CN1640270A - Clean production process of gluten powder - Google Patents
Clean production process of gluten powder Download PDFInfo
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- CN1640270A CN1640270A CNA2004100009197A CN200410000919A CN1640270A CN 1640270 A CN1640270 A CN 1640270A CN A2004100009197 A CNA2004100009197 A CN A2004100009197A CN 200410000919 A CN200410000919 A CN 200410000919A CN 1640270 A CN1640270 A CN 1640270A
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Abstract
The present invention discloses a clean production process of gluten powder, breaking the traditional Martin's method. Said production process adopts the processes of kneading dough, homogenizing, separating, curing and secondary separation to obtain three starches of A, B and C and wet gluten. Said three starches are mixed and can be used to prepare sugar, and the wet gluten can be undergone the processes of dehydration and drying so as to obtain the invented gluten powder.
Description
Technical field
The present invention relates to a kind of production technology.Specifically, the process for cleanly preparing that relates to a kind of Gluten.
Background technology
Wheat gluten flour has another name called the wheat activated protein, is present best green flour gluten fortifier, makes gluten fortifier with it, can fundamentally solve the biceps problem of flour, addition is unrestricted, if be used with suitable emulsifying agent, then can reach the effect of getting twice the result with half the effort.The chemistry gluten fortifier is not only toxic, and to increase the muscle effect also be limited.The wheat gluten flour activity is very high, and water absorption rate is not less than 170%, and is generally about 180%, comparable with the chemical by no means gluten fortifier of high muscle tailored flour that it is produced.The existing gluten of Gluten and water, daily edible also very convenient, steam fry fried mix all suitable, the corn beef style that the perfect colourm smell and taste of can yet be regarded as is good.
At present, the method for producing Gluten is general Martin's method, and production cost is higher, and water consumption is excessive, and environmental pollution is serious, and the Gluten of producing is second-rate.
Summary of the invention
The present invention is intended to overcome the defective of prior art, and a kind of process for cleanly preparing of high-quality Gluten is provided.
The objective of the invention is to be achieved through the following technical solutions:
(1) flour is handled: wheat flour purifies through screen, and wind is delivered to job shop;
(2) and face: flour and 20-45 ℃ water in water surface blender by 1: the weight ratio of 1.2-1.8 is mixed into the starch adhesive of 500-3500 centipoise;
(3) even matter: starch adhesive enters in the even matter device of rotation and fully mixes;
(4) separate: the starch adhesive that mixes pumps in the three-phase separator, utilizes the proportion difference of various materials, it is divided into A-starch milk, B-starch and glutelin mixes slurry, C-starch milk (including ultra-fine starch, pentosan, soluble protein etc.) three parts;
(5) slaking: B-starch and glutelin concrete pump are gone in the rotary drum, stop that 20-50 branch clock time is laggard goes into cohesion in the knockouts;
(6) secondary separation: B-starch and glutelin mix slurry and are divided into starch and wet glutelin two parts through glutelin washing plansifter;
(7) oven dry: wet glutelin pumps into festoon drier inner drying subsequent valley protein powder and is packaged into finished product after dehydration;
(8) isolated starch, three kinds of starch milk mixing of C pulping, sugaring among A, the B.
It is raw material that the inventive method can be widely used in starch, produces sugar, citric acid, alcohol or other microbial fermentation industry.
The invention has the beneficial effects as follows:
1, technology is simple, easy operating, and cost is lower;
2, the Gluten quality of Sheng Chaning is good, water absorption rate 〉=185%, protein content 〉=77%, ash≤0.8%;
3, obvious environment benefit, without sewage discharge.
Description of drawings
Fig. 1 is a process chart of the present invention.
The specific embodiment
[embodiment 1]
1, flour is handled: wheat flour purifies through screen, and wind is delivered to job shop;
2 and face: the starch adhesive that flour after treatment and 45 ℃ water mix to form certain viscosity 3000 centipoises in water surface blender by 1: 1.5 weight ratio;
3, even matter: starch adhesive enters in the even matter device of rotation and fully mixes;
4, separate: the starch adhesive that mixes pumps in the three-phase separator, utilizes the proportion difference of various materials, it is divided into A-starch milk, B-starch and glutelin mixes slurry, C-starch milk three parts;
5, slaking: B-starch and glutelin concrete pump are gone in the rotary drum, stop and enter cohesion in the knockouts after 25 minutes;
6, secondary separation: B-starch and glutelin mix slurry and are divided into starch and wet glutelin two parts through glutelin washing plansifter;
7, oven dry: wet glutelin pumps into festoon drier inner drying subsequent valley protein powder and is packaged into finished product after dehydration;
8, A, B, three kinds of starch milk mixing of C pulping are refined sugar according to prior art.
[embodiment 2]
1, flour is handled: wheat flour purifies through screen, and wind is delivered to job shop;
2 and face: flour after treatment mixes the starch adhesive that forms 500 centipoises with 25 ℃ water by 1: 1.2 weight ratio in water surface blender;
3, even matter: starch adhesive enters in the even matter device of rotation and fully mixes;
4, separate: the starch adhesive that mixes pumps in the three-phase separator, utilizes the proportion difference of various materials, and it is divided into A (starch milk), B (starch and glutelin mix slurry), C (starch milk) three parts;
5, slaking: B (starch and glutelin mix slurry) pumps in the rotary drum, stops and enters cohesion in the knockouts after 20 minutes;
Following technology is identical with embodiment 1.
[embodiment 3]
1, flour is handled: wheat flour purifies through screen, and wind is delivered to job shop;
2 and face: flour after treatment mixes the starch adhesive that forms 3500 centipoises with 20 ℃ water by 1: 1.8 weight ratio in water surface blender;
3, even matter: starch adhesive enters in the even matter device of rotation and fully mixes;
4, separate: the starch adhesive that mixes pumps in the three-phase separator, utilizes the proportion difference of various materials, and it is divided into A (starch milk), B (starch and glutelin mix slurry), C (starch milk) three parts;
5, slaking: B (starch and glutelin mix slurry) pumps in the rotary drum, stops and enters cohesion in the knockouts after 50 minutes;
Following technology is identical with embodiment 1.
Claims (1)
1, a kind of process for cleanly preparing of Gluten comprises the steps:
(1) powder is handled: wheat flour purifies through screen, and wind is delivered to job shop;
(2) and face: flour and 20-45 ℃ water in water surface blender by 1: the weight ratio of 1.2-1.8 is mixed into the starch adhesive of 500-3500 centipoise;
(3) even matter: starch adhesive enters in the even matter device of rotation and fully mixes;
(4) separate: the starch adhesive that mixes pumps in the three-phase separator, utilizes the proportion difference of various materials, it is divided into A-starch milk, B-starch and glutelin mixes slurry, C-starch milk three parts;
(5) slaking: B-starch and glutelin concrete pump are gone in the rotary drum, stop that 20-50 branch clock time is laggard goes into cohesion in the knockouts;
(6) secondary separation: B-starch and glutelin mix slurry and are divided into starch and wet glutelin two parts through glutelin washing plansifter;
(7) oven dry: wet glutelin pumps into festoon drier inner drying subsequent valley protein powder and is packaged into finished product after dehydration;
(8) isolated starch, three kinds of starch milk mixing of C pulping, sugaring among A, the B.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2004100009197A CN1640270A (en) | 2004-01-14 | 2004-01-14 | Clean production process of gluten powder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2004100009197A CN1640270A (en) | 2004-01-14 | 2004-01-14 | Clean production process of gluten powder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1640270A true CN1640270A (en) | 2005-07-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2004100009197A Pending CN1640270A (en) | 2004-01-14 | 2004-01-14 | Clean production process of gluten powder |
Country Status (1)
| Country | Link |
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| CN (1) | CN1640270A (en) |
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101057629B (en) * | 2006-01-13 | 2010-11-03 | 牛瑞华 | Wheat protein powder and its processing method and gluten crusher |
| CN101906407A (en) * | 2010-07-09 | 2010-12-08 | 青岛康地恩生物科技有限公司 | Complex enzyme and application thereof |
| CN102302084A (en) * | 2011-08-18 | 2012-01-04 | 山东江口生物科技有限公司 | Process for separating wheat starch |
| CN102640837A (en) * | 2012-05-11 | 2012-08-22 | 徐州澳凯小麦淀粉有限公司 | Continuous dough kneading wet gluten modern production process |
| CN102696854A (en) * | 2012-04-25 | 2012-10-03 | 徐州澳凯小麦淀粉有限公司 | Aftertreatment processing process for drying wheat gluten |
| CN102776165A (en) * | 2011-05-09 | 2012-11-14 | 白银赛诺生物科技有限公司 | Starch wheat compound enzyme and method of applying same in preparation of starch wheat and vital gluten |
| CN105481987A (en) * | 2015-12-28 | 2016-04-13 | 河南飞天农业开发股份有限公司 | Method for preparing pregelatinized starch from wheat B starch |
| CN105624219A (en) * | 2016-03-07 | 2016-06-01 | 江苏国信协联能源有限公司 | Method for producing citric acid by fermenting wheat starch milk |
| CN105994929A (en) * | 2016-05-27 | 2016-10-12 | 润禾粉业南通有限公司 | Wheat gluten processing method |
| CN106071039A (en) * | 2016-06-21 | 2016-11-09 | 润禾粉业南通有限公司 | Gluten meal processing technique |
| CN107594354A (en) * | 2017-09-12 | 2018-01-19 | 宿州市皖神面制品有限公司 | A kind of production method of particle Gluten |
| CN111345393A (en) * | 2020-04-15 | 2020-06-30 | 河南工业大学 | Processing detection method for improving purity of vital gluten |
| CN113383850A (en) * | 2021-06-04 | 2021-09-14 | 江南大学 | Method for producing vital gluten by using thin-sheet flash evaporation-circulation drying technology |
-
2004
- 2004-01-14 CN CNA2004100009197A patent/CN1640270A/en active Pending
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101057629B (en) * | 2006-01-13 | 2010-11-03 | 牛瑞华 | Wheat protein powder and its processing method and gluten crusher |
| CN101906407A (en) * | 2010-07-09 | 2010-12-08 | 青岛康地恩生物科技有限公司 | Complex enzyme and application thereof |
| CN102776165A (en) * | 2011-05-09 | 2012-11-14 | 白银赛诺生物科技有限公司 | Starch wheat compound enzyme and method of applying same in preparation of starch wheat and vital gluten |
| CN102302084A (en) * | 2011-08-18 | 2012-01-04 | 山东江口生物科技有限公司 | Process for separating wheat starch |
| CN102696854B (en) * | 2012-04-25 | 2017-10-27 | 徐州澳凯小麦淀粉有限公司 | The post processing processing technology that a kind of Gluten is dried |
| CN102696854A (en) * | 2012-04-25 | 2012-10-03 | 徐州澳凯小麦淀粉有限公司 | Aftertreatment processing process for drying wheat gluten |
| CN102640837A (en) * | 2012-05-11 | 2012-08-22 | 徐州澳凯小麦淀粉有限公司 | Continuous dough kneading wet gluten modern production process |
| CN105481987A (en) * | 2015-12-28 | 2016-04-13 | 河南飞天农业开发股份有限公司 | Method for preparing pregelatinized starch from wheat B starch |
| CN105624219A (en) * | 2016-03-07 | 2016-06-01 | 江苏国信协联能源有限公司 | Method for producing citric acid by fermenting wheat starch milk |
| CN105994929A (en) * | 2016-05-27 | 2016-10-12 | 润禾粉业南通有限公司 | Wheat gluten processing method |
| CN106071039A (en) * | 2016-06-21 | 2016-11-09 | 润禾粉业南通有限公司 | Gluten meal processing technique |
| CN107594354A (en) * | 2017-09-12 | 2018-01-19 | 宿州市皖神面制品有限公司 | A kind of production method of particle Gluten |
| CN111345393A (en) * | 2020-04-15 | 2020-06-30 | 河南工业大学 | Processing detection method for improving purity of vital gluten |
| CN113383850A (en) * | 2021-06-04 | 2021-09-14 | 江南大学 | Method for producing vital gluten by using thin-sheet flash evaporation-circulation drying technology |
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