WO2021147607A1 - 一种含有竹丽尔纤维缎彩纱的毛巾织物及其织造方法 - Google Patents
一种含有竹丽尔纤维缎彩纱的毛巾织物及其织造方法 Download PDFInfo
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- WO2021147607A1 WO2021147607A1 PCT/CN2020/139152 CN2020139152W WO2021147607A1 WO 2021147607 A1 WO2021147607 A1 WO 2021147607A1 CN 2020139152 W CN2020139152 W CN 2020139152W WO 2021147607 A1 WO2021147607 A1 WO 2021147607A1
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- yarn
- bamboo
- satin
- warp
- fabric
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Classifications
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D27/00—Woven pile fabrics
- D03D27/02—Woven pile fabrics wherein the pile is formed by warp or weft
- D03D27/06—Warp pile fabrics
- D03D27/08—Terry fabrics
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/26—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre with characteristics dependent on the amount or direction of twist
- D02G3/28—Doubled, plied, or cabled threads
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/34—Yarns or threads having slubs, knops, spirals, loops, tufts, or other irregular or decorative effects, i.e. effect yarns
- D02G3/346—Yarns or threads having slubs, knops, spirals, loops, tufts, or other irregular or decorative effects, i.e. effect yarns with coloured effects, i.e. by differential dyeing process
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
- D03D15/47—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/54—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads coloured
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D21/00—Lappet- or swivel-woven fabrics
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D27/00—Woven pile fabrics
- D03D27/02—Woven pile fabrics wherein the pile is formed by warp or weft
- D03D27/10—Fabrics woven face-to-face, e.g. double velvet
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B9/00—Solvent-treatment of textile materials
- D06B9/04—Successively applying two or more different solvent-based treating materials
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06L—DRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
- D06L1/00—Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods
- D06L1/12—Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods using aqueous solvents
- D06L1/16—Multi-step processes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06L—DRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
- D06L4/00—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs
- D06L4/10—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen
- D06L4/12—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen combined with specific additives
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06L—DRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
- D06L4/00—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs
- D06L4/10—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen
- D06L4/13—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen using inorganic agents
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/20—Cellulose-derived artificial fibres
- D10B2201/22—Cellulose-derived artificial fibres made from cellulose solutions
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/02—Moisture-responsive characteristics
Definitions
- the invention relates to the technical field of textiles, in particular to a towel fabric containing bamboo satin yarn.
- the terry color of the towel products on the market is relatively single.
- the color of the towel is enriched by dyeing.
- the dyed yarn is a kind of color, which has a wide range of practicability; the other is weaving first and then dyeing.
- This method is to first make the spun yarn into a grey fabric with different effects through a loom, and then process the grey fabric. Dyeing, most of this method is plain towel products.
- the color is not rich enough, lacks texture effect and layering, and not only wastes a lot of water resources when dyeing, but also causes water pollution and environmental pollution.
- the first technical problem to be solved by the present invention is: in view of the shortcomings of the prior art, a towel fabric containing bamboo satin yarn is provided.
- the towel fabric can not only omit the yarn or grey fabric dyeing process, but also can
- the product not only has the effect of irregular three-dimensional texture pattern, but also achieves a sense of layering of ink painting, which solves the problem of single color and weak layering of products manufactured by traditional dyeing methods.
- the second technical problem to be solved by the present invention is: in view of the shortcomings of the prior art, a method for weaving a towel fabric containing bamboo satin yarns is provided.
- the preparation method omits the yarn or grey fabric dyeing process.
- the woven towel fabric has an irregular three-dimensional texture pattern effect, which achieves a sense of hierarchy of ink painting, and solves the problem of single color and weak hierarchy of products manufactured by traditional dyeing methods.
- the technical solution of the present invention is:
- a towel fabric containing bamboo lier fiber satin colored yarn is a towel product with single-sided loops or double-sided loops interwoven by wool warps, ground warps and wefts; the wefts are divided into at least Two layers:
- the first layer of weft yarn is interwoven with the ground warp and the wool warp to form a loop on the front of the towel product, achieving a sense of hierarchy of ink painting;
- the second layer of weft yarn is interwoven with the ground warp to form a base fabric.
- the wool warp is a satin colored yarn containing bamboo lier fiber, and at least one of the second layer of weft yarn and the ground warp is Satin colored yarn containing bamboo fiber;
- the first layer of weft yarn is interwoven with the ground warp and the wool warp to form a loop on the front of the towel product
- the second layer of weft yarn is interwoven with the ground warp and the wool warp on the back of the towel product
- a loop is formed; a double-sided loop fabric is formed; the hair warp is a satin colored yarn containing bamboo fiber.
- the satin colored yarn containing bamboo lier fiber is a plied yarn containing more than three colors; the main yarn of the plied yarn is combed cotton, and the auxiliary yarn is bamboo lier fiber.
- the technical solution of the present invention is:
- the weft yarn into two layers, interweave the first layer of weft yarn with the ground warp and wool warp to form a loop on the front of the product; interweave the second layer of weft yarn with the ground warp to form the backing fabric of the product, on the back of the product; form a single side Terry fabric;
- the wool warp is a colored satin yarn containing bamboo fiber, and at least one of the second layer of weft yarn and the ground warp is a colored satin yarn containing bamboo fiber;
- the warp is a satin colored yarn containing bamboo fiber;
- the single-sided terry fabric or the double-sided terry fabric is sequentially subjected to the steps of boiling and bleaching, one hot washing, acid washing, two hot washing and softening, to obtain the finished towel fabric.
- a method for weaving a towel fabric containing bamboo satin colored yarns The satin colored yarns containing bamboo satin fibers are plied yarns with three colors; two single yarns are twisted, and the two single yarns are twisted.
- the main yarn of the first single yarn in the yarn is combed cotton
- the auxiliary yarn is bamboo single yarn of the first color
- the main yarn of the second single yarn of the two single yarns is combed cotton
- the auxiliary yarn is bamboo single yarn of the second color
- the two single yarns are respectively spun and twisted to synthesize the plied yarn.
- the spinning method of the ply yarn includes the following steps:
- the two colors of bamboo lier fibers are prepared into the first color bamboo lier yarn and the second color bamboo lier yarn through the processes of opening and cleaning, carding, drawing and roving respectively;
- Twisting is performed on the spinning frame to produce single yarn of satin colored yarn.
- the combed cotton is used as the main yarn to be continuously fed through the first roller on the spinning frame, and the auxiliary yarn of the first color is intermittently fed through the second roller. Thereby twisting to form the first single yarn with segment color effect; twisting in the same step to produce the second single yarn;
- the first single yarn and the second single yarn are plied to form the plied yarn.
- the preparation method of the bamboo lier auxiliary yarn is as follows:
- the bamboo lier fiber is made into a cotton roll, using FA106 opener, needle beater, and the speed is 450r/min.
- the integrated beater speed is 900r/min
- the fan speed is 1200r/min
- the lap roller speed is 13r/min
- the lap dry weight is 380g/m
- the lap length is 34.2m
- the lap weight unevenness is 1.1%
- the finished cotton roll is carded through the carding process to make an oval carded card sliver with a dry weight of 20.5g/5m; to ensure good carding, the cylinder card clothing model is AC2525* 1550, doffer card clothing model is A04030*2090, movable cover card clothing model is BN745, rear fixed cover plate tooth density is 140*140*240*240 (tooth/square inch), front fixed cover plate tooth density is 440* 520*520*520 (teeth/square inch), the cylinder speed is 330r/min, the licker roller speed is 720r/min, the doffer speed is 20r/min, the five-point distance between the cylinder and the cover is 0.22mm, 0.20 mm, 0.20mm, 0.22mm, the tension draft is 1.37, the USTER sliver CV% value of the card sliver is 3.2%, and the card sliver weight unevenness rate is 2.6%;
- the drawing weight is 18.5g/5m, using FA306A equipment, two drawing lines, using semi-circular pressure bars, using 6 parallel processes, drawing roller gauge 9*19, drafting in the back zone of the first pass It is 2.0, the draft after the final pass is 1.26, it is treated with textile coating, and the roller with a Shore hardness of 75°, the final draw weight unevenness rate is 0.6%, and the USTER evenness CV% value is 2.2%;
- roving weight is 4.5g/10m, using FA458 equipment, roving is treated with textile coating, top roller with 75° Shore hardness, roving twist coefficient is 85, rear draft is 1., 28, roller gauge is 12.5*25*30, the nip is 6.5mm, the roving weight unevenness rate is 1.0%, and the USTER evenness CV% is 5.6%.
- the thickness range of the bamboo satin yarn is 1.2-1.8; the average slub length is 35-45mm; the rate of change is 0.2-0.3%; the average slub pitch is 250 ⁇ 350mm; the rate of change is 0.2 ⁇ 0.3%.
- the positions of the first roller and the second roller are respectively fixed.
- combed cotton is used as the main yarn to be continuously fed through the first roller on the spinning frame, and when the auxiliary yarn is intermittently fed through the second roller, the main yarn and auxiliary yarn are double-eyed.
- the bell mouths are fed separately, and the joint adopts a miter joint method, and the main yarn is inclined upwards of the auxiliary yarn of the bamboo lier.
- the steps of boiling and bleaching, one hot washing, pickling, two hot washing and softening are specifically:
- caustic soda, FLOW pretreatment agent and hydrogen peroxide are added to the scouring and bleaching liquid, the concentration of caustic soda in the scouring and bleaching liquid is 4.5-5.5ml/L, the concentration of FLOW pretreatment agent is 2.5-3.5ml/L, hydrogen peroxide Concentration is 7.5 ⁇ 8.0ml/L, steamed at 95 ⁇ 105°C for 55 ⁇ 65min;
- the one hot wash includes two times of hot washing at 78-82°C for 10-20 minutes and at 68-72°C for 10-20 minutes;
- the second hot wash is washed at 58-62°C for 10-20 minutes;
- the softening agent JWJ is used during the softening, and the concentration of the softening agent JWJ in the solution is 1.5-2.5 ml/l; rinsed at 38-42°C for 15-25 minutes.
- the FLOW pretreatment agent and softener JWJ preferably use the pretreatment agent and softener produced by CLARIANT, Switzerland.
- the function of the FLOW pretreatment agent is to integrate the three properties of refining, stability and smoothness to ensure the smoothness of the fabric during the bleaching process.
- the function of the softener JWJ is to make the fabric softer during processing.
- the pre-treatment agent and softener specially selected by the present invention not only will not damage the color of the bamboo satin yarn, but also can increase the smoothness and softness of the fabric.
- the towel fabric containing bamboo lier fiber satin colored yarn of the present invention is a towel product with single-sided loops or double-sided loops interwoven by wool warps, ground warps and wefts; the wefts are divided into At least two layers: the first layer of weft yarns are interwoven with the ground warp and the wool warp to form a loop on the front of the towel product; the second layer of weft yarns are interwoven with the ground warp to form a base fabric, which is formed on the back of the product; Single-sided terry fabric; the wool warp is a satin colored yarn containing bamboo fiber, and at least one of the second layer of weft yarn and the ground warp is a satin colored yarn containing bamboo fiber; or, the first A layer of weft yarn is interwoven with the ground warp and the wool warp to form a loop on the front of the towel product, and a second layer of weft yarn is interwoven with the ground warp and the wool warp to form a loop on the back of
- the bamboo lier fiber colored by the dope is used in spinning, it can be directly warped on the sizing machine during weaving, and there is no need to dye the yarn.
- the gray fabric with yarn-dyed visual effect is woven, and only scouring and bleaching is performed in the post-processing. No longer dyeing, so that the product achieves the effect of hazy texture and the layering of ink painting.
- the bamboo satin yarn of the present invention is a plied yarn containing 3 colors; it is formed by twisting two single yarns, the main yarn of the first single yarn of the two single yarns is combed cotton,
- the auxiliary yarns are bamboo single yarns of two colors. Therefore, the manufactured towel fabric not only has the color change effect of three colors, but also uses cotton yarn as the main yarn.
- the prepared towel fabric has a soft hand feel and strong water absorption. It is breathable and comfortable to use.
- the thickness variation range, average slub length, variation rate, average slub spacing, and variation rate of the bamboo fiber satin colored yarn of the present invention are the most obtained by the inventor of the present application through theoretical analysis and multiple test verifications. With good data, the best three-dimensional pattern effect and ink painting-like layering can be obtained by adopting this kind of satin colored yarn with changing color.
- a towel fabric containing bamboo lier fiber satin colored yarn is a towel product with a single-sided loop interwoven by wool warp, ground warp and weft yarn; the weft yarn is divided into two layers: the first layer The weft yarns are interwoven with the ground warp and the wool warp to form loops on the front of the towel product to achieve a layered feeling of ink painting; the second layer of weft yarns are interwoven with the ground warp to form a base fabric, on the back of the product, Form an irregular three-dimensional texture pattern effect; form a single-sided terry fabric; the wool warp is a satin colored yarn containing bamboo fiber, and the ground warp is a satin colored yarn containing bamboo fiber; The satin yarn of the fiber is a plied yarn with 3 colors; it is made by twisting two single yarns, the main yarn of the first single yarn of the two single yarns is combed cotton, and the auxiliary yarns are two respectively.
- a towel fabric containing bamboo lier fiber satin colored yarn is a towel product with double-sided loops interwoven by wool warp, ground warp and weft yarn; the weft yarn is divided into two layers: the first layer The weft yarn is interwoven with the ground warp and the wool warp to form a loop on the front of the towel product to achieve a layered feeling of ink painting; the second layer of weft yarn is interwoven with the ground warp and the wool warp in the towel
- the back of the product forms a loop; forms a double-sided loop fabric; the wool warp is a satin colored yarn containing bamboo fiber; the satin colored yarn containing bamboo fiber is a plied yarn with 3 colors;
- the single yarn is twisted, the main yarn of the first single yarn of the two single yarns is combed cotton, and the auxiliary yarns are bamboo single yarns of two colors.
- the preparation method of Zhulier auxiliary yarn is:
- the bamboo lier fiber is made into a cotton roll, using FA106 opener, needle beater, and the speed is 450r/min.
- the integrated beater speed is 900r/min
- the fan speed is 1200r/min
- the lap roller speed is 13r/min
- the lap dry weight is 380g/m
- the lap length is 34.2m
- the lap weight unevenness is 1.1%
- the finished cotton roll is carded through the carding process to make an oval carded card sliver with a dry weight of 20.5g/5m; to ensure good carding, the cylinder card clothing model is AC2525* 1550, doffer card clothing model is A04030*2090, movable cover card clothing model is BN745, rear fixed cover plate tooth density is 140*140*240*240 (tooth/square inch), front fixed cover plate tooth density is 440* 520*520*520 (teeth/square inch), the cylinder speed is 330r/min, the licker roller speed is 720r/min, the doffer speed is 20r/min, the five-point distance between the cylinder and the cover is 0.22mm, 0.20 mm, 0.20mm, 0.22mm, the tension draft is 1.37, the USTER sliver CV% value of the card sliver is 3.2%, and the card sliver weight unevenness rate is 2.6%;
- the drawing weight is 18.5g/5m, using FA306A equipment, two drawing lines, using semi-circular pressure bars, using 6 parallel processes, drawing roller gauge 9*19, drafting in the back zone of the first pass It is 2.0, the draft after the final pass is 1.26, it is treated with textile coating, and the roller with a Shore hardness of 75°, the final draw weight unevenness rate is 0.6%, and the USTER evenness CV% value is 2.2%;
- roving weight is 4.5g/10m, using FA458 equipment, roving is treated with textile coating, top roller with 75° Shore hardness, roving twist coefficient is 85, rear draft is 1.28, roller gauge is 12.5*25 *30, the nip is 6.5mm, the roving weight unevenness rate is 1.0%, and the USTER evenness CV% is 5.6%.
- Twisting is performed on the spinning frame to produce single yarn of satin colored yarn.
- the combed cotton is used as the main yarn to be continuously fed through the first roller on the spinning frame, and the auxiliary yarn of the first color is intermittently fed through the second roller.
- twisting to form the first single yarn with segment color effect twisting in the same steps to produce the second single yarn; the positions of the first roller and the second roller are fixed respectively; the main yarn and the bamboo lier auxiliary yarn adopt double eyes
- the bell mouths are fed separately, and the joint adopts a miter joint method, and the main yarn is inclined upwards of the auxiliary yarn of the bamboo lier.
- the first single yarn and the second single yarn are plied to form a plied yarn.
- the thickness variation range of the bamboo satin yarn is 1.5; the average slub length is 40mm; the variation rate is 0.25%; the average slub spacing is 300mm; the variation rate is 0.25%.
- the weft yarn into two layers, interweave the first layer of weft yarn with the ground warp and wool warp to form a loop on the front of the product; interweave the second layer of weft yarn with the ground warp to form the backing fabric of the product, on the back of the product; form a single side Terry fabric;
- the wool warp is a colored satin yarn containing bamboo fiber, and at least one of the second layer of weft yarn and the ground warp is a colored satin yarn containing bamboo fiber;
- the single-sided terry fabric is successively subjected to the steps of boiling and bleaching, one hot washing, acid washing, two hot washing and softening, to obtain the finished towel fabric.
- caustic soda, FLOW pretreatment agent and hydrogen peroxide are added to the scouring and bleaching solution, the concentration of caustic soda in the scouring and bleaching solution is 5.0ml/L, the concentration of FLOW pretreatment agent is 3.0ml/L, and the concentration of hydrogen peroxide is 7.8ml /L, steaming at 100°C for 60min;
- the one hot wash includes two times of hot washing at 80°C for 15 minutes and then at 70°C for 15 minutes;
- a pickling solution containing 0.30 g/L of citric acid was used to rinse at 60°C for 20 minutes; then a deoxygenase N255 solution with a concentration of 0.12 mL/L was used to rinse at 40°C for 20 minutes;
- the second hot wash is washed at 60°C for 15 minutes;
- the softening agent JWJ is used for the softening, and the concentration of the softening agent JWJ in the solution is 2.0 ml/l; rinse at 40° C. for 20 minutes.
- the weft Divide the weft into two layers, interweave the first layer of weft with the ground warp and wool warp to form a loop on the front of the product; interweave the first layer of weft with the ground warp and wool warp to form a loop on the front of the product; It is interwoven with the ground warp and the wool warp to form a loop on the back of the product; to form a double-sided loop fabric; the wool warp is a satin yarn containing bamboo fiber;
- the double-sided terry fabric is sequentially subjected to the steps of boiling and bleaching, one hot washing, acid washing, two hot washing and softening steps to obtain the finished towel fabric.
- caustic soda, FLOW pretreatment agent and hydrogen peroxide are added to the scouring and bleaching solution.
- concentration of caustic soda in the cooking and bleaching solution is 5.2ml/L
- concentration of FLOW pretreatment agent is 2.8ml/L
- concentration of hydrogen peroxide is 7.9ml. /L, steam for 58min at 102°C;
- the one hot wash includes two times of hot washing at 81°C for 12 minutes and then at 71°C for 12 minutes;
- a pickling solution containing 0.28 g/L of citric acid was used to rinse at 51°C for 18 minutes; then a deoxygenase N255 solution with a concentration of 0.14 mL/L was used to rinse at 39°C for 18 minutes;
- the second hot wash is washed at 61°C for 16 minutes;
- the softening agent JWJ was used for the softening, and the concentration of the softening agent JWJ in the solution was 2.2 ml/l; rinsed at 39° C. for 22 min.
- the wool warp is a satin yarn containing bamboo fiber prepared in Example 4, and at least one of the second layer of weft yarn and the ground warp is prepared in Example 4 containing bamboo fiber
- Single-sided terry fabric is prepared by using the satin colored yarn of the Seoul fiber to prepare the satin colored yarn.
- the weft yarn Divide the weft yarn into two layers: the first layer of weft yarn is interwoven with the ground warp and wool warp to form a loop on the front of the towel product to achieve a layered feeling of ink painting; the second layer of weft yarn is interwoven with the ground warp and wool warp on the towel A loop is formed on the back of the product; a double-sided loop fabric is formed; the wool warp is a satin colored yarn containing bamboo fiber prepared in Example 4 to obtain a double-sided loop fabric.
- Comparative Example 1 The difference between Comparative Example 1 and Test Example 1 is that the main yarn is combed cotton, and the auxiliary yarn uses one-color Zhulier auxiliary yarn to prepare the first single yarn and the second single yarn of the Zhulier fiber satin colored yarn. Single yarn.
- the single-sided terry fabric prepared with the yarn of Comparative Example 1 is different from that of Test Example 1 except that the yarn is the same, and the rest of the steps are the same.
- the difference between Comparative Example 2 and Test Example 1 is that the thickness of the bamboo satin yarn used is 2.0; the average slub length is 50mm; the change rate is 0.15%; the average slub spacing is 380mm; The rate of change is 0.15%.
- the bamboo satin yarn of the two colors of the Zhulier auxiliary yarn and the combed cotton main yarn of Comparative Example 2 were used to prepare the bamboo satin yarn, and the double-sided terry fabric was prepared according to the method of Test Example 2.
- Comparative Example 3 The difference between Comparative Example 3 and Experimental Example 2 is that the main yarn is combed cotton, and the auxiliary yarn uses one-color Zhulier auxiliary yarn to prepare the first single yarn and the second single yarn of the Zhulier fiber satin colored yarn. Single yarn. Using the yarn of Comparative Example 3, a double-sided terry fabric was prepared according to the method of Test Example 2.
- a double-layer honeycomb lint-free product the ground warp and weft yarns are made of two single yarns twisted, the main yarn of the first single yarn of the two single yarns is combed cotton, and the auxiliary yarns are two kinds The original liquid of the color colored the bamboo fiber, and the colors of the two single yarns were different.
- the present invention preferably uses different colors of dope colored bamboo lier fiber to spin into a plied yarn containing more than 3 colors, and the auxiliary yarns of the two single yarns are in two different colors.
- the yarn running mode is irregular and the pitch length is disturbed.
- the thickness of the yarn varies from 1.2 to 1.8; the average slub length is 35 to 45mm; the rate of change is 0.2 to 0.3%; the average slub pitch It is 250-350mm; when the rate of change is 0.2-0.3%, the woven single-sided or double-sided terry towel product can obtain the effect of ink painting with rich colors, combination of virtual and solid, multiple layers and distinct changes.
- Towel products made from bamboo fiber with one color of auxiliary yarn cannot achieve rich color and layering.
- the yarn thickness range, slub length, change rate and other yarn indicators also have a certain impact on the color and layering of the yarn.
- the towel fabric containing bamboo lier fiber satin colored yarn of the present invention is a towel product with single-sided or double-sided loops interwoven by wool warp, ground warp and weft yarn; said wool warp , At least one of the second layer of weft yarn and the ground warp is a satin colored yarn containing bamboo lier fiber; since the dope colored bamboo lier fiber is used for spinning, it can be directly sizing on the sizing shaft when weaving The machine does not need to dye yarns, and weaves a grey fabric with a yarn-dyed visual effect. In the post-processing, only bleaching and no dyeing are carried out, so that the product achieves the effect of hazy texture and the layering of ink painting.
- the bamboo fiber satin colored yarn of the present invention is a plied yarn with 3 colors; it is made by twisting two single yarns, and the main yarn of the first single yarn of the two single yarns is combed Cotton and auxiliary yarns are two colors of bamboo single yarn. Therefore, the manufactured towel fabric not only has the color change effect of three colors, but also uses cotton yarn as the main yarn.
- the prepared towel fabric has a soft hand feel and water absorption. Strong, breathable and comfortable to use.
- the thickness variation range, average slub length, variation rate, average slub spacing, and variation rate of the bamboo satin yarn of the present invention are all obtained by the inventor of the present application through theoretical analysis and multiple experiments.
- the best data of this kind of color change of satin yarn can get the best three-dimensional pattern effect and ink painting-like layering.
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Abstract
一种含有竹丽尔纤维缎彩纱的毛巾织物及其织造方法,将纬纱分为至少两层:第一层纬纱与地经和毛经交织在所述毛巾产品的正面形成毛圈;第二层纬纱与地经交织形成底布,形成单面毛圈织物;所述毛经为含有竹丽尔纤维的缎彩纱,所述第二层纬纱、地经中至少有一种为含有竹丽尔纤维的缎彩纱;或者,第一层纬纱与地经和毛经交织在所述毛巾产品的正面形成毛圈,第二层纬纱与地经和毛经交织在所述毛巾产品的背面形成毛圈;形成双面毛圈织物;所述毛经为含有竹丽尔纤维的缎彩纱。该方法省略纱线或坯布染色工序,又能使产品既具有不规则的立体肌理花纹效果,和达到一种水墨画的层次感,解决了传统染色方式制造的产品颜色单一、层次感不强的问题。
Description
本发明涉及纺织技术领域,具体涉及一种含有竹丽尔纤维缎彩纱的毛巾织物。
目前市场上的巾被产品毛圈颜色比较单一,一般通过染色来丰富巾被的颜色,而染色则分为两种,一种是先染色后织造,先根据要求染完纱线后进行织造,染出的纱线是一种颜色,实用性比较广泛;另一种是先织造后染色,此种方法是先把纺好的纱线,通过织机做成效果不同的坯布,然后将坯布进行染色,此种方法大多数是素色巾被产品。但无论上述哪一种染色方式做出的巾被产品,颜色都不够丰富,缺乏肌理效果和层次感,而且染色时不仅会浪费大量水资源,还会产生水污染和环境污染。
发明内容
本发明所要解决的第一个技术问题是:针对现有技术存在的不足,提供一种含有竹丽尔纤维缎彩纱的毛巾织物,该毛巾织物不仅可以省略纱线或坯布染色工序,又能使产品既具有不规则的立体肌理花纹效果,和达到一种水墨画的层次感,解决了传统染色方式制造的产品颜色单一、层次感不强的问题。
本发明所要解决的第二个技术问题是:针对现有技术存在的不足,提供一种含有竹丽尔纤维缎彩纱的毛巾织物的织造方法,该制备方法省略了纱线或坯布染色工序,织造的毛巾织物具有不规则的立体肌理花纹效果,达到一种水墨画的层次感,解决了传统染色方式制造的产品颜色单一、层次感不强的问题。
为解决上述第一个技术问题,本发明的技术方案是:
一种含有竹丽尔纤维缎彩纱的毛巾织物,所述毛巾织物是由毛经、地经和纬纱交织成的单面毛圈或者双面毛圈的毛巾产品;将所述纬纱分为至少两层:
第一层纬纱与所述地经和所述毛经交织在所述毛巾产品的正面形成毛圈,达到一种水墨画的层次感;第二层纬纱与所述地经交织形成底布,在产品的背 面,形成不规则的立体肌理花纹效果;形成单面毛圈织物;所述毛经为含有竹丽尔纤维的缎彩纱,所述第二层纬纱、所述地经中至少有一种为含有竹丽尔纤维的缎彩纱;
或者,第一层纬纱与所述地经和所述毛经交织在所述毛巾产品的正面形成毛圈,第二层纬纱与所述地经和所述毛经交织在所述毛巾产品的背面形成毛圈;形成双面毛圈织物;所述毛经为含有竹丽尔纤维的缎彩纱。
作为改进的一种技术方案,所述含有竹丽尔纤维的缎彩纱是含有3种以上颜色的合股纱;所述合股纱的主纱为精梳棉,辅纱为竹丽尔纤维。
为解决上述第二个技术问题,本发明的技术方案是:
含有竹丽尔纤维缎彩纱的毛巾织物的织造方法:
将纬纱分为两层,将第一层纬纱与地经和毛经交织形成产品正面的毛圈;将第二层纬纱与地经交织形成产品背面的底布,在产品的背面;形成单面毛圈织物;所述毛经为含有竹丽尔纤维的缎彩纱,所述第二层纬纱、所述地经中至少有一种为含有竹丽尔纤维的缎彩纱;
或者,将第一层纬纱与地经和毛经交织形成产品正面的毛圈;将第二层纬纱与地经和毛经交织形成产品背面的毛圈;形成双面毛圈织物;所述毛经为含有竹丽尔纤维的缎彩纱;
所述单面毛圈织物或所述双面毛圈织物依次经过煮漂、一道热洗、酸洗、二道热洗和加软步骤,得到所述毛巾织物成品。
含有竹丽尔纤维缎彩纱的毛巾织物的织造方法,所述含有竹丽尔纤维的缎彩纱是含有3种颜色的合股纱;由2根单纱加捻而成,所述2根单纱中的第一根单纱的主纱为精梳棉,辅纱为第一种颜色的竹丽尔单纱,所述2根单纱中的第二根单纱的主纱为精梳棉,辅纱为第二种颜色的竹丽尔单纱,所述2根单纱分别纺制后加捻合成所述合股纱。
作为改进的一种技术方案,所述合股纱的纺纱方法包括以下步骤:
将两种颜色的竹丽尔纤维分别经开清棉、梳棉、并条和粗纱工序制备成第一种颜色的竹丽尔辅纱和第二种颜色的竹丽尔辅纱;
在细纱机上进行加捻生产缎彩纱单纱,将精梳棉作为主纱在细纱机上经第一罗拉连续喂入,将第一种颜色的竹丽尔辅纱经第二罗拉间断喂入,从而加捻形成具有段彩效果的第一根单纱;同样步骤加捻生产第二根单纱;
将所述第一根单纱和第二根单纱合股成为所述合股纱。
作为改进的一种技术方案,所述竹丽尔辅纱的制备方法为:
开清棉:将竹丽尔纤维制成棉卷,采用FA106开棉机,梳针打手,转速为450r/min。综合打手转速为900r/min,风扇转速为1200r/min,棉卷罗拉转速为13r/min,棉卷干定量为380g/m,棉卷长度34.2m,棉卷重不匀为1.1%;
梳棉:将制成的棉卷经梳棉工序分梳,制成椭圆形梳棉生条,生条干定量为20.5g/5m;为保证良好分梳,选用锡林针布型号为AC2525*1550,道夫针布型号为A04030*2090,活动盖板针布型号为BN745,后固定盖板齿密为140*140*240*240(齿/平方英寸),前固定盖板齿密为440*520*520*520(齿/平方英寸),锡林转速为330r/min,刺辊转速为720r/min,道夫转速为20r/min,锡林与盖板的五点隔距为0.22mm、0.20mm、0.20mm、0.22mm,张力牵伸为1.37,生条USTER条干CV%值为3.2%,生条重不匀率为2.6%;
并条:并条定量为18.5g/5m,采用FA306A设备,两道并条,使用半圆形压力棒,用6根并工艺,并条罗拉隔距为9*19,头道后区牵伸为2.0,末道后区牵伸为1.26,采用纺织涂料处理,邵氏硬度为75°的皮辊,末并条重量不匀率为0.6%,USTER条干CV%值为2.2%;
粗纱:粗纱定量为4.5g/10m,采用FA458设备,粗纱采用纺织涂料处理,邵氏硬度为75°的皮辊,粗纱捻系数为85,后区牵伸为1.,28,罗拉隔距为12.5*25*30,钳口为6.5mm,粗纱重量不匀率为1.0%,USTER条干CV%为5.6%。
作为改进的一种技术方案,所述竹丽尔纤维缎彩纱的粗度变化范围为1.2~1.8;平均竹节长为35~45mm;变化率为0.2~0.3%;平均竹节间距为250~350mm;变化率为0.2~0.3%。
作为改进的一种技术方案,所述第一罗拉和第二罗拉的位置分别固定。
作为改进的一种技术方案,将精梳棉作为主纱在细纱机上经第一罗拉连续 喂入,竹丽尔辅纱经第二罗拉间断喂入时,主纱和竹丽尔辅纱采用双眼喇叭口分别喂入,且接头采用斜接法,主纱向所述竹丽尔辅纱上方倾斜。
作为改进的一种技术方案,所述煮漂、一道热洗、酸洗、二道热洗和加软步骤具体为:
所述煮漂时,煮漂液中加入火碱、FLOW前处理剂和双氧水,煮漂液内火碱浓度为4.5~5.5ml/L,FLOW前处理剂浓度为2.5~3.5ml/L,双氧水浓度为7.5~8.0ml/L,在95~105℃下汽蒸55~65min;
所述一道热洗包含依次在78~82℃水洗10~20min和在68~72℃水洗10~20min的两遍热洗;
所述酸洗时使用含有柠檬酸0.25~0.35g/L的酸洗液在58~62℃冲洗15~25min;然后使用浓度为0.10~0.15mL/L的脱氧酶N255溶液在38~42℃冲洗15~25min;
所述二道热洗在58~62℃水洗10~20min;
所述加软时使用柔软剂JWJ,溶液内柔软剂JWJ浓度为1.5~2.5ml/l;在38~42℃冲洗15~25min。
其中FLOW前处理剂和柔软剂JWJ优选使用瑞士CLARIANT(科莱恩)公司生产的前处理剂和柔软剂。FLOW前处理剂作用是集精练,稳定,顺滑三种性能与一体,确保织物在漂白过程顺滑。柔软剂JWJ的作用是让织物在处理过程中更柔软。本发明特别选用的前处理剂和柔软剂,不仅不会破坏竹丽尔缎彩纱线的颜色,而且还会起到增加织物的光滑柔顺效果。
由于采用了上述技术方案,本发明的有益效果是:
本发明的含有竹丽尔纤维缎彩纱的毛巾织物,所述毛巾织物是由毛经、地经和纬纱交织成的单面毛圈或者双面毛圈的毛巾产品;将所述纬纱分为至少两层:第一层纬纱与所述地经和所述毛经交织在所述毛巾产品的正面形成毛圈;第二层纬纱与所述地经交织形成底布,在产品的背面;形成单面毛圈织物;所述毛经为含有竹丽尔纤维的缎彩纱,所述第二层纬纱、所述地经中至少有一种为含有竹丽尔纤维的缎彩纱;或者,第一层纬纱与所述地经和所述毛经交织在 所述毛巾产品的正面形成毛圈,第二层纬纱与所述地经和所述毛经交织在所述毛巾产品的背面形成毛圈;形成双面毛圈织物;所述毛经为含有竹丽尔纤维的缎彩纱。由于纺纱时采用了原液着色的竹丽尔纤维,织造时可以直接整经浆轴上机,无需再进行纱线染色,织造出具有色织视觉效果的坯布,在后处理时只进行煮漂不再染色,使产品达到朦胧肌理感的效果和具有水墨画的层次感。
本发明的竹丽尔纤维缎彩纱是含有3种颜色的合股纱;由2根单纱加捻而成,所述2根单纱中的第一根单纱的主纱为精梳棉,辅纱分别为两种颜色的竹丽尔单纱,因此,制造出的毛巾织物不仅具有3种颜色的色彩变化效果,而且以棉纱为主纱,制备出来的毛巾织物手感柔软,吸水性强,使用起来透气、舒适。
本发明的竹丽尔纤维缎彩纱的粗度变化范围、平均竹节长、变化率、平均竹节间距、变化率均是本申请的发明人经过理论分析和多次试验验证得出来的最佳数据,采用这种段彩变化的缎彩纱才能得到最好的立体花纹效果和水墨画般的层次感。
下面结合具体的实施例,进一步阐述本发明。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。此外应理解,在阅读了本发明讲授的内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。
实施例1
一种含有竹丽尔纤维缎彩纱的毛巾织物,所述毛巾织物是由毛经、地经和纬纱交织成的单面毛圈的毛巾产品;将所述纬纱分为两层:第一层纬纱与所述地经和所述毛经交织在所述毛巾产品的正面形成毛圈,达到一种水墨画的层次感;第二层纬纱与所述地经交织形成底布,在产品的背面,形成不规则的立体肌理花纹效果;形成单面毛圈织物;所述毛经为含有竹丽尔纤维的缎彩纱,所述地经为含有竹丽尔纤维的缎彩纱;含有竹丽尔纤维的缎彩纱是含有3种颜色的合股纱;由2根单纱加捻而成,所述2根单纱中的第一根单纱的主纱为精梳 棉,辅纱分别为两种颜色的竹丽尔单纱。
实施例2
一种含有竹丽尔纤维缎彩纱的毛巾织物,所述毛巾织物是由毛经、地经和纬纱交织成的双面毛圈的毛巾产品;将所述纬纱分为两层:第一层纬纱与所述地经和所述毛经交织在所述毛巾产品的正面形成毛圈,达到一种水墨画的层次感;第二层纬纱与所述地经和所述毛经交织在所述毛巾产品的背面形成毛圈;形成双面毛圈织物;所述毛经为含有竹丽尔纤维的缎彩纱;含有竹丽尔纤维的缎彩纱是含有3种颜色的合股纱;由2根单纱加捻而成,所述2根单纱中的第一根单纱的主纱为精梳棉,辅纱分别为两种颜色的竹丽尔单纱。
实施例3
竹丽尔辅纱的制备方法为:
开清棉:将竹丽尔纤维制成棉卷,采用FA106开棉机,梳针打手,转速为450r/min。综合打手转速为900r/min,风扇转速为1200r/min,棉卷罗拉转速为13r/min,棉卷干定量为380g/m,棉卷长度34.2m,棉卷重不匀为1.1%;
梳棉:将制成的棉卷经梳棉工序分梳,制成椭圆形梳棉生条,生条干定量为20.5g/5m;为保证良好分梳,选用锡林针布型号为AC2525*1550,道夫针布型号为A04030*2090,活动盖板针布型号为BN745,后固定盖板齿密为140*140*240*240(齿/平方英寸),前固定盖板齿密为440*520*520*520(齿/平方英寸),锡林转速为330r/min,刺辊转速为720r/min,道夫转速为20r/min,锡林与盖板的五点隔距为0.22mm、0.20mm、0.20mm、0.22mm,张力牵伸为1.37,生条USTER条干CV%值为3.2%,生条重不匀率为2.6%;
并条:并条定量为18.5g/5m,采用FA306A设备,两道并条,使用半圆形压力棒,用6根并工艺,并条罗拉隔距为9*19,头道后区牵伸为2.0,末道后区牵伸为1.26,采用纺织涂料处理,邵氏硬度为75°的皮辊,末并条重量不匀率为0.6%,USTER条干CV%值为2.2%;
粗纱:粗纱定量为4.5g/10m,采用FA458设备,粗纱采用纺织涂料处理,邵氏硬度为75°的皮辊,粗纱捻系数为85,后区牵伸为1.28,罗拉隔距为 12.5*25*30,钳口为6.5mm,粗纱重量不匀率为1.0%,USTER条干CV%为5.6%。
实施例4
采用两种颜色的竹丽尓辅纱和精梳棉主纱制备竹丽尔纤维缎彩纱:
在细纱机上进行加捻生产缎彩纱单纱,将精梳棉作为主纱在细纱机上经第一罗拉连续喂入,将第一种颜色的竹丽尔辅纱经第二罗拉间断喂入,从而加捻形成具有段彩效果的第一根单纱;同样步骤加捻生产第二根单纱;所述第一罗拉和第二罗拉的位置分别固定;主纱和竹丽尔辅纱采用双眼喇叭口分别喂入,且接头采用斜接法,主纱向所述竹丽尔辅纱上方倾斜。
将所述第一根单纱和第二根单纱合股成为合股纱。所述竹丽尔纤维缎彩纱的粗度变化范围为1.5;平均竹节长为40mm;变化率为0.25%;平均竹节间距为300mm;变化率为0.25%。
实施例5
含有竹丽尔纤维缎彩纱的毛巾织物的织造方法:
将纬纱分为两层,将第一层纬纱与地经和毛经交织形成产品正面的毛圈;将第二层纬纱与地经交织形成产品背面的底布,在产品的背面;形成单面毛圈织物;所述毛经为含有竹丽尔纤维的缎彩纱,所述第二层纬纱、所述地经中至少有一种为含有竹丽尔纤维的缎彩纱;
所述单面毛圈织物依次经过煮漂、一道热洗、酸洗、二道热洗和加软步骤,得到所述毛巾织物成品。
所述煮漂、一道热洗、酸洗、二道热洗和加软步骤具体为:
所述煮漂时,煮漂液中加入火碱、FLOW前处理剂和双氧水,煮漂液内火碱浓度为5.0ml/L,FLOW前处理剂浓度为3.0ml/L,双氧水浓度为7.8ml/L,在100℃下汽蒸60min;
所述一道热洗包含依次在80℃水洗15min和在70℃水洗15min的两遍热洗;
所述酸洗时使用含有柠檬酸0.30g/L的酸洗液在60℃冲洗20min;然后使用浓度为0.12mL/L的脱氧酶N255溶液在40℃冲洗20min;
所述二道热洗在60℃水洗15min;
所述加软时使用柔软剂JWJ,溶液内柔软剂JWJ浓度为2.0ml/l;在40℃冲洗20min。
实施例6
含有竹丽尔纤维缎彩纱的毛巾织物的织造方法:
将纬纱分为两层,将第一层纬纱与地经和毛经交织形成产品正面的毛圈;将第一层纬纱与地经和毛经交织形成产品正面的毛圈;将第二层纬纱与地经和毛经交织形成产品背面的毛圈;形成双面毛圈织物;所述毛经为含有竹丽尔纤维的缎彩纱;
所述双面毛圈织物依次经过煮漂、一道热洗、酸洗、二道热洗和加软步骤,得到所述毛巾织物成品。
所述煮漂、一道热洗、酸洗、二道热洗和加软步骤具体为:
所述煮漂时,煮漂液中加入火碱、FLOW前处理剂和双氧水,煮漂液内火碱浓度为5.2ml/L,FLOW前处理剂浓度为2.8ml/L,双氧水浓度为7.9ml/L,在102℃下汽蒸58min;
所述一道热洗包含依次在81℃水洗12min和在71℃水洗12min的两遍热洗;
所述酸洗时使用含有柠檬酸0.28g/L的酸洗液在51℃冲洗18min;然后使用浓度为0.14mL/L的脱氧酶N255溶液在39℃冲洗18min;
所述二道热洗在61℃水洗16min;
所述加软时使用柔软剂JWJ,溶液内柔软剂JWJ浓度为2.2ml/l;在39℃冲洗22min。
试验例1
将纬纱分为两层,将第一层纬纱与地经和毛经交织形成产品正面的毛圈;将第二层纬纱与地经交织形成产品背面的底布,在产品的背面;形成单面毛圈织物;所述毛经为采用实施例4制备得到含有竹丽尔纤维的缎彩纱,所述第二层纬纱、所述地经中至少有一种为采用实施例4制备得到含有竹丽尔纤维的缎彩纱的缎彩纱,制备得到单面毛圈织物。
试验例2
将纬纱分为两层:第一层纬纱与地经和毛经交织在毛巾产品的正面形成毛圈,达到一种水墨画的层次感;第二层纬纱与地经和毛经交织在所述毛巾产品的背面形成毛圈;形成双面毛圈织物;所述毛经为采用实施例4制备得到含有竹丽尔纤维的缎彩纱,制备得到双面毛圈织物。
对比例1
对比例1与试验例1的不同之处是:采用主纱为精梳棉,辅纱使用一种颜色的竹丽尓辅纱制备竹丽尔纤维缎彩纱的第一根单纱和第二根单纱。用对比例1的纱线制备的单面毛圈织物,与试验例1只是纱线不同,其余步骤相同。
对比例2
对比例2与试验例1的不同之处是:采用的竹丽尔纤维缎彩纱的粗度变化范围为2.0;平均竹节长为50mm;变化率为0.15%;平均竹节间距为380mm;变化率为0.15%。采用对比例2的这两种颜色的竹丽尓辅纱和精梳棉主纱制备竹丽尔纤维缎彩纱,按照试验例2的方法制备双面毛圈织物。
对比例3
对比例3与试验例2的不同之处是:采用主纱为精梳棉,辅纱使用一种颜色的竹丽尓辅纱制备竹丽尔纤维缎彩纱的第一根单纱和第二根单纱。用对比例3的纱线,按照试验例2的方法制备的双面毛圈织物。
对比例4
一种双层蜂巢不起毛产品,地经和纬纱均由2根单纱加捻而成,所述2根单纱中的第一根单纱的主纱为精梳棉,辅纱为2种颜色的原液着色竹丽尔纤维,且2根单纱的颜色不同。
本发明制备的试验例1单面毛圈织物、试验例2的双面毛圈织物与对比例1-4制备得到的毛巾织物进行外观效果对比。结果如下:
由以上数据可以看出,本发明优选的采用不同颜色的原液着色竹丽尔纤维纺成含有3种以上颜色的合股纱线,其两根单纱的辅纱分别为两种不同的颜色,纺纱运行模式为无规律、节长节距长度打乱的模式,纱线的粗度变化范围为1.2~1.8;平均竹节长为35~45mm;变化率为0.2~0.3%;平均竹节间距为250~350mm;变化率为0.2~0.3%时,所织成的单面或者双面毛圈毛巾产品,能够得到颜色丰富、虚实结合、层次较多且变化分明的具有水墨画层次感的效果。采用一种颜色的辅纱的竹丽尔纤维制备的毛巾产品,达不到颜色丰富和层次感。而纱线的粗度变化范围和竹节长、变化率等纱线指标也对纱线的颜色和层次感带来一定影响。
1.本发明的含有竹丽尔纤维缎彩纱的毛巾织物,所述毛巾织物是由毛经、地经和纬纱交织成的单面毛圈或者双面毛圈的毛巾产品;所述毛经、所述第二层纬纱、所述地经中至少有一种为含有竹丽尔纤维的缎彩纱;由于纺纱时采用了原液着色的竹丽尔纤维,织造时可以直接整经浆轴上机,无需再进行纱线染色,织造出具有色织视觉效果的坯布,在后处理时只进行煮漂不再染色,使产 品达到朦胧肌理感的效果和具有水墨画的层次感。
2.本发明的竹丽尔纤维缎彩纱是含有3种颜色的合股纱;由2根单纱加捻而成,所述2根单纱中的第一根单纱的主纱为精梳棉,辅纱分别为两种颜色的竹丽尔单纱,因此,制造出的毛巾织物不仅具有3种颜色的色彩变化效果,而且以棉纱为主纱,制备出来的毛巾织物手感柔软,吸水性强,使用起来透气、舒适。
3.本发明的竹丽尔纤维缎彩纱的粗度变化范围、平均竹节长、变化率、平均竹节间距、变化率均是本申请的发明人经过理论分析和多次试验验证得出来的最佳数据,采用这种段彩变化的缎彩纱才能得到最好的立体花纹效果和水墨画般的层次感。
Claims (10)
- 一种含有竹丽尔纤维缎彩纱的毛巾织物,其特征在于,所述毛巾织物是由毛经、地经和纬纱交织成的单面毛圈或者双面毛圈的毛巾产品;将所述纬纱分为至少两层:第一层纬纱与所述地经和所述毛经交织在所述毛巾产品的正面形成毛圈;第二层纬纱与所述地经交织形成底布,在产品的背面;形成单面毛圈织物;所述毛经为含有竹丽尔纤维的缎彩纱,所述第二层纬纱、所述地经中至少有一种为含有竹丽尔纤维的缎彩纱;或者,第一层纬纱与所述地经和所述毛经交织在所述毛巾产品的正面形成毛圈,第二层纬纱与所述地经和所述毛经交织在所述毛巾产品的背面形成毛圈;形成双面毛圈织物;所述毛经为含有竹丽尔纤维的缎彩纱。
- 如权利要求1所述的含有竹丽尔纤维缎彩纱的毛巾织物,其特征在于:所述含有竹丽尔纤维的缎彩纱是含有3种以上颜色的合股纱;所述合股纱的主纱为精梳棉,辅纱为竹丽尔纤维。
- 制备如权利要求1所述的含有竹丽尔纤维缎彩纱的毛巾织物的织造方法,其特征在于:将纬纱分为两层,将第一层纬纱与地经和毛经交织形成产品正面的毛圈;将第二层纬纱与地经交织形成产品背面的底布,在产品的背面;形成单面毛圈织物;所述毛经为含有竹丽尔纤维的缎彩纱,所述第二层纬纱、所述地经中至少有一种为含有竹丽尔纤维的缎彩纱;或者,将第一层纬纱与地经和毛经交织形成产品正面的毛圈;将第二层纬纱与地经和毛经交织形成产品背面的毛圈;形成双面毛圈织物;所述毛经为含有竹丽尔纤维的缎彩纱;所述单面毛圈织物或所述双面毛圈织物依次经过煮漂、一道热洗、酸洗、二道热洗和加软步骤,得到所述毛巾织物成品。
- 如权利要求3所述的含有竹丽尔纤维缎彩纱的毛巾织物的织造方法,其特征在于:所述含有竹丽尔纤维的缎彩纱是含有3种颜色的合股纱;由2根单纱加捻而成,所述2根单纱中的第一根单纱的主纱为精梳棉,辅纱为第一种颜 色的竹丽尔单纱,所述2根单纱中的第二根单纱的主纱为精梳棉,辅纱为第二种颜色的竹丽尔单纱,所述2根单纱分别纺制后加捻合成所述合股纱。
- 如权利要求4所述的含有竹丽尔纤维缎彩纱的毛巾织物的织造方法,其特征在于所述合股纱的纺纱方法包括以下步骤:将两种颜色的竹丽尔纤维分别经开清棉、梳棉、并条和粗纱工序制备成第一种颜色的竹丽尔辅纱和第二种颜色的竹丽尔辅纱;在细纱机上进行加捻生产缎彩纱单纱,将精梳棉作为主纱在细纱机上经第一罗拉连续喂入,将第一种颜色的竹丽尔辅纱经第二罗拉间断喂入,从而加捻形成具有段彩效果的第一根单纱;同样步骤加捻生产第二根单纱;将所述第一根单纱和第二根单纱合股成为所述合股纱。
- 如权利要求5所述的含有竹丽尔纤维缎彩纱的毛巾织物的织造方法,其特征在于所述竹丽尔辅纱的制备方法为:开清棉:将竹丽尔纤维制成棉卷,棉卷干定量为380g/m,棉卷长度34.2m,棉卷重不匀为1.1%;梳棉:将制成的棉卷经梳棉工序分梳,制成椭圆形梳棉生条,生条干定量为20.5g/5m;生条条干CV%值为3.2%,生条重不匀率为2.6%;并条:并条定量为18.5g/5m,采用两道并条,用6根并工艺,并条重量不匀率为0.6%,USTER条干CV%值为2.2%;粗纱:粗纱定量为4.5g/10m,粗纱捻系数为85,粗纱重量不匀率为1.0%,条干CV%为5.6%。
- 如权利要求5所述的含有竹丽尔纤维缎彩纱的毛巾织物的织造方法,其特征在于:所述竹丽尔纤维缎彩纱的粗度变化范围为1.2~1.8;平均竹节长为35~45mm;变化率为0.2~0.3%;平均竹节间距为250~350mm;变化率为0.2~0.3%。
- 如权利要求5所述的含有竹丽尔纤维缎彩纱的毛巾织物的织造方法,其特征在于:所述第一罗拉和第二罗拉的位置分别固定。
- 如权利要求5所述的含有竹丽尔纤维缎彩纱的毛巾织物的织造方法,其特征 在于:将精梳棉作为主纱在细纱机上经第一罗拉连续喂入,竹丽尔辅纱经第二罗拉间断喂入时,主纱和竹丽尔辅纱采用双眼喇叭口分别喂入,且接头采用斜接法,主纱向所述竹丽尔辅纱上方倾斜。
- 如权利要求3所述的含有竹丽尔纤维缎彩纱的毛巾织物的织造方法,其特征在于:所述煮漂时,煮漂液中加入火碱、FLOW前处理剂和双氧水,煮漂液内火碱浓度为4.5~5.5ml/L,FLOW前处理剂浓度为2.5~3.5ml/L,双氧水浓度为7.5~8.0ml/L,在95~105℃下汽蒸55~65min;所述一道热洗包含依次在78~82℃水洗10~20min和在68~72℃水洗10~20min的两遍热洗;所述酸洗时使用含有柠檬酸0.25~0.35g/L的酸洗液在58~62℃冲洗15~25min;然后使用浓度为0.10~0.15mL/L的脱氧酶N255溶液在38~42℃冲洗15~25min;所述二道热洗在58~62℃水洗10~20min;所述加软时使用柔软剂JWJ,溶液内柔软剂JWJ浓度为1.5~2.5ml/l;在38~42℃冲洗15~25min。
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CN1493725A (zh) * | 2002-10-31 | 2004-05-05 | 上海日舒棉纺织厂 | 一种段彩纱及其纺纱装置和纺纱方法 |
KR20050039886A (ko) * | 2003-10-23 | 2005-05-03 | 이경세 | 타월 제조방법 및 그 제조방법을 통해 제조되는 타월 |
CN102619005A (zh) * | 2012-03-31 | 2012-08-01 | 陈伟雄 | 一种段彩图案的横机针织毛衫及编织方法 |
CN107675330A (zh) * | 2017-11-22 | 2018-02-09 | 愉悦家纺有限公司 | 一种色纺面料加工方法 |
CN108505171A (zh) * | 2018-06-19 | 2018-09-07 | 江苏工程职业技术学院 | 一种半毛半麻半棉半丝新型纱线及其生产工艺 |
CN108893837A (zh) * | 2018-08-11 | 2018-11-27 | 孚日集团股份有限公司 | 一种含有竹丽尔纤维的毛巾织物及其织造工艺 |
CN111206322A (zh) * | 2020-01-21 | 2020-05-29 | 孚日集团股份有限公司 | 一种含有竹丽尔纤维缎彩纱的毛巾织物及其织造方法 |
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CN114990762A (zh) * | 2022-06-07 | 2022-09-02 | 孚日集团股份有限公司 | 一种稀土整理抗菌毛巾及其织造工艺 |
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