WO2007055315A1 - Porte-cable electrique de branchement et procede de fabrication de faisceau de cables a element de contact - Google Patents

Porte-cable electrique de branchement et procede de fabrication de faisceau de cables a element de contact Download PDF

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Publication number
WO2007055315A1
WO2007055315A1 PCT/JP2006/322450 JP2006322450W WO2007055315A1 WO 2007055315 A1 WO2007055315 A1 WO 2007055315A1 JP 2006322450 W JP2006322450 W JP 2006322450W WO 2007055315 A1 WO2007055315 A1 WO 2007055315A1
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WO
WIPO (PCT)
Prior art keywords
branch
clip
line
main line
branching
Prior art date
Application number
PCT/JP2006/322450
Other languages
English (en)
Japanese (ja)
Inventor
Koji Murata
Original Assignee
Sumitomo Wiring Systems, Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Wiring Systems, Ltd. filed Critical Sumitomo Wiring Systems, Ltd.
Publication of WO2007055315A1 publication Critical patent/WO2007055315A1/fr

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/012—Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing wire harnesses

Definitions

  • the present invention relates to a branch wire holder and a method of manufacturing a wire harness having a branch portion. Specifically, the branch portion of a wire harness that branches in a substantially T shape is combined with a clip by a simple operation. The binding band can be fastened and fixed.
  • a wire harness routed in an automobile has many locations where the trunk force branch line branches, and the wire group is wound with a tape so that the branch position does not deviate.
  • the bundling is performed in a state where the electric wire bundle is arranged on the electric wire holder standing on the wire harness assembly work table.
  • Adhesive tape for bundling these wire bundles is located at the position where the branch line branches from the main line, and when the wire bundle is held between the support rods of the wire holder, the support rod becomes an obstacle and the adhesive tape is turned into the wire bundle. I can't wind it. Therefore, the adhesive tape is wound with the wire holder lowered and the wire bundle removed from the wire holder.
  • the applicant of the present application provides a branching portion binding method in which a branching portion is bound and fixed with a general-purpose binding band instead of tape winding in Japanese Patent Laid-Open No. 2005-27463 (Patent Document 1).
  • this bundling method as shown in FIGS. 9 (A) and 9 (B), first, the wires are routed through the electric wire holder 2 erected on the wire harness assembly work table 1, and the upper portion of the electric wire holder 2 is arranged.
  • the branch line Wb is branched in a T-shape from the trunk line Wa through the wire holding rods 2a, 2b, 2c provided on the main line Wa.
  • Patent Document 1 JP 2005-27463 A
  • the holding state is maintained for the branch point P of the wire bundle W held by the wire holder 2.
  • Bundling can be performed using general binding bands 3A and 3B. While winding the wire, hold the cable ties 3A and 3B around the branch point P while wrapping inside the wire holding rods 2a, 2b and 2c, taking care not to get the wire holding rods 2a, 2b and 2c involved. It is necessary to move the branch line Wb toward the center and secure the space for inserting the binding bands 3A and 3B, which complicates the work procedure and makes it difficult to position the tightening position with high accuracy. There are problems such as.
  • the base of the branch line Wb swells, it interferes with other members when the wire harness is attached to the vehicle body, and an extra length is generated in the routed wire. It is preferable to bind the positions close to both sides of the base with the binding bands 3A and 3B. For this reason, the conventional example requires a force-dependent member that uses the auxiliary member 4 to prevent the spacing position of the binding bands 3A and 3B from being widened during the binding operation, which increases the cost and the binding band 3A. There is a problem that 3B must be inserted into the auxiliary member 4 in advance.
  • the clip 5 can be attached near the branch point P, but in this case, a separate auxiliary part 6 is required and the center of the branch point P is required. position If clip 5 can be attached to the body, when attaching the wire harness to the vehicle body, it will be possible to stably fix the wire harness at a few points. There is a problem that it is difficult to attach the clip to the position that exactly matches the point.
  • the present invention has been made in view of the above-described problems.
  • a branch wire holder capable of binding in a state of being accurately positioned with respect to a predetermined binding position using a clip and a method of manufacturing a wire harness having a branch portion.
  • an electric wire for holding an electric wire bundle at a branch portion that branches in a substantially T shape by branching a branch line in a direction substantially perpendicular to the main line from the middle of the main line.
  • a branching wire holder comprising a wire receiving portion and a support for standing the wire receiving portion on an assembly work table of a wire harness,
  • the wire receiving portion includes a branch line side arm portion disposed on both sides of the branch line at a branch point, and a trunk line side arm portion disposed opposite to the branch line side arm portion across the trunk line, the trunk line side arm portion And the branch line side arm part as a trunk line support part at the branch part, and the gap part between the branch line arm parts as a branch line support part, and the trunk line side arm part is supported by the trunk line support part
  • a clip holding portion capable of fitting and holding a clip to be fixed to the side surface of the trunk line, and the clip holding portion force also guides the binding band while bending the binding band into a U shape over the inner surface of each branch side arm portion.
  • the guide groove passes under the trunk line so as not to interfere with the bundle of electric wires of the trunk line supported by the trunk line support part, and also passes through the through hole of the clip to be held in the crib part.
  • Formed along the guide track Providing branching electric wire holder, characterized in that, Ru.
  • the clip to be attached to the predetermined position of the main line is arranged and positioned with respect to the wire bundle held in a substantially T-shaped branch form by the support portion between the arm portions of the wire receiving portion.
  • This clip has a through-hole force that can be determined by simply inserting the binding band along the guide groove track of each branch arm and passing through the clip's through-hole. Can be arranged. Therefore, the clip can be positioned and fixed with high precision at a predetermined position of the branch point at the same time as each binding band is tightened.
  • the clip holding portion includes a guide portion that removably guides the clip along a direction corresponding to a direction of taking out the main line supported by the main line support portion.
  • the clip can be accurately fitted and held at a predetermined position where the clip is to be attached only by mounting the clip along the guide portion, and after being tightened and fixed by the binding band.
  • the tap fixed to the wire bundle can be smoothly removed from the wire receiving portion together with the wire bundle.
  • the clip holding part includes a positioning part that regulates positions of both sides and a lower part of the tray part in the clip in order to fix the clip at a predetermined position with respect to the trunk line supported by the trunk line support part.
  • the wire receiving portion is fitted and held in the clip holding portion.
  • the wire is routed along the trunk line support part, and a part of the wired wire is branched to the branch line support part side to constitute a substantially ⁇ -shaped branch part,
  • each binding band is substantially directed toward the clip with respect to the trunk line at the substantially T-shaped branch.
  • a method of manufacturing a wire harness having a branching portion characterized in that the clip is fixed to a side surface portion of the trunk line while being fastened and fixed in a V shape.
  • the clip is fitted and arranged in advance on the clip holding portion provided on the main line side arm portion.
  • the tie band is inserted along the guide groove and tightened to each branch side arm located on both sides of the branch line routed through the through hole of the placed clip.
  • the clip can be positioned and fixed accurately with respect to the branch point of the wire bundle held in the wire receiving part.
  • the binding band is fastened and fixed in a substantially V-shape centered on the clip to the approximately ⁇ -shaped branch, so that the substantially T-shaped branch configuration does not swell and the clip does not shift. . Therefore, the clip and the binding band can be easily and securely fastened and fixed to the required position of the branch portion while the wire bundle is held in the wire receiving portion.
  • the wire bundle held in the wire receiving portion as a branch portion of the wire harness in a substantially T-shaped branch form With the general-purpose clip positioned at a predetermined position, the binding band that combines the binding of the branch portion and the fixing of the clip can be guided along the predetermined track. Therefore, the clip and the binding band can be accurately arranged with respect to the branch portion by a simple operation using the general-purpose clip and the binding band without removing the wire bundle from the electric wire holder.
  • the clip can be accurately positioned and fixed at a predetermined position on the main line simultaneously with fastening with a binding band to the branch portion supported in a substantially T shape.
  • the workability can be improved.
  • FIG. 1 is a perspective view of an embodiment of a branching wire holder according to the present invention.
  • FIG. 2 (A) is a plan view of the wire receiving portion, (B) is a front view, and (C) is a cross-sectional view along XX.
  • FIG. 3 A clip used with a binding band is shown, (A) is a front view, (B) is a side view, and (C) is a plan view with the binding band inserted.
  • FIG. 4 (A) is a front view of the binding band, and (B) is a side view.
  • FIG. 5 shows a method of manufacturing a wire harness having a branching portion
  • (A) is a front view of a state where a clip is held in a clip holding portion of an electric wire receiving portion
  • (B) is a plan view.
  • FIG. 6 The main wire and branch wiring process to the wire receiving part is shown, (A) is a front view, and (B) is a plan view.
  • FIGS. 7A and 7B are cross-sectional views showing a binding process using a binding band.
  • FIG. 8 (A) is a cross-sectional view showing a tightening operation using a binding band, and (B) is a plan view showing a state in which the binding band is tightened and fixed in a substantially V shape to a branching portion.
  • FIG. 9 (A) to (C) are diagrams showing a conventional example.
  • FIGS. 1 to 8 show an embodiment of a branching wire holder, and this wire holder 10 is configured so that the intermediate force of the trunk line Wa also forms a branch line Wb in a direction substantially perpendicular to the trunk line Wa in the assembly process of the wire harness. It is used to hold the branch part A of the wire bundle that branches into a substantially T shape by branching, and to arrange the binding bands Bl and B2 and the clip C that are bound to the trunk line Wa of the branch part A.
  • the electric wire holder 10 includes a metal support 12 having a synthetic resin wire receiving portion 11 at the upper end for receiving and holding a bundle of wires to be wired, and this support 12 on the wire harness assembly work table T. It is composed of a bolt 18 and a mounting part 18 consisting of bolts and nuts for mounting and fixing in place.
  • the groove-like gap portion formed between the branch side arm portions 13A and 13B is used as the branch line support portion 14C.
  • the trunk side arm portion 13C is formed wide, and a clip holding portion 20 for fitting and holding the clip C is provided at the center thereof.
  • the base end portions 14a, 14b, and 14c of the main line support portions 14A and 14B and the branch line support portion 14C are portions that regulate the support positions in the height direction of the main line Wa and the branch line Wb that are wired.
  • the wire receiving portion 11 includes a female screw portion 15 corresponding to the male screw portion 12a formed at the upper end of the column 12 so that it can be attached to and detached from the column 12 to correspond to various shapes. .
  • the general-purpose clip C used in the present invention has a through hole Ca through which bundling bands Bl and B2, which will be described later, are passed through. It is formed at the intermediate part between the formed base part Cb, the fixed part Cd with a locking claw Cc projectingly engaged with the locking hole of the vehicle body, and the base part Cb and the fixed part Cd.
  • the plate part Ce and power are also configured. Also, as shown in Fig.
  • the general-purpose binding bands Bl and B2 are attached to the outer periphery of the trunk line Wa at the branch part A of the wire harness, and the attachment positions of the clips C from both sides of the base part of the branch line Wb Approximately V-shaped toward It is composed of a band main body Ba having a sufficient length for binding to a hook and a locking portion Bb provided at one end.
  • the inner surface of the band main body Ba is provided with an engaging groove Bd for engaging with an engaging claw Be of the engaging portion Bb to constitute a latch mechanism.
  • the clip holding portion 20 is formed at the center of the trunk side arm portion 13C, and is in the vertical direction, that is, the direction in which the wire bundle is attached to and detached from the wire receiving portion 11.
  • the guide portion 21 and the positioning portion 22 that positions and holds the clip C at a predetermined position are configured.
  • the guide portion 21 is composed of an opening portion 21a that is opened from the center upper end portion of the trunk line side arm portion 13C toward the lower base portion.
  • the opening 21a is set to a width that can be guided according to the width dimension of the base portion Cb and the fixing portion Cd of the clip C.
  • the opening 21a also has a function as an opening for work when the tips of the binding bands Bl and B2 are inserted into the through hole Ca of the clip C held by the clip holding part 20.
  • guide grooves 21b are formed to guide the plate portion Ce so that it can be slid up and down from both the inner and outer sides according to the width and thickness of the plate portion Ce of the clip C.
  • a window portion 21c is formed by opening a substantially half region from the upper end, leaving a region sufficient to hold the clip C at the lower portion. In the region where the window portion 21c is formed, the plate portion Ce of the clip C is free to be held on the outer side, and the operability can be improved when the clip C is attached to the guide groove 21b.
  • the positioning portion 22 is continuously formed in the guide grooves 21b on both sides at the lower end of the opening portion 21a in order to position the clip C held by the clip holding portion 20 at the center position with respect to the side surface of the trunk line Wa.
  • the clip C includes a step portion 22a that abuts and supports the lower side of the plate portion Ce of the clip C and restricts the position in the vertical direction, and a guide groove 21b that restricts the position in the width direction.
  • the binding bands Bl and B2 are formed in a U-shape from below the clip holder 20 to the inner surface of each branch arm 13A and 13B.
  • Guide grooves 16a and 16b that are guided while being bent are formed.
  • the guide grooves 16a and 16b have a substantially V-shaped binding band Bl and B2 in plan view from the through hole Ca of the clip C held by the clip holding part 20 toward the branch side arm parts 13A and 13B on both sides. I try to guide you.
  • the guide grooves 16a and 16b are formed to have a concave section that substantially corresponds to the width dimension of the binding bands Bl and B2 to be guided and is deeper than the thickness dimension.
  • the guide grooves 16a and 16b are formed along a track that passes outside and below the outer periphery so as not to interfere with the outer periphery of the trunk line Wa and the branch line Wb held by the electric wire holder 10.
  • the lower ends of the inner grooves 16a, 16b of the binding bands Bl, B2 The dimensions are set so that the position is downward.
  • each branch line side arm portion 13A, 13B in which the guide grooves 16a, 16b are formed as shown in FIG. 2 (A), the guide track of the guide grooves 16a, 16b is a clip of the main side arm portion 13C as seen from the plane force. It is arranged in an inwardly inclined state so that it has a substantially V-shaped urging force toward the center of the holding portion 20.
  • the binding bands Bl and B2 are tightened to the branching section A, the binding bands Bl and B2 are guided so as to bite into the bending point to the branch line Wb from the trunk line Wa cable. This makes it possible to ensure a stable, substantially V-shaped tightening state centered on clip C.
  • the branch wire holder 10 is erected, and as shown in FIGS. 5 (A) and (B), the clip C is placed on the base with respect to the clip holder 20 of the wire receiver 11. Install so that Cb is on the inside, fixed part Cd is on the outside, and through hole Ca is on the top and bottom.
  • the base part Cb of the clip C is inserted into the opening part 21a of the guide part 21, and the plate part Ce is directed from the upper end part to the lower positioning part 22 so that the side force of the window part 21c also follows the guide groove 21b. Insert clip C by force.
  • the clip C moves further downward while being held in a state where both inner and outer surfaces and both side surfaces of the both ends of the positioning force plate portion Ce are sandwiched through the window portion 21c, and is moved to the step portion 22a of the positioning portion 22.
  • the lower part of the dish part Ce comes into contact, it is fitted and held in a predetermined position.
  • the trunk line Wa is arranged in a straight line so as to be engaged with the trunk line support portions 14A and 14B, and should be branched from the trunk line Wa.
  • the branch line Wb is laid out at the branch point P in a direction substantially perpendicular to the trunk line Wa and locked to the branch line support portion 14C. In this way, the branch line Wb branches to the trunk line Wa in a substantially T-shape. Part A is constructed.
  • the distal end side of one binding band B1 is inserted into the through hole Ca of the clip C held by the clip holding portion 20, and along the guide groove 16a.
  • Bundling band B1 is inserted sequentially toward one branch arm 13A.
  • the distal end portion of the binding band B1 from which the upper end portion force of the branch line side arm portion 13A also protrudes is connected to the locking portion Bb of the proximal end portion as shown in FIG. 8 (A). Insert and tighten.
  • the other binding band B2 is sequentially inserted through the through hole Ca of the clip C toward the other branch side arm portion 13B, and the protruding tip portion is inserted into the locking portion Bb to be fastened and fixed.
  • the tightened binding bands Bl and B2 are further tightened with a tension cutting tool as necessary, and the excess tip is cut.
  • the trunk line Wa of the branching section A is bundled in a substantially V shape toward the through hole Ca of the clip C arranged at the center from both sides of the branch line Wb.
  • the bands B1 and B2 are tightened and fixed, the clip C can be accurately attached to a predetermined position in the center of the side surface of the trunk line Wa.
  • by tightening the binding band B1 it is possible to suppress the swelling of the base of the branch line Wb and to create a branch path as designed. It is possible to prevent the occurrence of length.
  • electric wire holder 1 is also tightened.
  • Tightening operation by placing the binding bands B 1 and B2 in a fixed position with respect to the branch A while being supported by the trunk support 14A, 14B and the branch support 14C without lifting the trunk line Wa and branch line Wb from 0 can do.
  • the branch wire holder 10 As described above, by using the branch wire holder 10, the general-purpose clip C and the binding bands Bl and B2 are used, and the individual normal fastening of the respective binding bands Bl and B2 is performed. It is possible to fix the shape of the branch part A by tightening the binding bands Bl and B2 to the trunk line Wa constituting the branch part A by the attaching operation, and at the same time, fix the clip C at a predetermined position in the central part of the side surface of the trunk line Wa. it can. Furthermore, it is necessary to lift the trunk wires Wa and branch wires Wb laid on the wire holder 10 while supporting them on the trunk support portions 14A, 14B and branch support portions 14C until the fastening operation by the binding bands Bl and B2 is performed.
  • the example of using the synthetic resin is shown as the material of the wire receiving part, although it is slippery when inserting the binding band, but other materials such as metal are used.
  • the procedure for inserting and tightening the two binding bands one by one into the guide grooves 16a and 16b is shown. May be performed.
  • the power receiving part may be a force-integrated one that can be attached to and detached from the column.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Installation Of Indoor Wiring (AREA)
  • Clamps And Clips (AREA)

Abstract

Selon la présente invention, l’extrémité d’une bande de liaison est insérée dans le trou de passage d’un serre-câble maintenu par un support de serre-câble (20), puis dirigée vers un bras de branchement (13A) le long de rainures de guidage (16a, 16b). L’extrémité de la bande de liaison saillante est insérée dans le verrou de la partie terminale de base du serre-câble, puis serrée et fixée à un élément de contact généralement en forme de T (A). De même, une autre bande de liaison est insérée séquentiellement dans le trou de passage du serre-câble, dirigée vers l’autre bras de branchement (13B) et serrée. Ces bandes de liaison sont donc serrées et fixées à une ligne principale au niveau de l’élément de contact généralement en forme de T (A) dans une configuration généralement en forme de V du côté du serre-câble, ce dernier étant fixé à la partie latérale de la ligne principale.
PCT/JP2006/322450 2005-11-14 2006-11-10 Porte-cable electrique de branchement et procede de fabrication de faisceau de cables a element de contact WO2007055315A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2005329149A JP4770414B2 (ja) 2005-11-14 2005-11-14 分岐用電線保持具および分岐部を有するワイヤハーネスの製造方法
JP2005-329149 2005-11-14

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WO2007055315A1 true WO2007055315A1 (fr) 2007-05-18

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WO (1) WO2007055315A1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008288131A (ja) * 2007-05-21 2008-11-27 Sumitomo Wiring Syst Ltd ワイヤーハーネスの分岐部分結束用治具及びワイヤーハーネスの製造方法

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10144156A (ja) * 1996-11-08 1998-05-29 Sumitomo Wiring Syst Ltd 線材束の配線および結束バンド取付け用治具
JPH1116427A (ja) * 1997-06-26 1999-01-22 Sumitomo Wiring Syst Ltd 線材結束治具
JP2000285754A (ja) * 1999-03-31 2000-10-13 Sumitomo Wiring Syst Ltd ワイヤハーネス組立用治具
JP3147028B2 (ja) * 1997-04-14 2001-03-19 住友電装株式会社 線材結束治具
JP3329208B2 (ja) * 1996-09-12 2002-09-30 住友電装株式会社 ワイヤハーネスの配線およびクリップ取付け用治具並びに該治具によってワイヤハーネスの配線およびクリップの取付けを行なう方法
JP2005027463A (ja) * 2003-07-04 2005-01-27 Sumitomo Wiring Syst Ltd ワイヤハーネス用の分岐部結束バンド、該バンドによる結束構造および結束方法
JP2005276738A (ja) * 2004-03-26 2005-10-06 Furukawa Electric Co Ltd:The ワイヤハーネス組立用治具
JP2005317206A (ja) * 2004-04-26 2005-11-10 Sumitomo Wiring Syst Ltd ワイヤハーネス分岐結束用治具

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4914581B2 (ja) * 2005-07-20 2012-04-11 矢崎総業株式会社 電線位置決め治具と該電線位置決め治具を備えた布線板

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3329208B2 (ja) * 1996-09-12 2002-09-30 住友電装株式会社 ワイヤハーネスの配線およびクリップ取付け用治具並びに該治具によってワイヤハーネスの配線およびクリップの取付けを行なう方法
JPH10144156A (ja) * 1996-11-08 1998-05-29 Sumitomo Wiring Syst Ltd 線材束の配線および結束バンド取付け用治具
JP3147028B2 (ja) * 1997-04-14 2001-03-19 住友電装株式会社 線材結束治具
JPH1116427A (ja) * 1997-06-26 1999-01-22 Sumitomo Wiring Syst Ltd 線材結束治具
JP2000285754A (ja) * 1999-03-31 2000-10-13 Sumitomo Wiring Syst Ltd ワイヤハーネス組立用治具
JP2005027463A (ja) * 2003-07-04 2005-01-27 Sumitomo Wiring Syst Ltd ワイヤハーネス用の分岐部結束バンド、該バンドによる結束構造および結束方法
JP2005276738A (ja) * 2004-03-26 2005-10-06 Furukawa Electric Co Ltd:The ワイヤハーネス組立用治具
JP2005317206A (ja) * 2004-04-26 2005-11-10 Sumitomo Wiring Syst Ltd ワイヤハーネス分岐結束用治具

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008288131A (ja) * 2007-05-21 2008-11-27 Sumitomo Wiring Syst Ltd ワイヤーハーネスの分岐部分結束用治具及びワイヤーハーネスの製造方法

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JP4770414B2 (ja) 2011-09-14
JP2007141459A (ja) 2007-06-07

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