WO2017038615A1 - ラミネート用接着剤、多層フィルム、及びこれを用いた二次電池 - Google Patents
ラミネート用接着剤、多層フィルム、及びこれを用いた二次電池 Download PDFInfo
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- WO2017038615A1 WO2017038615A1 PCT/JP2016/074798 JP2016074798W WO2017038615A1 WO 2017038615 A1 WO2017038615 A1 WO 2017038615A1 JP 2016074798 W JP2016074798 W JP 2016074798W WO 2017038615 A1 WO2017038615 A1 WO 2017038615A1
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- WIPO (PCT)
- Prior art keywords
- film
- resin
- secondary battery
- adhesive
- styrene
- Prior art date
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Definitions
- the present invention relates to a laminating adhesive for sealing an electrolyte used for a secondary battery, a laminate using the same, and a secondary battery.
- Lithium-ion batteries are widely used as information communication equipment and home appliances, especially portable power supplies because of their high energy density. Recently, hybrid vehicles are used from the viewpoint of oil substitutes or low environmental load. As a power source for driving automobiles and electric vehicles, and as a battery for power storage in renewable energy systems such as solar power generation and wind power generation, the range of use is expanding.
- a cylindrical or square shape of a metal case has been widely used so far, but in recent years, a laminate film which is a composite material of a resin film and an aluminum foil as a battery exterior material.
- Pouch-type lithium-ion batteries that use or a embossed lithium-ion battery in which the laminate film is sealed in a container in which a recess is formed by deep-drawing molding or stretch molding is more flexible than those having a metal case It is attracting attention because of its high degree of weight and light weight.
- non-aqueous electrolytes gel polymer electrolytes, organic / inorganic solid electrolytes, etc. are used as electrolytes, which are one of the elements that make up lithium ion batteries. Due to its high degree, at present, non-aqueous electrolytes in which lithium ion salt of phosphorous hexafluoride (LiPF 6 ) is mixed with a carbonate-based organic solvent are mainly used.
- LiPF 6 lithium ion salt of phosphorous hexafluoride
- an adhesive for a laminate film having increased resistance to an electrolyte solution an adhesive comprising a non-crystalline polyolefin resin having a carboxyl group, a tackifier, and an aziridine-containing compound.
- Adhesive compositions used in proportions are known (Patent Document 1 below).
- such an adhesive composition contains a large amount of a tackifier in order to improve the adhesion performance, and with such a blending amount, a high cohesive force can be obtained, while the tackifier itself is an olefin film. In contrast, since the adhesiveness was low, sufficient adhesive performance could not be obtained.
- the problem to be solved by the present invention is an excellent adhesive strength after immersion in an electrolyte solution, a composite film using the same, and a secondary battery excellent in electrolyte solution resistance using the composite film as an exterior material. It is to provide.
- the present inventors have added a small amount of styrene resin to an adhesive mainly composed of an acid group-containing polyolefin, whereby hydrofluoric acid is generated in the electrolyte solution. Even if it exists, it discovered that it could hold
- the present invention is an adhesive for laminating comprising an olefin resin (A) having an acid group or an acid anhydride group, a curing agent (B), and a styrene resin (C) as essential components, the styrene resin (
- the present invention relates to a laminating adhesive characterized in that the blending ratio of C) is in the range of 0.01 to 1.5 parts by mass with respect to 100 parts by mass of the olefin resin (A).
- the present invention further relates to a multilayer film having an essential film configuration of a laminate obtained by bonding an unstretched polyolefin film and a metal film with the adhesive.
- the present invention further includes a secondary battery body, a tab lead joined to the positive electrode and the negative electrode of the secondary battery, an electrolyte solution, and the secondary battery body and the electrolyte solution so that the tab lead is exposed to the outside of the secondary battery.
- a pouch-shaped packaging bag such that the outer packaging material forms the multilayer film and the unstretched polyolefin film side forms a heat seal portion.
- the present invention relates to a secondary battery that is configured.
- the multilayer film further has a shape formed in an embossed shape so that the non-stretched polyolefin film side forms a sealant surface by deep drawing or stretch molding, and the sealant surfaces of the two multilayer films
- the secondary battery main body and the electrode terminal are disposed in the internal space formed by the bonding, the electrode terminal is exposed to the outside of the battery, and the electrolyte solution is in the internal space.
- the present invention relates to a secondary battery having a structure in which is filled liquid-tightly.
- the adhesive for lamination which is excellent in the adhesive strength after electrolyte solution immersion, the composite film using this, and the secondary battery excellent in the electrolyte solution resistance which used this composite film as an exterior material can be provided. .
- FIG. 1 is a cross-sectional view of the multilayer film of the present invention.
- FIG. 2 is a plan view of a pouch-shaped secondary battery using the multilayer film of the present invention.
- FIG. 3 is a perspective view of a secondary battery obtained by molding the multilayer film of the present invention by deep drawing or stretch molding.
- the laminating adhesive of the present invention is an laminating adhesive having an olefin resin (A) having an acid group or an acid anhydride group, a curing agent (B), and a styrene resin (C) as essential components.
- the blending ratio of the styrene resin (C) is 0.01 to 1.5 parts by mass with respect to 100 parts by mass of the olefin resin (A).
- the reaction between the lithium ion salt of phosphorus hexafluoride and water in particular, by blending a relatively small amount of the styrene resin (C) with the olefin resin (A) having an acid group or an acid anhydride group. It is possible to effectively prevent erosion of the interface between the adhesive layer and the metal layer due to hydrofluoric acid generated by the above, and to effectively prevent deterioration of adhesiveness in a high temperature and high humidity environment.
- the olefin resin (A) having an acid group or an acid anhydride group used in the adhesive for laminate of the present invention is an olefin monomer and an ethylenically unsaturated carboxylic acid or an ethylenically unsaturated carboxylic acid anhydride.
- a copolymer or a resin obtained by graft-modifying an ethylenically unsaturated carboxylic acid or an ethylenically unsaturated carboxylic acid anhydride to a polyolefin may be used.
- Examples of the olefin monomer used for the copolymer of the former olefin monomer and the ethylenically unsaturated carboxylic acid or ethylenically unsaturated carboxylic acid anhydride include olefins having 2 to 8 carbon atoms, such as ethylene, 1 -Propene, isobutylene, 1-butene, 4-methylpentene, hexene, vinylcyclohexane and the like.
- olefins having 3 to 8 carbon atoms are preferable from the viewpoint of particularly good adhesive strength
- 1-propene and 1-butene are particularly preferable from the viewpoint of excellent resistance to solvents and excellent adhesive strength.
- ethylenically unsaturated carboxylic acid or ethylenically unsaturated carboxylic acid anhydride used for copolymerization with the olefinic monomer it is used next as a copolymer with the olefinic monomer, or
- the ethylenically unsaturated carboxylic acid or ethylenically unsaturated carboxylic acid anhydride used for graft modification with acrylonitrile include, for example, acrylic acid, methacrylic acid, maleic acid, itaconic acid, citraconic acid, mesaconic acid, maleic anhydride, 4 -Methylcyclohex-4-ene-1,2-dicarboxylic anhydride, bicyclo [2.2.2] oct-5-ene-2,3-dicarboxylic anhydride, 1,2,3,4,5 , 8,9,10-octahydronaphthalene-2,3-dicarboxylic anhydride, 2-
- the reactivity with the olefinic monomer, the reactivity of the acid anhydride after copolymerization are particularly excellent, and the functional group concentration is high when the molecular weight of the compound itself is small.
- To maleic anhydride can be used alone or in combination of two or more.
- the copolymer can be used in combination with other compounds having an ethylenically unsaturated group.
- Such compounds include styrene, butadiene, isoprene and the like.
- examples of the polyolefin used for graft modification include homopolymers and copolymers of olefins having 2 to 8 carbon atoms, copolymers of olefins having 2 to 8 carbon atoms and other monomers, and the like.
- polyethylene such as high density polyethylene (HDPE), low density polyethylene (LDPE), linear low density polyethylene resin, polypropylene, polyisobutylene, poly (1-butene), poly-4-methylpentene, Polyvinylcyclohexane, ethylene / propylene block copolymer, ethylene / propylene random copolymer, ethylene / butene-1 copolymer, ethylene / 4-methyl-1-pentene copolymer, ethylene / hexene copolymer, etc.
- HDPE high density polyethylene
- LDPE low density polyethylene
- linear low density polyethylene resin polypropylene
- polyisobutylene poly (1-butene)
- poly-4-methylpentene Polyvinylcyclohexane
- ⁇ -olefin copolymer ethylene / vinyl acetate copolymer, ethylene / methyl methacrylate Acrylate copolymer, ethylene-vinyl acetate-methyl methacrylate copolymer, and the like propylene-1-butene copolymer.
- a homopolymer of an olefin having 3 to 8 carbon atoms and a copolymer of two or more olefins having 3 to 8 carbon atoms are preferred from the viewpoint of particularly good adhesive strength.
- a homopolymer or a propylene / 1-butene copolymer is preferred from the viewpoint of excellent resistance to solvents and excellent adhesive strength.
- ethylenically unsaturated carboxylic acid or ethylenically unsaturated carboxylic acid anhydride used for graft modification with polyolefin for example, acrylic acid, methacrylic acid, maleic acid, itaconic acid, citraconic acid, mesaconic acid, anhydrous Maleic acid, 4-methylcyclohex-4-ene-1,2-dicarboxylic anhydride, bicyclo [2.2.2] oct-5-ene-2,3-dicarboxylic anhydride, 1,2,3 , 4,5,8,9,10-octahydronaphthalene-2,3-dicarboxylic anhydride, 2-octa-1,3-diketospiro [4.4] non-7-ene, bicyclo [2.2.
- hept-5-ene-2,3-dicarboxylic anhydride maleopimaric acid, tetrahydrophthalic anhydride, methyl-bicyclo [2.2.1] hept-5-ene-2,3- Carboxylic acid anhydrides, methyl - norbornene-5-ene-2,3-dicarboxylic acid anhydride, norborn-5-ene-2,3-dicarboxylic anhydride and the like.
- maleic anhydride is preferable because the reactivity of the functional group after graft modification is high and the concentration of the functional group of the graft-modified polyolefin is high. These can be used alone or in combination of two or more.
- Method of graft reaction mixing polyolefin resin dissolved in organic solvent and ethylenically unsaturated carboxylic acid or ethylenically unsaturated carboxylic acid anhydride, heating and melting at a temperature equal to or higher than the softening temperature or melting point of the polyolefin resin Simultaneous radical polymerization and hydrogen abstraction reaction Method, and the like.
- the graft reaction in order to efficiently graft copolymerize the graft monomer, it is preferable to carry out the graft reaction in the presence of a radical polymerization initiator.
- the grafting reaction is usually performed under conditions of 60 to 350 ° C.
- the proportion of the radical polymerization initiator used is usually in the range of 0.001 to 1 part by weight with respect to 100 parts by weight of the polyolefin resin before modification.
- the radical polymerization initiator is preferably an organic peroxide such as benzoyl peroxide, dichlorobenzoyl peroxide, dicumyl peroxide, di-tert-butyl peroxide, 2,5-dimethyl-2,5-di (peroxide benzoate) hexyne-3.
- organic peroxide such as benzoyl peroxide, dichlorobenzoyl peroxide, dicumyl peroxide, di-tert-butyl peroxide, 2,5-dimethyl-2,5-di (peroxide benzoate) hexyne-3.
- Other azo compounds such as azobisisobutyronitrile and dimethylazoisobutyrate can also be used.
- the radical polymerization initiator may be selected optimally depending on the graft reaction process, but is usually dicumyl peroxide, di-tert-butyl peroxide, 2,5-dimethyl-2,5-di (tert-butylperoxy). ) Dialkyl peroxides such as hexyne-3,2,5-dimethyl-2,5-di (tert-butylperoxy) hexane and 1,4-bis (tert-butylperoxyisopropyl) benzene are preferably used.
- the olefin resin (A) having an acid group or acid anhydride group described above is more preferably one having an acid value of 1 to 200 mgKOH / g because the adhesion of the metal layer is further improved and the electrolyte resistance is excellent. .
- an ethylenically unsaturated carboxylic acid or an ethylenically unsaturated carboxylic acid anhydride is added to a polyolefin rather than a copolymer of an olefinic monomer and an ethylenically unsaturated carboxylic acid or an ethylenically unsaturated carboxylic acid anhydride.
- a graft-modified resin is preferred from the viewpoint of excellent adhesive strength.
- an olefin resin (A) having an acid group or an acid anhydride group maleic anhydride-modified polypropylene and a maleic anhydride-modified product of propylene / 1-butene copolymer are particularly suitable for adhesion strength, particularly in a high temperature environment. From the viewpoint of excellent adhesive strength.
- the olefin resin (A) having an acid group or acid anhydride group described in detail above is preferably in the range of 65 ° C. to 85 ° C. from the viewpoint of excellent resistance to electrolytic solution, and further, DSC (differential scanning)
- the crystallization peak temperature by calorimetric analysis is preferably 28 ° C. or higher from the viewpoint of excellent electrolytic solution resistance.
- the curing agent (B) is a component that reacts with the olefin resin (A) having an acid group or an acid anhydride group to crosslink and cure the adhesive itself, and is a polyfunctional isocyanate compound, an aziridine group-containing compound, And epoxy compounds and melamine resins.
- the polyfunctional isocyanate compound for example, 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, xylylene diisocyanate, diphenylmethane diisocyanate, isophorone diisocyanate, 1,5-naphthalene diisocyanate, hexamethylene diisocyanate, bis (4-isocyanatocyclohexyl) methane, or diisocyanates such as hydrogenated diphenylmethane diisocyanate and compounds derived therefrom, that is, isocyanurate, adduct, biuret, uretdione, allophanate, and isocyanate residues of the diisocyanate.
- a prepolymer a low polymer obtained from a diisocyanate and a polyol
- a composite thereof for example, 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, xylylene diis
- the equivalent of the isocyanate group with respect to the acid group shall be 2 equivalent in the olefin resin (A) which has an acid group or an acid anhydride group.
- a ratio [NCO / acid group] of 0.05 to 0.6 is preferable from the viewpoint of curability and adhesive strength.
- aziridine group-containing compound examples include N, N′-hexamethylene-1,6-bis (1-aziridinecarboxamide), N, N′-diphenylmethane-4,4′-bis (1-aziridinecarboxamide). ), Trimethylolpropane-tri- ⁇ -aziridinylpropionate), N, N′-toluene-2,4-bis (1-aziridinecarboxamide), triethylenemelamine, trimethylolpropane-tri- ⁇ ( 2-methylaziridine) propionate, bisisophthaloyl-1-methylaziridine, tri-1-aziridinylphosphine oxide, tris-1-methylaziridinephosphine oxide, and the like.
- the equivalent of the aziridine group with respect to the acid group shall be 2 equivalents in the olefin resin (A) which has an acid group or an acid anhydride group.
- the ratio [aziridine group / acid group] is preferably from 0.3 to 10 from the viewpoint of curability and adhesive strength.
- epoxy compound examples include aliphatic glycols such as ethylene glycol, propylene glycol, hexanediol, neopentyl glycol, trimethylol ethane, trimethylol propane, pentaerythritol, glycerin, diglycerin, sorbitol, spiroglycol or hydrogenated bisphenol A.
- aliphatic glycols such as ethylene glycol, propylene glycol, hexanediol, neopentyl glycol, trimethylol ethane, trimethylol propane, pentaerythritol, glycerin, diglycerin, sorbitol, spiroglycol or hydrogenated bisphenol A.
- Polyglycidyl ether type epoxy resin polyglycidyl ether type epoxy resin; bisphenol type epoxy resin such as bisphenol A type epoxy resin, bisphenol F type epoxy resin, bisphenol S type epoxy resin, bisphenol AD type epoxy resin; novolak which is glycidyl ale of phenol novolac resin or cresol novolac resin Type epoxy resins and other aromatic epoxy resins; bisphenol A, bisphenol F, bisphenol S, vinyl Polyglycidyl ether of polyol which is an ethylene oxide or propylene oxide adduct of aromatic polyhydroxy compound such as phenol AD; Polyglycidyl ether type epoxy resin of polyether polyol such as polyethylene glycol, polypropylene glycol or polytetramethylene glycol; And cycloaliphatic polyepoxy resins such as 3,4-epoxycyclohexylmethyl) adipate and 3,4-epoxycyclohexylmethyl-3 ′, 4′-epoxycyclohexylcarboxylate.
- the above-described epoxy compound has an epoxy equivalent of 100 to 300 g / eq. Is preferable from the point that a long pot life can be secured and the crosslink density is high and the adhesive strength is more favorable, and the polyglycidyl ether type epoxy resin of an aliphatic polyol is particularly preferable from the viewpoint of excellent adhesive strength. .
- the equivalent ratio of the epoxy group with respect to the acid group (an acid anhydride group shall be 2 equivalent) in the olefin resin (A) which has an acid group or an acid anhydride group.
- the ratio of [epoxy group / acid group] is 0.1 to 10, particularly 0.1 to 3.
- the curing accelerator that can be used here include phosphorus compounds, tertiary amines, imidazoles, organic acid metal salts, Lewis acids, and amine complex salts. Among these, imidazole is preferable from the viewpoint of excellent curing acceleration effect.
- an epoxy compound is preferable because it is particularly excellent in pot life and has good adhesive strength. That is, for example, when a polyfunctional isocyanate compound is used as the curing agent (B), the reactivity with the olefin resin (A) having an acid group or an acid anhydride group as the main agent is high, and the curability is good. However, on the other hand, the pot life is shortened and gelation is easily caused. However, the epoxy compound ensures a long pot life and also has excellent adhesive strength.
- the styrene resin (C) used in the present invention is a homopolymer of a styrene monomer such as a homopolymer of styrene or a homopolymer of ⁇ -methylstyrene; a copolymer of styrene and ⁇ -methylstyrene; Examples thereof include copolymers of styrene monomers such as styrene and ⁇ -methylstyrene and polymerizable aliphatic monomers; copolymers of styrene monomers such as styrene and ⁇ -methylstyrene and polymerizable aromatic monomers.
- the styrene resin (C) having a melting point in the range of 80 to 140 ° C. is preferred from the viewpoint of excellent resistance to electrolytic solution.
- those having a weight average molecular weight in the range of 800 to 3,000 are preferable from the viewpoint of improving wettability to a metal film and further improving the blocking effect of hydrofluoric acid.
- the weight average molecular weight is a value measured under the following conditions.
- Measuring device HLC-8220GPC manufactured by Tosoh Corporation Column: TSK-GUARDCOLUMN SuperHZ-L manufactured by Tosoh Corporation + Tosoh Corporation TSK-GEL SuperHZM-M ⁇ 4 Detector: RI (differential refractometer)
- Data processing Multi-station GPC-8020model II manufactured by Tosoh Corporation Measurement conditions: Column temperature 40 ° C Solvent Tetrahydrofuran Flow rate 0.35 ml / min Standard; Monodisperse polystyrene Sample; Filtered 0.2% by mass tetrahydrofuran solution in terms of resin solids with a microfilter (100 ⁇ l)
- the blending amount of the styrene resin (C) is in the range of 0.01 to 1.5 parts by mass with respect to 100 parts by mass of the olefin resin (A).
- the hydrofluoric acid blocking effect due to the blending of the styrene resin (C) is not sufficiently expressed.
- the adhesive strength is It causes a decrease, and it becomes difficult to prevent erosion of the interface between the adhesive layer and the metal layer due to hydrofluoric acid.
- an organic solvent in addition to the above components, fluidity can be secured and appropriate coating properties can be expressed.
- an organic solvent is not particularly limited as long as it can be volatilized and removed by heating in the drying step at the time of coating the adhesive, and examples thereof include aromatic organic solvents such as toluene and xylene; n-hexane, n -Aliphatic organic solvents such as heptane; Alicyclic organic solvents such as cyclohexane and methylcyclohexane; Ketone solvents such as methyl ethyl ketone, methyl isobutyl ketone and cyclohexanone; Ester solvents such as ethyl acetate and butyl acetate; Ethanol and methanol Alcohol solvents such as n-propanol, 2-propanol (isopropyl alcohol), butanol, hexanol; ether solvents such as diisopropanopropanol, 2-prop
- the olefin resin (A) having an acid group or an acid anhydride group used in the present invention is a non-chlorine olefin resin and usually has poor solubility in an organic solvent. Therefore, as an organic solvent showing good solubility in the olefin resin (A) having an acid group or an acid anhydride group, it is used as a mixed solvent of an alicyclic organic solvent, an ester solvent, and an alcohol solvent. It is desirable to do.
- the alicyclic organic solvent cyclohexane, methylcyclohexane and the like are preferable.
- the ester solvent ethyl acetate, butyl acetate and the like are preferable.
- the alcohol solvent ethanol, methanol, n-propanol, 2-propanol ( Isopropyl alcohol), butanol, hexanol and the like are preferable, but butanol and isopropyl alcohol are particularly preferable.
- the blending ratio is not particularly limited, but the alicyclic organic solvent is preferably excellent in solubility when it accounts for 50% of the total amount of the mixed solvent.
- methylcyclohexane / butyl acetate / butanol or a combination of methylcyclohexane, ethyl acetate, and isopropyl alcohol is preferable.
- the mixed solvent is usually difficult to dissolve other thermoplastic resins of the styrenic resin, but the styrene resin (C) used in the present invention dissolves well in the mixed solvent while being a thermoplastic resin. Therefore, when using the mixed solvent, the coating property of the adhesive and the wettability to the metal film become good, and the effect of the hydrofluoric acid block becomes even better.
- the ratio of A) is preferably from 10 to 30% by mass from the viewpoint of excellent coating properties as an adhesive and wettability to a metal film.
- the adhesive for laminating of the present invention can further use a tackifier, a plasticizer, a thermoplastic elastomer, a phosphoric acid compound, a silane coupling agent, or a reactive elastomer as necessary.
- a tackifier e.g., a plasticizer, a thermoplastic elastomer, a phosphoric acid compound, a silane coupling agent, or a reactive elastomer.
- the content of these additives can be appropriately adjusted and used as long as the function of the adhesive of the present invention is not impaired.
- tackifier examples include polyterpene resins, rosin resins, aliphatic petroleum resins, alicyclic petroleum resins, copolymer petroleum resins, and hydrogenated petroleum resins.
- plasticizers include polyisoprene, polybutene, and procell oil.
- Thermoplastic elastomers include styrene / butadiene copolymer (SBS), hydrogenated styrene / butadiene copolymer (SEBS), SBBS, and styrene.
- SBS styrene / butadiene copolymer
- SEBS hydrogenated styrene / butadiene copolymer
- SBBS hydrogenated styrene / butadiene copolymer
- reactive elastomers are those obtained by acid-modifying these elastomers.
- silane coupling agent examples include amino silane, mercapto silane, vinyl silane, epoxy silane, methacryl silane, ureido silane, alkyl silane, styryl silane, sulfide silane, and isocyanate silane.
- the laminating adhesive of the present invention can be adjusted by mixing the components detailed above. At this time, each component may be blended and mixed at the same time to form an adhesive, but the other components of the curing agent (B) are mixed in advance to produce a main component premix and cured when the adhesive is used.
- a two-component adhesive in which the agent (B) is mixed is preferable from the viewpoint of excellent stability and workability of the adhesive.
- the multilayer film of the present invention can be obtained by laminating an unstretched polyolefin film and a metal film using the adhesive for lamination of the present invention.
- Examples of the metal film used here include a metal foil, a metal foil obtained by bonding various films, a metal vapor-deposited film, and the like, and examples of the material include aluminum, copper, nickel, and stainless steel.
- These metal films are sandblasting, polishing, degreasing, etching, surface treatment by rust preventive immersion or spray, trivalent chromium chemical conversion, phosphate chemical conversion, sulfide chemical conversion, anodic oxide film formation, It may have been subjected to a surface treatment such as a fluororesin coating.
- those subjected to trivalent chromium chemical conversion treatment are preferable from the viewpoint of excellent adhesion retention performance (environmental degradation resistance) and corrosion resistance.
- the thickness of the metal film is preferably in the range of 10 to 100 ⁇ m from the viewpoint of preventing corrosion.
- unstretched polyolefin films include unstretched films such as polyethylene and polypropylene. Further, the thickness of the unstretched polyolefin film is preferably in the range of 10 to 100 ⁇ m from the viewpoint that the packaging bag can be thinned and the strength of the packaging bag itself is excellent.
- the adhesive for laminating of the present invention is adjusted to an appropriate viscosity using the organic solvent described above, and then a known coating such as a roll coating method, a gravure coating method, a bar coating method or the like.
- the adhesive layer is formed by applying and drying the metal film using a method.
- the dry coating weight of the laminating adhesive composition of the present invention is preferably in the range of 0.5 to 20.0 g / m 2 . If it is less than 0.5 g / m 2 , the continuous uniform coating property tends to be lowered. On the other hand, if it exceeds 20.0 g / m 2 , the solvent detachment property after coating is also lowered, and the workability and the problem of the residual solvent are reduced. It tends to occur.
- an unstretched polyolefin film is layered on the surface of the metal film coated with the laminating adhesive of the present invention, and bonded by dry lamination (dry lamination method) to obtain the target multilayer film of the present invention.
- dry lamination dry lamination method
- the temperature of the laminate roll is 25 to 120 ° C. and the pressure is 3 to 300 kg / cm 2 .
- the aging conditions are preferably 25 to 100 ° C. and 12 to 240 hours.
- the adhesive constituting the adhesive layer may be a known general-purpose laminating adhesive, but the laminating adhesive of the present invention is desirable from the viewpoint of adhesive strength.
- Examples of the base film that can be used here include a biaxially stretched polyester film and a biaxially stretched polyamide film. This base film will be located in the outermost layer when used as an exterior material for a secondary battery.
- the thickness of the base film is usually in the range of 15 to 30 ⁇ m.
- FIG. 1 is a cross-sectional view of the multilayer film of the present invention thus obtained.
- a metal film C and an unstretched polyolefin film A are laminated via an adhesive B of the present invention, and an adhesive layer D It is further laminated with the substrate film E through (preferably the adhesive of the present invention).
- the non-stretched polyolefin film A side is used so as to be in contact with the electrolyte solution, and the unstretched polyolefin film A that is finally opposed is heat-sealed. It becomes a packaging material.
- the secondary battery is formed into a secondary battery by forming the multilayer film into a pouch shape, or the multilayer film is deep-drawn.
- Examples include a secondary battery formed by forming an exterior material by molding or stretch molding.
- the pouch-shaped secondary battery specifically includes a secondary battery body, a tab lead that constitutes a terminal joined to the positive electrode and the negative electrode of the secondary battery, an electrolyte solution, and the tab outside the secondary battery.
- the secondary battery main body and an exterior material enclosing the electrolyte solution as an essential component are exposed so that the exterior material is the multilayer film of the present invention, the unstretched polyolefin film side is What forms a pouch-shaped packaging bag by overlapping and folding so that a heat-sealing part may be opposed and heat-sealing may be mentioned.
- Specific pouch-shaped packaging bags include three-side sealed bags, four-side sealed bags, and pillow type bag types.
- the multilayer film of the present invention is deep drawn or stretched so that the non-stretched polyolefin film side constitutes the sealant surface.
- An embossed molded body is formed, two molded bodies (multilayer film sealant surfaces) are bonded together, and a secondary battery body and electrode terminals are formed in the internal gap formed by the bonding.
- the electrode terminal is disposed, and the electrode terminal is exposed to the outside of the battery, and the inner space is filled with an electrolyte solution in a liquid-tight manner. Specifically, for example, as shown in the perspective view of FIG.
- an embossed battery container e is embedded so as to enclose a secondary battery and be filled with an electrolyte solution, and an electrode A structure having a terminal d may be mentioned.
- the collar part formed by the heat seal of the sea run surfaces of the molded body shaped in an emboss shape may be cut off as shown in FIG.
- the secondary battery is preferably used as a lithium ion battery, and an electrolyte solution at that time includes an aprotic solvent such as propylene carbonate, ethylene carbonate, dimethyl carbonate, diethyl carbonate, and ethyl methyl carbonate and an electrolyte. It is comprised from.
- an aprotic solvent such as propylene carbonate, ethylene carbonate, dimethyl carbonate, diethyl carbonate, and ethyl methyl carbonate and an electrolyte. It is comprised from.
- a salt such as LiPF 6 or LiBF 4 is used as LiPF 6 or LiBF 4 is used as described above, these lithium salts generate hydrofluoric acid by a hydrolysis reaction with moisture, which may cause corrosion of the metal surface and a decrease in the laminate strength between the layers of the multilayer film. The acid can be effectively blocked from the metal surface.
- the present invention will be specifically described by way of examples.
- the notation “parts” indicates parts by mass.
- the weight average molecular weight (Mw) of the styrene resin used in each Example and Comparative Example is a value measured under the following conditions.
- Measuring device HLC-8220GPC manufactured by Tosoh Corporation Column: TSK-GUARDCOLUMN SuperHZ-L manufactured by Tosoh Corporation + Tosoh Corporation TSK-GEL SuperHZM-M ⁇ 4 Detector: RI (differential refractometer)
- Data processing Multi-station GPC-8020model II manufactured by Tosoh Corporation Measurement conditions: Column temperature 40 ° C Solvent Tetrahydrofuran Flow rate 0.35 ml / min Standard; Monodisperse polystyrene Sample; Filtered 0.2% by mass tetrahydrofuran solution in terms of resin solids with a microfilter (100 ⁇ l)
- the other components of the epoxy compound shown in Table 1 or Table 2 were mixed and stirred well to prepare a main component premixture.
- GMP7550E acid group-containing olefin resin obtained by graft-modifying maleic acid on a copolymer containing 1-propene and 1-butene and a mixed solvent
- Viscosity increase rate with respect to the initial value is less than 30%
- Viscosity increase rate with respect to the initial value is 30% or more and less than 50%
- Viscosity increase rate with respect to the initial value is 50% or more (hot strength test)
- the coated product was cut to a width of 15 mm, and the peel strength was measured in a thermostatic bath at 80 ° C.
- GMP7550E Acid group-containing olefin resin obtained by graft-modifying maleic acid on a copolymer containing 1-propene and 1-butene (non-volatile content: 100% by mass)
- Cureazole 2E4MZ Imidazole (“Cureazole 2E4MZ” manufactured by Shikoku Chemicals Co., Ltd., nonvolatile content 100%)
- Denacol EX-321 Epoxy resin (trimethylolpropane polyglycidyl ether, “Denacol EX-321” manufactured by Nagase Chemt
- the laminates using the laminating adhesives of Examples 1 to 5 had high initial adhesive strength and excellent electrolyte resistance.
- Comparative Examples 1 to 4 were examples in which no styrene resin was contained, but were inferior in electrolytic solution resistance.
- Comparative Examples 5 to 6 are examples in which the styrene resin exceeds 1.5 parts by mass, but the initial adhesive strength is inferior.
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Abstract
Description
次に、本発明のラミネート用接着剤に用いる酸基又は酸無水物基を有するオレフィン樹脂(A)は、オレフィン系モノマーと、エチレン性不飽和カルボン酸またはエチレン性不飽和カルボン酸無水物との共重合体、或いは、ポリオレフィンへエチレン性不飽和カルボン酸またはエチレン性不飽和カルボン酸無水物をグラフト変性した樹脂が挙げられる。
次に、硬化剤(B)は、酸基又は酸無水物基を有するオレフィン樹脂(A)と反応し架橋させて接着剤自体を硬化させる成分であり、多官能イソシアネート化合物、アジリジン基含有化合物、及びエポキシ化合物、メラミン樹脂などが挙げられる。
ここで使用し得る硬化促進剤は、例えば、リン系化合物、第3級アミン、イミダゾール、有機酸金属塩、ルイス酸、アミン錯塩等が挙げられる。これらのなかでも硬化促進効果に優れる点からイミダゾールが好ましい。
また、上記スチレン樹脂(C)は、融点80~140℃の範囲にあるものが耐電解液性に優れる点から好ましい。また、その重量平均分子量が800~3,000の範囲にあるものが金属フィルムへの濡れ性が改善され、フッ酸のブロック効果が一層優れたものとなる点から好ましい。なお、ここで、重量平均分子量は、下記の条件にて測定される値である。
カラム ;東ソー株式会社製 TSK-GUARDCOLUMN SuperHZ-L
+東ソー株式会社製 TSK-GEL SuperHZM-M×4
検出器 ;RI(示差屈折計)
データ処理;東ソー株式会社製 マルチステーションGPC-8020modelII
測定条件 ;カラム温度 40℃
溶媒 テトラヒドロフラン
流速 0.35ml/分
標準 ;単分散ポリスチレン
試料 ;樹脂固形分換算で0.2質量%のテトラヒドロフラン溶液をマイクロフィルターでろ過したもの(100μl)
脂環族系有機溶剤としては、シクロヘキサン、メチルシクロヘキサン等が好ましく、エステル系溶剤としては、酢酸エチル、酢酸ブチル等が好ましく、アルコール系溶剤としては、エタノール、メタノール、n-プロパノール、2-プロパノール(イソプロピルアルコール)、ブタノール、ヘキサノール等が好ましく、中でもブタノール、イソプロピルアルコールが好ましい。配合比率は特に限定はないが、脂環族系有機溶剤が混合溶媒全体量に対し50%を占める量であると、溶解性により優れ好ましい。
例えば、メチルシクロヘキサン/酢酸ブチル/ブタノールや、メチルシクロヘキサンと酢酸エチルとイソプロピルアルコールとの組み合わせが好ましい。
前記混合溶媒は、通常、スチレン系樹脂の他の熱可塑性樹脂は溶解し難いところ、本発明で用いるスチレン樹脂(C)は熱可塑性樹脂でありながら該混合溶媒に良好に溶解する。そのため、前記混合溶媒を使用する場合に、接着剤の塗工性、金属フィルムへの濡れ性が良好なものとなり、フッ酸ブロックの効果が一層良好なものとなる。
本発明のラミネート用接着剤を用い、無延伸ポリオレフィンフィルムと金属フィルムとを貼り合わせることにより、本発明の多層フィルムを得ることができる。
次に、本発明の多層フィルムを用いて二次電池を製造するにあたり、その二次電池の形態としては、多層フィルムをパウチ状に成形し二次電池としたもの、或いは、多層フィルムを深絞り成形又は張り出し成形により外装材を形成して二次電池としたものが挙げられる。
前記した通り、これらのリチウム塩が水分との加水分解反応によりフッ酸を発生し、金属面の腐食や多層フィルムの各層間のラミネート強度の低下を引き起こすことがあったが、本発明ではこのフッ酸を金属面から効果的にブロックさせることができる。
なお、各実施例及び比較例にて使用したスチレン樹脂の重量平均分子量(Mw)は下記の条件にて測定された値である。
カラム ;東ソー株式会社製 TSK-GUARDCOLUMN SuperHZ-L
+東ソー株式会社製 TSK-GEL SuperHZM-M×4
検出器 ;RI(示差屈折計)
データ処理;東ソー株式会社製 マルチステーションGPC-8020modelII
測定条件 ;カラム温度 40℃
溶媒 テトラヒドロフラン
流速 0.35ml/分
標準 ;単分散ポリスチレン
試料 ;樹脂固形分換算で0.2質量%のテトラヒドロフラン溶液をマイクロフィルターでろ過したもの(100μl)
酸基又は酸無水物基を有するオレフィン樹脂(A)として1-プロペンと1-ブテンを含む共重合体に無水マレイン酸をグラフト変性した酸基含有オレフィン樹脂の20質量部と混合溶媒(メチルシクロヘキサン/酢酸ブチル/ブタノール=72/7/1(質量比))の80質量部に溶解させた樹脂溶液(不揮発分20質量%、東洋紡社製「ハードレンNS-2002」)100質量部を主剤として用い、表1又は表2に示すエポキシ化合物の他の成分を混合し良く撹拌して主剤のプレミクスチャーを製造した。次いで、表1又は表2に示すエポキシ化合物を表1又は表2中の配合量で、前記プレミクスチャーに配合して接着剤を調整した後、未表面処理アルミフォイル(東洋アルミニウム社製アルミニウム箔「1N30H」:膜厚30μm)にバーコーターで塗布量5g/m2(dry)で塗布し、80℃-1分間乾燥させた後、未延伸ポリオレフィンフィルム(東レフィルム加工株式会社製「ZK-93KM」膜厚:70μm)と100℃で貼り合せて積層体を作製した。
その後、60℃-5日エージングさせた後に初期接着強度を測定した。
酸基又は酸無水物基を有するオレフィン樹脂(A)として1-プロペンと1-ブテンを含む共重合体にマレイン酸をグラフト変性した酸基含有オレフィン樹脂(GMP7550E)を20質量部と混合溶媒(メチルシクロヘキサン/酢酸エチル/イソプロピルアルコール=72/7/1の混合溶媒)の80質量部に溶解させた樹脂溶液(不揮発分20質量%)100質量部を主剤として用いた以外は実施例4と同様にして接着剤を調整し、該接着剤を用いて積層体を作製した。
(株)エー・アンド・ディー製テンシロン試験において、前記塗工物を15mm幅にカットし、180°剥離強度を測定した。
積層体を電解液「エチレンカーボネート:エチルメチルカーボネート:ジメチルカーボネート=1:1:1(wt%)+LiPF6:1mol+ビニレンカーボネート:1質量%」に85℃-7日間浸漬させ、浸漬前後の接着強度の保持率から以下のとおりに評価を実施した。
○:80%以上
△:60%以上80%未満、
×:60%未満
表1及び表2の配合に従い、主剤と硬化剤、溶剤を配合し良く攪拌して脱泡した後、B型粘度計にて粘度を測定した。サンプル瓶の蓋をしっかりと閉め、40℃の恒温槽に入れ、2時間後、4時間後、6時間後、それぞれの粘度を測定し、粘度の推移を下記の基準にて評価した。
○:初期に対する粘度上昇率が30%未満
△:初期に対する粘度上昇率が30%以上50%未満
×:初期に対する粘度上昇率が50%以上
(熱間強度試験)
(株)エー・アンド・ディー社製テンシロン試験において、前記塗工物を15mm幅にカットし、80℃の恒温槽内で剥離強度を測定した。
GMP7550E:1-プロペンと1-ブテンを含む共重合体にマレイン酸をグラフト変性した酸基含有オレフィン樹脂(不揮発分100質量%)
キュアゾール2E4MZ:イミダゾール(四国化成工業株式会社製「キュアゾール2E4MZ」、不揮発分100%)
デナコールEX-321:エポキシ樹脂(トリメチロールプロパンポリグリシジルエーテル、ナガセケムテックス社製「デナコールEX-321」、不揮発分100質量%)
FTR6100:スチレン系モノマーと重合性脂肪族モノマーとの共重合体(三井化学社製スチレン系樹脂「FTR6100」、重量平均分子量1100、不揮発分100質量%)
FTR2140:スチレンとα-メチルスチレンとの共重合体(三井化学社製「FTR2140」重量平均分子量3200、不揮発分100質量%)
FMR0150:スチレン系モノマーと重合性芳香族モノマーとの共重合体(三井化学社製「FMR0150」、重量平均分子量2000、不揮発分100質量%)
FTR8120:スチレン系モノマーの単独重合体(三井化学社製「FTR8120」、重量平均分子量1500、不揮発分100質量%)
エピクロン860:ビスフェノールA型エポキシ樹脂(DIC株式会社製「エピクロン860」エポキシ当量240g/eq.、不揮発分100質量%)
B:本発明のラミネート用接着剤
C:金属フィルム
D:接着剤層
E:基材フィルム
a:タブリード
b:多層フィルム
c:ヒートシール部
d:電極端子
e:成形体
Claims (12)
- 酸基又は酸無水物基を有するオレフィン樹脂(A)、硬化剤(B)、及びスチレン樹脂(C)を必須成分とするラミネート用接着剤であって、前記スチレン樹脂(C)の配合割合が前記オレフィン樹脂(A)の100質量部に対して0.01~1.5質量部の範囲であることを特徴とするラミネート用接着剤。
- 前記スチレン樹脂(C)が融点80~140℃の範囲にある請求項1に記載のラミネート用接着剤。
- 前記スチレン系樹脂(C)が、重量平均分子量800~3,000の範囲にあるものである請求項1または2に記載のラミネート用接着剤。
- 前記スチレン系樹脂(C)が、スチレン系モノマーの単独重合体、スチレンとα-メチルスチレンとの共重合体、スチレン系モノマーと重合性脂肪族モノマーとの共重合体、またはスチレン系モノマーと重合性芳香族モノマーとの共重合体である請求項1~3のいずれかに記載のラミネート用接着剤。
- 前記硬化剤(B)が、エポキシ化合物である請求項1~4のいずれかに記載のラミネート用接着剤。
- 前記酸基又は酸無水物基を有するオレフィン樹脂(A)が、炭素原子数3~8のオレフィンの単独重合体又は炭素原子数3~8のオレフィンの2種以上の共重合体に、エチレン性不飽和カルボン酸またはエチレン性不飽和カルボン酸無水物をグラフト変性したものである請求項1~5のいずれかに記載のラミネート用接着剤。
- 脂環族系有機溶剤とエステル系溶剤とアルコール系溶剤との混合溶媒を含有する請求項1~6のいずれかに記載のラミネート用接着剤。
- 無延伸ポリオレフィンフィルムと金属フィルムとを請求項1~7のいずれかに記載の接着剤により接着した積層体を必須のフィルム構成とする多層フィルム。
- 前記金属フィルムの前記接着剤により接着した側とは反対側に更に接着層を介して基材フィルムがラミネートされている請求項8に記載の多層フィルム。
- 前記基材フィルムが二軸延伸ポリエステルフィルム又は二軸延伸ポリアミドフィルムである請求項9に記載の多層フィルム。
- 二次電池本体、該二次電池の正極及び負極にそれぞれ接合するタブリード、電解質溶液、及び前記タブリードを二次電池外部に露出する様に前記二次電池本体と電解質溶液とを封入する外装材とを必須の構成要素とする二次電池であって、
前記外装材が、請求項8~10のいずれかに記載の多層フィルムを、前記無延伸ポリオレフィンフィルム側がヒートシール部を形成するようにパウチ状の包装袋を構成しているものであることを特徴とする二次電池。 - 請求項8~10のいずれかに記載の多層フィルムが、深絞り成形又は張り出し成形により無延伸ポリオレフィンフィルム側がシーラント面を構成する様にエンボス状に賦型された形状を有し、2つの該多層フィルムのシーラント面同士が貼合され、かつ、この貼合により形成される内部空隙に二次電池本体と電極端子が配設され、該電極端子は電池外部へ露出されており、かつ、該内部空隙に電解質溶液が液密に充填されている構造を有することを特徴とする二次電池。
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US15/755,194 US20180248156A1 (en) | 2015-08-28 | 2016-08-25 | Laminating adhesive, multilayer film, and secondary battery produced by using the same |
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WO2019171709A1 (ja) * | 2018-03-06 | 2019-09-12 | 東洋紡株式会社 | ポリオレフィン系接着剤組成物 |
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JP2021120457A (ja) * | 2017-08-24 | 2021-08-19 | 東洋インキScホールディングス株式会社 | 接着剤組成物、積層体、包装用積層体、および包装用容器 |
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Also Published As
Publication number | Publication date |
---|---|
CN107922806B (zh) | 2020-06-26 |
TW201715003A (zh) | 2017-05-01 |
TWI711676B (zh) | 2020-12-01 |
JPWO2017038615A1 (ja) | 2017-08-31 |
US20180248156A1 (en) | 2018-08-30 |
CN107922806A (zh) | 2018-04-17 |
JP6143147B1 (ja) | 2017-06-07 |
EP3342838A1 (en) | 2018-07-04 |
EP3342838A4 (en) | 2019-03-13 |
KR20180037215A (ko) | 2018-04-11 |
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