CN102696854B - The post processing processing technology that a kind of Gluten is dried - Google Patents
The post processing processing technology that a kind of Gluten is dried Download PDFInfo
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- CN102696854B CN102696854B CN201210123594.6A CN201210123594A CN102696854B CN 102696854 B CN102696854 B CN 102696854B CN 201210123594 A CN201210123594 A CN 201210123594A CN 102696854 B CN102696854 B CN 102696854B
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Abstract
The invention discloses the post processing processing technology that a kind of Gluten is dried, belong to agricultural product intensive processing technical field, using wheat flour as raw material, through preparation Gluten semi-finished product → semi-finished product it is temporary → → screen, crush → packaging of weighing, obtained Gluten finished product of matching somebody with somebody powder → mixing.Beneficial effect is：On the basis of conventional air drying process, a series of dry aftertreatment technologys are with the addition of, the product with the corresponding index of quality can be prepared according to produce reality and customer demand, equipment safety running rate, yield and quality are improved, beneficial to large-scale production.
Description
Technical field
The present invention relates to the post processing processing technology that a kind of Gluten is dried, belong to agricultural product intensive processing technical field.
Background technology
Gluten is also known as vital wheat gluten powder, gluten powder, be using wheat flour as raw material, by with face, washing,
A kind of natural water-insoluble plant protein powder that the process such as wet gluten drying are prepared from, its main component is gliadin
And glutenin, in addition to several amino acids, a small amount of fat, carbohydrate and other albumen, it is nutritious, it is no added.
Gluten has very strong water imbibition, and the natural physical state of gluten is presented after water suction, with viscoplasticity, extension
Property, film forming, can meet a variety of needs of food processing, be the preferable additive of food industry and specific feed, such as：With
Make bread, the binding agent and filler of instant food, fish product etc., after modified for production organization vegetable protein, morning
Meal food etc., is additionally operable to the binding agent and nutritious supplementary pharmaceutical of the high-grade aquatic products such as feed such as crab, eel, soft-shelled turtle, prawn, and admires
The high-grade feed of animal.
As shown in figure 1, traditional Gluten drying process is comprised the following steps that：Using wheat flour as raw material, first with face,
Washing, more pure fresh wet gluten is obtained from water-wash section；Then wet gluten middle reaches are removed by special dehydration auger
From moisture；Secondly gluten is put into pneumatic drier, the inlet temperature of dryer system is controlled at 150 DEG C -160 DEG C,
Fast-crushing, lifting are carried out in hot air flow to material, is dried；Then material is crushed through micronizer；Pass through again
Screen is sieved in single storehouse, produces the product conformed to quality requirements；Eventually pass and weigh, pack, obtain vital wheat gluten finished product.This
The advantage for planting technique is：The wet gluten dried through drying machine, after ultramicro grinding, the processing of screen, directly weighs, seals
Packaging, simple production process reduces intermediate link and operating procedure, saves production time and workshop floor space, simultaneously
Simple serialization, automated production can be achieved.
But prior art inevitably has the following disadvantages：1st, equipment safety running rate is low, and output is difficult to maintain
It is stable.Because the semi-finished product coarse granule temperature by drying is higher（Typically at 50 DEG C -60 DEG C）, humidity is larger, material toughness is stronger,
It is difficult to crush and screen, especially during using single storehouse sieve screen, bolting silk is easily by temperature of charge and irregular particle degree
Influence and it is damaged, cause material fineness degree unqualified, such a situation once occur, it is necessary to hard stop, overhauled so that
Reduce production efficiency.Again because Gluten drying system takes continuous production, if a certain equipment failure point, will cause whole piece
Production line stop, and then cause equipment safety running rate low, it have impact on the yield of whole production line.
2nd, quality monitoring is delayed, unstable product quality.Gluten is directly sealed at random after drying, crushing, screen
Mouth packaging, storage are preserved, and the factor such as flour quality, manual operation, external environment condition and working condition is easily caused in product quality
Some index（Such as：Moisture, ash content, protein content, water absorption rate, fineness degree etc.）There is wave phenomenon.Although procedure inspection and
The part that quality inspection is examined as product export, but actually product quality inspection batch, Check-Out Time and assay
Lag behind production, it is impossible to effective guidance, prevention are carried out to production process and is adjusted, once there are quality problems, is also only died
Sheep mends jail.
3rd, it is unfavorable for large-scale production.Although traditional handicraft realizes the automation of production, serialization, but can not maintain production
The stabilization of amount, can not be adjusted to production, can not effectively verify the key of the quality of production in time by process monitoring
Control point so that production is more passive, while increasing production work amount, causes production to waste, causes production cost to increase, unfavorable
In large-scale production.
4th, the quality for being easily caused consumer product is unstable.The quality of glutelin powder raw material affects the product quality of purchaser, grows this
In the past, business dispute is easily produced, causes customer churn, corporate reputation is influenceed, the long-run development to enterprise brings inestimable
Loss.
The content of the invention
For above-mentioned existing technical problem, the present invention provides the post processing processing technology that a kind of Gluten is dried, to carry
The product quality of high Gluten, keeps product quality stable, raises labour efficiency, realize scale industrial production.
The present invention to achieve the above object, is achieved through the following technical solutions：This technique is passed through using wheat flour as raw material
Prepare Gluten semi-finished product → semi-finished product it is temporary → → screen, crush → packaging of weighing of matching somebody with somebody powder → mixing, obtained Gluten finished product,
Comprise the following steps that：
（1）Prepare Gluten semi-finished product：Packaging is crushed → weighs by preparing wet gluten → dehydration → pneumatic conveying drying →, it is complete
Into the preparation of Gluten semi-finished product；
（2）Semi-finished product are kept in：Gluten semi-finished product are positioned over bin according to production order of classes or grades at school；
（3）With powder：Quality testing is carried out to Gluten semi-finished product, by the Gluten of different order of classes or grades at school and quality condition in proportion
Arranged in pairs or groups；
（4）Mixing：It will be mixed with the Gluten after powder by mixer stirring；
（5）Screen, crushing：Mixed Gluten is subjected to screen by single storehouse sieve, screen cloth will not sieved by single storehouse
Gluten carries out separating twice through micronizer, then carries out screen again through single storehouse sieve, until Gluten all passes through sieve
Untill net；
（6）Weigh packaging：The Gluten that screen cloth is sieved by single storehouse is weighed, packed, Gluten finished product is made.
The beneficial effects of the invention are as follows：1st, equipment safety running rate is improved, it is ensured that the stabilization of yield.Paddy after originally drying
Protein powder semi-finished product temperature is higher（General 50 DEG C -60 DEG C）, humidity is larger, material toughness is relatively strong, be difficult to crush and screen, now
Semi-finished product are able to naturally cool to normal temperature during temporary, and screen can not be carried out under material high-temperature condition by solving single storehouse sieve
Technical problem, adds the service life of bolting silk, reduces machine stop times, saved the production time, improve yield and equipment
Running rate.
3rd, it ensure that the stabilization of quality.After the quality test results of Gluten semi-finished product come out, according to customer requirement or
National standard（Such as：Moisture, ash content, protein content, water absorption rate, fineness degree etc.）, choose the suitable product of quality condition, then by than
Example carries out, with powder, mixing, reducing the influence of the factors such as flour quality, manual operation, external environment condition and working condition, Er Qiehou
Screen and crushing process are with the addition of in processing procedure, regardless of semi-finished granules degree before this, can ensure that final material is complete
Portion meets fineness degree requirement, and then ensure that product quality, product export qualification rate is reached 100%.
4th, beneficial to the large-scale production of Gluten.The quality test results of Gluten semi-finished product are mixed earlier than with powder so that
Operating personnel can be adjusted according to actual conditions, quality index to product quality, it is ensured that product quality relatively stablize,
Produce and monitoring is realized in CCP and is verified, the effective generation for reducing substandard product, beneficial to large-scale production.
5th, it ensure that the stabilization of trade debtor.The product for possessing respective quality index can be produced by customer requirement, and can
Set up client and use archives, the source of goods of steady quality is provided for client, be easy to set up long-term cooperative relationship, the development to enterprise
Bring good impetus.
Brief description of the drawings
Fig. 1 is traditional Gluten processing process figure；
Fig. 2 is process chart of the invention.
Embodiment
The invention will be further described below in conjunction with the accompanying drawings.
As shown in Fig. 2 using wheat flour as raw material, crushing → weighing by preparing wet gluten → dehydration → pneumatic conveying drying →
Packaging → semi-finished product are temporary → match somebody with somebody powder → mixing → screen, crush → packaging of weighing, obtained Gluten finished product, specific steps are such as
Under：（1）Prepare wet gluten：Wheat flour is passed through and face, washing, more pure fresh wet gluten is obtained from water-wash section.
（2）Dehydration：Wet gluten is removed into free moisture by special dehydration auger, gluten is made.
（3）Pneumatic conveying drying：Gluten is dried by pneumatic drier, semi-finished product coarse granule is made.In order to keep paddy
The good activity of protein powder, sets 150 DEG C -160 DEG C of temperature of dryer entrance mouthful, 59 DEG C -69 DEG C of air outlet temperature.
（4）Crush：Semi-finished product coarse granule is crushed by micronizer, powder is made.
（5）Weigh packaging：After powder cools, packaging of weighing is carried out, Gluten semi-finished product are made.
（6）Semi-finished product are kept in：Gluten semi-finished product are positioned over different bins according to production order of classes or grades at school.
（7）With powder：Quality testing is carried out to Gluten semi-finished product, by the Gluten of different order of classes or grades at school and quality condition in proportion
Arranged in pairs or groups.Due to the influence of flour quality, temperature, operation level and other many inside and outside factors, what different order of classes or grades at school were produced
There is certain difference in the quality of Gluten semi-finished product, while Gluten is bought as the client of raw materials for production, because what is produced
Product purpose is different, to the every quality index of Gluten（Such as：Moisture, ash content, protein content, water absorption rate, activity and baking performance$
Deng）Claimed range it is different, therefore, after each order of classes or grades at school semi-manufactured goods quality assay comes out, with reference in customer order to quality
It is required that emphasis, consider the moisture of every order of classes or grades at school semi-finished product, ash content, crude protein content, water absorption rate, activity and baking property etc.
Indices, each order of classes or grades at school semi-finished product are carried out in proportion to match somebody with somebody powder, to be met the product of respective quality index.
（8）Mixing：It will be sufficiently mixed with the Gluten after powder by mixer stirring, to ensure the steady of product quality
It is qualitative, it is ensured that product quality be up to state standards or client order standard.
（9）Screen, crushing：The fineness degree of Gluten does not meet quality requirement still after mixing, and screen is carried out using single storehouse sieve,
According to being required in client's contract or national standard fineness degree, give the sieve assembling of single storehouse satisfactory screen cloth, then obtain thickness
Spend suitable product.Separating twice will not carried out through micronizer by the oversize of screen cloth, be then return to single storehouse sieve and carry out
Screen again, until Gluten all by screen cloth untill, to ensure that final material all meets fineness degree requirement.
（10）Weigh packaging：Gluten by screen cloth is weighed by specification, packed, Gluten finished product is made.
Claims (3)
1. the post processing processing technology that a kind of Gluten is dried, it is characterised in that using wheat flour as raw material, by preparing glutelin
Powder semi-finished product → semi-finished product are temporary → → screen, crush → packaging of weighing, obtained Gluten finished product, specific steps of matching somebody with somebody powder → mixing
It is as follows：
（1）Prepare Gluten semi-finished product：Packaging is crushed → weighed by preparing wet gluten → dehydration → pneumatic conveying drying →, paddy is completed
The preparation of protein powder semi-finished product；
（2）Semi-finished product are kept in：Gluten semi-finished product are positioned over bin according to production order of classes or grades at school；
（3）With powder：Quality testing is carried out to Gluten semi-finished product, the Gluten of different order of classes or grades at school and quality condition is carried out in proportion
Collocation；
（4）Mixing：It will be mixed with the Gluten after powder by mixer stirring；
（5）Screen, crushing：Mixed Gluten is subjected to screen by single storehouse sieve, the glutelin of screen cloth will not be sieved by single storehouse
Powder carries out separating twice through micronizer, then screen again is carried out through single storehouse sieve, until Gluten is all by screen cloth
Only；
（6）Weigh packaging：The Gluten that screen cloth is sieved by single storehouse is weighed, packed, Gluten finished product is made.
2. the post processing processing technology that a kind of Gluten according to claim 1 is dried, it is characterised in that described preparation
Gluten semi-finished product are comprised the following steps that：
（1）Prepare wet gluten：Wheat flour is passed through and face, washing, wet gluten is made；
（2）Dehydration：Wet gluten is removed into free moisture by dehydration auger, gluten is made；
（3）Pneumatic conveying drying：Gluten is dried by pneumatic drier, semi-finished product coarse granule is made；
（4）Crush：Semi-finished product coarse granule is crushed by micronizer, powder is made；
（5）Weigh packaging：After powder cools, packaging of weighing is carried out, Gluten semi-finished product are made.
3. the post processing processing technology that a kind of Gluten according to claim 2 is dried, it is characterised in that described drying
Machine intake air temperature is set to 150 DEG C -160 DEG C, and air outlet temperature is set to 59 DEG C -69 DEG C.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210123594.6A CN102696854B (en) | 2012-04-25 | 2012-04-25 | The post processing processing technology that a kind of Gluten is dried |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210123594.6A CN102696854B (en) | 2012-04-25 | 2012-04-25 | The post processing processing technology that a kind of Gluten is dried |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102696854A CN102696854A (en) | 2012-10-03 |
| CN102696854B true CN102696854B (en) | 2017-10-27 |
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| CN201210123594.6A Expired - Fee Related CN102696854B (en) | 2012-04-25 | 2012-04-25 | The post processing processing technology that a kind of Gluten is dried |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103238724B (en) * | 2013-03-14 | 2014-11-19 | 河南天冠企业集团有限公司 | Wet gluten extraction and dehydration energy-saving device |
| CN105410327A (en) * | 2015-12-02 | 2016-03-23 | 东明县麦丰小麦种植专业合作社 | Preparation method of selenium-enriching wheat protein powder |
| CN108576561A (en) * | 2018-03-14 | 2018-09-28 | 安徽金太阳食品有限公司 | A kind of Gluten drying and processing method |
| CN113176769B (en) * | 2021-06-29 | 2021-09-03 | 浙江大胜达包装股份有限公司 | Corrugated paper process control optimization method and system based on application demand data model |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1055861A (en) * | 1990-04-27 | 1991-11-06 | 张玉成 | The technology of the air-dry system vital wheat gluten of low temperature |
| CN1640270A (en) * | 2004-01-14 | 2005-07-20 | 史云峰 | Clean production process of gluten powder |
-
2012
- 2012-04-25 CN CN201210123594.6A patent/CN102696854B/en not_active Expired - Fee Related
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1055861A (en) * | 1990-04-27 | 1991-11-06 | 张玉成 | The technology of the air-dry system vital wheat gluten of low temperature |
| CN1640270A (en) * | 2004-01-14 | 2005-07-20 | 史云峰 | Clean production process of gluten powder |
Non-Patent Citations (1)
| Title |
|---|
| 活性小麦谷朊粉生产技术;陈长兴;《粮食与饲料工业》;19901231(第5期);42 * |
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| CN102696854A (en) | 2012-10-03 |
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