JPH0519341Y2 - - Google Patents
Info
- Publication number
- JPH0519341Y2 JPH0519341Y2 JP15588287U JP15588287U JPH0519341Y2 JP H0519341 Y2 JPH0519341 Y2 JP H0519341Y2 JP 15588287 U JP15588287 U JP 15588287U JP 15588287 U JP15588287 U JP 15588287U JP H0519341 Y2 JPH0519341 Y2 JP H0519341Y2
- Authority
- JP
- Japan
- Prior art keywords
- catalyst
- reaction vessel
- reaction
- carbon
- heater
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000006243 chemical reaction Methods 0.000 claims description 64
- 239000003054 catalyst Substances 0.000 claims description 57
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 27
- 239000004917 carbon fiber Substances 0.000 claims description 27
- 239000007788 liquid Substances 0.000 claims description 24
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 22
- 150000001722 carbon compounds Chemical class 0.000 claims description 15
- 238000004519 manufacturing process Methods 0.000 claims description 15
- 238000010438 heat treatment Methods 0.000 claims description 14
- 238000009434 installation Methods 0.000 claims description 7
- 239000002245 particle Substances 0.000 claims description 5
- 239000000376 reactant Substances 0.000 claims description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 23
- 239000007789 gas Substances 0.000 description 17
- 238000000034 method Methods 0.000 description 13
- -1 CHCl 3 Chemical class 0.000 description 12
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 10
- 150000001875 compounds Chemical class 0.000 description 10
- 239000012159 carrier gas Substances 0.000 description 8
- 150000003623 transition metal compounds Chemical class 0.000 description 8
- 229910052742 iron Inorganic materials 0.000 description 7
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 229910052759 nickel Inorganic materials 0.000 description 5
- 239000000758 substrate Substances 0.000 description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 4
- 229910052801 chlorine Inorganic materials 0.000 description 4
- 238000001704 evaporation Methods 0.000 description 4
- 150000002484 inorganic compounds Chemical class 0.000 description 4
- 150000002894 organic compounds Chemical class 0.000 description 4
- 239000003208 petroleum Substances 0.000 description 4
- 239000011593 sulfur Substances 0.000 description 4
- 229910052717 sulfur Inorganic materials 0.000 description 4
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 229910017052 cobalt Inorganic materials 0.000 description 3
- 239000010941 cobalt Substances 0.000 description 3
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 3
- 230000008020 evaporation Effects 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 239000010419 fine particle Substances 0.000 description 3
- 229910010272 inorganic material Inorganic materials 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 229910052763 palladium Inorganic materials 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 229910052723 transition metal Inorganic materials 0.000 description 3
- 150000003624 transition metals Chemical class 0.000 description 3
- 238000009834 vaporization Methods 0.000 description 3
- 230000008016 vaporization Effects 0.000 description 3
- FCEHBMOGCRZNNI-UHFFFAOYSA-N 1-benzothiophene Chemical compound C1=CC=C2SC=CC2=C1 FCEHBMOGCRZNNI-UHFFFAOYSA-N 0.000 description 2
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 2
- JDMMZVAKMAONFU-UHFFFAOYSA-N 2-trimethylsilylacetic acid Chemical compound C[Si](C)(C)CC(O)=O JDMMZVAKMAONFU-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 2
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical group C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 2
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- YTPLMLYBLZKORZ-UHFFFAOYSA-N Thiophene Chemical compound C=1C=CSC=1 YTPLMLYBLZKORZ-UHFFFAOYSA-N 0.000 description 2
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 2
- HGCIXCUEYOPUTN-UHFFFAOYSA-N cyclohexene Chemical compound C1CCC=CC1 HGCIXCUEYOPUTN-UHFFFAOYSA-N 0.000 description 2
- LPIQUOYDBNQMRZ-UHFFFAOYSA-N cyclopentene Chemical compound C1CC=CC1 LPIQUOYDBNQMRZ-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 229910052750 molybdenum Inorganic materials 0.000 description 2
- 239000011733 molybdenum Substances 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 150000001283 organosilanols Chemical class 0.000 description 2
- YNPNZTXNASCQKK-UHFFFAOYSA-N phenanthrene Chemical group C1=CC=C2C3=CC=CC=C3C=CC2=C1 YNPNZTXNASCQKK-UHFFFAOYSA-N 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 229910000077 silane Inorganic materials 0.000 description 2
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical group [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 2
- 229910010271 silicon carbide Inorganic materials 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- RMVRSNDYEFQCLF-UHFFFAOYSA-N thiophenol Chemical compound SC1=CC=CC=C1 RMVRSNDYEFQCLF-UHFFFAOYSA-N 0.000 description 2
- 239000011882 ultra-fine particle Substances 0.000 description 2
- 238000001947 vapour-phase growth Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- MHBOFSJQAKACCM-UHFFFAOYSA-N 1,1,2,2,3,3,4,4-octakis-phenyltetrasiletane Chemical compound C1=CC=CC=C1[Si]1(C=2C=CC=CC=2)[Si](C=2C=CC=CC=2)(C=2C=CC=CC=2)[Si](C=2C=CC=CC=2)(C=2C=CC=CC=2)[Si]1(C=1C=CC=CC=1)C1=CC=CC=C1 MHBOFSJQAKACCM-UHFFFAOYSA-N 0.000 description 1
- DNVUQRLSJFZVBN-UHFFFAOYSA-N 1-phenyl-1,3,5,2,4,6-triazatrisilinane Chemical compound N1[SiH2]N[SiH2]N([SiH2]1)c1ccccc1 DNVUQRLSJFZVBN-UHFFFAOYSA-N 0.000 description 1
- YBYIRNPNPLQARY-UHFFFAOYSA-N 1H-indene Natural products C1=CC=C2CC=CC2=C1 YBYIRNPNPLQARY-UHFFFAOYSA-N 0.000 description 1
- JKIDFLDDCOVLDP-UHFFFAOYSA-N 2,2,4,4-tetramethyl-1,3,2,4-dithiadisiletane Chemical compound C[Si]1(C)S[Si](C)(C)S1 JKIDFLDDCOVLDP-UHFFFAOYSA-N 0.000 description 1
- HRQDDZWMEGEOOO-UHFFFAOYSA-N 2-trimethylsilylpropanoic acid Chemical compound OC(=O)C(C)[Si](C)(C)C HRQDDZWMEGEOOO-UHFFFAOYSA-N 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- XFXPMWWXUTWYJX-UHFFFAOYSA-N Cyanide Chemical compound N#[C-] XFXPMWWXUTWYJX-UHFFFAOYSA-N 0.000 description 1
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
- LVZWSLJZHVFIQJ-UHFFFAOYSA-N Cyclopropane Chemical compound C1CC1 LVZWSLJZHVFIQJ-UHFFFAOYSA-N 0.000 description 1
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 description 1
- LSDPWZHWYPCBBB-UHFFFAOYSA-N Methanethiol Chemical compound SC LSDPWZHWYPCBBB-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 description 1
- 241000779819 Syncarpia glomulifera Species 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- RQVFGTYFBUVGOP-UHFFFAOYSA-N [acetyloxy(dimethyl)silyl] acetate Chemical compound CC(=O)O[Si](C)(C)OC(C)=O RQVFGTYFBUVGOP-UHFFFAOYSA-N 0.000 description 1
- APDDLLVYBXGBRF-UHFFFAOYSA-N [diethyl-(triethylsilylamino)silyl]ethane Chemical compound CC[Si](CC)(CC)N[Si](CC)(CC)CC APDDLLVYBXGBRF-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- HSFWRNGVRCDJHI-UHFFFAOYSA-N alpha-acetylene Natural products C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 150000001491 aromatic compounds Chemical class 0.000 description 1
- 229910052785 arsenic Inorganic materials 0.000 description 1
- RQNWIZPPADIBDY-UHFFFAOYSA-N arsenic atom Chemical compound [As] RQNWIZPPADIBDY-UHFFFAOYSA-N 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 229960000411 camphor oil Drugs 0.000 description 1
- 239000010624 camphor oil Substances 0.000 description 1
- 239000011203 carbon fibre reinforced carbon Substances 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 239000002134 carbon nanofiber Substances 0.000 description 1
- 238000003763 carbonization Methods 0.000 description 1
- 239000013522 chelant Substances 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- RLTCOMJEWHDYIO-UHFFFAOYSA-N chloro-difluoro-methylsilane Chemical compound C[Si](F)(F)Cl RLTCOMJEWHDYIO-UHFFFAOYSA-N 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000010727 cylinder oil Substances 0.000 description 1
- XYWDPYKBIRQXQS-UHFFFAOYSA-N di-isopropyl sulphide Natural products CC(C)SC(C)C XYWDPYKBIRQXQS-UHFFFAOYSA-N 0.000 description 1
- DAKRXZUXJUPCOF-UHFFFAOYSA-N diethyl(dihydroxy)silane Chemical compound CC[Si](O)(O)CC DAKRXZUXJUPCOF-UHFFFAOYSA-N 0.000 description 1
- TTZNCSDPSRUFNZ-UHFFFAOYSA-N diisocyanato(diphenyl)silane Chemical compound C=1C=CC=CC=1[Si](N=C=O)(N=C=O)C1=CC=CC=C1 TTZNCSDPSRUFNZ-UHFFFAOYSA-N 0.000 description 1
- UIFLXEQQXUUCFT-UHFFFAOYSA-N diisothiocyanato(diphenyl)silane Chemical compound C=1C=CC=CC=1[Si](N=C=S)(N=C=S)C1=CC=CC=C1 UIFLXEQQXUUCFT-UHFFFAOYSA-N 0.000 description 1
- UBHZUDXTHNMNLD-UHFFFAOYSA-N dimethylsilane Chemical compound C[SiH2]C UBHZUDXTHNMNLD-UHFFFAOYSA-N 0.000 description 1
- LTYMSROWYAPPGB-UHFFFAOYSA-N diphenyl sulfide Chemical compound C=1C=CC=CC=1SC1=CC=CC=C1 LTYMSROWYAPPGB-UHFFFAOYSA-N 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000005367 electrostatic precipitation Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 125000002534 ethynyl group Chemical group [H]C#C* 0.000 description 1
- 239000003925 fat Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 238000002309 gasification Methods 0.000 description 1
- 239000012208 gear oil Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 150000002391 heterocyclic compounds Chemical class 0.000 description 1
- UQEAIHBTYFGYIE-UHFFFAOYSA-N hexamethyldisiloxane Chemical compound C[Si](C)(C)O[Si](C)(C)C UQEAIHBTYFGYIE-UHFFFAOYSA-N 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 125000003454 indenyl group Chemical group C1(C=CC2=CC=CC=C12)* 0.000 description 1
- PNDPGZBMCMUPRI-UHFFFAOYSA-N iodine Chemical compound II PNDPGZBMCMUPRI-UHFFFAOYSA-N 0.000 description 1
- 229910052741 iridium Inorganic materials 0.000 description 1
- GKOZUEZYRPOHIO-UHFFFAOYSA-N iridium atom Chemical compound [Ir] GKOZUEZYRPOHIO-UHFFFAOYSA-N 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- 150000002513 isocyanates Chemical class 0.000 description 1
- NIZHERJWXFHGGU-UHFFFAOYSA-N isocyanato(trimethyl)silane Chemical compound C[Si](C)(C)N=C=O NIZHERJWXFHGGU-UHFFFAOYSA-N 0.000 description 1
- 150000002540 isothiocyanates Chemical class 0.000 description 1
- XLTUPERVRFLGLJ-UHFFFAOYSA-N isothiocyanato(trimethyl)silane Chemical compound C[Si](C)(C)N=C=S XLTUPERVRFLGLJ-UHFFFAOYSA-N 0.000 description 1
- 239000003350 kerosene Substances 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 150000002736 metal compounds Chemical class 0.000 description 1
- POPACFLNWGUDSR-UHFFFAOYSA-N methoxy(trimethyl)silane Chemical compound CO[Si](C)(C)C POPACFLNWGUDSR-UHFFFAOYSA-N 0.000 description 1
- GIGVICQLYWGMGW-UHFFFAOYSA-N methyl(triphenyl)silane Chemical compound C=1C=CC=CC=1[Si](C=1C=CC=CC=1)(C)C1=CC=CC=C1 GIGVICQLYWGMGW-UHFFFAOYSA-N 0.000 description 1
- WXEHBUMAEPOYKP-UHFFFAOYSA-N methylsulfanylethane Chemical compound CCSC WXEHBUMAEPOYKP-UHFFFAOYSA-N 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 229910052758 niobium Inorganic materials 0.000 description 1
- 239000010955 niobium Substances 0.000 description 1
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 150000001282 organosilanes Chemical class 0.000 description 1
- 150000003961 organosilicon compounds Chemical class 0.000 description 1
- 125000005375 organosiloxane group Chemical group 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- RGSFGYAAUTVSQA-UHFFFAOYSA-N pentamethylene Natural products C1CCCC1 RGSFGYAAUTVSQA-UHFFFAOYSA-N 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 239000010665 pine oil Substances 0.000 description 1
- 239000001739 pinus spp. Substances 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 229910052702 rhenium Inorganic materials 0.000 description 1
- WUAPFZMCVAUBPE-UHFFFAOYSA-N rhenium atom Chemical compound [Re] WUAPFZMCVAUBPE-UHFFFAOYSA-N 0.000 description 1
- 229910052703 rhodium Inorganic materials 0.000 description 1
- 239000010948 rhodium Substances 0.000 description 1
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 description 1
- 229910052707 ruthenium Inorganic materials 0.000 description 1
- 229910052706 scandium Inorganic materials 0.000 description 1
- SIXSYDAISGFNSX-UHFFFAOYSA-N scandium atom Chemical compound [Sc] SIXSYDAISGFNSX-UHFFFAOYSA-N 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 150000003377 silicon compounds Chemical class 0.000 description 1
- 150000003431 steroids Chemical group 0.000 description 1
- 150000003464 sulfur compounds Chemical class 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
- CZDYPVPMEAXLPK-UHFFFAOYSA-N tetramethylsilane Chemical compound C[Si](C)(C)C CZDYPVPMEAXLPK-UHFFFAOYSA-N 0.000 description 1
- JTNXQVCPQMQLHK-UHFFFAOYSA-N thioacetone Chemical group CC(C)=S JTNXQVCPQMQLHK-UHFFFAOYSA-N 0.000 description 1
- 229930192474 thiophene Natural products 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- XEJUFRSVJVTIFW-UHFFFAOYSA-N triethyl(triethylsilyl)silane Chemical compound CC[Si](CC)(CC)[Si](CC)(CC)CC XEJUFRSVJVTIFW-UHFFFAOYSA-N 0.000 description 1
- OJAJJFGMKAZGRZ-UHFFFAOYSA-N trimethyl(phenoxy)silane Chemical compound C[Si](C)(C)OC1=CC=CC=C1 OJAJJFGMKAZGRZ-UHFFFAOYSA-N 0.000 description 1
- ZMHATUZXFSOVSC-UHFFFAOYSA-N triphenyl(triphenylsilyl)silane Chemical compound C1=CC=CC=C1[Si]([Si](C=1C=CC=CC=1)(C=1C=CC=CC=1)C=1C=CC=CC=1)(C=1C=CC=CC=1)C1=CC=CC=C1 ZMHATUZXFSOVSC-UHFFFAOYSA-N 0.000 description 1
- AKQNYQDSIDKVJZ-UHFFFAOYSA-N triphenylsilane Chemical compound C1=CC=CC=C1[SiH](C=1C=CC=CC=1)C1=CC=CC=C1 AKQNYQDSIDKVJZ-UHFFFAOYSA-N 0.000 description 1
- NLSXASIDNWDYMI-UHFFFAOYSA-N triphenylsilanol Chemical compound C=1C=CC=CC=1[Si](C=1C=CC=CC=1)(O)C1=CC=CC=C1 NLSXASIDNWDYMI-UHFFFAOYSA-N 0.000 description 1
- KHQZLUVCZCAMFU-UHFFFAOYSA-N tripropyl(tripropylsilyloxy)silane Chemical compound CCC[Si](CCC)(CCC)O[Si](CCC)(CCC)CCC KHQZLUVCZCAMFU-UHFFFAOYSA-N 0.000 description 1
- FNRQRIRGNYNSHU-UHFFFAOYSA-N tripropylsilyl acetate Chemical compound CCC[Si](CCC)(CCC)OC(C)=O FNRQRIRGNYNSHU-UHFFFAOYSA-N 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 229940036248 turpentine Drugs 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 1
- 229910052727 yttrium Inorganic materials 0.000 description 1
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Description
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眮ã«é¢ããã[Detailed description of the invention] [Industrial field of application] The present invention relates to a carbon fiber manufacturing device, and in particular, to a device for manufacturing carbon fiber by a vapor phase growth method.
The present invention relates to a device with improved catalyst supply means.
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ççŽ ç¹ç¶ã¯ãåŸæ¥ããPANç³»ããããç³»ã®ã
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埡ãããããããªã©ã®èŽåœçãªæ¬ ç¹ãããã[Prior Art] PAN-based and pitch-based carbon fibers have been commercially produced. However, PAN-based products are expensive, and pitch-based products have fatal drawbacks such as complicated processes and difficult quality control.
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ããŠããã On the other hand, a vapor phase growth method has been proposed in recent years. Conventionally, vapor-grown carbon fibers are produced by placing a substrate made of porcelain such as alumina or graphite in an electric furnace, forming carbon growth nuclei, ultrafine particle catalysts such as iron, and nickel on this, and then forming carbonization particles such as benzene on this. Introduce a mixed gas of hydrogen gas and hydrogen carrier gas and heat to 950â~
A method is known in which carbon fibers are grown on a substrate by decomposing hydrocarbons at a temperature of 1200°C.
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ãæããã However, with this method, length non-uniformity is likely to occur due to subtle temperature unevenness on the substrate surface and the density of surrounding fibers, and the gas that serves as a carbon source is consumed by the reaction. As a result, the fiber diameter differs considerably between the inlet and the outlet of the reaction tube, and since production occurs only on the substrate surface, the center of the reaction tube does not participate in the reaction, resulting in poor yields. , dispersion of ultrafine particles onto a substrate,
Continuous production is not possible due to the processes of reduction, growth, and fiber extraction that must be carried out independently, resulting in problems such as poor productivity.
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ããïŒç¹éæ60â54998ïŒ60â224816ãªã©ïŒã Therefore, a method for producing carbon fibers has been proposed in which a mixed gas of a carbon compound gas, an inorganic or organic transition metal compound gas, and a carrier gas is reacted at high temperature (Japanese Patent Application Laid-open Nos. 60-54998, 1983-224816, etc.).
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眮æ§æãè€éåãããªã©ã®åé¡ãããã[Problems to be solved by the invention] However, in the method in which the catalyst-containing liquid is gasified in advance and then introduced into the reaction vessel, the catalyst compound tends to condense, so it is difficult to integrate the gasification process and the reaction process. It is necessary to ensure sufficient heat retention between the two, which poses problems such as complicating the device configuration.
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ããã®ã§ããã[Means for Solving the Problems] The present invention solves the above-mentioned conventional problems and provides a carbon fiber manufacturing device that can quantitatively, smoothly and stably carry out reactions, and has a simple device configuration. It is something to do.
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ããŠããããšãç¹åŸŽãšããã The carbon fiber manufacturing apparatus of the present invention includes a reaction vessel,
a means for introducing a carbon compound into the reaction vessel; a means for introducing a liquid catalyst into the reaction vessel; a raw heater for heating a reaction zone between the carbon compound and catalyst particles in the reaction vessel; In a carbon fiber manufacturing apparatus having a means for taking out a reactant from a reaction vessel, the catalyst introducing means includes a supply pipe provided such that a discharge port is located in a non-reaction zone within the reaction vessel;
a heater for heating the catalyst for heating the vicinity of the discharge port, and the distal end side of the supply pipe includes:
It is characterized in that the liquid catalyst flowing out from the tip side is oriented toward the installation part of the heater for heating the catalyst so as to come into contact with the installation part.
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åãšãªãç©è³ªãå«ã液ç¶ååç©ãæãã In the present invention, a liquid catalyst refers to a liquid compound containing a substance that becomes catalyst particles.
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ç²åãåå¿ãŸãŒã³ã«éãããããã«ãªãã[Operation] In the apparatus of the present invention, the liquid catalyst supplied to the non-reaction zone in the reaction vessel through the supply pipe is heated and evaporated by the catalyst heater in the non-reaction zone. Then, the catalyst fine particles generated by the evaporation are sent to the reaction zone.
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Because the catalyst enters the reaction zone, the reaction proceeds smoothly, the vaporization part of the catalyst is clear, and the amount of vaporization can be easily controlled by adjusting the heating temperature of the catalyst heater. There is almost no variation in the amount or supply rate, and the catalyst can be quantitatively and stably supplied to carry out an efficient reaction.
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ã€ããŠèª¬æããã[Example] Hereinafter, an example of the present invention will be described with reference to the drawings.
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æé¢å³ã§ããã 1 and 2 are cross-sectional views showing the schematic configuration of carbon fiber manufacturing apparatuses according to different embodiments of the present invention.
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ãããå®éçãªäŸçµŠãå¯èœãšãããŠããã Reference numeral 10 denotes a reaction vessel (reaction tube in this example), and at one end thereof, a supply pipe 12 for supplying a liquid compound (hereinafter referred to as "liquid catalyst") containing a substance to become catalyst particles is connected to its discharge. The outlet 12a is inserted into and connected to the reaction vessel 10 so as to be located upstream of a reaction zone 10a, which will be described later.
Further, a catalyst heater 14 for heating the vicinity of the discharge port 12a of the supply pipe 12 is provided close to the outer wall of the reaction vessel 10. Further, in the vicinity of the connection position of the supply pipe 12, a pipe 16 for supplying the raw material of the carrier gas supply pipe 16 and the carbon compound gas is connected. A flow rate control device (not shown) is provided in the middle of each of these pipes 16 and 18. A metering pump (not shown) is connected to the liquid catalyst supply pipe 12 to enable quantitative supply.
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ïŒïœã«å¯Ÿå¿ããŠåå¿å®¹åšå€å£ã«èšããããŠããã A reaction zone 10a is set in the pipe between the carbon fiber collector 22 and the discharge port 12a of the liquid catalyst supply pipe 12, and a main heater 26 for heating is connected to the reaction zone 1.
It is provided on the outer wall of the reaction vessel corresponding to 0a.
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çšããããã«ããŠãããã In the embodiment apparatus shown in FIGS. 1 and 2, the liquid catalyst discharged from the discharge port 12a of the liquid catalyst supply pipe 12 is heated to about 100 to 120°C by the catalyst heating heater 14 near the discharge port 12a. After being vaporized, a supply pipe 16,
The carrier gas from 18 is sent together with the raw carbon compound gas, and heated to 600 to 1300°C by the main heater 26.
It reacts when heated to a certain degree. Through the reaction, a carbon compound is precipitated on the catalyst fine particles and carbon fibers grow. The carbon fibers produced in the reaction zone 10a of the reaction vessel are introduced into the carbon fiber collector 22 together with a carrier gas. As this collection method, various conventionally known methods such as gravity sedimentation method and electrostatic precipitation method can be employed. Note that the carbon fiber collector 22 also plays a role of cooling the generated carbon fibers. The carrier gas extracted from the carbon fiber collector 22 may be directly introduced into the exhaust treatment means and discharged, but it may also be purified and recirculated for use.
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The tip of the catalyst 2 is bent downward into an L shape, and the liquid catalyst is dripped toward the installation part of the catalyst heater 14, so that the catalyst is efficiently vaporized.
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A recess 28 is formed on the wall surface of the reaction vessel 10 where the reaction vessel 2a is located.
is provided. A catalyst heater 14 is installed following the shape of this recess. In the device of this embodiment, the heating of the catalyst heater 14 to the discharge port 12a is relaxed, and caulking at the discharge port 12a portion is prevented.
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ããŠåçã®åäžãå³ãããšãã§ããã Note that the devices shown in FIGS. 1 and 2 are only examples of the present invention, and the present invention is not limited to the illustrated devices in any way. In the apparatus of the present invention, a laser beam may be used to activate the raw carbon compound and the catalyst. When using a laser beam in combination, it is possible to significantly reduce the energy cost required for heating, reduce the temperature of the reaction vessel wall, and prevent products from adhering to the vessel wall to improve yield. I can do it.
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ã§ãã€ãŠãè¯ãã The apparatus of the present invention is suitable for a horizontal reaction apparatus as shown in FIGS. 1 and 2, but it may of course be of a vertical type.
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åªããã€ãªã¢ã¬ã¹çã«ã€ããŠè©³çŽ°ã«èª¬æããã Hereinafter, the raw material carbon compound, catalyst, carrier gas, etc. used in the present invention will be explained in detail.
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ã䜿çšã§ããããšã¯èšãã«åã°ãªãã The carbon compound in the present invention refers to all carbon compounds that can be gasified, including CCl 4 ,
It covers all inorganic and organic compounds such as CHCl 3 , CH 2 Cl 2 , CH 3 Cl, CO, and CS 2 . Particularly useful compounds are aliphatic hydrocarbons and aromatic hydrocarbons. In addition to these, nitrogen, oxygen, sulfur,
Derivatives containing elements such as fluorine, iodine, phosphorus, arsenic, etc. can also be used. Some specific examples of individual compounds include methane (natural gas may also be used), alkane compounds such as ethane, alkene compounds such as ethylene and butadiene, alkyne compounds such as acetylene, benzene, toluene, styrene, etc. aryl hydrocarbon compounds, aromatic hydrocarbons having condensed rings such as indene, naphthalene, and phenanthrene;
Cycloparaffin compounds such as cyclopropane and cyclohexane, cycloolefin compounds such as cyclopentene and cyclohexene, alicyclic hydrocarbon compounds having condensed rings such as steroids, sulfur-containing fats such as methylthiol, methylethyl sulfide, and dimethylthioketone Group compounds, phenylthiol, diphenyl sulfide, and other yellow aromatic compounds; benzothiophene, thiophene, and other sulfur-containing heterocyclic compounds; The first petroleum, the second petroleum such as kerosene, turpentine, camphor oil, and pine oil, the third petroleum such as heavy oil, and the fourth petroleum such as gear oil and cylinder oil can also be effectively used. It goes without saying that mixtures of these can also be used.
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ïŒNOïŒ2Cl2ïŒNiCl2çã代衚ãšããŠãããããã In the present invention, the catalyst includes an inorganic transition metal compound, an inorganic Si inorganic compound, an organic transition metal compound,
Examples include organic compounds of Si. This inorganic transition metal compound is an inorganic transition metal compound that can be vaporized alone, or is soluble in water or at least one kind of water or organic solvent (a carbon raw material compound may be used as the organic solvent). Alternatively, inorganic compounds of transition metals that can be suspended as fine particles are targeted. Transition metals include iron, nickel,
Cobalt, molybdenum, vanadium, palladium, etc. are preferred, and iron is particularly preferred. The former inorganic transition metal compound that can be vaporized alone is Fe.
(NO) 4 , FeCl 3 , Fe(NO) 3 Cl, Fe(NO) 2 , Fe
(NO) 2 I, represented by FeF 3 . In addition to the compounds listed as the former, the latter includes Fe(NO 3 )
2 , FeBr 3 , Fe(HCOO) 3 , C 27 H 42 FeN 9 O 12 , Fe
(SO 4 ) 3 , Fe(SCN) 3 , (C 5 H 5 ) 2 Fe, (C 5 H 5 ) 2 Ni,
Fe(NO) 3 NH 3 , Co(NO) 2 Cl, Ni(NO) Cl, Pd
Representative examples include (NO) 2 Cl 2 and NiCl 2 .
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é©ã§ãã€ãŠãéãæã奜é©ã§ããã The organic transition metal compounds in the present invention include alkyl metals in which an alkyl group and a metal are bonded, allyl complexes in which an allyl group and a metal are bonded, and Ï-complexes in which a carbon-carbon double bond or triple bond is bonded to a metal. It is an organic transition metal compound typified by chelate type compounds. In addition, here, the transition metals are:
This refers to scandium, titanium, panadium, chromium, manganese, iron, cobalt, nickel, yttrium, zirconium, niobium, molybdenum, ruthenium, rhodium, palladium, tantalum, tungsten, rhenium, iridium, and platinum. Those belonging to the periodic table group, among which iron, nickel, and cobalt are particularly preferred, with iron being the most preferred.
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ãã Furthermore, in the presence of a sulfur-containing carbon compound or an inorganic sulfur compound, an inorganic compound of silicon can also be used. For example, the above-mentioned inorganic metal compounds in which the metal is replaced with Si or silicon carbide can be used. Furthermore, various organosilicon compounds may also be used.
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ãããŸãããããã®æ··åç©ã®äœ¿çšãå¯èœã§ããã The organic silicon compound includes, for convenience, silane and halogen silane in addition to organic compounds having a silicon-carbon bond. Organic compounds with carbon-silicon bonds include organosilanes such as tetramethylsilane and methyltriphenylsilane; organohalogensilanes such as chlorodifluoromethylsilane and promtripropylsilane; methoxytrimethylsilane, trimethylphenoxysilane, etc. organoalkoxysilane; organoacetoxysilane such as diacetoxydimethylsilane, acetoxytripropylsilane; hexaethyldisilane,
Organopolysilanes such as hexaphenyldisilane and octaphenylcyclotetrasilane; organohydrogenosilanes such as dimethylsilane and triphenylsilane; cyclosilanes represented by (SiH 2 ) o ; triphenylsilazane, hexaethyldisilazane, hexa Organosilazane such as phenylcyclotrisilazane, (SiH 2 NH) o Organosilanols such as diethylsilanediol and triphenylsilanol; Organosilanols such as trimethylsilylacetic acid and trimethylsilylpyropionic acid; Trimethylsilylacetic acid,
Organosilane carboxylic acids such as trimethylsilylpropionic acid; silicone isocyanates such as trimethylsilicon isocyanate and diphenylsilicon diisocyanate; organosilicon isothiocyanates such as trimethylsilicon isothiocyanate and diphenylsilicon diisothiocyanate; cyanide organosilicon esters such as triethylsilyl; hexamethyldisylthian;
Silthian such as tetramethylcyclodisilthian; cyclosilthian represented by (SiH 2 S) o ;
Examples include organosylmethylenes such as hexamethyldisylmethylene and octamethyltrisylmethylene; organosiloxanes such as hexamethyldisiloxane and hexapropyldisiloxane; however, compounds containing other carbon-silicon bonds may also be used. . It is also possible to use mixtures of these.
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åçšããããã The carrier gas in the present invention refers to all gases that are not directly involved in the reaction. Examples include H 2 gas, N 2 gas, NH 3 gas, Ar gas, He
Gas, Kr gas, or a mixture of these gases. Among these, H 2 gas is usually used.
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補é ããããšãã§ããã According to the carbon fiber manufacturing apparatus of the present invention, the length is usually about 10 ÎŒm to 500 mm, and the diameter is about 10 ÎŒm to 500 mm.
Carbon fibers of about 0.1 to 300 ÎŒm can be easily and efficiently produced.
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åå¿ãåæ»ã«é²è¡ããã[Effects of the invention] As detailed above, according to the carbon fiber manufacturing apparatus of the invention, the reaction proceeds smoothly because the catalyst is vaporized in advance and then sent to the reaction zone.
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ãã§ããã It is easy to control the amount of catalyst supplied and the amount of vaporization, and the vaporized catalyst can be quantitatively introduced into the reaction zone.
è£ çœ®æ§æãç°¡æã§ããã The device configuration is simple.
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ããäœã³ã¹ãã§å¹ççã«è£œé ããããšãã§ãããThese effects are achieved, and carbon fibers can be efficiently produced at low cost by the vapor growth method.
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Each of FIGS. 1 and 2 is a sectional view showing a schematic configuration of a carbon fiber manufacturing apparatus according to an embodiment of the present invention. 10...Reaction container, 10a...Reaction zone, 1
2...Liquid catalyst supply pipe, 12a...Discharge port, 1
4...Heater for catalyst heating, 20...Carbon fiber, 2
6...Main heater.
Claims (1)
å ¥æ段ãšã該åå¿å®¹åšå ãžã®æ¶²ç¶è§Šåªã®å°å ¥æ段
ãšã該åå¿å®¹åšå ã®ççŽ ååç©ãšè§Šåªç²åãšã®å
å¿ãŸãŒã³ãå ç±ããããã®äž»ããŒã¿ãšã該åå¿å®¹
åšããã®åå¿ç©ååºæ段ãšãæããççŽ ç¹ç¶ã®è£œ
é è£ çœ®ã«ãããŠã åèšè§Šåªå°å ¥æ段ã¯ãååºå£ãåå¿å®¹åšå ã®é
åå¿ãŸãŒã³ã«äœçœ®ããããã«èšããããäŸçµŠç®¡
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ãŒã¿ãšãåããŠãªãããã€ãåèšäŸçµŠç®¡ã®å 端åŽ
ã¯ã該å 端åŽããæµåºããã觊åªã該觊åªå ç±çš
ããŒã¿ã®èšçœ®éšã«æ¥ããããã«ã該èšçœ®éšãæå
ããŠããããšãç¹åŸŽãšããççŽ ç¹ç¶ã®è£œé è£ çœ®ã[Claims for Utility Model Registration] A reaction vessel, a means for introducing a carbon compound into the reaction vessel, a means for introducing a liquid catalyst into the reaction vessel, and a combination of the carbon compound and catalyst particles in the reaction vessel. In a carbon fiber manufacturing apparatus having a main heater for heating a reaction zone and a means for taking out a reactant from the reaction vessel, the catalyst introduction means is configured such that a discharge port is located in a non-reaction zone within the reaction vessel. and a catalyst heating heater for heating the vicinity of the discharge port; A carbon fiber manufacturing apparatus characterized in that the carbon fiber manufacturing apparatus is oriented toward the installation part of a heater so as to be in contact with the installation part.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP15588287U JPH0519341Y2 (en) | 1987-10-12 | 1987-10-12 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP15588287U JPH0519341Y2 (en) | 1987-10-12 | 1987-10-12 |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH0162366U JPH0162366U (en) | 1989-04-20 |
JPH0519341Y2 true JPH0519341Y2 (en) | 1993-05-21 |
Family
ID=31433906
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP15588287U Expired - Lifetime JPH0519341Y2 (en) | 1987-10-12 | 1987-10-12 |
Country Status (1)
Country | Link |
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JP (1) | JPH0519341Y2 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CA2406059C (en) * | 2000-04-12 | 2007-08-14 | Showa Denko K.K. | Fine carbon fiber and process for producing the same, and conductive material comprising the same |
-
1987
- 1987-10-12 JP JP15588287U patent/JPH0519341Y2/ja not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
JPH0162366U (en) | 1989-04-20 |
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