CN106256019A - 用于将嵌入印刷电路板的构件接合的方法 - Google Patents
用于将嵌入印刷电路板的构件接合的方法 Download PDFInfo
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Abstract
本发明涉及将嵌入印刷电路板(13)的构件(6)接合的方法,其包含以下步骤:a)提供核心(1),其具有至少一层绝缘层(2)和至少一层施加至绝缘层(2)的导体层(3、4);b)将最少一个构件(6)嵌入绝缘层(2)的凹处(5),其中构件(6)的接点(8)是基本上设于核心(1)的具有该至少一层导电层(4)的外表面的平面中;c)在核心(1)的设置了该构件(6)的一外表面上施加可光刻的抗蚀剂(9),同时填充构件(6)的接点之间的空间;d)通过将该可光刻的抗蚀剂(9)曝光和显影,清除覆盖接点(8)端面和导体层(4)区域的可光刻抗蚀剂(9),使被其覆盖的该些端面和区域露出;e)通过施用半添加式工艺,将一层(10)导体物料沉积至已露出的接点(8)端面上以及导体层(4)的已露出的范围上,并至少在核心(1)的设置了构件(6)的那一外表面上形成导体图案(12‑12),以及接点(8)和导体图案(12‑12)之间的互接路径(11);以及f)将导体层(4+10)的不属于导体图案(12‑12)的部分移除。
Description
技术领域
本发明涉及用于将嵌入印刷电路板的构件接合的方法。
本发明还涉及印刷电路板,其具有至少一个绝缘层以及至少一个具导体路径的结构化导体层,并具有至少一个构件,其以粘合层嵌入至该印刷电路板的凹处内,其接点基本上位于印刷电路板的展示该至少一导体层的外表面的平面中,并且于构件的接点和导体层的导体路径之间具有导电的连接。
背景技术
专业人士对将构件,尤其是半导体晶片,嵌入印刷电路板结构中是很熟悉的,其中在本发明的范围中,研究的结构是:构件的接点是基本上位于印刷电路板外表面的一平面内的,亦称“表面嵌入式构件”(“surface embedded component”)。必须将构件的电接点与导体图案接合,对于此,已曾应用多种方法。
例如,DE 10 2006 009 723A1说明了将构件嵌入印刷电路板以及将其电接触的方法,其中于金属基质上施加第一绝缘层,以及导体图案。随后是于第一层中创建为晶片而设的窗口或切口,将晶片***其中并留下虚位,并以粘合剂将晶片固定至该基质。在这样做时,晶片的接点被设于背向基质的接合层上。在这构造上施加光刻(photostrukturierte)的第二绝缘层,其不覆盖晶片的接点,然后通过将导体物料电沉积至于晶片的接点和第一层上的导体图案之间以达成电接合。这已知的方法和所产生的产品具有缺点,缺点在于晶片和邻靠的层之间的隔空区域中留下空腔,这在叠上额外的层期间可能导至脱层的问题。
本发明的一目的在于建立一种方法,使用该种方法可容易地及具成本效益地在该些接点的平面中产生导体图案(包括各接合点)而没有脱层的风险。
发明内容
这目的是通过属于上文提及那种的方法达成,其中根据本发明包含以下步骤:
a)提供核心,其具有至少一层绝缘层和至少一层施加至该绝缘层的导电层;
b)将最少一个构件嵌入绝缘层的凹处,其中该构件的接点是基本上设于印刷电路板的具有该至少一层导电层的外表面的平面中;
c)在核心的设置了该构件的该一外表面上施加可光刻(photostrukturierbaren)的漆料,同时填充构件的接点之间的空间;
d)通过将该可光刻的漆料曝光和显影,清除覆盖接点端面和导体层区域的可光刻漆料,使被其覆盖的该些端面和区域露出;
e)采用半添加式工艺,将导体物料沉积至露出了的接点端面上以及导体层的露出了的区域上,并至少在核心的设置了构件的该一外表面上形成导体图案,以及形成连接接点和导体图案的互接路径;以及
f)将导体层的不属于导体图案的部分移除。
使用本发明,可将嵌入的构件于和嵌入处相同的位置或平面“接线”,以致可把印刷电路板设计为更薄,而不会出现上述的脱层风险的问题。
在这样做时,建议通过闪蚀(Flash-Etching)这种蚀刻工艺执行步骤f)中导体层的部分移除。
该可光刻漆料作为印刷电路板完成品的一部分具有额外功能,所以如果步骤c)中采用的可光刻漆料是基于环氧树脂的漆料,则是有利的。
在根据本发明的方法的一特别有利的变种中,可指定于步骤b)中采用粘合层将构件嵌入该核心的凹处,其中该粘合层完全包覆构件的所有表面—具接点的表面除外—并基本上延伸至印刷电路板的设有接点端面的表面的平面。
在一特别权宜的方式中,核心的凹处延伸穿过导体层,进入绝缘层中。
所述目的亦可通过属于上文提及該种的印刷电路板达成,其中根据本发明,该导体层的导体路径以及该些连接皆设于同一平面,其中该粘合层完全包覆该构件的所有表面,具接点的表面除外,其中构件的接点之间的空间以固化了的可光刻漆料填充,而额外的导电层被施加至该些接点的端面以及印刷电路板的导电层的导体路径的范围。
在优选的实施方案中,指定在构件外壁和印刷电路板凹处的内壁之间,该固化了的可光刻漆料覆盖粘合层的已露出的端面。
在本发明的一先进的实施方案中,该印刷电路板也是包含核心,其包含至少一层绝缘层及施加至该绝缘层上的至少一层导体层,其中该核心的设有至少一导体层的一外层具有凹处,其延伸穿过导体层进入绝缘层,其中以粘合层将构件嵌入核心的凹处内,且其中构件的接点基本上设于具有该至少一个导体层和该凹处的外表面的平面中。
附图说明
以下基于这方法和这印刷电路板的一以示图示出的实施例更详细地说明本发明及其进一步的优点。在示图中,
图1以经过一不完整部分的截面,示出于方法的头几步中制成的核心的截面,有构件嵌入于其内;
图2示出图1的结构在施加可光刻漆料后的情况;
图3示出将该可光刻漆料曝光和显影后的结构;
图4示出通过施行半添加式工艺将额外的导电物料沉积后的结构;而
图5示出将部分的导电镀层蚀去后的印刷电路板完成品的结构。
具体实施方式
现将参照示图解释根据本发明的方法以及本发明的印刷电路板。在这说明中,在以下的这代表性说明的语境中所用的术语“核心”应被理解为意指固化了的预浸渍物料,其于至少一表面上具有导体层(铜层)。
图1示出核心1的截面,其包含绝缘层2,其例如以FR 4之类等印刷电路板工业中常用的预浸渍物料构成;亦包含上导体层3和下导体层4。这里应留意,“上”和“下”这些词语只是代表示图中的方向,并用作简化说明。层的厚度例如是:绝缘层2一百微米,上导体层3和下导体层4一至五微米,一般2微米。
在核心1中形成凹处5,利用粘合层7将构件6嵌入该凹处,其中这粘合层的厚度例如为20至200微米。该构件6例如为半导体晶片,并于其外表面带有例如为铜焊盘的接点8,其中粘合层7包覆构件6的所有表面,具接点8的那些表面除外;该粘合层还基本上延伸至核心1的设有接点8的端面的表面的平面,在这例子中即为底部表面的平面。一可用的粘合剂例如为无溶剂或低溶剂量的环氧树脂粘合剂,其具有一般为120℃和150℃之间的玻璃软化点(Glaserweichungspunkt),并将被压、填或注入凹处5中。置入构件6后,将以110℃至150℃的温度将这粘合剂固化。
在下一步中,将基于环氧树脂的可光刻的抗蚀剂9至少施加至核心1的具接点8的端面的外表面,这里参照图2。适于这用途的产品和物料例如有Huntsman公司商品名为的XB7081漆料,或Microchem公司的以用于光刻电铸(lithographischenGalvanikabformung(LIGA))闻名的SU-8光致抗蚀剂。如图示,抗蚀剂9填满构件6的接点8之间的所有空间,亦延伸横越下导体层4。
此后,可采用印刷电路板生产中常用的光刻工艺以创造图案(结构化),这是以曝光开始,其以薄膜屏蔽或激光直接成像(LDI)执行。随后是显影、以合适的化学剂洗脱后获得图案,以及将物料完全固化。固化是通过常规的固化方法执行的,例如是热固化、UV固化或IR固化、施加激光幅射等。执行结构化和曝光的方式导致将露出接点8,更具体而言是露出其端面,这里参照图3。执行这结构化/曝光的方式导致该固化了的可光刻抗蚀剂9于构件6的外壁和核心1的凹处5的内壁之间覆盖粘合层7的露出的端面,并导致下导体层4再度露出。
在这曝光和显影后,根据期望的图案施行半添加式工艺,该工艺是用于施加导体物料的,例如铜。这样做,导致将一层(10)导体物料施加至期望的范围,特别是用于导体路径,其亦于形成从端面8开始至所其望的导体图案的互接路径11之下沉积。而下导体层4则在期望的导体路径或导体图案的范围内被扩大。这样的结果于图4示出。
由于下导体层4至层10的加厚了的部分(其用于形成导体路径)之间仍存有桥接4b,所以要以额外的步骤将这些桥接4b和其它不适用的导体物料移除。优选地,这是以所谓的“闪蚀”这种蚀刻工艺执行,意即将基层的铜箔蚀去,以及将电沉积的铜层小部分地移除。这蚀刻的过程例如以酸性环境执行,例如是添加了H2O2和稳定剂的HCl,其中基层薄膜的小微晶结构被溶解的速度远比电沉积的层被溶解的速度快,从而达成选择性的蚀刻。在这移除和蚀刻的过程后,亦清洁了接点9之间的表面和空间,而最后的导体路径12已显露出来并完全形成,如图5所示;其示出带有嵌入和接合了的构件6的印刷电路板完成品13。
在所示的例子中,只说明了下导体层4的结构化,但上导体层3亦可以同样方法图案化,这应该是明显的。亦可于两导体层之间形成通路(传导性馈送通路),就如可形成额外的绝缘和导体层般。
最后,应理解,图1至5的示图总体而言只是详示某更大型的印刷电路板图案的某些部分,而实际上,可于印刷电路板的不同地方将多个构件嵌入和连接至导体图案。
Claims (8)
1.用于将嵌入印刷电路板(13)的构件(6)接合的方法,其特征在于以下步骤:
a)提供核心(1),其具有至少一层绝缘层(2)和至少一层施加至绝缘层(2)的导体层(3、4);
b)将最少一个构件(6)嵌入绝缘层(2)的凹处(5),其中构件(6)的接点(8)是基本上设于核心(1)的具有该至少一层导电层(4)的外表面的平面中;
c)在核心(1)的设置了该构件(6)的一外表面上施加可光刻的抗蚀剂(9),同时填充构件(6)的接点之间的空间;
d)通过将该可光刻的抗蚀剂(9)曝光和显影,清除覆盖接点(8)端面和导体层(4)区域的可光刻抗蚀剂(9),使被其覆盖的该些端面和区域露出;
e)通过施用半添加式工艺,将一层(10)导体物料沉积至已露出的接点(8)端面上以及导体层(4)的已露出的范围上,并至少在核心(1)的设置了构件(6)的那一外表面上形成导体图案(12-12),以及接点(8)和导体图案(12-12)之间的互接路径(11);
以及
f)将导体层(4+10)的不属于导体图案(12-12)的部分移除。
2.如权利要求1所述的方法,其特征在于步骤f)中导体层(4+10)的区域移除是通过闪蚀发生的。
3.如权利要求1或2的方法,其特征在于步骤c)中采用的可光刻抗蚀剂(9)是基于环氧树脂的漆料。
4.如权利要求1至3之任一所述的方法,其特征在于在步骤b)中采用粘合层(7)将构件(6)嵌入该核心(1)的凹处(5),其中该粘合层(7)完全包覆构件(6)的所有表面,具接点(8)的表面除外,并基本上延伸至印刷电路板(13)的设有接点端面的表面的平面。
5.如权利要求4所述的方法,其特征在于核心(1)的凹处(5)延伸穿过导体层(4),进入绝缘层(2)中。
6.印刷电路板(13),其具有至少一个绝缘层(2)以及至少一个具导体路径(12)的图形化导体层(4+10),并具有至少一个构件(6),其以粘合层(7)嵌入至该印刷电路板的凹处(5)进入绝缘层(2)内,接点(8)基本上位于印刷电路板(13)的具有该至少一导体层(4)及该凹处(5)的外表面的平面中,而于构件(6)的接点(8)和图形化导体层(4+10)的导体路径(12)之间具有导电的连接(11),
其特征在于
该结构化导体层(4+10)的导体路径(12)以及该些导电连接(11)的表面皆处于同一平面;
该粘合层(7)完全包覆该构件(6)的所有表面,具接点(8)的表面除外;
构件(6)的接点(8)之间的空间以固化了的可光刻抗蚀剂(9)填充;而
额外的导电层(10)被施加至该些接点(8)的端面以及印刷电路板(13)的导电层(4)的导体路径(12)的范围。
7.如权利要求6所述的印刷电路板(13),其特征在于在构件(6)外壁和凹处(5)内壁之间,以固化了的可光刻抗蚀剂(9)覆盖粘合层(7)的露出的端面。
8.如权利要求6或7所述的印刷电路板(13),其进一步包含核心(1),其包含至少一层绝缘层(2)及施加至该绝缘层(2)上的至少一层导体层(3、4),其中该核心(1)的设有至少一层导体层(4)的一外层具有凹处(5),其延伸穿过导体层(4)进入绝缘层(2),其特征在于以粘合层(7)将构件(6)嵌入核心(1)的凹处(5)内,其中构件(6)的接点(8)基本上设于该核心(1)的具有该至少一个导体层(4)和该凹处(5)的外表面的平面中。
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Also Published As
Publication number | Publication date |
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AT515447B1 (de) | 2019-10-15 |
US10187997B2 (en) | 2019-01-22 |
EP3111734B1 (de) | 2018-01-24 |
EP3111734A1 (de) | 2017-01-04 |
US20170048984A1 (en) | 2017-02-16 |
AT515447A1 (de) | 2015-09-15 |
WO2015127489A1 (de) | 2015-09-03 |
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