WO2014118819A1 - 舶用ディーゼルエンジン排ガス処理システム - Google Patents
舶用ディーゼルエンジン排ガス処理システム Download PDFInfo
- Publication number
- WO2014118819A1 WO2014118819A1 PCT/JP2013/000508 JP2013000508W WO2014118819A1 WO 2014118819 A1 WO2014118819 A1 WO 2014118819A1 JP 2013000508 W JP2013000508 W JP 2013000508W WO 2014118819 A1 WO2014118819 A1 WO 2014118819A1
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- Prior art keywords
- seawater
- unit
- exhaust gas
- scrubber
- concentration
- Prior art date
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- 239000013535 sea water Substances 0.000 claims abstract description 599
- 239000000428 dust Substances 0.000 claims abstract description 250
- 239000013618 particulate matter Substances 0.000 claims abstract description 188
- 238000001514 detection method Methods 0.000 claims abstract description 72
- 229910052815 sulfur oxide Inorganic materials 0.000 claims abstract description 36
- XTQHKBHJIVJGKJ-UHFFFAOYSA-N sulfur monoxide Chemical class S=O XTQHKBHJIVJGKJ-UHFFFAOYSA-N 0.000 claims abstract description 6
- 239000007789 gas Substances 0.000 claims description 221
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- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 20
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- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
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- TXKMVPPZCYKFAC-UHFFFAOYSA-N disulfur monoxide Inorganic materials O=S=S TXKMVPPZCYKFAC-UHFFFAOYSA-N 0.000 description 1
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- 238000000909 electrodialysis Methods 0.000 description 1
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- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
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- 229910001220 stainless steel Inorganic materials 0.000 description 1
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- 229910052720 vanadium Inorganic materials 0.000 description 1
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N13/00—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
- F01N13/009—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having two or more separate purifying devices arranged in series
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- B01D53/30—Controlling by gas-analysis apparatus
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- B01D53/34—Chemical or biological purification of waste gases
- B01D53/46—Removing components of defined structure
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- B01D53/50—Sulfur oxides
- B01D53/507—Sulfur oxides by treating the gases with other liquids
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- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
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- B01D53/34—Chemical or biological purification of waste gases
- B01D53/92—Chemical or biological purification of waste gases of engine exhaust gases
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- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C3/00—Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
- B03C3/017—Combinations of electrostatic separation with other processes, not otherwise provided for
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- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C3/00—Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
- B03C3/02—Plant or installations having external electricity supply
- B03C3/04—Plant or installations having external electricity supply dry type
- B03C3/06—Plant or installations having external electricity supply dry type characterised by presence of stationary tube electrodes
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- F01N13/004—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 specially adapted for marine propulsion, i.e. for receiving simultaneously engine exhaust gases and engine cooling water
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/01—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust by means of electric or electrostatic separators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
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- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
- F01N3/021—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
- F01N3/023—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles
- F01N3/027—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles using electric or magnetic heating means
- F01N3/0275—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles using electric or magnetic heating means using electric discharge means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/0807—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents
- F01N3/0828—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents characterised by the absorbed or adsorbed substances
- F01N3/085—Sulfur or sulfur oxides
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
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- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/0807—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents
- F01N3/0871—Regulation of absorbents or adsorbents, e.g. purging
- F01N3/0885—Regeneration of deteriorated absorbents or adsorbents, e.g. desulfurization of NOx traps
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- F01N9/00—Electrical control of exhaust gas treating apparatus
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- G—PHYSICS
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N15/00—Investigating characteristics of particles; Investigating permeability, pore-volume or surface-area of porous materials
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/17—Systems in which incident light is modified in accordance with the properties of the material investigated
- G01N21/25—Colour; Spectral properties, i.e. comparison of effect of material on the light at two or more different wavelengths or wavelength bands
- G01N21/31—Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry
- G01N21/39—Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry using tunable lasers
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01D—SEPARATION
- B01D2259/00—Type of treatment
- B01D2259/45—Gas separation or purification devices adapted for specific applications
- B01D2259/4566—Gas separation or purification devices adapted for specific applications for use in transportation means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C2201/00—Details of magnetic or electrostatic separation
- B03C2201/10—Ionising electrode has multiple serrated ends or parts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
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- F01N2560/00—Exhaust systems with means for detecting or measuring exhaust gas components or characteristics
- F01N2560/02—Exhaust systems with means for detecting or measuring exhaust gas components or characteristics the means being an exhaust gas sensor
- F01N2560/022—Exhaust systems with means for detecting or measuring exhaust gas components or characteristics the means being an exhaust gas sensor for measuring or detecting CO or CO2
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
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- F01N2560/00—Exhaust systems with means for detecting or measuring exhaust gas components or characteristics
- F01N2560/02—Exhaust systems with means for detecting or measuring exhaust gas components or characteristics the means being an exhaust gas sensor
- F01N2560/027—Exhaust systems with means for detecting or measuring exhaust gas components or characteristics the means being an exhaust gas sensor for measuring or detecting SOx
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
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- F01N2590/00—Exhaust or silencing apparatus adapted to particular use, e.g. for military applications, airplanes, submarines
- F01N2590/02—Exhaust or silencing apparatus adapted to particular use, e.g. for military applications, airplanes, submarines for marine vessels or naval applications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
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- F01N2610/00—Adding substances to exhaust gases
- F01N2610/14—Arrangements for the supply of substances, e.g. conduits
Definitions
- the present invention relates to a marine diesel engine exhaust gas treatment system for treating exhaust gas from a marine diesel engine mounted on a marine vessel.
- Exhaust gas exhausted from marine diesel engines contains nitrogenous compounds (NOx) and sulfur oxides (SOx) as well as harmful substances such as particulate matter (PM) that contains carbon as the main component. Yes.
- NOx nitrogenous compounds
- SOx sulfur oxides
- PM particulate matter
- an electric dust collection method as a device for cleaning exhaust gas discharged from marine diesel engines to reduce SOx and PM.
- an electrostatic dust collecting means composed of a discharge electrode and a collecting electrode and a filter means for collecting solid particles in the exhaust gas are arranged, and a seawater is disposed in the front stage of the electric dust collecting means.
- Marine exhaust gas treatment provided with spraying means, temperature control means to detect the exhaust gas temperature and control the spray amount by seawater spraying means so that the exhaust gas temperature at the entrance of the electrostatic precipitating means becomes the acid dew point temperature
- An apparatus has been proposed (see, for example, Patent Document 1).
- a gas scrubber is installed as a device for cleaning exhaust gas discharged from marine diesel engines to reduce SOx and PM, and for cleaning performed by this gas scrubber.
- Supply the used seawater to the centrifugal separator to remove the dust supply the seawater separated from the dust to the oil removal section, remove the oil with a filter, and supply the seawater from which the oil has been removed to the neutralization section.
- a wastewater treatment apparatus has been proposed in which neutralized and neutralized seawater is supplied again to a scrubber for gas cleaning and used for cleaning exhaust gas (see, for example, Patent Document 2).
- the present invention has been made paying attention to the unsolved problems of the conventional marine exhaust gas treatment apparatus and waste water treatment apparatus.
- the present invention can reliably remove PM and SOx contained in exhaust gas discharged from marine diesel engines, and reduce the amount of seawater used, the amount of wastewater treatment, and the amount of waste generated. Furthermore, it aims at providing the marine diesel engine exhaust gas treatment system which can reduce the installation space of the apparatus which comprises a system.
- a first aspect of a marine diesel engine exhaust gas treatment system is a marine diesel engine exhaust gas treatment system for treating exhaust gas from combustion of a marine diesel engine mounted on a marine vessel. Then, an electrostatic precipitator that collects particulate matter in the exhaust gas discharged from the marine diesel engine, and seawater is sprayed on the exhaust gas from which the particulate matter has been removed by the electrostatic precipitator to produce sulfur oxides.
- Seawater scrubber to be removed exhaust gas component detector for detecting exhaust gas components after processing by the electrostatic precipitator and the seawater scrubber, and seawater component adjuster for recovering seawater sprayed by the seawater scrubber and adjusting components
- a seawater circulation unit that returns seawater whose components are adjusted by the seawater component adjustment unit to the seawater scrubber, a water quality measurement unit that monitors the quality of seawater in the seawater component adjustment unit, and an exhaust gas treatment detected by the exhaust gas component detection unit
- An exhaust gas treatment control unit that adjusts the operating state of the electrostatic precipitator and the seawater scrubber so that the component concentration afterwards is within a specified range, and a seawater component detected by the water quality measurement unit
- a seawater component control unit that adjusts the operating state of the seawater component adjuster to be within the specified range.
- PM is collected with high efficiency by supplying the exhaust gas containing PM, SOx, etc. discharged
- seawater which adjusted the component is returned to seawater scrubber in a seawater circulation part, and seawater is circulated and used. Therefore, the exhaust gas discharged from the marine diesel engine can be reliably purified, and the amount of seawater used by the seawater scrubber can be greatly reduced. Furthermore, even in harbors with strict drainage regulations, it is possible to operate ships without draining.
- the 2nd aspect of the marine diesel engine exhaust gas processing system which concerns on this invention is the 1st and 2nd laser analyzer by which the said exhaust gas component detection part is arrange
- a third laser analyzer arranged on the outlet side of the seawater scrubber.
- the three laser analyzers can detect the exhaust gas components on the inlet side and the outlet side of the electrostatic precipitator and the exhaust gas components on the inlet side and the outlet side of the seawater scrubber. The operating state of the dust device and the seawater scrubber can be grasped.
- the 3rd aspect of the marine diesel engine exhaust gas treatment system which concerns on this invention is comprised so that a said 1st laser analyzer may detect PM density
- the second laser analyzer is configured to detect PM concentration and SO 2 concentration.
- the third laser analyzer is configured to detect PM concentration, SO 2 concentration, and CO 2 concentration.
- the PM concentration and SO 2 concentration before and after the exhaust gas treatment are detected by the first to third laser analyzers, so the PM dust collection rate of the electric dust collector and the SOx removal performance of the seawater scrubber Can be monitored in real time.
- the third laser analyzer detects the CO 2 concentration after the exhaust gas treatment, it is possible to monitor the environmental regulation value using CO 2 .
- a fourth aspect of the marine diesel exhaust gas treatment system is the light source unit in which the first laser analyzer, the second laser analyzer, and the third laser analyzer emit laser light.
- a light source side optical system that collimates the light emitted from the light source unit, a light receiving side optical system that collects the transmitted light propagated from the light source side optical system through the space where the exhaust gas to be measured exists,
- a light-receiving unit that receives the light collected by the light-receiving side optical system, a signal processing circuit that processes the output signal of the light-receiving unit, and the concentration of dust and measurement target exhaust gas components in the exhaust gas based on the processed signal And an arithmetic processing unit for measuring.
- the first laser analyzer is constituted by a PM concentration detection analyzer in which the light source section emits visible region laser light or near infrared region laser light.
- the second laser analyzer includes the PM concentration detection analyzer and an SO 2 concentration detection analyzer in which the light source section emits a mid-infrared region laser beam or an ultraviolet region laser beam.
- the third laser analyzer includes the PM concentration detection analyzer, the SO 2 concentration detection analyzer, and the CO 2 concentration detection analyzer in which the light source unit emits near infrared region laser light. It is configured.
- the PM concentration in the first laser analyzer, can be detected by visible region laser light or near infrared region laser light emitted from the light source unit of the PM concentration detection analyzer.
- the PM concentration and SO 2 concentration can be detected by the outer region laser light or the ultraviolet region laser light.
- the third laser analyzer visible region laser light or near infrared region laser light emitted from the light source unit of the PM concentration detection analyzer, and medium red emitted from the light source unit of the SO 2 concentration detection analyzer
- the PM concentration, SO 2 concentration, and CO 2 concentration can be detected by the outer region laser light or the ultraviolet region laser light and the near infrared region laser light emitted from the light source unit of the CO 2 concentration detection analyzer.
- the 5th aspect of the marine diesel engine exhaust gas processing system which concerns on this invention is equipped with the turbidimeter in which the said water quality measurement part measures the turbidity component density
- the turbidity component concentration (turbidity) in the recovered seawater recovered from the seawater scrubber can be measured by the turbidimeter, it is measured by the first laser analyzer and the second laser analyzer.
- the PM dust collection rate of the electric dust collector can be monitored based on the measured PM concentration and the measured turbidity.
- the sixth aspect of the marine diesel engine exhaust gas treatment system is characterized in that the exhaust gas treatment control unit is configured to control an electric dust collector control unit that controls the electric dust collector, and a seawater injection amount of the seawater scrubber.
- the calculation unit of the exhaust gas treatment control unit performs the calculation based on the SO 2 concentration and the CO 2 concentration after the exhaust gas treatment, so that the environmental regulation value using CO 2 can be monitored more accurately. It can be carried out.
- a seventh aspect of the marine diesel engine exhaust gas treatment system is characterized in that the exhaust gas component detection unit includes a second laser analyzer disposed on the exit side of the electric dust collector, and the seawater scrubber. And a third laser analyzer arranged on the exit side, wherein the second laser analyzer is configured to detect SO 2 concentration, and the third laser analyzer comprises SO 2 concentration and It is configured to detect CO 2 concentration, the water quality measuring unit is provided with a turbidity meter to measure the turbid component concentration in the recovered seawater collected from the seawater scrubber.
- the PM dust collection rate of the electric dust collector is monitored based on the measured turbidity. It can be carried out.
- an eighth aspect of the marine diesel engine exhaust gas treatment system is characterized in that the seawater component adjustment unit is configured to separate an oil component from recovered seawater recovered from the seawater scrubber, and to adjust the pH of the recovered seawater. And a pH adjusting unit to be adjusted.
- the seawater component adjustment unit is configured to separate an oil component from recovered seawater recovered from the seawater scrubber, and to adjust the pH of the recovered seawater.
- a pH adjusting unit to be adjusted.
- the water quality measurement unit measures a pH meter for measuring the pH of seawater, and an oil concentration in seawater mixed with oil mist in the exhaust gas.
- An oil concentration meter is used.
- the oil separation unit includes an electrolysis treatment unit that electrolyzes recovered seawater collected from the seawater scrubber to separate oil.
- the electrolyzed oil separation unit since the electrolyzed oil separation unit is provided in the seawater component adjustment unit, the oil content of the recovered seawater recovered from the seawater scrubber can be removed. In particular, it is not necessary to clean or replace the filter as in the case of removing the oil with a filter, and the oil can be continuously separated from the recovered seawater for a long time.
- the eleventh aspect of the marine diesel engine exhaust gas treatment system according to the present invention is configured such that the pH adjusting unit adjusts the pH by introducing a neutralizing agent into the recovered seawater recovered from the seawater scrubber. Yes.
- the pH adjusting unit in the pH adjusting unit, the recovered seawater from which the oil has been separated can be brought to a suitable pH in the pH adjusting unit by introducing a neutralizing agent. Furthermore, when discarding the recovered seawater into the sea, it is possible to adjust the pH according to the pH in the sea.
- the twelfth aspect of the marine diesel engine exhaust gas treatment system is the exhaust gas treatment control unit comprising: an electric dust collector control unit that controls the electric dust collector; and a seawater injection amount of the seawater scrubber.
- a scrubber control unit for controlling, the electric dust collector control unit and the scrubber control unit and the seawater component control unit for controlling the seawater component of the seawater scrubber are connected to a system management unit via a network, The system management unit accumulates the PM concentration, SO 2 concentration, and CO 2 concentration detected by the exhaust gas component detection unit as accumulation data, and the pH, turbidity, and oil concentration measured by the water quality measurement unit as accumulation data.
- a data storage unit for storing is provided.
- the PM concentration, the SO 2 concentration, the CO 2 concentration, and the turbid component concentration are accumulated as accumulated data in the data accumulating unit. Therefore, by analyzing the accumulated data, the electric dust collector and The operating state of the seawater scrubber can be grasped. Further, since the pH and the oil concentration are accumulated as accumulated data, it is possible to grasp the operating state of the oil content processing unit and the pH adjusting unit by analyzing the accumulated data.
- the system management unit includes a marine vessel operation system that operates the marine vessel and a communication control unit that exchanges information via a wireless network. Yes.
- the ship operation system that operates the ship it is possible to grasp the operation status of the ship diesel engine exhaust gas treatment system for each ship that is operating, and it is possible to efficiently perform maintenance and inspection. It becomes.
- the exhaust gas treatment control unit is configured to control an electric dust collector control unit that controls the electric dust collector, and a seawater injection amount of the seawater scrubber.
- a scrubber control unit for controlling, the electric dust collector control unit and the scrubber control unit and the seawater component control unit for controlling the seawater component of the seawater scrubber are connected to a system management unit via a network,
- the system management unit accumulates the PM concentration, SO 2 concentration, and CO 2 concentration detected by the exhaust gas component detection unit as accumulation data, and the pH, turbidity, and oil concentration measured by the water quality measurement unit as accumulation data.
- a data storage unit that stores the PM concentration detected by the exhaust gas component detection unit and the application of the electric dust collector;
- the operating state of the electrostatic precipitator is monitored based on the flow value and the turbidity measured by the water quality measuring unit, and abnormality information is transmitted to the system management unit when an abnormality of the electrostatic precipitator is detected.
- the scrubber control unit monitors the operating state of the seawater scrubber based on the SO 2 concentration detected by the exhaust gas component detection unit and the piping flow rate value of the seawater scrubber, and detects an abnormality in the seawater scrubber.
- Abnormality information is transmitted to the system management unit, and the seawater component control unit adjusts the pH and oil concentration measured by the water quality measurement unit, the current command value of the electrolysis processing unit, and the pH adjustment of the pH adjustment unit.
- the operating state of the electrolysis processing unit and the pH adjustment unit is monitored based on the agent charging command value, and abnormality information is transmitted to the system management unit when an abnormality is detected in the electrolysis processing unit or the pH adjustment unit.
- the system management unit is provided with an alarm generator for issuing an alarm when it receives at least one of these anomaly information.
- the operation state of the electrostatic precipitator, seawater scrubber, electrolysis processing unit and pH adjustment unit is monitored, and the abnormality of the electrostatic precipitator, seawater scrubber, electrolysis processing unit or pH adjustment unit is detected. Since an alarm is issued when the detection is detected, the abnormality of the electrostatic precipitator, the seawater scrubber, the electrolysis processing unit, and the pH adjusting unit can be immediately notified.
- the alarm information when the system management unit issues an alarm at the alarm generation unit, the alarm information is transmitted to a pre-registered portable information terminal.
- An alarm information transmission unit is provided.
- the alarm information when the alarm generation unit issues an alarm, the alarm information can be transmitted from the system management unit to a portable device such as a mobile phone, and the operational status of the marine diesel engine exhaust gas treatment system is constantly monitored. There is no need to do.
- the system management unit when the system management unit receives the abnormality information, the system management unit stores the abnormality information, the abnormality occurrence time, and the data storage unit. And a non-volatile storage unit that stores accumulated data a predetermined time before the abnormality occurrence time.
- the alarm storage time is stored in the nonvolatile storage unit. Abnormal analysis of the electrostatic precipitator, the seawater scrubber, the electrolysis processing unit, or the pH adjustment unit can be accurately performed based on the obtained data.
- the exhaust gas treatment control unit is configured to detect the PM concentration and SO 2 concentration detected by the exhaust gas component detection unit, and the applied current of the electric dust collector. Based on the measured value, the turbidity measured by the water quality measuring unit, and the pipe flow rate value of the seawater scrubber, the operating state of the electrostatic precipitator and the seawater scrubber is monitored, and A first maintenance time determination unit that determines a maintenance time of the dust device and the seawater scrubber, wherein the seawater component control unit includes the pH and oil concentration measured by the water quality measurement unit, and the applied current of the electrolysis processing unit. A second maintenance time determination unit that monitors the operating states of the electrolysis processing unit and the pH adjustment unit based on the values and determines a maintenance time of the electrolysis processing unit and the pH adjustment unit.
- the electrostatic precipitator, seawater scrubber, electrolysis treatment unit or pH adjustment unit by monitoring the operating status of the electrostatic precipitator, seawater scrubber, electrolysis treatment unit or pH adjustment unit, the electrostatic precipitator, seawater scrubber, electrolysis treatment unit or pH adjustment unit.
- the maintenance time can be accurately determined, and maintenance of the electrostatic precipitator, the seawater scrubber, the electrolysis processing unit, or the pH adjusting unit can be systematically performed.
- the oil separation unit includes a centrifugal separation unit that centrifuges the recovered seawater collected from the seawater scrubber to separate the oil.
- the centrifugal oil separation unit since the centrifugal oil separation unit is provided in the seawater component adjustment unit, the oil content of the recovered seawater recovered from the seawater scrubber can be removed. In particular, it is not necessary to clean or replace the filter as in the case of removing the oil with a filter, and the oil can be continuously separated from the recovered seawater for a long time.
- the oil separation unit includes an electromagnetic treatment unit that separates oil by electromagnetically treating the recovered seawater collected from the seawater scrubber.
- the electromagnetic treatment type oil separation unit is provided in the seawater component adjustment unit, the oil content of the recovered seawater collected from the seawater scrubber can be removed. In particular, it is not necessary to clean or replace the filter as in the case of removing the oil with a filter, and the oil can be continuously separated from the recovered seawater for a long time.
- the oil separation unit includes a filter that separates oil from recovered seawater recovered from the seawater scrubber.
- the filter-type oil component separation unit is provided in the seawater component adjustment unit, the oil content of the recovered seawater recovered from the seawater scrubber can be removed with a simple configuration.
- the 21st aspect of the marine diesel engine exhaust gas processing system which concerns on this invention is comprised so that the said pH adjustment part may electrolyze the recovered seawater collect
- the recovered seawater recovered from the seawater scrubber is electrolyzed, so that the recovered seawater from which the oil has been separated can be adjusted to a suitable pH by the pH adjusting unit. Furthermore, when discarding the recovered seawater into the sea, it is possible to adjust the pH according to the pH in the sea.
- the seawater component control unit is recovered from the seawater scrubber based on the pH, turbidity, and oil concentration measured by the water quality measurement unit.
- the component of the circulating seawater to be circulated and used is monitored, and based on the monitoring result, the drainage of the circulating seawater and the seawater pumping command are transmitted to the seawater circulation unit, and the seawater circulation unit receives this command, The circulating seawater is drained, and then a necessary amount of seawater is pumped up and circulated and supplied to the seawater scrubber.
- this twenty-second aspect by monitoring the pH, turbidity and oil concentration contained in the circulating seawater collected from the seawater scrubber and circulated, draining the circulating seawater and pumping new seawater, It is possible to prevent a situation in which any one of the pH, turbidity, and oil concentration in the circulating seawater exceeds the drainage regulation value and cannot be drained into the outside sea.
- the seawater circulation unit when the seawater circulation unit receives a circulation stop command from the seawater component control unit, the seawater whose components are adjusted by the seawater component adjustment unit is The water is drained without returning to the seawater scrubber, and when the circulation start command is received from the seawater component control unit, the seawater whose components are adjusted by the seawater component adjustment unit is circulated and supplied to the seawater scrubber.
- the seawater adjusted by the seawater component adjustment unit is drained into the outside sea by the circulation stop command or the circulation start command from the seawater component control unit, and returned to the seawater scrubber for circulation supply. You can choose when to do it. As a result, it is possible to switch between normally discharging seawater to the outside sea and circulatingly supplying seawater in sea areas where drainage regulations are severe.
- the seawater circulation unit pumps up a necessary amount of seawater and uses it as circulating seawater.
- the ballast seawater in the ballast tank is circulated and supplied to the seawater scrubber.
- seawater used for the seawater scrubber can be supplied using a seawater pump for the ballast tank.
- a pipe connecting between the seawater scrubber, the seawater component control unit, the water quality measurement unit, and the seawater circulation unit, and the pipe And a scale removing unit that removes the scale attached to the pipe by electrolysis or electromagnetic treatment.
- the scale removal unit can remove scales of marine organisms, microorganisms, calcium, magnesium and the like stuck to the inside of the pipe.
- PM is removed from exhaust gas discharged from a marine diesel engine by an electric dust collector, and SOx is removed by a seawater scrubber, so that PM and SOx can be reliably removed.
- the seawater is injected into the exhaust gas by the seawater scrubber to remove SOx, and the seawater containing this SOx is subjected to component adjustment such as oil separation and pH adjustment by the seawater component adjustment unit and then returned to the seawater scrubber by the seawater circulation unit. Therefore, by using seawater in a seawater scrubber, the amount of seawater used can be greatly reduced, and the influence on the surrounding environment can be minimized.
- FIG. 1 is an overall configuration diagram showing a first embodiment of the present invention.
- reference numeral 1 denotes a relatively large ship having a total tonnage of several thousand tons or more.
- the marine vessel 1 includes a marine diesel engine 3 such as a main diesel engine that rotationally drives a propulsion device 2 such as a screw propeller and an auxiliary diesel engine that provides power for the boat. From this marine diesel engine 3, exhaust gas from fuel combustion is discharged. As described above, this exhaust gas contains nitrogen oxides (NOx), sulfur oxides (SOx), and particulate matter (PM) mainly composed of carbon.
- NOx nitrogen oxides
- SOx sulfur oxides
- PM particulate matter
- the exhaust gas discharged from the marine diesel engine 3 is first supplied to the denitration device 5 through the pipe 4.
- the denitration device 5 supplies ammonia as a reducing agent to a titanium / vanadium denitration catalyst provided in an exhaust gas passage.
- an ammonia selective catalytic reduction method SCR method in which nitrogen oxide (NOx) contained in exhaust gas is reacted to decompose into water and nitrogen is applied.
- the ammonia supplied to the catalyst is generated by injecting a liquid reducing agent such as urea water obtained by mixing urea water stored in the urea tank 6 with air from the injection nozzle 5a and decomposing urea.
- the exhaust gas from which NOx is output from the denitration device 5 is supplied to the electrostatic precipitator 7.
- the electric dust collector 7 removes PM mainly composed of carbon contained in the exhaust gas.
- the electrostatic precipitator 7 is a PM having a particle size of 100 ⁇ m or less, particularly a suspended particulate matter (SPM) having a particle size of 10 ⁇ m or less among the soot and dust mainly contained in the exhaust gas of the marine diesel engine 3.
- SPM suspended particulate matter
- An electrostatic precipitator suitable for collecting suspended particulate matter Suspended Particulate Matter
- the electric dust collector 7 includes an electric dust collector body 7A, an electric dust collector control section 7B that controls a high voltage or current supplied to the electric dust collector body 7A, It comprises a cyclone device 7C for collecting and discarding the PM collected by the dust collector main body 7A.
- the electrostatic precipitator main body 7 ⁇ / b> A includes a casing 13 having a rectangular cylindrical conductive outer case 11 and end plates 12 a and 12 b disposed on the axial end surface of the outer case 11. Is formed. In this housing 13, electrode storage portions 15a to 15d divided into four by a partition plate 14 are formed.
- each of the electrode storage portions 15a to 15d includes a truncated pyramid-shaped gas introduction portion 16 for introducing the PM-containing gas supplied from the denitration device 5, and a downstream of the gas introduction portion 16.
- a swirl flow forming portion 17 that sends out the PM-containing gas formed on the side as a swirl flow
- an electrode support portion 19 that is disposed on the downstream side of the swirl flow forming portion 17 and supports, for example, a discharge electrode 18 having a dodecahedron cross section.
- a casing electrode 21 composed of the plate 14 and the outer case 11 and a discharge electrode support portion 23 arranged on the most downstream side are provided.
- the PM-containing gas is supplied as a swirling airflow between the discharge electrode 18 and the cylindrical electrode 20
- the PM contained in the PM-containing gas is charged by corona discharge.
- the electric field between the discharge electrode 18 and the cylindrical electrode 20 causes a Coulomb force to act on the PM, and the PM starts to move toward the cylindrical electrode 20. Since PM has a mass, it passes through the through hole 20a of the cylindrical electrode 20 as it is due to inertial force, and is guided to the collection space 22 that is a semi-closed space between the cylindrical electrode 20 and the casing electrode 21.
- the flow field is very gentle, so PM is not easily affected by the flow field.
- the PM is collected by moving and adhering to the outer peripheral surface of the cylindrical electrode 20 and the inner peripheral surface of the casing electrode 21 by receiving its own electric charge and an electric image force due to a potential difference between the cylindrical electrode 20 and the casing electrode 21.
- the numerical analysis compared with the flow rate of the PM-containing gas main flow in the gas flow path in the cylindrical electrode 20, about 1/20 to 1/10 in most of the collection space 22, locally 1 / It has been confirmed that the flow rate is about 4.
- the electric dust collector main body 7A it is only necessary to pass the PM-containing gas through the gas flow path between the discharge electrode 18 and the cylindrical electrode 20, and it is not necessary to provide a blower or the like as an extraction means. Moreover, since it is not necessary to provide a damper or the like that prevents the flow of the PM-containing gas, the pressure loss of the PM-containing gas can be reduced. Furthermore, since the diameter of the through-hole 20a formed in the cylindrical electrode 20 can be formed large regardless of the particle diameter of PM, the pressure loss corresponding to this can be suppressed small.
- the through-hole 20a is extremely difficult to be clogged, and it is possible to reliably prevent a collection failure due to clogging.
- the flow field of the collection space 22 is small, it is difficult for the PM once collected to re-scatter.
- the possibility of failure is extremely low.
- the PM collected in the collection space 22 is collected by the cyclone device 7C shown in FIG. 1, and reduced in volume by a compressor (not shown) at the outlet and stored in a waste container such as a drum can.
- the dust collection feedforward control process shown in FIG. 5 mentioned later the dust collection feedback control process shown in FIG. 6 mentioned later, the operation condition monitoring process of the dust collector shown in FIG. 7 mentioned later I do.
- the PM removal calculated by the PM concentration in the exhaust gas detected by the first laser analyzer LA1 and the second laser analyzer LA2 by the electric dust collector control unit 7B the PM removal calculated by the PM concentration in the exhaust gas detected by the first laser analyzer LA1 and the second laser analyzer LA2 by the electric dust collector control unit 7B.
- the current supplied to the electrodes is controlled so that the rate (that is, the PM dust collection rate) is within a preset specified range.
- the specific configuration of the electric dust collector control unit 7B includes a current command value generation unit 7D, a dust collection control processing unit 7E, and a current generation unit 7F.
- the current command value generation unit 7D has the discharge electrode 18 on the negative electrode side between the discharge electrode 18, the cylindrical electrode 20 and the casing electrode 21 of the electrostatic precipitator body 7A, and the cylindrical electrode 20 and the casing electrode 21 on the positive electrode side.
- a DC high voltage of about 10 3 to 10 5 volts is generated to generate a current command value IHt for supplying current to the electric dust collector main body 7A.
- the dust collection control processing unit 7E executes the dust collection feedforward control process shown in FIG. 5 to calculate the PM dust collection rate DCE so that the calculated PM dust collection rate DCE does not fall below the dust collection rate threshold DCEth.
- a correction current IHa is calculated. Specifically, PM concentrations C1, C2, and C3 detected by the first laser analyzer LA1, the second laser analyzer LA2, and the third laser analyzer LA3 are input to the dust collection control processing unit 7E. ing. Then, the dust collection control processing unit 7E calculates the PM removal rate, that is, the PM dust collection rate DCE based on the PM concentrations C1 and C2, and corrects the calculated PM dust collection rate DCE so that it does not fall below the dust collection rate threshold DCEth. The current IHa is calculated and output to the adder 7G that adds the calculated correction current IHa to the current command value IHt output from the current command value generation unit 7D.
- the electrostatic precipitator control unit 7B measures dust such as dust in the recovered seawater inside the pipe 55 measured by a turbidimeter 58 provided in the water quality measurement unit 33 described later.
- the electric current supplied to the electrode is controlled so that the turbidity component concentration (turbidity) falls within a preset specified range.
- the dust collection control processing unit 7E executes the dust collection feedback control process shown in FIG. 6, measures the turbidity T, and calculates the correction current IHa so that the measured turbidity T does not fall below the upper limit turbidity threshold UT. To do.
- the turbidity T measured by the turbidimeter 58 is input to the dust collection control processing unit 7E. Then, the dust collection control processing unit 7E calculates the correction current IHa so that the turbidity T does not fall below the upper limit turbidity UT, and outputs the calculated correction current IHa to the current command value IHt output from the current command value generation unit 7D. Is output to the adder 7G. In addition, as shown in FIG. 4, the dust collection control processing unit 7E of the electric dust collector control unit 7B generates the current PM dust collection rate DCE calculated by the dust collection control process and the dust collector abnormality monitoring process. Various kinds of abnormality information are transmitted to the system management unit 71 described later via the network NW.
- step S1 the dust collection control processing unit 7E is detected by the first and second laser analyzers LA1 and LA2 arranged on the entry side and the exit side of the electric dust collector main body 7A.
- the measured PM concentrations C1 and C2 are read.
- step S2 the dust collection control processing unit 7E performs the calculation of the following formula (1) based on the PM concentrations C1 and C2 detected by the laser analyzers LA1 and LA2 to perform the electric dust collector main body 7A.
- DCE (1 ⁇ C2 / C1) ⁇ 100 (1)
- step S3 the dust collection control processing unit 7E determines whether or not the calculated PM dust collection rate DCE is less than a PM dust collection rate threshold DCEth representing the lower limit of the PM dust collection rate.
- a PM dust collection rate threshold DCEth representing the lower limit of the PM dust collection rate.
- the process proceeds to step S8, the output of the correction current IHa is stopped, and then the process proceeds to step S9.
- the correction limit number Ns is obtained by adding a value obtained by multiplying the steady current based on the current command value IHt of the current generator 7F by the reference correction current ⁇ I and the correction limit number Ns, and a value after the addition is determined in advance. Is set so as not to exceed the current threshold.
- step S9 the dust collection control processing unit 7E starts the cyclone device 7C that performs PM recovery processing, and then proceeds to step S10. After the correction count N is cleared to “0”, the process returns to step S1.
- step S3 determines whether the determination result in step S3 is DCE ⁇ DCEth, the dust collection control processing unit 7E determines that the PM dust collection rate DCE exceeds a preset dust collection rate threshold DCEth, and step The process proceeds to S11.
- step S11 the dust collection control processing unit 7E determines whether or not the correction current IHa was output during the previous process, and when the correction current IHa is not output during the previous process, the process directly returns to step S1. If the correction current IHa was output during the previous process, the process proceeds to step S12. In step S12, the dust collection control processing unit 7E stops the output of the correction current IHa, and then proceeds to step S13 to clear the correction number N described above to “0” and then returns to step S1.
- step S ⁇ b> 21 the dust collection control processing unit 7 ⁇ / b> E reads the turbidity T measured by the turbidimeter 58 connected to the pipe 53. Subsequently, the process proceeds to step S22, and the dust collection control processing unit 7E determines whether or not the read turbidity T exceeds the upper limit turbidity threshold value UT, and when T> UT, dust is collected in the recovered seawater. The process proceeds to step S23, and the number of corrections N is incremented by “1” before proceeding to step S24.
- step S24 the dust collection control processing unit 7E calculates the correction current IHa by multiplying the correction count N by a preset reference correction current ⁇ I, and then proceeds to step S25 to add the correction current IHa to the adder 7G.
- the process proceeds to step S26.
- the correction limit number Ns is obtained by adding a value obtained by multiplying the steady current based on the current command value IHt of the current generator 7F by the reference correction current ⁇ I and the correction limit number Ns, and a value after the addition is determined in advance. Is set so as not to exceed the current threshold.
- step S28 the dust collection control processing unit 7E activates the cyclone device 7C that performs PM recovery processing, and then proceeds to step S29. After the correction number N is cleared to “0”, the process returns to step S21. On the other hand, when the determination result in step S22 is T ⁇ UT, the dust collection control processing unit 7E determines that the turbidity of the recovered seawater recovered from the seawater scrubber 9 is normal, and the process proceeds to step S30.
- step S30 the dust collection control processing unit 7E determines whether or not the correction current IHa was output during the previous process, and when the correction current IHa is not output during the previous process, the process directly returns to step S21. If the correction current IHa was output during the previous process, the process proceeds to step S31. In this step S31, the dust collection control processing unit 7E stops outputting the correction current IHa, then proceeds to step S32, clears the aforementioned correction number N to “0”, and then returns to step S21.
- step S41 the dust collection control processing section 7E reads the PM concentrations C1, C2, and C3 detected by the first, second, and third laser analyzers LA1, LA2, and LA3. .
- step S42 the process proceeds to step S42, and whether or not the dust collection control processing unit 7E continues the state where the PM concentration C3 detected by the third laser analyzer LA3 exceeds the preset PM concentration threshold Cth for a predetermined time.
- the dust collection control processing unit 7E transmits the electrostatic dust collector abnormality information to the system management unit 71 via the network NW, and then proceeds to step S44.
- step S44 the dust collection control processing unit 7E determines whether or not the first PM concentration C1, the second PM concentration C2, and the third PM concentration are decreased in this order. This determination is to determine whether the laser analyzers LA1, LA2, and LA3 are normal. When C1> C2> C3 is not satisfied, there is a possibility that the laser analyzer outside the condition may be abnormal, and the process proceeds to step S45.
- step S45 the dust collection control processing unit 7E increments the abnormal duration variable Na by “1” and then proceeds to step S46, and whether or not the abnormal duration variable Na has reached a preset threshold value Nas. Determine.
- the determination result is Na ⁇ Nas
- the process proceeds to step S49.
- Na Nas
- the laser analyzer is determined to be abnormal
- the process proceeds to step S47.
- the dust collection control processing unit 7E transmits the laser analyzer abnormality information to the system management unit 71 via the network NW, and then proceeds to step S49.
- step S44 determines whether or not the current current current IH (n) is within the normal range.
- step S51 the current abnormality information indicating the abnormality of the current generation unit 7F is transmitted to the system management unit 71 via the network NW, and then the process proceeds to step S52.
- step S52 the dust collection control processing unit 7E determines whether the cyclone device 7C is activated and the PM recovery process is finished. If the determination result is that the PM recovery process has not ended, the process returns to step S41. If the determination result in step S52 is that the PM collection process has been completed, the process proceeds to step S53, and the dust collection control processing unit 7E determines whether the PM collection process has been completed and a predetermined time has elapsed. Determine. When the determination result is that the predetermined time has not elapsed, the dust collection control processing unit 7E waits until the predetermined time elapses. When the determination result in step S53 is that a predetermined time has elapsed, the process proceeds to step S54.
- step S54 the dust collection control processing unit 7E reads the PM dust collection rate DCE calculated in the dust collection feedforward control process of FIG. 5, and then the process proceeds to step S55, where the read PM dust collection rate DCE is calculated. It is determined whether or not the dust collection rate lower limit value LL is set in advance. When the determination result is DCE ⁇ LL, the dust collection control processing unit 7E determines that the electric dust collector main body 7A is normal, and proceeds to step S56. In step S56, the dust collection control processing unit 7E resets a timer, which will be described later, and then returns to step S41.
- step S55 determines that the PM dust collection rate is abnormally lowered, and proceeds to step S57.
- step S57 the dust collection control processing unit 7E determines whether or not the timer is being set. If the determination result shows that the timer is not set, the process proceeds to step S58, the dust collection control processing unit 7E sets the timer, and then the process proceeds to step S59. If the timer is being set, the process directly proceeds to step S59. .
- step S59 the dust collection control processing unit 7E determines whether or not the timer has timed up. When the time has not expired, the process returns to step S54, and when the time has expired, the process proceeds to step S60.
- step S60 the dust collection control processing unit 7E transmits PM dust collection rate lowering abnormality information indicating PM dust collection rate lowering abnormality to the system management unit 71 via the network NW, and then returns to step S41.
- the dust collection control processing unit 7E detects the laser analyzers LA1 and LA2 arranged on the entry side and the exit side of the electric dust collector main body 7A by performing the dust collection forward control process shown in FIG.
- the PM dust collection rate DCE is calculated by performing the calculation of the equation (1) based on the PM concentrations C1 and C2.
- the dust collection control processing unit 7E determines that the PM dust collection by the electric dust collector main body 7A is normally performed. Then, the current command value IHt generated by the current command value generation unit 7D is supplied to the current generation unit 7F as it is. In the current generator 7F, a current corresponding to the current command value IHt is supplied to the electric dust collector main body 7A, which is between the discharge electrode 18, the cylindrical electrode 20 and the casing electrode 21 of the electric dust collector main body 7A. The discharge electrode 18 is applied to the negative electrode side.
- the PM-containing gas when supplied as a swirling airflow between the discharge electrode 18 and the cylindrical electrode 20, the PM contained in the PM-containing gas is charged by corona discharge.
- the electric field between the discharge electrode 18 and the cylindrical electrode 20 causes a Coulomb force to act on the PM, and the PM starts to move toward the cylindrical electrode 20. Since PM has a mass, it passes through the through hole 20a of the cylindrical electrode 20 as it is due to inertial force, and is guided to the collection space 22 that is a semi-closed space between the cylindrical electrode 20 and the casing electrode 21.
- the flow field is very gentle, so that PM is not easily affected by the flow field, and PM receives an electric image force due to its own charge and a potential difference between the cylindrical electrode 20 and the casing electrode 21. Thus, they are moved and attached to the outer peripheral surface of the cylindrical electrode 20 and the inner peripheral surface of the casing electrode 21 to be collected. While the PM collection state continues, when the PM dust collection rate DCE falls and falls below the PM dust collection rate threshold DCEth, the PM concentration in the PM-containing gas temporarily increased. There are cases. In this case, the process proceeds from step S3 in FIG. 5 to step S4, and the dust collection control processing unit 7E increments the correction number N by “1” and then multiplies the correction number N by the reference correction value ⁇ I. Is calculated as the correction current IHa, and the calculated correction current IHa is supplied to the adder 7G.
- the correction current IHa is added to the current command value IHt output from the current command value generation unit 7D, and the current IH generated by the current generation unit 7F is increased.
- the correction current IHa is gradually increased while the PM dust collection rate DCE is lower than the PM dust collection rate threshold value DCEth.
- the increase in the correction current IHa is set so as not to exceed a predetermined current threshold. Thereby, it is possible to prevent a spark (short circuit) from occurring between the discharge electrode 18 and the cylindrical electrode 20 due to an increase in the current IH.
- step S3 When the PM dust collection rate is recovered due to the increase in current due to the correction current IHa, the process proceeds from step S3 to step S11 to step S12, and the dust collection control processing unit 7E stops outputting the correction current IHa. . Subsequently, the process proceeds to step S13, and the dust collection control processing unit 7E clears the correction count N to zero. This eliminates the addition of the correction current IHa to the current command value IHt in the adder 7G. Therefore, the current generator 7F returns to a state in which a steady current based on the current command value IHt is supplied.
- the dust collection control processing unit 7E determines that the PM dust collection rate DCE is decreased due to the increase in the amount of PM collection in the collection space 22. Therefore, the process proceeds from step S7 to step S8, and the dust collection control processing unit 7E stops outputting the correction current IHa and then proceeds to step S9 to start the PM recovery process by the cyclone device 7C.
- the PM dust collection rate DCE of the electric dust collector main body 7A is controlled to be equal to or higher than the PM dust collection rate threshold DCEth. Even if the PM dust collection rate DCE is equal to or greater than the PM dust collection rate threshold value DCEth, if the turbidity T read by the dust collection control processing unit 7E exceeds the upper limit turbidity threshold value UT, the electric dust collector The control unit 7B executes the dust collection feedback control process of FIG. That is, the dust collection feedback control process is executed with priority over the dust collection feedforward control process.
- the operation status monitoring process of the dust collector shown in FIG. 7 is executed. For this reason, if the state where the PM concentration C3 detected by the third laser analyzer LA3 provided in the outlet side piping of the seawater scrubber 9 exceeds the PM concentration threshold Cth continues for a predetermined time, the dust collection control processing unit 7E. Determines that an abnormality has occurred in the electrostatic precipitator 7, and information on the abnormality in the electric current collector is transmitted to the system management unit 71.
- the dust collection control processing unit 7E causes the laser analyzers LA1, LA2 And LA3 are determined to be abnormal, and the laser analyzer abnormality information is transmitted to the system management unit 71.
- the dust collection control processing unit 7E determines that a short circuit, ground fault, or power fault has occurred, and sends it to the electric dust collector main body 7A. Current supply is stopped and current abnormality information is transmitted to the system management unit 71.
- the dust collection control processing unit 7E includes the PM dust collection rate DCE and the correction current IHa that are regularly calculated, in addition to the dust collection feedforward control process, the dust collection feedback control process, and the operation status monitoring process of the dust collector.
- a data transmission process for transmitting operating data to the system management unit 71 is executed. For this reason, the operation data of the electrostatic precipitator 7 can be accumulated by accumulating the operation data received by the system management unit 71 in the data accumulation unit 72.
- the dust collection control processing unit 7E when the cyclone device 7C is activated and the PM recovery process is performed, but no recovery of the PM dust collection rate DCE is observed for a predetermined time immediately after the completion of the PM recovery process, the dust collection control processing unit 7E. However, the PM dust collection rate lowering abnormality has occurred, and it is determined that maintenance of the electric dust collector 7 is necessary, and the maintenance information of the electric dust collector 7 is transmitted to the system management unit 71.
- the dust collection control processing unit 7E monitors various abnormalities and maintenance time of the electric dust collection device 7 by the operation status monitoring process of the dust collection device, and when the abnormality occurs, the abnormality management information and the maintenance information are transmitted to the system management unit.
- the system management unit 71 can display abnormality information and maintenance information on the display unit 74 and issue an alarm, and the system management unit 71 can store a history of occurrence of abnormality. .
- the exhaust gas from which the PM discharged from the electrostatic precipitator 7 has been removed is supplied to the economizer 8 and subjected to heat exchange to recover the exhaust heat before being supplied to the seawater scrubber 9.
- exhaust gas discharged from the economizer 8 is supplied through a pipe 10 to an intermediate portion of the cylindrical container 9A.
- a plurality of injection nozzles 9B for injecting seawater into the exhaust gas are disposed inside the cylindrical container 9A, and SOx is removed from the exhaust gas by the seawater injected from the injection nozzle 9B.
- the seawater containing SOx is stored in the lower part of the cylindrical container 9A, and the stored seawater containing SOx is sent to the seawater component adjustment unit 9C and the components are adjusted, and then sent to the seawater scrubber 9 via the seawater circulation unit 9D. Being recycled. And the amount of seawater injected from the injection nozzle 9B of the seawater scrubber 9 is controlled by the scrubber controller 9E.
- the seawater whose components are adjusted by the seawater component adjustment unit 9C may be drained to the outside sea without being used by the seawater circulation unit 9D that has received the circulation stop command from the seawater component control unit 9F.
- the specific configurations of the seawater component adjustment unit 9C and the seawater circulation unit 9D are configured as shown in FIG. That is, the seawater component adjustment unit 9C is supplied with the recovered seawater containing SOx recovered from the lower portion of the cylindrical container 9A of the seawater scrubber 9, and the electrolysis processing unit 31 separates the oil by an electrolysis method.
- a pH adjusting unit 32 that adjusts the pH of the recovered seawater from which oil has been separated in the processing unit 31, a water quality measuring unit 33 that measures the water quality of the recovered seawater that has been pH adjusted and discharged from the pH adjusting unit 32, and a pipe And a scale removing unit 34 for removing the stuck scale.
- the seawater circulation section 9D includes a scrubber tank 41 that stores the component-adjusted recovered seawater discharged from the seawater component adjustment section 9C, and a ballast tank 42 that injects seawater that adjusts the seawater when the load of the ship is small. And. Note that the recovered seawater whose pH has been adjusted by the pH adjusting unit 32 may be drained into the outside sea without being used by the seawater circulation unit 9D that has received the circulation stop command from the seawater component control unit 9F.
- the seawater circulation unit 9D includes a circulation pump 45 that pumps the seawater in the scrubber tank 41 and the ballast tank 42 to the injection nozzle 9B of the seawater scrubber 9 via the electromagnetic open / close valves 43 and 44. Further, the seawater circulation unit 9 ⁇ / b> D includes a ballast tank pump 47 that pumps seawater in the sea to the ballast tank 42 through the filter 46. Seawater pumped up by the ballast tank pump 47 is selectively supplied to the scrubber tank 41 and the ballast tank 42 via the electromagnetic on-off valves 48 and 49.
- the seawater circulation unit 9D includes electromagnetic on-off valves 50 and 51 that selectively supply the recovered seawater discharged from the seawater component adjustment unit 9C to the scrubber tank 41 and the ballast tank 42. And each electromagnetic opening-and-closing valve 43, 44, 48, 49, 50, and 51 is opened and closed by the scrubber control part 9E. Further, the scrubber control unit 9E executes a scrubber control process described later to control the SOx removal rate removed by the seawater scrubber 9 within a predetermined range. Further, a flow meter 54 is installed on the pipe sent from the seawater circulation unit 9D to the seawater scrubber 9.
- the seawater circulation section 9D is provided with a drainage pipe 52 and an electromagnetic on-off valve 53 as a route through which the recovered seawater can be drained to the outside sea before being circulated and supplied to the seawater scrubber 9 by the circulation pump 45. Therefore, according to the command from the seawater component control unit 9F, it is possible to select whether the recovered seawater is circulated and supplied to the seawater scrubber by the circulation pump 45 or drained into the outside sea. You can also. In such a configuration, the seawater component control unit 9F selects and executes either the inflow of the recovered seawater into the circulation pump 45 or the drainage into the outside sea by driving the electromagnetic on-off valve 53 to open and close. be able to.
- the water quality measuring unit 33 described above has an oil concentration meter 56 for measuring the oil concentration in the recovered seawater mixed with the oil mist in the exhaust gas of the recovered seawater connected to the pipe 55 in the seawater component adjusting unit 9C, pH.
- a pH meter 57 for measuring and a turbidity meter 58 for measuring the concentration of turbid components such as dust in the recovered seawater are provided.
- each measured value measured by the oil concentration meter 56, the pH meter 57, and the turbidity meter 58 is transmitted to the seawater component control unit 9F via an arbitrary transmission system.
- the measured value measured by the turbidimeter 58 is also transmitted to the electrostatic precipitator control unit 7B via an arbitrary transmission system.
- the electrolysis processing current of the electrolysis processing unit 31 is set so that the oil concentration in the recovered seawater falls within the set range based on the oil concentration of the seawater in the pipe 55 measured by the oil concentration meter 56.
- a current command value Se for controlling is output. That is, the seawater component control unit 9F determines whether or not the oil concentration in the seawater is within the set range, and when it is within the set range, the current command value Se that controls the reference electrolysis processing current that is set in advance. Output. Further, when the oil concentration deviates from the set range, the seawater component control unit 9F increases the reference electrolysis processing current to improve the electrolysis processing capacity so that the oil concentration falls within the set range. Is output.
- the seawater component control unit 9F determines whether or not the measured pH value of the seawater in the pipe 55 measured by the pH meter 57 is within the set range, and stops the introduction of the pH adjuster when it is within the set range.
- the pH adjusting agent charging command value Sp for controlling the charging amount of the pH adjusting agent of the pH adjusting unit 32 is output according to the pH measurement.
- the amount of neutralizer made of sodium hydroxide, potassium hydroxide or the like, or a strong base generated by electrolysis, electrodialysis, or the like is set as the pH adjuster input command value Sp. Adjust based on.
- the seawater component control unit 9F executes a seawater component control process shown in FIG.
- the seawater component control process first, in step S61, the oil concentration OC measured by the oil concentration meter 56 and the pH measured by the pH meter 57 are read, and then the process proceeds to step S62.
- step S62 the seawater component control unit 9F determines whether or not the oil concentration OC exceeds a preset upper threshold OCth.
- the determination result is OC ⁇ OCth
- OC> OCth the oil concentration is If it is determined that the value is high, the process proceeds to step S63, the correction coefficient Ne is incremented by "1", and then the process proceeds to step S64.
- step S65 the seawater component control unit 9F outputs the electrolysis current command value Se to the electrolysis processing unit 31, and then proceeds to step S66.
- step S66 the seawater component control unit 9F has a pH measured by the pH meter 57 within the allowable range between the lower limit threshold value LpH on the acidic side from the preset neutralization point and the upper limit value UpH on the alkaline side from the neutralization point. It is determined whether or not. When this determination result is LpH ⁇ pH ⁇ UpH, it is determined that the pH in the recovered seawater recovered from the seawater scrubber 9 is normal, and the process returns to step S61.
- step S66 determines whether or not pH ⁇ LpH.
- the process proceeds to step S68, and the seawater component control unit 9F creates an input amount calculation map that represents the relationship between the pH and the input amount of the pH adjuster based on the current pH.
- the process proceeds to step S69 after calculating the input amount Tp of the pH adjusting agent with reference to FIG.
- step S69 the seawater component control unit 9F outputs a pH adjuster charging command value Sp for controlling the calculated pH adjusting agent input amount Tp to the pH adjusting unit 32, and then returns to step S61. If the determination result in step S67 is pH> UpH, the process directly returns to step S61.
- the seawater component control unit 9F executes a scale removal process shown in FIG. 10 in order to prevent clogging of the pipe due to the scale.
- the recovered seawater that passes through the piping contains scales of marine organisms, microorganisms, calcium, and magnesium. Therefore, if these gradually adhere to the inside of the pipe, it will cause clogging of the pipe. Therefore, in order to remove these scales, the seawater component control unit 9F executes scale removal processing in the scale removal unit 34 of the seawater component adjustment unit 9C.
- This scale removal process is executed as a timer interrupt process every predetermined time. As shown in FIG. 10, in the scale removal process, first, in step S71, the seawater component control unit 9F reads the seawater flow rate Qw discharged from the circulation pump 45 measured by the flow meter 54, and then proceeds to step S72. .
- step S72 the seawater component control unit 9F determines whether or not the seawater flow rate Qw is below a preset lower threshold Qwth.
- the determination result is Qw ⁇ Qwth, it is determined that the scale amount in the pipe 55 is normal, the process proceeds to step S76, and a correction coefficient Nf described later is cleared to “0”, and then the process proceeds to step S71.
- the correction coefficient Nf is incremented by "1"
- step S74 the seawater component control unit 9F determines whether or not the seawater flow rate Qw is below a preset lower threshold Qwth.
- step S76 the seawater component control unit 9F outputs the electrolysis current command value Se to the scale removing unit 34 provided at an arbitrary place of the pipe 55, and then returns to step S71. Thereby, in the scale removal part 34, the scale stuck in piping by electrolysis can be removed.
- the seawater component control unit 9F executes an operation status monitoring process for monitoring the operation status of the seawater component adjustment unit 9C.
- This operation status monitoring process is executed as a timer interrupt process at predetermined time intervals.
- the seawater component control unit 9F reads the oil concentration OC measured by the oil concentration meter 56 and the seawater flow rate Qw measured by the flow meter 54.
- the process proceeds to step S82, and the seawater component control unit 9F determines whether or not the oil concentration exceeds the preset upper threshold OCth.
- step S83 the seawater component control unit 9F determines whether or not the seawater flow rate Qw is below a preset lower threshold Qwth.
- the determination result is Qw ⁇ Qwth, it is determined that the electrolysis processing unit 31 is normal, and the process proceeds to step S90.
- step S90 the seawater component control unit 9F clears the variable No to “0”, and then proceeds to step S91.
- step S82 determines whether the electrolysis current command value Se is OC> OCth.
- step S83 determines whether the electrolysis current command value Se is electrolysis current command value Se.
- step S85 the seawater component control unit 9F increments the variable No for counting time by “1”, and then proceeds to step S86.
- step S86 the seawater component control unit 9F determines whether or not the variable No is equal to or greater than a predetermined number of times set in advance. When this determination result is No ⁇ Nos, the process directly proceeds to step S91 described later, and when No ⁇ Nos, the process proceeds to step S87.
- step S87 the seawater component control unit 9F reads the electrolysis current command value Se for a predetermined number of times stored in the storage unit, and determines whether or not the electrolysis current command value Se is increasing. If the electrolysis current command value Se is increasing, it is determined that an abnormality has occurred in the electrolysis processing unit 31, and the process proceeds to step S88.
- step S88 the seawater component control unit 9F transmits the electrolysis processing unit abnormality information to the system management unit 71, and then proceeds to step S91.
- the seawater component control unit 9F determines that an abnormality has occurred in the seawater component control process and proceeds to step S89. Transition.
- step S89 the seawater component control unit 9F transmits the seawater component control process abnormality information to the system management unit 71, and then proceeds to step S91.
- step S91 the seawater component control unit 9F reads the pH measured by the pH meter 57, and then proceeds to step S92.
- step S92 the seawater component control unit 9F determines whether the pH is smaller than a lower limit threshold LpH that is smaller than a preset neutralization point. When the determination result is pH ⁇ LpH, the seawater component control unit 9F determines that the pH of the recovered seawater recovered from the seawater scrubber 9 is acidic, and proceeds to step S93 to adjust the pH adjustment unit 32. Is read and stored in a storage unit such as a RAM, and then the process proceeds to step S94.
- step S94 the seawater component control unit 9F increments the variable Np by “1”, and then proceeds to step S95.
- step S95 the seawater component control unit 9F determines whether or not the variable Np is equal to or greater than the predetermined number Nps. If Np ⁇ Nps, the timer interrupt process is terminated and the process returns to the predetermined main program.
- step S96 the seawater component control unit 9F reads the pH adjusting agent charging command value Sp stored in the storage unit a predetermined number of times Nps and determines whether or not the pH adjusting agent charging command value Sp is increasing. If the pH adjusting agent charging command value Sp is increasing, it is determined that an abnormality has occurred in the pH adjusting unit, and the process proceeds to step S97. In step S97, the seawater component control unit 9F transmits the pH adjustment unit abnormality information to the system management unit 71, ends the timer interrupt process, and returns to the predetermined main program.
- step S98 the seawater component control unit 9F determines that an abnormality has occurred in the seawater component control process when the determination result of step S96 indicates that the pH adjuster charging command value Sp has not increased, and proceeds to step S98.
- step S98 the seawater component control unit 9F transmits the seawater component control process abnormality information to the system management unit 71, ends the timer interrupt process, and returns to the predetermined main program.
- the seawater component control unit 9F determines that the pH adjustment unit 32 is normal when the determination result of step S61 is pH ⁇ LpH, and proceeds to step S68.
- step S68 the seawater component control unit 9F clears the variable Np to “0”, ends the timer interrupt process, and returns to the predetermined main program.
- the system management unit 71 can process the abnormal information by transmitting the abnormal information to the system management unit 71 described later.
- seawater pumped up by the ballast tank pump 47 and used in the seawater scrubber 9 is used by the seawater scrubber 9 and then collected by the seawater component control unit 9F and circulated inside the ship.
- the seawater component control unit 9F collects the seawater component control unit 9F and circulated inside the ship.
- any one of the oil concentrations OC, pH, and turbidity T contained in the circulating seawater exceeds the drainage regulation value predetermined by the environmental regulations, the circulating seawater is no longer in the sea. It will no longer be possible to drain the water.
- the seawater component control unit 9F performs a circulating seawater monitoring process.
- the seawater component control unit 9F drains part of the circulating seawater to the outside sea before any numerical value out of the oil concentration OC, pH, or turbidity T in the circulating seawater exceeds the preset specified range. In this way, we will prevent the situation where each numerical value of the circulating seawater exceeds the specified range by performing the circulating seawater monitoring process to newly pump the required amount of seawater.
- the circulating seawater monitoring process executed by the seawater component control unit 9 ⁇ / b> F is first performed at step 101 with the oil concentration OC measured with the oil concentration meter 56, the pH measured with the pH meter 57 and the turbidity meter 58. After reading the detected turbidity T, the process proceeds to step S102.
- the seawater component control unit 9F continues for a predetermined time in a state where any one of the oil concentration OC, pH, or turbidity T exceeds the preset upper limit thresholds (OCth, LpH, LpH). It is determined whether or not.
- the seawater component control unit 9F may not be able to drain the circulating seawater into the sea. It is determined that there is a possibility, and the process proceeds to step S103.
- the seawater component control unit 9F directly returns to the predetermined main program when none of the states OC> OCth, pH ⁇ LpH, or T> UT continues for a predetermined time.
- the upper limit threshold OCth, the upper limit threshold LpH, and the upper limit threshold UT are values that do not exceed the drainage regulation value at which circulating seawater cannot be discharged into the sea, and are values that are less than the drainage regulation value with some margin. (For example, 90% of the drainage regulation value).
- the seawater component control unit 9F transmits a drainage command for draining the circulating seawater to the outside through the drainage pipe 52 to the electromagnetic on-off valve 53 of the seawater circulation unit 9D, and then the process proceeds to step S104.
- step S104 the seawater component control unit 9F transmits a pumping command for pumping up seawater from the sea through the filter 46 to the scrubber control unit 9E by the ballast tank pump 47, and the process proceeds to step S105.
- step S105 the seawater component control unit 9F determines whether or not a predetermined time has elapsed since the start of the drainage process in step S103 and the seawater pumping process in step S104. If the determination result is that the predetermined time has not elapsed, the process waits until the predetermined time elapses. When the determination result in step S105 is that the predetermined time has passed, the process proceeds to step S106.
- step S106 the seawater component control unit 9F detects the oil concentration OC, pH or turbidity T in the circulating seawater, and proceeds to step S107.
- step S107 it is determined whether or not the oil concentration OC, pH, and turbidity T are below the respective upper thresholds (OCth, LpH, and UT) by the drainage process in step S103 and the seawater pumping process in step S104. In this determination result, when the oil concentration OC, pH, and turbidity T are not lower than the respective upper thresholds (OCth, LpH, and UT), the process waits. When the oil concentration OC, pH, and turbidity T are below the respective upper thresholds (OCth, LpH, and UT), the process proceeds to step S108.
- step S108 the seawater component control unit 9F transmits a drainage stop command for stopping drainage processing to the electromagnetic on-off valve 53 of the seawater circulation unit 9D, and then the process proceeds to step S109.
- step S109 the seawater component control unit 9F transmits a pumping stop command for stopping pumping processing by the ballast tank pump 47 to the scrubber control unit 9E, and returns to a predetermined main program.
- the exhaust gas discharged from the upper portion of the cylindrical container 9A of the seawater scrubber 9 is chimney through a pipe 81 and a silencer 82 provided with a third laser analyzer LA3 as an exhaust gas component detection unit for detecting a component contained in the exhaust gas. 83 to the atmosphere.
- the third laser analyzer LA3 detects the PM concentration, SO 2 concentration, and CO 2 concentration in the exhaust gas.
- a laser analyzer capable of detecting NOx concentration and ammonia concentration may be installed. Laser analyzers can also be installed on the inlet and outlet piping of the denitration device 5.
- the first laser analyzer LA1 has the configuration shown in FIG. That is, the first laser analyzer LA1 is a frequency modulation type laser analyzer, and is a PM concentration detection analyzer including a light source unit 104 having a laser element that emits visible region laser light for detecting PM concentration. is there.
- the first laser analyzer LA1 is fixed by welding or the like to the walls 201 and 202 of the pipe through which the exhaust gas passes by the flanges 101a and 101b.
- One flange 101a is provided with a transparent exit window 101c.
- a bottomed cylindrical cover 103a is attached to the flange 101a via a mounting seat 102a.
- a light source unit 104 is disposed inside the cover 103a.
- the light source unit 104 includes a laser element that emits visible light region laser light for detecting PM.
- Laser light emitted from the light source unit 104 is collimated into parallel light by a light source side optical system including a collimator lens 105, passes through the center of the flange 101a, and enters the walls 201a and 202 (inside the flue) through the emission window 101c. Incident.
- the parallel light is absorbed and scattered when passing through the measurement target exhaust gas inside the walls 201 and 202.
- a bottomed cylindrical cover 103b is attached to the other flange 101b via a mounting seat 102b.
- the flange 101b is provided with a transparent incident window 101d.
- the parallel light transmitted through the inside of the flue passes through the entrance window 101d, is condensed by the condensing lens 106 which is the light receiving side optical system inside the cover 103b, and is received by the light receiving unit 107.
- the light receiving unit 107 converts the condensed light into an electric signal, and the electric signal is input to the signal processing circuit 108 at the subsequent stage.
- the signal processing circuit 108 is connected to a central processing unit 109 as an arithmetic processing unit.
- the second laser analyzer LA2 has the configuration shown in FIG. That is, the second laser analyzer LA2 is a frequency modulation type laser analyzer, and includes a PM concentration detection analyzer 111 and an SO 2 concentration analyzer 112.
- the analyzer for detecting PM concentration 111 includes a light source unit 111a having a laser element that emits visible region laser light for detecting PM concentration.
- the SO 2 concentration detection analyzer 112 includes a light source unit 112a having a laser element that emits mid-infrared laser light for detecting the SO 2 concentration.
- the configurations of the PM concentration detection analyzer 111 and the SO 2 concentration detection analyzer 112 are the same as those of the first laser analyzer LA1 described above.
- the third laser analyzer LA3 has the configuration shown in FIG. That is, the third laser analyzer LA3 is a frequency modulation type laser analyzer, and includes a PM concentration detection analyzer 121, a SO 2 concentration detection analyzer 122, and a CO 2 concentration detection analyzer 123. Yes.
- the analyzer for PM concentration detection 121 includes a light source unit 121a having a laser element that emits visible region laser light for detecting PM.
- the SO 2 concentration detection analyzer 122 includes a light source unit 122a having a laser element that emits a mid-infrared laser beam for detecting the SO 2 concentration.
- the CO 2 concentration detection analyzer 123 includes a light source unit 123a having a laser element that emits near-infrared laser light for detecting the CO 2 concentration.
- the configurations of the PM concentration detection analyzer 121, the SO 2 concentration detection analyzer 122, and the CO 2 concentration detection analyzer 123 are the same as those of the first laser analyzer LA1 described above.
- the scrubber control unit 9E of the exhaust gas treatment control unit EGC will be described.
- the pipe flow rate value Qw detected by the flow meter 54 that detects the flow rate of the seawater discharged from the circulation pump 45 and the second side disposed on the outlet side of the electric dust collector 7 described above.
- the CO 2 concentration detection value Cs3 detected by the meter LA3 is input.
- the scrubber control unit 9E opens and closes the injection control unit 61 that controls the amount of seawater injected from the injection nozzle 9B, and the electromagnetic on-off valves 43, 44, 48, 49, 50, 51, and 53. And an open / close valve controller 62 for driving.
- the injection control unit 61 includes a SO 2 concentration command value generation unit 61a, a subtractor 61b, a feedback control unit 61c, a feedforward control unit 61d, an adder 61e, and a pump drive circuit 61f. .
- the SO 2 concentration command value generation unit 61a receives the SO 2 concentration Cs2 and the CO 2 concentration Cs3 detected by the third laser analyzer LA3 and calculates SO 2 / CO 2 to obtain the SO 2 concentration target value. Generate.
- the feedback control unit 61c receives a concentration deviation ⁇ Cs obtained by subtracting the generated SO 2 concentration target value Cst and the SO 2 concentration Cs2 detected by the third laser analyzer LA3 by the subtractor 61b, for example, PID (proportional) ⁇ Integration / differentiation) Perform feedback control.
- the feedforward control unit 61d performs feedforward control by inputting the SO 2 concentration Cs1 detected by the second laser analyzer LA2.
- the adder 61e adds the feedforward command value output from the feedforward control unit 61d to the feedback command value output from the feedback control unit 61c.
- an arbitrary SO 2 concentration target value can be set regardless of the numerical value of the calculation result of SO 2 / CO 2 .
- the addition output output from the adder 61e is supplied to the pump drive circuit 61f which rotationally drives the circulation pump 45 as seawater scrubber injection command value Jt.
- movement is attained by comprising the injection control part 61 as shown in FIG.
- Cs1 can be detected.
- the third laser spectrometer LA3 disposed on the exit side of the sea water scrubber 9 can detect the SO 2 concentration Cs2 and CO 2 concentration Cs3 contained in the exhaust gas after removal of the SOx in seawater scrubber 9.
- the detected SO 2 concentration Cs2 and CO 2 concentration Cs3 are input to the SO 2 concentration command value generation unit 61a.
- the SO 2 concentration command value generation unit 61a calculates SO 2 / CO 2 from the SO 2 concentration Cs2 and the CO 2 concentration Cs3, and generates and outputs the SO 2 concentration target value Cst based on the calculation result.
- an arbitrary numerical value can be set as the SO 2 concentration target value Cst.
- the injection control unit 61 calculates a concentration deviation ⁇ Cs by subtracting the SO 2 concentration Cs2 detected by the third laser analyzer LA3 from the SO 2 concentration target value Cst by the subtractor 61b, and feeds back this concentration deviation ⁇ Cs. It supplies to the control part 61c. Then, the feedback control unit 61c calculates a feedback command value for making the SO 2 concentration Cs2 detected by the third laser analyzer LA3 coincide with the SO 2 concentration target value by performing, for example, PID control processing.
- the SO 2 concentration Cs1 on the inlet side of the seawater scrubber 9 detected by the second laser analyzer LA2 is supplied to the feedforward control unit 61d.
- the feedforward control section 61d it is possible to calculate the feedforward command value corresponding to the SO 2 concentration change of the entry side of the sea water scrubber 9.
- a feedback command value is added to the feedforward command value by an adder 61e to calculate a seawater scrubber injection command value Jt, and the seawater scrubber injection command value Jt is supplied to the pump drive circuit 61f.
- the pump drive circuit 61f rotationally drives the circulation pump 45 based on the seawater scrubber injection command value Jt.
- the injection control unit 61 can optimally control the SO 2 concentration of the exhaust gas discharged from the sea water scrubber 9 while responding to the sudden change in the SO 2 concentration Cs 1 on the inlet side of the sea water scrubber 9. Further, the scrubber control unit 9E executes an operation status monitoring process shown in FIG. This operation status monitoring process is executed as a timer interrupt process at predetermined time intervals. First, in step S111, the scrubber controller 9E reads the SO 2 concentration Cs2 detected by the third laser analyzer LA3, the seawater scrubber injection command value Jt, and the seawater flow rate Qw detected by the flowmeter 54.
- step S112 the scrubber controller 9E determines whether or not the SO 2 concentration Cs2 exceeds the preset upper limit SO 2 concentration UCs2.
- the scrubber control unit 9E stores the SO 2 concentration Cs2, the seawater scrubber injection command value Jt, and the seawater flow rate Qw in a storage unit such as a RAM, and then proceeds to step S114.
- step S114 the scrubber control unit 9E increments the variable Np for counting the duration of Cs2> UCs2, and then proceeds to step S115.
- step S115 the scrubber control unit 9E determines whether or not the variable Np is equal to or greater than a predetermined number of times Nps. The scrubber control unit 9E ends the timer interrupt process and returns to a predetermined main program when the determination result is Np ⁇ Nps.
- step S116 determines the scrubber control unit 9E reads the SO 2 concentration Cs2 predetermined number Nps content stored in the storage unit, whether there is a change in the SO 2 concentration Cs2.
- the scrubber controller 9E determines that an abnormality has occurred in the second laser analyzer LA2 or the third laser analyzer LA3 when the determination result shows that the SO 2 concentration Cs2 has not changed, and the process proceeds to step S117.
- step S117 the scrubber control unit 9E transmits the laser analyzer abnormality information to the system management unit 71, and then ends the timer interrupt process.
- step S116 the scrubber control unit 9E determines that the second laser analyzer LA2 or the third laser analyzer LA3 is normal and performs step. The process proceeds to S118.
- step S118 the scrubber controller 9E determines whether or not the seawater scrubber injection command value Jt has increased. In this determination result, when the seawater scrubber injection command value Jt has not increased, the scrubber control unit 9E determines that an abnormality has occurred in the injection control unit 61, and proceeds to step S119.
- step S119 the scrubber control unit 9E transmits the injection control unit abnormality information to the system management unit 71, ends the timer interrupt process, and returns to the predetermined main program.
- step S120 the scrubber control unit 9E reads the seawater flow rate Qw for the predetermined number Np stored in the storage unit, and determines whether or not the seawater flow rate Qw is increasing.
- the scrubber controller 9E determines that an abnormality has occurred in the seawater supply system including the circulation pump 45, and proceeds to step S121.
- step S121 the scrubber control unit 9E transmits the seawater supply system abnormality information to the system management unit 71, ends the timer interrupt process, and returns to the predetermined main program.
- step S120 when the seawater flow rate Qw is increasing, the scrubber control unit 9E determines that the seawater supply system including the circulation pump 45 is normal, but an abnormality occurs in the seawater scrubber 9. It judges that it is, and transfers to step S122. In step S122, the scrubber control unit 9E transmits the seawater scrubber abnormality information to the system management unit 71, ends the timer interrupt process, and returns to the predetermined main program.
- step S123 the scrubber controller 9E clears the variable Np to “0”, ends the timer interrupt process, and returns to the predetermined main program.
- the operation status monitoring process is executed by the scrubber control unit 9E, thereby generating an abnormality in the seawater scrubber 9, an abnormality in the seawater supply system including the circulation pump 45, the second laser analyzer LA2, or the laser analyzer. It is possible to accurately detect the occurrence of an abnormality in LA3, the occurrence of an abnormality in the injection control unit 61, and the like. Further, the scrubber control unit 9E transmits the abnormality information of each unit to the system management unit 71, whereby the system management unit 71 can accumulate the abnormality information.
- the schematic configuration of the control system of the exhaust gas treatment system described above is summarized as shown in FIG. That is, the exhaust gas treatment control unit EGC is configured by the electrostatic precipitator control unit 7B and the scrubber control unit 9E.
- the exhaust gas treatment control unit EGC and the seawater component control unit 9F are connected to the system management unit 71 via a predetermined network NW.
- the electric dust collector control unit 7B includes a dust collection control unit 7a including a dust collection control processing unit 7E that performs the dust collection feedforward control process shown in FIG. 5 and the dust collection feedback control process shown in FIG. 8 determines the maintenance timing of the electric dust collector 7 based on the operating status monitoring unit 7b that performs the operating status monitoring process shown in FIG. 8, the occurrence frequency of abnormality information, the cumulative operating time of the dust collection control unit, and the like. And a first maintenance time determination unit 7c that transmits to the system management unit 71.
- the scrubber control unit 9E includes an injection control unit 61 that performs seawater injection control processing, an on-off valve control unit 62 that drives the on-off valve, and an operating status monitoring unit 63 that performs the operating status monitoring processing illustrated in FIG.
- a first maintenance time determination unit 64 that determines the maintenance time of the seawater scrubber 9 based on the occurrence frequency of the abnormal information, the accumulated operation time of the seawater scrubber 9, and the like, and transmits information on the determined maintenance time to the system management unit 71; I have.
- the seawater component control unit 9F performs an electrolysis control unit 91 that controls the electrolysis processing unit 31, a pH control unit 92 that controls the pH adjustment unit 32, and an operation state monitoring process shown in FIG. 31 and an operation status monitoring unit 93 that monitors the operation status of the pH adjustment unit 32, an electrolysis processing unit 31 that constitutes the seawater component adjustment unit 9C based on the occurrence frequency of abnormality information, the accumulated operation time of the seawater component adjustment unit 9C, and the like
- the maintenance time of the pH adjustment unit 32 is determined, the second maintenance time determination unit 94 that transmits information on the determined maintenance time to the system management unit 71, and the circulating seawater monitoring process shown in FIG.
- a drainage and pumping determination unit 95 that determines pumping of drainage and new seawater is provided.
- operation data such as PM dust collection rate DCE and correction current IHa representing the operation status of the electric dust collector, abnormality information, and maintenance information are transmitted to the system management unit 71 from the electric dust collector control unit 7B.
- the system management unit 71 also receives operation data such as a seawater scrubber injection command value indicating the operation status of the seawater scrubber 9, abnormality information, and maintenance information from the scrubber control unit 9E.
- operation data and abnormality information such as an electrolysis current command value Se and a pH adjuster injection command value Sp representing the operation state of the seawater component processing unit 9C are transmitted to the system management unit 71 from the seawater component control unit 9F. Is done.
- the pH, turbidity, and oil concentration detected by the water quality measurement unit 33 are transmitted to the system management unit 71 from the seawater component control unit 9F. Further, the PM concentrations C1 to C3, the SO 2 concentrations Cs1 and Cs2, and the CO 2 concentration Cs3 are transmitted to the system management unit 71 from the first to third laser analyzers LA1 to LA3 as the exhaust gas component detection units.
- system management unit 71 is connected to a storage unit 72 as a data storage unit, a nonvolatile memory 73, a display unit 74 such as a liquid crystal display, an alarm sound generation unit 75 that issues an alarm, and a communication control unit 76.
- the communication control unit (alarm information transmitting unit) 76 is connected to the host control unit 80 of the management company that operates the ship, for example, by connecting to the Internet using satellite communication, and also transmits the alarm information to the portable information. Transmit to terminal 77.
- the operation data is divided and stored in the storage unit 72 as a data storage unit to perform data storage.
- the system management unit 71 when various abnormal information is received from the electrostatic precipitator control unit 7B, the scrubber control unit 9E, and the seawater component control unit 9F, the received abnormal information and operation data before and after receiving the related abnormal information are received. Are stored in the nonvolatile memory 73 together with the reception time.
- the system management unit 71 accumulates operation data, abnormality information, and maintenance information indicating the operation state of the marine diesel engine exhaust gas treatment system. Thereby, the operation state of the electrostatic precipitator 7 and the seawater scrubber 9 constituting the marine diesel engine exhaust gas treatment system can be accurately grasped.
- the electrostatic precipitator body 7A it is possible to detect abnormalities in the electrostatic precipitator body 7A, the electrostatic precipitator controller 7B, and the exhaust gas component detectors (first to third laser analyzers LA1 to LA3). Furthermore, since the PM concentrations C1 to C3 and turbidity are stored in the storage unit 72, changes in PM concentration and turbidity can be easily confirmed. Further, when an abnormality occurs in the electrostatic precipitator 7, the abnormality content, the abnormality occurrence time, and the PM concentration detection value and the turbidity detection value during a predetermined time before and after the abnormality occurrence time are stored in the nonvolatile memory 73. Therefore, the subsequent abnormality analysis can be performed easily and accurately.
- an abnormality can be detected for the seawater scrubber 9 as well. Furthermore, since the SO 2 concentration detection value is stored in the storage unit 72, a change in the SO 2 concentration can be easily confirmed. Further, when an abnormality occurs in the seawater scrubber 9, the abnormality content, the abnormality occurrence time, and the SO 2 concentration detection value for a predetermined time before and after the abnormality occurrence time are stored in the nonvolatile memory 73. Analysis can be performed easily and accurately.
- the ship operating company can accurately grasp the operating status of the marine diesel engine exhaust gas treatment system.
- a communication control unit (alarm information transmitting unit) 76 connected to the mobile phone network in the system management unit 71, a personal information terminal for passengers registered in advance when various alarms are output.
- alarm information can be transmitted to 77 via the Internet. Therefore, it is possible to perform processing when an abnormality occurs without always monitoring the monitor.
- the exhaust gas exhausted from the marine diesel engine 3 is first supplied to the denitration device 5, and NOx is removed by the denitration device 5 mixing and injecting the urea water into the exhaust gas.
- the exhaust gas from which NOx has been removed is supplied to the electrostatic precipitator 7, and PM contained in the exhaust gas is removed by the electrostatic precipitator body 7A of the electrostatic precipitator 7.
- the PM-containing gas is caused to flow into the cylindrical electrode 20 as a swirling airflow from the gas introduction portion 16 of each of the electrode storage portions 15a to 15d in the swirling flow forming portion 17.
- PM-containing gas passes through the cylindrical electrode 20, as described above, PM is charged by corona discharge.
- the charged PM moves to the collection space 22 outside the cylindrical electrode 20 through the through-hole 20a of the cylindrical electrode 20 by Coulomb force, and adheres to the outer peripheral surface of the cylindrical electrode 20 and the inner peripheral surface of the casing electrode 21. Collected.
- the particulate matter collected in the collection space 22 is collected by the cyclone device 7C, reduced in volume by a compressor (not shown) at the outlet, and stored in a waste container such as a drum can.
- the exhaust gas from which PM has been removed by the electrostatic precipitator 7 is supplied to the seawater scrubber 9, and the seawater scrubber 9 injects seawater into the exhaust gas, thereby removing SOx from the exhaust gas.
- seawater containing SOx accumulates at the bottom of the cylindrical container 9A in the seawater scrubber 9.
- the seawater containing this SOx is recovered by the seawater component adjustment section 9C, and a seawater circulation path is formed that is returned to the seawater scrubber 9 by the seawater circulation section 9D.
- route can incorporate this ballast tank 42 in a seawater circulation path
- the electromagnetic on-off valve 49 when cargo is loaded without having to pump up the ballast seawater into the ballast tank 42, the electromagnetic on-off valve 49 is in a closed state, and the electromagnetic on-off valve 48 is in an open state for the ballast tank.
- the pump 47 When the pump 47 is driven to rotate, seawater is pumped into the scrubber tank 41 through the filter 46.
- the electromagnetic on-off valve 48 When the pumping of the predetermined amount of seawater is completed, the electromagnetic on-off valve 48 is closed. Then, the electromagnetic on / off valves 43 and 50 are opened while the electromagnetic on / off valves 44, 51 and 53 are kept closed.
- seawater stored in the scrubber tank 41 is supplied to the injection nozzle 9B in the cylindrical container 9A of the seawater scrubber 9, and the injection nozzle 9B injects seawater into the exhaust gas. And exhibits the function of removing SOx.
- seawater containing SOx is stored in the bottom part of the cylindrical container 9A, but this seawater is sent to the seawater component adjustment part 9C.
- an electrolysis processing unit 31 is arranged in the seawater component adjustment unit 9C.
- the electrolysis process part 31 isolate
- the seawater is sent to the pH adjusting unit 32 and adjusted to a predetermined pH by introducing a pH adjusting agent.
- the seawater whose pH has been adjusted is returned to the scrubber tank 41.
- the seawater pumped to the scrubber tank 41 since the seawater pumped to the scrubber tank 41 is circulated and used, the amount of seawater consumed by the seawater scrubber 9 can be covered only with the seawater pumped to the scrubber tank 41. Therefore, since it is not necessary to consume a large amount of seawater, it is possible to minimize the influence on the environment.
- ballast seawater is pumped into the ballast tank 42.
- the electromagnetic on-off valve 49 is opened while the electromagnetic on-off valve 48 is kept closed.
- seawater is stored in the ballast tank 42 via the filter 46.
- the electromagnetic on-off valve 49 is closed, and the electromagnetic on-off valves 44, 51 are closed while the electromagnetic on-off valves 43, 50, 53 are closed. Opened.
- the ballast seawater in the ballast tank 42 is supplied to the injection nozzle 9B in the cylindrical container 9A of the seawater scrubber 9 by the circulation pump 45.
- the seawater collected at the bottom of the cylindrical container 9A is recovered by the seawater component adjustment unit 9C, and after oil separation and pH adjustment are performed, the seawater circulation unit 9D returns the water to the ballast tank 42. A path is formed. In this case, since the scrubber tank 41 is not used, the scrubber tank 41 can be cleaned during this time.
- the control unit 9F opens the electromagnetic opening / closing valve 53 installed in the seawater circulation unit 9D. Thereby, the circulating seawater is drained to the outside through the drainage pipe 52. At the same time, the required amount of fresh seawater is pumped from the outside sea by the ballast tank pump 47 through the filter 46. Accordingly, it is possible to prevent a situation in which any of the oil concentration, pH, or turbidity T in the circulating seawater exceeds a predetermined drainage regulation value and the circulating seawater cannot be drained into the outside sea.
- the electric dust collector 7 exhaust gas component detectors are arranged on the inlet and outlet pipes. Then, the PM concentration detection values C1 and C2 detected by the exhaust gas component detection unit and the turbidity T measured by the turbidimeter 58 are supplied to the electric dust collector control unit 7B. Based on these numerical values, the electric dust collector 7 controls the current supplied to the electrode of the electric dust collector main body 7A so that the PM removal rate falls within the specified range.
- the seawater component control unit 9F controls the electrolysis current value of the electrolysis processing unit 31 and the pH adjuster input amount of the pH adjustment unit 32 based on the detection values of the oil concentration meter 56 and the pH meter 57, Control the components of the circulating seawater to be in an appropriate state.
- the seawater component control unit 9F controls the electrolysis current value of the scale removing unit 34 based on the detected value of the flow meter 54 so as to remove the scale stuck in the pipe.
- the said embodiment demonstrated the case where the particulate matter was collected in the semi-closed space between the cylindrical electrode 20 and the casing electrode 21 about the electric dust collector 7, it is not limited to this.
- a discharge electrode and a dust collection electrode may be provided in the same space, and the PM may be charged by the discharge electrode and removed by the dust collection electrode.
- the said embodiment demonstrated the case where PM containing gas was introduce
- the PM-containing gas can be allowed to flow without providing the swirl flow forming unit 17.
- the scrubber control unit 9E for controlling the sea water scrubber 9 does not has been explained as being limited thereto in the case of controlling the SO 2 concentration in the exhaust gas discharged to the target value .
- the scrubber controller 9E may calculate the SOx removal rate corresponding to the PM dust collection rate DCE similarly to the electric dust collector 7 described above, and control the SOx removal rate to be within a predetermined range.
- the case where the electrolysis processing unit 31 that electrolyzes the recovered seawater and separates the oil is used as the oil separation unit.
- the present invention is not limited to this.
- a centrifuge unit that separates the oil component by centrifuging the recovered seawater may be used instead of the electrolysis processing unit 31.
- an electromagnetic processing unit that electromagnetically processes the recovered seawater to separate the oil component may be used.
- a coil connected to the power supply is attached to the outside of the pipe through which the recovered seawater passes, and the frequency energy modulated by electrical signal processing is transmitted to the inside of the pipe through this coil, thereby separating the oil in the seawater. It is a method.
- oil separation in seawater can be controlled by controlling the voltage and frequency sent to the coil.
- a filter may be further used as the oil separation unit. Thereby, the efficiency of oil separation can be further improved. Note that only a filter can be used as the oil separation unit in place of the electrolysis processing unit 31, but in this case, the control in steps S62 to S65 in FIG. 9 is not performed.
- the first to third laser analyzers LA1 to LA3 are described as using direct insertion type laser analyzers, but the present invention is not limited to this. As the first to third laser analyzers LA1 to LA3, sampling type laser analyzers may be used.
- the PM concentration detection analyzers of the first to third laser analyzers LA1 to LA3 are provided with laser elements that emit visible region laser light for detecting the PM concentration. It is not limited to. Instead of the visible region laser light, a configuration including a laser element that emits near infrared region laser light may be employed.
- the SO 2 concentration detection analyzers of the second laser analyzer LA2 and the third laser analyzer LA3 are lasers that emit mid-infrared laser light for detecting the SO 2 concentration. Although it has an element, it is not limited to this. Instead of the mid-infrared laser beam, a laser element that emits an ultraviolet laser beam may be provided.
- the first to third laser analyzers LA1 to LA3 are provided with the PM concentration detection analyzer, but the present invention is not limited to this.
- the analyzer for detecting the PM concentration can be omitted.
- the first laser analyzer LA1 is omitted, and the electrostatic precipitator control unit 7B controls the electrostatic precipitator 7 based on the numerical value of the turbidimeter 58.
- the pH adjustment part 32 although a pH adjustment process is performed by throwing in a pH adjuster, it is not limited to this. Instead of adding the pH adjusting agent, the pH adjusting process may be performed by electrolysis.
- seawater circulation part 9D performs drainage of circulating seawater and pumping up seawater based on the circulating seawater monitoring process of seawater component control part 9F
- Seawater circulation part 9D may be constituted as follows.
- the seawater circulation unit 9D receives the drainage of the seawater component control unit 9F and the circulation stop command from the pumping determination unit 95
- the seawater circulation unit 9D drains the seawater whose components are adjusted by the seawater component adjustment unit 9C without returning to the seawater scrubber 9.
- the seawater circulation unit 9D receives a circulation start command from the drainage and pumping determination unit 95 of the seawater component control unit 9F
- the seawater adjusted by the seawater component adjustment unit 9C is circulated and supplied to the seawater scrubber 9.
- the scale removal part 34 is an electrolysis type which removes the scale stuck in piping by the electrolysis process, it is not limited to this.
- the scale removal part 34 can replace with an electrolysis type
- the seawater component control unit 9F can peel the scale stuck in the pipe by controlling the frequency and voltage of the electromagnetic scale removing unit 34.
- the present invention removes particulate matter from exhaust gas discharged from a marine diesel engine with an electrostatic precipitator and removes sulfur oxide with a seawater scrubber, so marine diesel that can reliably remove PM and SOx.
- An engine exhaust gas treatment system can be provided.
- seawater circulation section 9E ... scrubber control section, 9F ... seawater Component control unit, 11 ... outer case, 12a, 12b ... end plate, 13 ... housing, 14 ... partition plate, 15a to 15d ... electrode housing part, 16 ... gas introduction part, 17 ... swirl flow forming part, 18 ... discharge Electrode, 18a ... acicular , 19 ... Electrode support part, 20 ... Cylindrical electrode, 20a ... Through-hole, 21 ... Casing electrode, 22 ... Collection space, 23 ... Electrode support part, 31 ... Electrolytic treatment part, 32 ... pH adjustment part, 41 ... Scrubber tank, 42 ... Ballast tank, 43, 44 ... Electromagnetic switching valve, 45 ...
- Circulating pump 46 ... Filter, 47 ... Ballast tank pump, 48-51, 53 ... Electromagnetic switching valve, 54 ... Flow meter, EGC ... Exhaust gas treatment control unit, 61 ... injection control unit, 62 ... open / close valve control unit, 63 ... operating condition monitoring unit, 64 ... first maintenance time determination unit, 71 ... system management unit, 72 ... storage unit, 73 ... non-volatile Memory, 74 ... Display unit, 75 ... Alarm sound generating unit, 76 ... Communication control unit, 77 ... Portable information terminal, 80 ... Higher level control unit, 91 ... Electrolysis process control unit, 92 ... pH control unit, 93 ... Operating status Monitoring unit, 94 ...
- second Maintenance time determination unit 95 ... drainage and pumping determination unit, 104 ... light source unit, 105 ... collimator lens, 106 ... condenser lens, 107 ... receiving portion, 108 ... signal processing circuit, 109 ... central processing unit
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Abstract
Description
この第2の態様によると、3つのレーザ分析計で電気集塵装置の入側及び出側の排ガス成分と海水スクラバの入側及び出側の排ガス成分とを検出することができるため、電気集塵装置及び海水スクラバの稼動状態を把握することができる。
この第3の態様によると、第1~3のレーザ分析計により、排ガス処理前後のPM濃度とSO2濃度とを検出するので、電気集塵装置のPM集塵率および海水スクラバのSOx除去性能をリアルタイムで監視することができる。また、第3のレーザ分析計では、排ガス処理後のCO2濃度を検出するので、CO2を用いた環境規制値に対する監視を行うことができる。
この第5の態様によると、濁度計によって海水スクラバから回収した回収海水中の濁質成分濃度(濁度)を測定できるので、第1のレーザ分析計及び第2のレーザ分析計で計測されたPM濃度と、計測された濁度とに基づいて電気集塵装置のPM集塵率の監視を行うことができる。
この第6の態様によると、排ガス処理制御部の演算部では、排ガス処理後のSO2濃度及びCO2濃度に基づいて演算を行うので、CO2を用いた環境規制値についてより正確な監視を行うことができる。
この第7の態様によると、濁度計によって海水スクラバから回収した回収海水中の濁質成分濃度を測定できるので、計測された濁度に基づいて電気集塵装置のPM集塵率の監視を行うことができる。
この第8の態様によると、海水成分調整部に油分分離部を設けているので、海水スクラバから回収した回収海水中の油分を除去することができる。そして、油分を分離した回収海水をpH調整部で好適なpHとすることにより、SOxの中和に必要な海水量を抑制することができる。さらに、回収海水を海中に廃棄する際には、pH調整部において海中のpHに合わせたpH調整を行うことができる。
この第9の態様によると、pH計及び油分濃度計によって前記海水成分調整部内の水質を計測するので、電気分解処理部又は電磁処理部の稼動状態をリアルタイムで正確に監視することができる。
この第10の態様によると、海水成分調整部に電気分解式の油分分離部を設けているので、海水スクラバから回収した回収海水の油分を除去することができる。特に、油分をフィルタで除去する場合のように、フィルタの清掃や交換作業を行う必要がなく、回収海水から油分を長時間連続して分離することができる。
この第11の態様によると、pH調整部では、中和剤の投入によって、油分を分離した回収海水をpH調整部で好適なpHとすることができる。さらに、回収海水を海中に廃棄する際に、海中のpHに合わせたpH調整を行うことができる。
この第13の態様によると、船舶を運用する船舶運用システムで、運用している船舶毎の舶用ディーゼルエンジン排ガス処理システムの稼働状況を把握することができ、保守点検等を効率良く行うことが可能となる。
この第15の態様によると、警報発生部が警報を発する際に、システム管理部から携帯電話機などの携帯機器に警報情報を送信することができ、舶用ディーゼルエンジン排ガス処理システムの稼働状況を常時監視する必要がない。
この第16の態様によると、警報発生時刻と、データ蓄積部に蓄積されている警報発生時刻より一定時間前までの蓄積データとを不揮発性記憶部に記憶できるので、この不揮発性記憶部に記憶されたデータに基づいて電気集塵装置、海水スクラバ、電気分解処理部又はpH調整部の異常分析を正確に行うことができる。
この第18の態様によると、海水成分調整部に遠心分離式の油分分離部を設けているので、海水スクラバから回収した回収海水の油分を除去することができる。特に、油分をフィルタで除去する場合のように、フィルタの清掃や交換作業を行う必要がなく、回収海水から油分を長時間連続して分離することができる。
この第19の態様によると、海水成分調整部に電磁処理式の油分分離部を設けているので、海水スクラバから回収した回収海水の油分を除去することができる。特に、油分をフィルタで除去する場合のように、フィルタの清掃や交換作業を行う必要がなく、回収海水から油分を長時間連続して分離することができる。
この第20の態様によると、海水成分調整部にフィルタ式の油分分離部を設けているので、簡易な構成で、海水スクラバから回収した回収海水の油分を除去することができる。
この第21の態様によると、pH調整部では、前記海水スクラバから回収した回収海水を電気分解することによって、油分を分離した回収海水をpH調整部で好適なpHとすることができる。さらに、回収海水を海中に廃棄する際に、海中のpHに合わせたpH調整を行うことができる。
この第23の態様によると、海水成分制御部からの循環中止指令又は循環開始指令により、海水成分調整部で成分調整した海水を、外部の海中へ排水する場合と、海水スクラバに戻して循環供給する場合とを選択することができる。これにより、通常は海水を外部の海中へ排水し、排水規制の厳しい海域では海水を循環供給するという切り換えが可能となる。
この第24の態様によると、バラストタンク内のバラスト海水を海水スクラバに供給するので、海水スクラバ用に海水を汲み上げる必要がない。さらにはバラストタンク用の海水汲み上げポンプを利用して海水スクラバに使用する海水を供給することができる。
この第25の態様によると、スケール除去部によって、配管内部にこびり付いた海生物や微生物、カルシウムやマグネシウムなどのスケールを除去することができる。
しかも、海水スクラバで海水を排ガスに噴射してSOxを除去し、このSOxを含んだ海水を海水成分調整部で油分分離やpH調整等の成分調整を行ってから海水循環部で海水スクラバに戻すので、海水スクラバで海水を循環使用することにより、海水の使用量を大幅に削減することができ、周囲の環境への影響を最小限とすることができる。
図1は本発明の第1の実施形態を示す全体構成図である。
図中、1は例えば総トン数が数千トン以上の比較的大きな船舶である。この船舶1は、スクリュープロペラ等の推進機2を回転駆動する主機用ディーゼルエンジンや、船内の電源等を賄う補機用ディーゼルエンジンなどの舶用ディーゼルエンジン3を備えている。
この舶用ディーゼルエンジン3からは、燃料の燃焼による排ガスが排出される。この排ガスには、前述したように、窒素酸化物(NOx)、硫黄酸化物(SOx)、炭素を主成分とする粒子状物質(PM)が含有されている。
この電気集塵装置7は、舶用ディーゼルエンジン3の排ガス中に含まれる炭素を主成分とする煤塵のうち、粒子径が100μm以下のPM、特に粒子径が10μm以下の浮遊粒子状物質(SPM:Suspended Particulate Matter)を補集するのに好適な電気集塵装置である。
電気集塵装置本体7Aは、図2に示すように、方形筒状の導電性の外部ケース11と、この外部ケース11の軸方向端面に配設された端板12a及び12bとで筐体13が形成されている。この筐体13内に仕切板14によって4分割された電極収納部15a~15dが形成されている。
図5に示す集塵フィードフォワード制御処理では、電気集塵装置制御部7Bが、第1のレーザ分析計LA1及び第2のレーザ分析計LA2で検出した排ガス中のPM濃度により算出されるPM除去率(すなわちPM集塵率)が予め設定した規定範囲内となるように電極に供給する電流を制御する。
電流指令値生成部7Dは、電気集塵装置本体7Aの放電電極18と筒状電極20及びケーシング電極21との間に放電電極18を負極側とし、筒状電極20及びケーシング電極21を正極側とする103~105ボルト程度の直流高電圧を発生させて、電気集塵装置本体7Aへ電流を供給するための電流指令値IHtを生成する。
集塵制御処理部7Eは、図6に示す集塵フィードバック制御処理を実行して、濁度Tを測定し、測定した濁度Tが上限濁度閾値UTを下回らないように補正電流IHaを算出する。
そのほか、図4に示すとおり、電気集塵装置制御部7Bの集塵制御処理部7Eが、集塵制御処理で算出した現在のPM集塵率DCEと、集塵装置異常監視処理で発生される各種異常情報とをネットワークNWを介して後述するシステム管理部71へ送信する。
最初に、電気集塵装置制御部7Bで実行する集塵フィードフォワード制御処理について、図5のフローチャートを用いて詳細に説明する。
次いで、ステップS2に移行して、集塵制御処理部7Eは、レーザ分析計LA1及びLA2で検出したPM濃度C1及びC2に基づいて下記(1)式の演算を行って電気集塵装置本体7AのPM集塵率DCEを算出してからステップS3に移行する。
DCE=(1-C2/C1)×100 …………(1)
このステップS5では、集塵制御処理部7Eが、補正回数Nに予め設定された基準補正電流ΔIを乗算して補正電流IHaを算出し、次いでステップS6に移行して補正電流IHaを加算器7Gに出力してからステップS7に移行する。
このステップS11では、集塵制御処理部7Eが、前回の処理時に補正電流IHaを出力していたか否かを判定し、前回の処理時に補正電流IHaを出力していないときにはそのまま前記ステップS1に戻り、前回の処理時に補正電流IHaを出力していたときにはステップS12に移行する。このステップS12では、集塵制御処理部7Eが、補正電流IHaの出力を停止し、次いでステップS13に移行して前述した補正回数Nを“0”にクリアしてから前記ステップS1に戻る。
図6に示すように、先ず、ステップS21で、集塵制御処理部7Eが、配管53に接続された濁度計58で測定した濁度Tを読込む。
次いで、ステップS22に移行して、集塵制御処理部7Eは、読込んだ濁度Tが上限濁度閾値UTを超えているか否かを判定し、T>UTであるときには、回収海水に煤塵が多く含まれていると判断してステップS23に移行して、補正回数Nを“1”だけインクリメントしてからステップS24に移行する。
このステップS26では、集塵制御処理部7Eが、補正回数Nが予め設定された補正限度回数Nsに達したか否かを判定し、N<Nsであるときには前記ステップS21に戻り、N=Nsであるときには、電流補正を行っても濁度Tが改善しないものと判断してステップS27に移行して、補正電流IHaの出力を停止してからステップS28に移行する。なお、補正限度回数Nsは、電流発生部7Fの電流指令値IHtに基づく定常電流に、基準補正電流ΔI及び補正限度回数Nsを乗算したものを加算し、その加算後の値が、予め定められた電流閾値を超えないように設定されている。
一方、前記ステップS22の判定結果がT≦UTであるときには、集塵制御処理部7Eが、海水スクラバ9から回収した回収海水の濁度が正常であると判断してステップS30に移行する。
図7に示すように、先ずステップS41で、集塵制御処理部7Eが、第1、第2及び第3のレーザ分析計LA1、LA2及びLA3で検出したPM濃度C1、C2及びC3を読込む。
このステップS49では、集塵制御処理部7Eが、現在電流IH(n)を読込み、次いでステップS50に移行して読込んだ現在電流IH(n)が正常範囲内であるか否かを判定し、正常範囲外であるときにはステップS51に移行して、電流発生部7Fの異常を表す電流異常情報をネットワークNWを介してシステム管理部71へ送信してからステップS52に移行する。
ステップS52では、集塵制御処理部7Eが、サイクロン装置7Cが起動されてPM回収処理が終了したか否かを判定する。この判定結果が、PM回収処理が終了していないものであるときには前記ステップS41に戻る。また、ステップS52の判定結果が、PM回収処理が終了したものであるときには、ステップS53に移行して、集塵制御処理部7Eが、PM回収処理が終了して所定時間が経過したか否かを判定する。この判定結果が、所定時間が経過していないものであるときには、集塵制御処理部7Eは所定時間が経過するまで待機する。ステップS53の判定結果が、所定時間を経過したものであるときにはステップS54に移行する。
上述したとおり、集塵制御処理部7Eでは、図5に示す集塵フォワード制御処理を行うことにより、電気集塵装置本体7Aの入側及び出側に配置されたレーザ分析計LA1及びLA2で検出されたPM濃度C1及びC2に基づいて前記(1)式の演算を行うことにより、PM集塵率DCEを算出する。
このPMの補集状態を継続している間に、PM集塵率DCEが降下して、PM集塵率閾値DCEthより低下した場合には、PM含有ガス中のPM濃度が一時的に増加した場合が考えられる。この場合には、図5のステップS3からステップS4に移行して、集塵制御処理部7Eが、補正回数Nを“1”だけインクリメントしてから補正回数Nに基準補正値ΔIを乗算した値を補正電流IHaとして算出し、算出した補正電流IHaを加算器7Gに供給する。
このとき、補正電流IHaは、PM集塵率DCEがPM集塵率閾値DCEthより低下している間、徐々に増加されて行く。但し、補正電流IHaの増加は、予め定められた電流閾値を超えないように設定されている。これにより、電流IHの増加により、放電電極18と筒状電極20との間でスパーク(短絡)が生じてしまうことを防止できる。
なお、PM集塵率DCEがPM集塵率閾値DCEth以上であっても、集塵制御処理部7Eで読み込んだ濁度Tが上限濁度閾値UTを超えている場合には、電気集塵装置制御部7Bが、図6の集塵フィードバック制御処理を実行する。つまり、集塵フィードバック制御処理は、集塵フィードフォワード制御処理より優先して実行される。
なお、集塵制御処理部7Eでは、集塵フィードフォワード制御処理、集塵フィードバック制御処理及び集塵装置の稼働状況監視処理の他に定期的に算出したPM集塵率DCE及び補正電流IHaからなる稼動データをシステム管理部71に送信するデータ送信処理を実行する。このため、システム管理部71で受信されたそれらの稼動データをデータ蓄積部72に蓄積することで、電気集塵装置7の稼動データを蓄積することができる。
電気集塵装置7から排出されるPMが除去された排ガスは、エコノマイザ8に供給されて熱交換されて排熱を回収してから海水スクラバ9に供給される。
この海水スクラバ9は、筒状容器9Aの中間部にエコノマイザ8から排出される排ガスが配管10を通じて供給されている。この筒状容器9Aの上部側内部に海水を排ガスに噴射する複数の噴射ノズル9Bが配設され、この噴射ノズル9Bから噴射された海水によって排気ガス中からSOxが除去される。
さらに、海水循環部9Dは、海中の海水を、フィルタ46を介してバラストタンク42に汲み上げるバラストタンク用ポンプ47を備えている。このバラストタンク用ポンプ47で汲み上げられた海水は、電磁開閉弁48及び49を介してスクラバ用タンク41及びバラストタンク42へ選択的に供給される。
そして、各電磁開閉弁43、44、48、49、50及び51は、スクラバ制御部9Eによって開閉駆動される。また、スクラバ制御部9Eは、後述するスクラバ制御処理を実行して、海水スクラバ9で除去するSOx除去率を所定範囲内に制御する。
さらに、海水循環部9Dから海水スクラバ9へ送られる配管上には、流量計54が設置されている。
この海水成分制御部9Fでは、図9に示す海水成分制御処理を実行する。この海水成分制御処理は、先ず、ステップS61で、油分濃度計56で測定した油分濃度OC及びpH計57で測定したpHを読込んでからステップS62に移行する。
ステップS66では、海水成分制御部9Fが、pH計57で測定したpHが予め設定した中和点より酸性側の下限閾値LpH及び中和点よりアルカリ性側の上限値UpH間の許容範囲内であるか否かを判定する。この判定結果が、LpH≦pH≦UpHであるときには海水スクラバ9から回収した回収海水中のpHが正常であると判断して前記ステップS61に戻る。
また、ステップS67の判定結果が、pH>UpHであるときには、そのまま前記ステップS61に戻る。
次いで、ステップS76に移行して、海水成分制御部9Fが、電気分解電流指令値Seを、配管55の任意の場所に設けられているスケール除去部34に出力してからステップS71に戻る。
これにより、スケール除去部34では、電気分解によって配管内にこびり付いたスケールを除去することができる。
この判定結果がQw≧Qwthであるときには、電気分解処理部31が正常であると判断してステップS90に移行する。ステップS90では、海水成分制御部9Fは、変数Noを“0”にクリアしてからステップS91へ移行する。
ステップS84では、海水成分制御部9Fが、電気分解処理部31への電気分解電流指令値Seを読込んでRAMなどの記憶部に記憶してからステップS85に移行する。
また、海水成分制御部9Fは、ステップS87の判定結果が、電気分解電流指令値Seが増加していない場合には、海水成分制御処理に異常が発生しているものと判断してステップS89に移行する。ステップS89では、海水成分制御部9Fは、海水成分制御処理異常情報をシステム管理部71へ送信してからステップS91へ移行する。
このように、海水処理制御部9Fで稼動状況監視処理を実行することにより、電気分解処理部31、pH調整部32及び海水成分制御処理の異常を検出することができる。さらに、海水処理制御部9Fがそれらの異常を検出したときに異常情報として後述するシステム管理部71へ送信することにより、システム管理部71で異常情報を処理することができる。
このステップS102では、海水成分制御部9Fが、油分濃度OC、pH又は濁度Tのうちいずれかが予め設定した各上限閾値(OCth、LpH、LpH)を超えている状態を所定時間継続しているか否かを判定する。
ステップS103では、海水成分制御部9Fが、海水循環部9Dの電磁開閉弁53へ、循環海水を排水用配管52を通じて外部へ排水する排水指令を送信してからステップS104に移行する。
ステップS105では、海水成分制御部9Fが、ステップS103の排水処理及びステップS104の海水汲み上げ処理を開始してから所定時間が経過したか否かを判定する。この判定結果が、所定時間を経過していないものであるときには所定時間が経過するまで待機する。ステップS105の判定結果が所定時間を経過したものであるときにはステップS106に移行する。
第1のレーザ分析計LA1は、図13に示す構成を有する。すなわち、第1のレーザ分析計LA1は、周波数変調方式のレーザ分析計であり、PM濃度を検出するための可視領域レーザ光を発するレーザ素子を有する光源部104を備えるPM濃度検出用分析計である。第1のレーザ分析計LA1は、フランジ101a,101bにより、排ガスが通る配管の壁201,202に溶接等によって固定されている。一方のフランジ101aには、透明な出射窓101cが設けられている。また、フランジ101aには、取付座102aを介して有底円筒状のカバー103aが取付けられている。
スクラバ制御部9Eには、循環ポンプ45から吐出される海水の流量を検出する流量計54で検出された配管流量値Qwと、前述した電気集塵装置7の出側に配置された第2のレーザ分析計LA2で検出されるSO2濃度検出値Cs1と、海水スクラバ9の出側に配置された第3のレーザ分析計LA3で検出されるSO2濃度検出値Cs2と、第3のレーザ分析計LA3で検出されるCO2濃度検出値Cs3とが入力される。
このように、噴射制御部61を図16に示すように構成することにより、以下の動作が可能となる。
先ず、電気集塵装置7の出側(すなわち海水スクラバ9の入側)に配置した第2のレーザ分析計LA2は、電気集塵装置7でPMを除去した後の排ガスに含まれるSO2濃度Cs1を検出することができる。また、海水スクラバ9の出側に配置した第3のレーザ分析計LA3は、海水スクラバ9でSOxを除去した後の排ガスに含まれるSO2濃度Cs2及びCO2濃度Cs3を検出することができる。
さらに、スクラバ制御部9Eでは、図17に示す稼動状況監視処理を実行する。
この稼動状況監視処理は、所定時間毎のタイマ割込処理として実行される。先ず、ステップS111で、スクラバ制御部9Eは、第3のレーザ分析計LA3で検出したSO2濃度Cs2、海水スクラバ噴射指令値Jt、流量計54で検出した海水流量Qwを読込む。次いでステップS112に移行して、スクラバ制御部9Eは、SO2濃度Cs2が予め設定した上限SO2濃度UCs2を超えているか否かを判定する。この判定結果が、Cs2>UCs2であるときには、ステップS113に移行する。ステップS113では、スクラバ制御部9Eが、SO2濃度Cs2、海水スクラバ噴射指令値Jt及び海水流量QwをRAMなどの記憶部に記憶してからステップS114へ移行する。
このように、スクラバ制御部9Eで稼動状況監視処理を実行することにより、海水スクラバ9の異常発生や、循環ポンプ45を含む海水供給系統の異常発生、第2のレーザ分析計LA2又はレーザ分析計LA3の異常発生、噴射制御部61の異常発生等を正確に検出することができる。さらに、スクラバ制御部9Eが、各部の異常情報をシステム管理部71へ送信することにより、このシステム管理部71で異常情報を蓄積することができる。
すなわち、排ガス処理制御部EGCは、電気集塵装置制御部7B及びスクラバ制御部9Eによって構成されている。そして、この排ガス処理制御部EGCと海水成分制御部9Fとが所定のネットワークNWを介してシステム管理部71へ接続されている。
また、システム管理部71では、電気集塵装置制御部7B、スクラバ制御部9E及び海水成分制御部9Fから各種異常情報を受信すると、受信した異常情報とこれに関連する異常情報受信前後の稼動データとを、受信時刻とともに不揮発性メモリ73に格納する。
なお、図1及び図18に示すようにシステム管理部71に携帯電話網に接続する通信制御部(警報情報送信部)76を設けることにより、各種警報出力時に、予め登録した乗員の携帯情報端末77に例えばインターネットを介して警報情報を送信することが可能となる。そのため、常時モニタを監視することなく、異常発生時の処理を行うことができる。
舶用ディーゼルエンジン3から排気される排ガスは、まず、脱硝装置5に供給され、この脱硝装置5で排ガスに尿素水に空気を混合して噴射されることにより、NOxが除去される。
次いで、NOxを除去した排ガスは、電気集塵装置7に供給され、この電気集塵装置7の電気集塵装置本体7Aで排ガス中に含まれるPMが除去される。この電気集塵装置本体7Aでは、PM含有ガスが、各電極収納部15a~15dのガス導入部16から旋回流形成部17で旋回気流として筒状電極20内に流される。PM含有ガスは、筒状電極20を通過する際に、前述したように、PMがコロナ放電によって帯電される。帯電されたPMが、クーロン力によって筒状電極20の貫通孔20aを通じて筒状電極20の外側の補集空間22に移動し、筒状電極20の外周面及びケーシング電極21の内周面に付着補集される。
さらに、バラストタンク42に海水を汲み上げるバラストタンク用ポンプ47が、スクラバ用タンク41への海水汲み上げにおいても使用されることにより、別途スクラバ用ポンプを設置する必要がなく、部品点数を減少させて製造コストを低減することができる。
この場合には、スクラバ用タンク41を使用しないので、この間にスクラバ用タンク41の清掃を行うことができる。
なお、上記実施形態においては、電気集塵装置7について、筒状電極20及びケーシング電極21間の半閉空間で粒子状物質を補集する場合について説明したが、これに限定されるものではない。電気集塵装置7では、同一空間中に放電電極と集塵電極とを設け、放電電極によりPMを帯電させて、集塵電極により除去するようにしてもよい。
また、上記実施形態においては、海水スクラバ9を制御するスクラバ制御部9Eが、排出される排ガス中に含まれるSO2濃度を目標値に制御する場合について説明したがこれに限定されるものではない。スクラバ制御部9Eが、前述した電気集塵装置7と同様にPM集塵率DCEに対応するSOx除去率を算出して、SOx除去率が所定範囲になるように制御するようにしてもよい。
また、上記実施形態においては、第1~3のレーザ分析計LA1~3は、直接挿入式のレーザ分析計を使用する場合について説明したが、これに限定されるものではない。第1~3のレーザ分析計LA1~3として、サンプリング形式のレーザ分析計を用いてもよい。
また、上記実施形態においては、第2のレーザ分析計LA2及び第3のレーザ分析計LA3のSO2濃度検出用分析計では、SO2濃度を検出するための中赤外領域レーザ光を発するレーザ素子を備えているが、これに限定されるものではない。中赤外領域のレーザ光に代えて、紫外領域レーザ光を発するレーザ素子を備える構成としてもよい。
また、上記実施形態においては、pH調整部32では、pH調整剤を投入することによってpH調整処理を行うが、これに限定されるものではない。pH調整剤の投入に代えて、電気分解処理によってpH調整処理を行う構成としてもよい。
また、上記実施形態においては、異常情報を受信したときに不揮発性メモリ73へ異常情報とその発生時刻の前後の所定期間の稼動データとを記憶する場合について説明したが、少なくとも異常発生時刻の一定時間前の稼動データを記憶すればよい。
Claims (25)
- 船舶に搭載される舶用ディーゼルエンジンの燃焼による排ガスを処理する舶用ディーゼルエンジン排ガス処理システムであって、
前記舶用ディーゼルエンジンから排出される排ガス中の粒子状物質を補集する電気集塵装置と、
該電気集塵装置で粒子状物質が除去された排ガスに海水を噴霧して硫黄酸化物を除去する海水スクラバと、
前記電気集塵装置及び前記海水スクラバによる処理前後の排ガス成分を検出する排ガス成分検出部と、
前記海水スクラバで噴霧された海水を回収して成分調整を行う海水成分調整部と、
該海水成分調整部で成分調整した海水を前記海水スクラバに戻す海水循環部と、
前記海水成分調整部内の海水の水質を監視する水質計測部と、
前記排ガス成分検出部で検出した排ガス処理後の成分濃度が規定範囲内となるように前記電気集塵装置及び前記海水スクラバの稼働状態を調整する排ガス処理制御部と、
前記水質計測部で検出した海水成分が規定範囲内となるように前記海水成分調整部の稼動状態を調整する海水成分制御部と
を備えていることを特徴とする舶用ディーゼルエンジン排ガス処理システム。 - 前記排ガス成分検出部は、前記電気集塵装置の入側及び出側に配置された第1及び第2のレーザ分析計と、前記海水スクラバの出側に配置された第3のレーザ分析計とで構成されていることを特徴とする請求項1に記載の舶用ディーゼルエンジン排ガス処理システム。
- 前記第1のレーザ分析計は、PM濃度を検出するように構成され、
前記第2のレーザ分析計は、PM濃度及びSO2濃度を検出するように構成され、
前記第3のレーザ分析計は、PM濃度、SO2濃度及びCO2濃度を検出するように構成されていることを特徴とする請求項2に記載の舶用ディーゼルエンジン排ガス処理システム。 - 前記第1のレーザ分析計、前記第2のレーザ分析計及び前記第3のレーザ分析計は、レーザ光を出射する光源部と、該光源部からの出射光をコリメートする光源側光学系と、該光源側光学系から測定対象排ガスが存在する空間を介して伝播された透過光を集光する受光側光学系と、該受光側光学系により集光された光を受光する受光部と、該受光部の出力信号を処理する信号処理回路と、処理された信号に基づいて排ガス中の煤塵および測定対象排ガス成分の濃度を測定する演算処理部とを備え、
前記第1のレーザ分析計は、前記光源部が可視領域レーザ光又は近赤外領域レーザ光を出射するPM濃度検出用分析計で構成され、
前記第2のレーザ分析計は、該PM濃度検出用分析計と、前記光源部が中赤外領域レーザ光又は紫外領域レーザ光を出射するSO2濃度検出用分析計とから構成され、
前記第3のレーザ分析計は、前記PM濃度検出用分析計と、前記SO2濃度検出用分析計と、前記光源部が近赤外領域レーザ光を出射するCO2濃度検出用分析計とから構成されていることを特徴とする請求項3に記載の舶用ディーゼルエンジン排ガス処理システム。 - 前記水質計測部は、前記海水スクラバから回収した回収海水中の濁質成分濃度を測定する濁度計を備えていることを特徴とする請求項4に記載の舶用ディーゼルエンジン排ガス処理システム。
- 前記排ガス処理制御部は、前記電気集塵装置を制御する電気集塵装置制御部と、前記海水スクラバの海水噴射量を制御するスクラバ制御部と、前記第3のレーザ分析計で検出されたSO2濃度及びCO2濃度に基づいて演算を行う演算部とを備えていることを特徴とする請求項5に記載の舶用ディーゼルエンジン排ガス処理システム。
- 前記排ガス成分検出部は、前記電気集塵装置の出側に配置された第2のレーザ分析計と、前記海水スクラバの出側に配置された第3のレーザ分析計とで構成され、
前記第2のレーザ分析計は、SO2濃度を検出するように構成され、
前記第3のレーザ分析計は、SO2濃度及びCO2濃度を検出するように構成され、
前記水質計測部は、前記海水スクラバから回収した回収海水中の濁質成分濃度を測定する濁度計を備えていることを特徴とする請求項1に記載の舶用ディーゼルエンジン排ガス処理システム。 - 前記海水成分調整部は、前記海水スクラバから回収した回収海水から油分を分離する油分分離部と、前記回収海水のpHを調整するpH調整部とを備えていることを特徴とする請求項1乃至7の何れか1項に記載の舶用ディーゼルエンジン排ガス処理システム。
- 前記水質計測部は、海水のpHを測定するpH計と、排ガス中のオイルミストが混入した海水中の油分濃度を測定する油分濃度計とを備えていることを特徴とする請求項8に記載の舶用ディーゼルエンジン排ガス処理システム。
- 前記油分分離部は、前記海水スクラバから回収した回収海水を電気分解して油分を分離する電気分解処理部を備えていることを特徴とする請求項8又は9に記載の舶用ディーゼルエンジン排ガス処理システム。
- 前記pH調整部は、前記海水スクラバから回収した回収海水に中和剤を投入してpHを調整することを特徴とする請求項8乃至10の何れか1項に記載の舶用ディーゼルエンジン排ガス処理システム。
- 前記排ガス処理制御部は、前記電気集塵装置を制御する電気集塵装置制御部と、前記海水スクラバの海水噴射量を制御するスクラバ制御部とを備え、
前記電気集塵装置制御部及び前記スクラバ制御部と前記海水スクラバの海水成分を制御する前記海水成分制御部とが、ネットワークを介してシステム管理部に接続され、
該システム管理部は、前記排ガス成分検出部で検出したPM濃度、SO2濃度及びCO2濃度を蓄積データとして蓄積するとともに、前記水質計測部で測定したpH、濁度及び油分濃度を蓄積データとして蓄積するデータ蓄積部を備えていることを特徴とする請求項1乃至11の何れか1項に記載の舶用ディーゼルエンジン排ガス処理システム。 - 前記システム管理部は、前記船舶を運用する船舶運用システムと無線ネットワークを介して情報の授受を行う通信制御部を備えていることを特徴とする請求項12に記載の舶用ディーゼルエンジン排ガス処理システム。
- 前記排ガス処理制御部は、前記電気集塵装置を制御する電気集塵装置制御部と、前記海水スクラバの海水噴射量を制御するスクラバ制御部とを備え、
前記電気集塵装置制御部及び前記スクラバ制御部と前記海水スクラバの海水成分を制御する前記海水成分制御部とが、ネットワークを介してシステム管理部に接続され、
該システム管理部は、前記排ガス成分検出部で検出したPM濃度、SO2濃度及びCO2濃度を蓄積データとして蓄積するとともに、前記水質計測部で測定したpH、濁度及び油分濃度を蓄積データとして蓄積するデータ蓄積部を備え、
前記電気集塵装置制御部は、前記排ガス成分検出部で検出したPM濃度と、前記電気集塵装置の印加電流値と、前記水質計測部で測定した濁度とに基づいて前記電気集塵装置の稼動状態を監視し、前記電気集塵装置の異常を検出したときに異常情報を前記システム管理部へ送信し、
前記スクラバ制御部は、前記排ガス成分検出部で検出したSO2濃度と、前記海水スクラバの配管流量値とに基づいて、前記海水スクラバの稼働状態を監視し、前記海水スクラバの異常を検出したときに異常情報を前記システム管理部へ送信し、
前記海水成分制御部は、前記水質計測部で測定したpH及び油分濃度と、前記電気分解処理部の電流指令値及びpH調整部のpH調整剤投入指令値とに基づいて前記電気分解処理部及びpH調整部の稼動状態を監視し、前記電気分解処理部又はpH調整部の異常を検出したときに異常情報を前記システム管理部へ送信し、
前記システム管理部は、これらの異常情報の少なくとも1つを受信したときに警報を発する警報発生部を備えていることを特徴とする請求項12又は13に記載の舶用ディーゼルエンジン排ガス処理システム。 - 前記システム管理部は、前記警報発生部で警報を発する際に、予め登録されている携帯情報端末に警報情報を送信する警報情報送信部を備えていることを特徴とする請求項14に記載の舶用ディーゼルエンジン排ガス処理システム。
- 前記システム管理部は、前記異常情報を受信した際に、異常情報と、異常発生時刻と、前記データ蓄積部に蓄積されている前記異常発生時刻より一定時間前の蓄積データとを記憶する不揮発性記憶部を備えていることを特徴とする請求項14又は15に記載の舶用ディーゼルエンジン排ガス処理システム。
- 前記排ガス処理制御部は、前記排ガス成分検出部で検出したPM濃度及びSO2濃度と、前記電気集塵装置の印加電流値と、前記水質計測部で計測した濁度と、前記海水スクラバの配管流量値とに基づいて、前記電気集塵装置及び前記海水スクラバの稼働状態を監視し、監視結果に基づいて前記電気集塵装置及び前記海水スクラバの保守時期を決定する第1の保守時期決定部を備え、
前記海水成分制御部は、前記水質計測部で測定したpH及び油分濃度と、前記電気分解処理部の印加電流値とに基づいて前記電気分解処理部及びpH調整部の稼動状態を監視し、前記電気分解処理部及びpH調整部の保守時期を決定する第2の保守時期決定部を備えていることを特徴とする請求項14乃至16の何れか1項に記載の舶用ディーゼルエンジン排ガス処理システム。 - 前記油分分離部は、前記海水スクラバから回収した回収海水を遠心分離して油分を分離する遠心分離部を備えていることを特徴とする請求項8又は9に記載の舶用ディーゼルエンジン排ガス処理システム。
- 前記油分分離部は、前記海水スクラバから回収した回収海水を電磁処理して油分を分離する電磁処理部を備えていることを特徴とする請求項8又は9に記載の舶用ディーゼルエンジン排ガス処理システム。
- 前記油分分離部は、前記海水スクラバから回収した回収海水から油分を分離するフィルタを備えていることを特徴とする請求項8又は9に記載の舶用ディーゼルエンジン排ガス処理システム。
- 前記pH調整部は、前記海水スクラバから回収した回収海水を電気分解してpHを調整することを特徴とする請求項8又は9に記載の舶用ディーゼルエンジン排ガス処理システム。
- 前記海水成分制御部は、前記水質計測部で測定したpH、濁度及び油分濃度に基づいて、前記海水スクラバから回収して循環させて使用する循環海水の成分を監視し、監視結果に基づいて、前記循環海水の排水及び海水汲み上げ指令を前記海水循環部へ送信し、
前記海水循環部は、この指令を受信すると、前記循環海水を排水するとともに、必要量の海水を汲み上げて前記海水スクラバに循環供給するように構成されていることを特徴とする請求項1乃至21の何れか1項に記載の舶用ディーゼルエンジン排ガス処理システム。 - 前記海水循環部は、前記海水成分制御部から循環中止指令を受信すると、前記海水成分調整部で成分調整した海水を前記海水スクラバへ戻さずに排水し、前記海水成分制御部から循環開始指令を受信すると、前記海水成分調整部で成分調整した海水を前記海水スクラバに循環供給するように構成されていることを特徴とする請求項1乃至21の何れか1項に記載の舶用ディーゼルエンジン排ガス処理システム。
- 前記海水循環部は、バラストタンク内にバラスト海水が積み込まれていないときに、必要量の海水を汲み上げて循環海水として使用し、前記バラストタンク内にバラスト海水が積み込まれているときに、バラストタンク内のバラスト海水を前記海水スクラバに循環供給するように構成されていることを特徴とする請求項1乃至23の何れか1項に記載の舶用ディーゼルエンジン排ガス処理システム。
- 前記海水スクラバ、前記海水成分制御部、前記水質計測部及び前記海水循環部のそれぞれの間を接続する配管と、
該配管の外部表面に設置され、前記配管内に付着したスケールを電気分解又は電磁処理で除去するスケール除去部とを備えていることを特徴とする請求項1乃至24の何れか1項に記載の舶用ディーゼルエンジン排ガス処理システム。
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JP2014559350A JP5971355B2 (ja) | 2013-01-30 | 2013-01-30 | 舶用ディーゼルエンジン排ガス処理システム |
PCT/JP2013/000508 WO2014118819A1 (ja) | 2013-01-30 | 2013-01-30 | 舶用ディーゼルエンジン排ガス処理システム |
CN201710408140.6A CN107023368B (zh) | 2013-01-30 | 2013-01-30 | 船用柴油发动机废气处理*** |
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CN107023368A (zh) | 2017-08-08 |
CN104919151A (zh) | 2015-09-16 |
EP2955345A1 (en) | 2015-12-16 |
EP2955345A4 (en) | 2016-10-12 |
KR101829353B1 (ko) | 2018-02-19 |
JPWO2014118819A1 (ja) | 2017-01-26 |
JP5971355B2 (ja) | 2016-08-17 |
CN107023368B (zh) | 2019-11-05 |
EP2955345B1 (en) | 2019-12-18 |
CN104919151B (zh) | 2018-06-29 |
KR20150092315A (ko) | 2015-08-12 |
TW201437473A (zh) | 2014-10-01 |
KR101718420B1 (ko) | 2017-03-21 |
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