
Placing trough 33, described resistance placing trough 33 includes that the resistor main body with difference in height supports platform and electrode supporting platform, described resistance
Body supports and is set to through-hole structure between platform and electrode supporting platform；Described diode mounting table also includes that diode body supports
Platform and be positioned at the through hole of its both sides.
Described body 31 is fixed on bearing plate 35, described bearing plate 35 is provided with and described LED placing trough 32, resistance
The through hole of the through hole coupling in placing trough 33 and diode placing trough 34 and hole, some location, described body 31 elasticity is connected to
In described profiling tool travel mechanism 4.
Described profiling tool travel mechanism 4 is positioned at described profiling tool 3 thereon for driving and back and forth moves along X-direction
Dynamic, and make described profiling tool 3 respectively described diode and resistance transfer station, LED transfer device 9, pressure riveting mechanism 10 and
The position at cutting agency 110 place stops；Detailed, as shown in Figure 1, described profiling tool travel mechanism 4 includes along X-axis side
To the straight line module 41 laying and extending to from described lamp bracket transfer device 2 described discharge station 120.
Further, described diode cuts and conveying mechanism 5 meets processing request for being cut into by general-purpose diode
Standard diode, and standard diode is transported to described diode and resistance transfer station, described diode cuts and carries
The conveying direction of mechanism 5 is vertical with the bearing of trend of described straight line module 41 and it is disposed proximate to described lamp bracket transfer device 2.
Concrete, as shown in Figure 5, described diode cuts and conveying mechanism 5 include general-purpose diode pipeline and
Be mutually matched cuts pedestal 51, profiling cutting knife 52, and described general-purpose diode pipeline (not shown) is for by common two
Pole pipe cuts on pedestal 51 described in being positioned over one by one, and described general-purpose diode pipeline can be known various feasible conveying
Structure, propelling movement structure or jaw feeding structure etc., do not repeat them here；Described cut pedestal 51 on can set axial stretching
Putting described profiling cutting knife 52, described profiling cutting knife 52 is fixed on the bottom of fixed plate, and the bottom of described fixed plate is additionally provided with position
In the location jaw of described profiling cutting knife 52 both sides, and the top of described fixed plate connects the cutting knife cylinder driving its axial stretching
53, and the surrounding of described fixed plate is distributed through hole, and described through hole is sleeved on axially disposed lead, described lead
Top be provided with cylinder mounting plate.
Further, described in cut pedestal 51 and be fixed on the second slide block 54, described second slide block 54 is slidably disposed in along Y
On the slideway 55 that direction of principal axis extends, described slideway 55 extends to described diode and the lower section of resistance transfer station, and described second
Slide block 54 connects the driving cylinder 56 driving its slip, thus the standard diode cut described in will be located on pedestal 51 pushes away one by one
Deliver to described diode and resistance transfer station carries out drawing transfer.
Meanwhile, described resistance cuts and conveying mechanism 7 for cutting into the standard electric meeting processing request by conventional, electric-resistance
Resistance, and measuring resistance is transported to diode and resistance transfer station, as shown in Figure 5, described resistance cuts and conveying mechanism 7
Cut with diode and conveying mechanism 5 is arranged side by side；Described resistance cuts the structure of conveying mechanism 7 and described diode guillotine
The structure of conveying mechanism 5 is identical, distinguishes and disclosure satisfy that standard two in the structure cutting pedestal 51 and profiling cutting knife 52 described in being
Pole pipe and the processing request of resistance.
It addition, the measuring resistance obtained in order to ensure processing and standard diode meet processing request, described diode is cut out
Cut and conveying mechanism 5, resistance cuts and conveying mechanism 7 respectively further comprises for whether examination criteria diode, measuring resistance accord with
Close the monitor (not shown) required.
Further, described diode and resistance transfer station are for cutting described diode and conveying mechanism 5 and resistance
Cut and a standard diode of conveying mechanism 7 conveying and two measuring resistances move to the setting position of described profiling tool 3
Put；As shown in Figure 3, described diode and resistance transfer station are positioned at described diode and cut and conveying mechanism 5, resistance cut
And above conveying mechanism 7, it vacuum cups (not shown) including having three suction nozzles, described vacuum cups connects setting
Vacuum generating device 93 on following installing plate 92 and its be fixed on and drive it to carry out the displacement module of Y-axis and axially-movable
(not shown), described displacement module is fixed on described installing plate 92, and the structure of described displacement module shifts with described LED
Y direction in mechanism 9 drives module 94 identical with axially driving module 95.
Further, described LED organization of supply 8 is for LED conveying, and as shown in Figure 3, it includes LED pipeline 81 and position
In the LED receptacle 82 of described LED pipeline 81 discharging opening, described LED organization of supply 8 cuts and conveyer with described diode
Structure 5 or resistance cut and conveying mechanism 7 is adjacent and is arranged side by side, its also include for examination criteria diode, measuring resistance and
The most satisfactory monitor of LED.
Meanwhile, described LED transfer device 9 is for extracting four and shifting from the LED of described LED organization of supply 8 supply
Setting position to described profiling tool 3；LED transfer device 9 as described in shown in accompanying drawing 3, accompanying drawing 6, accompanying drawing 7 includes along X-axis side
To the straight line slide unit 91 extended, described straight line slide unit 91 is provided with installing plate 92, described installing plate 92 is provided with vacuum and sends out
Generating apparatus 93 and Y direction drive module 94, and described Y direction drives and is fixed with axially driving module 95 on module 94, described
Being provided with the first vacuum cups 96 being connected with described vacuum generating device 93 on axially driving module 95, described first vacuum is inhaled
96 include four for drawing the vacuum slot of LED and driving module 94 and axially driving module 95 in described Y direction
Driving under move along Y direction and axial reciprocating.
Certainly, in other embodiments, described first vacuum cups 96 is driven to carry out the machine of X-axis, Y-axis and axially-movable
Structure can also be the structure that other are feasible, can enter the structure of the mechanical hand of X-axis, Y-axis and axially-movable in this way, and described
LED transfer device 9 drives in the structure and described diode and resistance transfer station that described first vacuum cups moves and drive
The structure that described vacuum cups moves can be two mechanisms that are independent and that them can be driven respectively to move.
Further, station 10 is pressed described in for by a standard diode on described profiling tool 3, two standards
Resistance presses and four LED press on described lamp bracket；Detailed, as shown in Figure 8, described in the station 10 that presses include the first pressure
The most why riveter structure 101 and the second pressure riveting mechanism 102, be divided into two pressure riveting mechanisms to be because it is considered that by diode, electricity
Damping riveting is different from pressure required on the lamp bracket that pressed to by LED to pressure required on lamp bracket, if disposably pressed, then deposits
Excessive at insufficient pressure or the pressure of certain element, cause the undesirable problem of quality that presses.
Described first pressure riveting mechanism 101 includes for the lamp bracket that the resistance on described profiling tool 3 and diode pressed to
On the first die shoe 1011 and the first cope match-plate pattern 1012, described first die shoe 1011 is provided with three groups with described profiling
A standard diode on tool 3, two measuring resistance location matches, carry jagged upper thimble, described first upper mold
Being provided with on plate 1012 and the lower thimble of described upper thimble location matches, described lower thimble includes convex with what described recess mated
Platform.
Described second pressure riveting mechanism 102 includes on lamp bracket that pressed to by four LED on described profiling tool 3
Two die shoe 1021 and the second cope match-plate patterns 1022, described second die shoe 1021 is provided with four groups with described profiling tool 3 on
4 LED location coupling, carry thimble on jagged LED, described second cope match-plate pattern 1022 is provided with on described LED
Thimble under the LED of thimble coupling, under described LED, thimble includes the projection mated with described recess.
Described first die shoe 1011 and second time module 1021 are fixed on a location-plate, and described location-plate is provided with
The locating dowel mated with the through hole on described bearing plate 35, described locating dowel is set with buffer spring；Described first cope match-plate pattern
1012 and second cope match-plate pattern 1022 be fixed on the bottom of installing plate 103, the top of described installing plate 103 connects and drives it axially to stretch
The telescopic cylinder 104 of contracting, described telescopic cylinder 104 is fixed on cylinder mounting plate, four drift angle positions of described cylinder mounting plate
Putting and be connected to described location-plate by column respectively, four corner positions of described installing plate 103 are respectively arranged with through hole, described
Column runs through described through hole, and the via bottoms of described installing plate 103 is provided with the buffer spring being sleeved on described column periphery.
Finally, described discharge station 110 is for moving to product zone by the brake lamp processed on described profiling tool 3；
As shown in accompanying drawing 3, accompanying drawing 8, described discharge station 110 includes that vacuum cups 1101, described vacuum cups 1101 connect evacuation
Device and connection drive its first straight line slide unit 1102 moved axially in reciprocal fashion, described first straight line slide unit 1102 company of being fixed on
On fishplate bar 1103, described connecting plate 1103 connects and drives its second straight line slide unit 1104 moved back and forth along Y direction, and described the
One end of two straight line slide units 1104 is additionally provided with blanking pipeline 1105, and the cloth set direction of described blanking pipeline 1105 is with described
Straight line module 41 is parallel.
Described control device (not shown) is for controlling the operation of above-mentioned each mechanism, and it connects above-mentioned each mechanism and work
Driving means in Wei and various for determining corresponding mechanism and the sensor of station start and stop；Certainly, in other embodiments, whole
The control process of individual equipment can also realize by controlling the various control knobs on device or can also be by whole processed
Journey is compiled into complete control program, is realized the Automated condtrol of the whole course of processing by the execution of program.
When the brake lamp of the present invention is automatically without rivet apparatus processing, its course of processing is as follows:
S1, is positioned over lamp bracket on fixed jig 13 by manual or automaticization charging equipment, starts in described lamp bracket mounting table 1
Driving means 14 drive described fixed jig 13 to move to below described lamp bracket transfer device 2.
S2, starts the mobile module 23 in described lamp bracket transfer device 2 and drives described vac sorb tool 21 to move to institute
State on the lamp bracket on fixed jig 13, move down and will be located in the lamp bracket on described fixed jig 13 subsequently and carry out absorption, with
To be placed on described profiling tool 3.
S3, starts LED pipeline 81 LED conveying of described LED organization of supply 8 and detects, and starts described LED transfer
Straight line slide unit 91 in 9 in mechanism, axially driving module 95 drive vacuum cups 92 thereon from described LED receptacle 82 by
One draws 4, with to be placed on described profiling tool 3.
S4, described diode cuts and general-purpose diode thereon is put by general-purpose diode pipeline in conveying mechanism 5
Cutting on pedestal 51 described in being placed in, described cutting knife cylinder 53 drives described profiling cutting knife 52 to move down and cuts pedestal 51 and coordinate general
Logical diode cuts into standard diode, and cutting knife cylinder 53 resets subsequently, and standard diode is detected by described monitor, with
Rear startup described driving cylinder 56, is transported to satisfactory standard diode at described diode and resistance transfer station.
S5, described resistance cuts and conveying mechanism 7 is according to process identical for above-mentioned S4, and conventional, electric-resistance is cut into standard electric
After resistance and detect whether to meet the requirements, satisfactory measuring resistance is transported at diode and resistance transfer station.
S6, starts the displacement module in described diode and resistance transfer station and drives vacuum cups by several times by described two poles
Pipe cut and conveying mechanism 5 and resistance cuts and conveying mechanism 7 conveying a diode and two resistance adsorb, to treat
It is positioned on described profiling tool 3.
S7, starts described profiling tool travel mechanism 4 and drives described profiling tool 3 to move to described LED transfer device 9
Place stops, and four LED of absorption on it are positioned over the LED placing trough 32 on described profiling tool 3 by described LED transfer device 9
In and reset.
S8, described profiling tool travel mechanism 4 continue to start and drive described profiling tool 3 to move to described diode and
Stopping at resistance transfer station, a diode and two resistance of absorption on it are put by described diode and resistance transfer station
It is placed in the diode placing trough on described profiling tool 3 and resistance placing trough and resets.
S9, described profiling tool travel mechanism 4 continues to start and drive described profiling tool 3 to move to described lamp bracket to shift
Stopping at mechanism 2, the lamp bracket that it adsorbs is positioned on described profiling tool 3 and resets by described lamp bracket transfer device 2.
S10, described profiling tool travel mechanism 4 continuation startup also drives described profiling tool 3 to move to the first squeeze riveter
At structure 101, described in the telescopic cylinder 104 in station 10 that presses start and drive described first cope match-plate pattern 1012 to move down and with described
First die shoe 1011 coordinates, and a diode and two resistance is pressed on described lamp bracket, resets subsequently.
S110, described profiling tool travel mechanism 4 then starts and drives described profiling tool 3 to move to the second squeeze riveter
At structure 102, described telescopic cylinder 104 start and drive described second cope match-plate pattern 1022 to move down and with described second die shoe 1021
Coordinate, four LED disposably or are by several times pressed on described lamp bracket, resets subsequently.
S120, described profiling tool travel mechanism 4 is again started up and drives described profiling tool 3 to move to discharge station
At 110, first straight line slide unit the 1102, second straight line slide unit 1104 in described discharge station 110 drives vacuum cups 1101 to incite somebody to action
The brake lamp processed on described profiling tool 3 adsorbs and moves on blanking pipeline 1105, described blanking pipeline 1105
Brake lamp is transported to product zone.
Certainly, the serial number of above-mentioned S1-S120 step does not cause the unique restriction to the course of processing, such as real at other
Executing in example and actual moving process, described S2 step, S3 step and S5 step can carry out simultaneously or reversed order is carried out, institute
State S7 step, S8 step can be changed order and carry out.
The present invention still has numerous embodiments, all employing equivalents or equivalent transformation and all technical sides of being formed
Case, within all falling within protection scope of the present invention.
Claims (10)
1. brake lamp is automatically without rivet equipment, it is characterised in that: include
Lamp bracket mounting table (1), is used for placing lamp bracket and driving is positioned at lamp bracket thereon and moves back and forth along Y direction, and removable
To lamp bracket transfer device (2) place；
Lamp bracket transfer device (2), for moving to profiling tool (3) by the lamp bracket on described lamp bracket mounting table (1)；
Profiling tool travel mechanism (4), is positioned at described profiling tool (3) thereon for driving and moves back and forth along X-direction；
Diode cuts and conveying mechanism (5), for general-purpose diode being cut into the standard diode meeting processing request, and
It is transported to diode and resistance transfer station；
Resistance cuts and conveying mechanism (7), for conventional, electric-resistance cuts into the measuring resistance meeting processing request, and is transported to
Diode and resistance transfer station, described resistance cuts and conveying mechanism (7) cuts with diode and conveying mechanism (5) sets side by side
Put；
Described diode and resistance transfer station, for cutting described diode and conveying mechanism (5) and resistance cut and defeated
A standard diode that mechanism (7) carries and two measuring resistances is sent to move to the setting position of described profiling tool (3)；
LED organization of supply (8), for LED conveying, described LED organization of supply (8) and described diode cut and conveying mechanism
Or resistance cuts and conveying mechanism (7) is adjacent and is arranged side by side (5)；
LED transfer device (9), for extracting four and transferring to described imitative from the LED that described LED organization of supply (8) is supplied
The setting position of shape tool (3)；
Press station (10), for by a standard diode on described profiling tool (3), two measuring resistances and four
LED presses on described lamp bracket；
Discharge station (110), for moving to product zone by the brake lamp processed on described profiling tool (3)；
Control device, for controlling the operation of above-mentioned each mechanism.
Brake lamp the most according to claim 1 is automatically without rivet equipment, it is characterised in that: described lamp bracket mounting table
(1) include that the first slide block (11), described first slide block (11) are erected at slidably along the guide rail (12) of Y direction extension,
Described guide rail (12) extends to described lamp bracket transfer device (2) lower section, and described first slide block (11) connects driving means and its top
The fixed jig (13) mated with lamp bracket it is fixed with on face.
Brake lamp the most according to claim 1 is automatically without rivet equipment, it is characterised in that: described lamp bracket transfer device
(2) include that vac sorb tool (21), described vac sorb tool (21) are fixed on its axially retractable cylinder (22) of driving
On, described cylinder (22) is fixed on and drives on its mobile module (23) moved back and forth along Y direction.
Brake lamp the most according to claim 1 is automatically without rivet equipment, it is characterised in that: described profiling tool (3)
Including body (31), described body (31) is provided with four LED placing troughs (32), two electricity that position is mated with described lamp bracket
Resistance placing trough (33) and a diode placing trough (34), described body (31) is fixed on substrate (35), described substrate (35)
It is flexibly set on described profiling tool travel mechanism (4).
Brake lamp the most according to claim 1 is automatically without rivet equipment, it is characterised in that: described profiling tool moves
Mechanism (4) includes the straight line module laying and extending to from described lamp bracket transfer device (2) discharge station (120) along X-direction
(41).
Brake lamp the most according to claim 1 is automatically without rivet equipment, it is characterised in that: described diode cut and
Conveying mechanism (5) include general-purpose diode pipeline and be mutually matched cut pedestal (51), profiling cutting knife (52), described general
Logical diode pipeline cuts on pedestal (51) described in being positioned over one by one by general-purpose diode, described in cut the top of pedestal (51)
Can arrange described profiling cutting knife (52), described profiling cutting knife (52) connects the cutting knife cylinder driving its axial stretching axial stretching
(53)；Cutting pedestal (51) described in and to be fixed on the second slide block (54), described second slide block (54) is slidably disposed in along Y
The slideway (55) that direction of principal axis extends is above and described second slide block (54) connects the driving cylinder (56) driving its slip；Described resistance
The structure cutting conveying mechanism (7) is identical with the structure of described diode guillotine conveying mechanism (5)；Described diode cut and
Conveying mechanism (5), resistance cuts and conveying mechanism (7) includes for whether examination criteria diode, measuring resistance meet respectively
The monitor required.
Brake lamp the most according to claim 1 is automatically without rivet equipment, it is characterised in that: described LED transfer device
(9) include the straight line slide unit (91) extended along X-direction, described straight line slide unit (91) is provided with installing plate (92), described peace
Being provided with vacuum generating device (93) on dress plate (92) and Y direction drives module (94), described Y direction drives module (94)
On be fixed with axially driving module (95), described axially driving module (95) is provided with and described vacuum generating device (93) even
The first vacuum cups (96) connect, described first vacuum cups includes four for drawing the vacuum slot of LED and at described Y
Move along Y direction and axial reciprocating under the driving of direction of principal axis driving module (94) and axially driving module (95)；
Described diode and resistance transfer station include the vacuum cups with three suction nozzles, and described vacuum cups is connected in
Vacuum generating device (93) on described installing plate (92) and its be fixed on and drive it to carry out the displacement mould of Y-axis and axially-movable
Group, described displacement module is fixed on described installing plate.
Brake lamp the most according to claim 1 is automatically without rivet equipment, it is characterised in that press described in: station (10)
Including the first pressure riveting mechanism (101) and the second pressure riveting mechanism (102), described first pressure riveting mechanism (101) includes for by described
Resistance on profiling tool (3) and diode press the first die shoe (1011) on lamp bracket and the first cope match-plate pattern
(1012)；Described second pressure riveting mechanism (102) includes on lamp bracket that pressed to by the LED on described profiling tool (3)
Two die shoes (1021) and the second cope match-plate pattern (1022), described first cope match-plate pattern (1012) and the second cope match-plate pattern (1022) are fixed on
The bottom of installing plate (103), and the telescopic cylinder (104) of top connection its axial stretching of driving of described installing plate (103).
Brake lamp the most according to claim 1 is automatically without rivet equipment, it is characterised in that: described discharge station
(110) including vacuum cups (1101), described vacuum cups (1101) connects vacuum extractor and drives it the most back and forth to transport
The first dynamic straight line slide unit (1102), described first straight line slide unit (1102) is fixed on connecting plate (1103), described connecting plate
(1103) its second straight line slide unit (1104) moved back and forth along Y direction of driving, described second straight line slide unit (1104) are connected
One end be additionally provided with blanking pipeline (1105).
10. brake lamp is automatically without rivet method, it is characterised in that: comprise the steps:
S1, is positioned over lamp bracket on fixed jig (13) by manual or automaticization charging equipment, starts in lamp bracket mounting table (1)
Driving means drive described fixed jig (13) move to lamp bracket transfer device (2) lower section；
S2, starts driving vac sorb tool of the mobile module (23) in described lamp bracket transfer device (2) (21) and moves to described
The top of the lamp bracket on fixed jig (13) is also adsorbed；
S3, LED organization of supply (8) supply LED also detects, the straight line slide unit (91) that starts in LED transfer device in (9),
Axially driving module (95) drives vacuum cups thereon (92) to draw 4 from the LED that described LED organization of supply carries；
S4, diode cuts and conveying mechanism (5) general-purpose diode is cut into standard diode after and detect whether to conform to
Ask, satisfactory standard diode is transported at diode and resistance transfer station；
S5, resistance cuts and conveying mechanism (7) conventional, electric-resistance is cut into measuring resistance after and detect whether to meet the requirements, will symbol
Close required standard resistance to be transported at diode and resistance transfer station；
S6, start described diode and resistance transfer station described diode is cut and conveying mechanism (5) and resistance cuts and
A diode and two resistance that conveying mechanism (7) carries adsorb；
S7, profiling tool travel mechanism (4) starts and drives profiling tool (3) mobile to the stopping of LED transfer device (9) place, institute
State LED transfer device (9) four LED of absorption on it are positioned on described profiling tool (3) and are resetted；
S8, described profiling tool travel mechanism (4) continues to start and drive described profiling tool (3) mobile to diode and resistance
Stopping at transfer station, a diode and two resistance of absorption on it are positioned over by described diode and resistance transfer station
Described profiling tool (3) is upper and resets；
S9, described profiling tool travel mechanism (4) continues to start and drive described profiling tool (3) mobile to lamp bracket transfer device
(2) place stops, and the lamp bracket that it adsorbs is positioned over described profiling tool (3) and above and resets by described lamp bracket transfer device (2)；
S10, described profiling tool travel mechanism (4) continues to start and drive described profiling tool (3) mobile to the first squeeze riveter
Structure (101) place, the telescopic cylinder (104) in the station that presses (10) starts and drives described first pressure riveting mechanism (101) by one
Diode and two resistance press on described lamp bracket, reset subsequently；
S110, described profiling tool travel mechanism (4) then starts and drives described profiling tool (3) mobile to the second squeeze riveter
Structure (102) place, described telescopic cylinder (104) starts and drives described second pressure riveting mechanism (102) disposably or to be divided by four LED
Secondary press to described lamp bracket, reset subsequently；
S120, described profiling tool travel mechanism (4) is again started up and drives described profiling tool (3) mobile to discharge station
(110) place, the first straight line slide unit (1102) in described discharge station (110), the second straight line slide unit (1104) drive vacuum to inhale
The brake lamp processed on described profiling tool (3) is adsorbed and moves on blanking pipeline (1105) by head (1101), described
Brake lamp is transported to product zone by blanking pipeline (1105).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610847016.5A CN106312546B (en) | 2016-09-24 | 2016-09-24 | Brake lamp is automatically without rivet equipment and clinching method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610847016.5A CN106312546B (en) | 2016-09-24 | 2016-09-24 | Brake lamp is automatically without rivet equipment and clinching method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106312546A true CN106312546A (en) | 2017-01-11 |
| CN106312546B CN106312546B (en) | 2018-08-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610847016.5A Active CN106312546B (en) | 2016-09-24 | 2016-09-24 | Brake lamp is automatically without rivet equipment and clinching method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114800355A (en) * | 2022-03-25 | 2022-07-29 | 宁波福尔达智能科技股份有限公司 | High-order stop lamp riveting equipment |
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| Publication number | Publication date |
|---|---|
| CN106312546B (en) | 2018-08-21 |
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Effective date of registration: 20190904 Address after: 215000 No. 5 Huayuan Road, Zhangpu Town, Kunshan City, Suzhou City, Jiangsu Province Patentee after: KUNSHAN XINJINGTIAN INTELLIGENT DEVICE CO.,LTD. Address before: Zhang Town Garden Road Kunshan City, Suzhou City, Jiangsu Province, No. 155 215321 Patentee before: KUNSHAN ZHANGPU TOWN KWSONIC AUTOMATION EQUIPMENT FACTORY |
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Address after: Room 5, No. 1899, Huayuan Road, Zhangpu Town, Kunshan City, Suzhou City, Jiangsu Province, 215000 Patentee after: Xinjingtian Intelligent Equipment (Jiangsu) Co.,Ltd. Address before: 215000 plant 5, No. 155, Huayuan Road, Zhangpu Town, Kunshan City, Suzhou City, Jiangsu Province Patentee before: KUNSHAN XINJINGTIAN INTELLIGENT DEVICE CO.,LTD. |