WO2017154929A1 - 方向性電磁鋼板の製造方法 - Google Patents
方向性電磁鋼板の製造方法 Download PDFInfo
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Definitions
- the present invention relates to a method for producing a grain-oriented electrical steel sheet suitable for a core material of a transformer.
- Oriented electrical steel sheet is a soft magnetic property material mainly used as the core material of electrical equipment such as transformers and generators, and the ⁇ 001> orientation, which is the easy axis of iron, is highly advanced in the rolling direction of the steel sheet. It has a uniform crystal texture. Such a texture preferentially causes grains of (110) [001] orientation, which is called the Goss orientation, during secondary recrystallization annealing in the production process of grain-oriented electrical steel sheets. It is formed through secondary recrystallization that grows enormously.
- Patent Document 1 discloses a method using AlN and MnS
- Patent Document 2 discloses a method using MnS and MnSe, which is industrially put into practical use.
- the method using these inhibitors requires slab heating at a high temperature of over 1300 ° C for complete dissolution of the inhibitor component, but it is a very useful method for stably developing secondary recrystallized grains. there were.
- Patent Document 3 discloses a method using Pb, Sb, Nb, and Te
- Patent Document 4 discloses Zr, Ti, B, Nb. , Ta, V, Cr, and Mo are disclosed.
- Patent Document 5 contains 0.010 to 0.060% of acid-soluble Al (sol.Al), suppresses slab heating to a low temperature, and performs nitriding in an appropriate nitriding atmosphere in a decarburization annealing process, thereby performing secondary operation.
- a method has been proposed in which (Al, Si) N is precipitated during recrystallization and used as an inhibitor.
- a number of methods for performing nitriding in such an intermediate process and using (Al, Si) N or AlN as an inhibitor have been proposed as nitriding methods.
- Patent Document 6 discloses a technique for preferentially recrystallizing Goss-oriented crystal grains in a material that does not contain an inhibitor component. By eliminating impurities such as inhibitor components as much as possible, the grain boundary energy dependency of the grain boundary energy at the time of primary recrystallization becomes obvious, and the Goss orientation can be changed without using an inhibitor. This is a technique for secondarily recrystallizing grains, and this effect is called a texture inhibition effect. In this method, since fine dispersion of the inhibitor in steel is not necessary, it is a method having great merit in terms of both cost and maintenance, such as not requiring the high-temperature slab heating that is essential.
- Japanese Patent Publication No.40-15644 Japanese Patent Publication No.51-13469 Japanese Patent Publication No.38-8214 JP-A-52-24116 Japanese Patent No. 2782086 JP 2000-129356 JP
- the present invention suppresses the coarsening of silicon nitride in precipitates in steel formed at the initial stage of temperature increase by increasing the average temperature increase rate of hot-rolled sheet annealing as much as possible.
- Example 1 A steel slab containing C: 0.060%, Si: 3.15%, Mn: 0.12%, N: 41ppm, sol.Al:72ppm, S: 36ppm, Se: 30ppm by mass ratio is manufactured at 1200 °C After slab heating soaking for 60 minutes at a temperature of 2.3 mm, it was finished by hot rolling. Thereafter, hot-rolled sheet annealing was performed at 1000 ° C. for 30 seconds in a dry nitrogen atmosphere. At this time, in the temperature increasing process, the temperature increasing rate until reaching 400 ° C. from room temperature was variously changed, and the time until reaching the temperature from 400 ° C. to 900 ° C. was 50 seconds. After the hot-rolled sheet annealing, the scale on the surface of the hot-rolled sheet was removed by pickling, and then finished to a sheet thickness of 0.23 mm by cold rolling.
- the cold-rolled sheet was subjected to primary recrystallization annealing with decarburization in a humid atmosphere at 830 ° C. for 150 seconds, 50% H 2 -50% N 2 and dew point of 50 ° C.
- an annealing separator mainly composed of MgO was applied, and secondary recrystallization annealing was performed at 1200 ° C. for 5 hours under a hydrogen atmosphere.
- the magnetic flux density B 8 (magnetic flux density when excited with a magnetizing force of 800 A / m) of the obtained sample was measured by the method described in JIS C2550.
- FIG. 1 shows the results of arranging the measured magnetic flux density B 8 at an average temperature increase rate from normal temperature to 400 ° C. in hot-rolled sheet annealing. From this result, it can be seen that the faster the average heating rate up to 400 ° C., the better the magnetic properties.
- Example 2 A steel slab containing C: 0.043%, Si: 3.36%, Mn: 0.07%, N: 29ppm, sol.Al: 80ppm, S: 20ppm by mass ratio is manufactured by continuous casting, and is averaged at 1220 ° C for 45 minutes. After heating slab heating, it was finished to a thickness of 2.0 mm by hot rolling. Then, hot-rolled sheet annealing in a dry nitrogen atmosphere was performed at 1050 ° C. for 30 seconds. At this time, in the temperature increasing process, the average temperature increasing rate from reaching room temperature to 400 ° C. was set to 75 ° C./s, and the time until reaching 400 ° C. to 900 ° C. was variously changed. After hot-rolled sheet annealing, the surface scale was removed by pickling and then cold rolled to a thickness of 0.23 mm.
- the cold-rolled sheet was subjected to primary recrystallization annealing with decarburization in a humid atmosphere at 840 ° C. for 120 seconds, 60% H 2 -40% N 2 and dew point of 60 ° C.
- an annealing separator mainly composed of MgO was applied, and secondary recrystallization annealing was performed at 1200 ° C. for 10 hours in a hydrogen atmosphere.
- the magnetic flux density B 8 (magnetic flux density when excited at 800 A / m) of the obtained sample was measured by the method described in JIS C2550.
- FIG. 2 shows the results of arranging the measured magnetic flux density B 8 by the time required to reach 900 ° C. from 400 ° C. in the hot-rolled sheet annealing. From this result, it can be seen that the shorter the time from 400 ° C. to 900 ° C., the better the magnetic properties.
- Non-Patent Document 1 discloses the solubility product of Si 3 N 4 precipitated in ⁇ -phase steel.
- the melting temperature of Si 3 N 4 is calculated from the component system of Experiment 1 above, and is about 910 ° C. From this, it is considered that Si 3 N 4 precipitates exist up to about 910 ° C. (a slight variation depending on the components) in the temperature rising process of hot-rolled sheet annealing.
- the reason why the magnetic flux density is improved when the average heating rate from room temperature to 400 ° C. is remarkably increased is considered as follows.
- Si hardly diffuses in the steel, but on the other hand, N is a light element and is considered to diffuse a considerable distance. Therefore, if the average heating rate is significantly increased, the diffusion distance of N is suppressed, so that it is presumed that the Si 3 N 4 precipitates are finely and densely distributed. In this way, the initial Si 3 N 4 precipitates are finely and densely distributed by rapid heating, and the subsequent heating time is shortened to coarsen Si 3 N 4 and make its distribution sparse. Suppress.
- the present invention has been completed based on the above experimental results, and the gist of the present invention is as follows.
- a method for producing a grain-oriented electrical steel sheet that is subjected to secondary recrystallization annealing after applying an annealing separator to the surface of the cold rolled steel sheet after the primary recrystallization annealing is a method for producing grain-oriented electrical steel sheets in which the average rate of temperature increase from room temperature to 400 ° C. is 50 ° C./s or more and the time until it reaches 400 ° C. to 900 ° C. is 100 seconds or less.
- the component composition further includes: Sb: 0.01 mass% or more and 0.50 mass% or less, Sn: 0.01 mass% or more and 0.50 mass% or less, Ni: 0.005 mass% or more and 1.5 mass% or less, Cu: 0.005 mass% or more and 1.5 mass% or less, Cr: 0.005 mass% or more and 0.1 mass% or less, P: 0.005% to 0.5% by mass Mo: 0.005 mass% or more and 0.5 mass% or less, Ti: 0.0005 mass% or more and 0.1 mass% or less, 2.
- a grain-oriented electrical steel sheet having excellent magnetic properties can be obtained by shortening the average temperature increase rate and the time required to reach 900 ° C. in the temperature increase process of hot-rolled sheet annealing. Can be provided.
- C 0.002% or more and 0.100% or less
- C exceeds 0.100%, it becomes difficult to reduce to 0.005% or less, which does not cause magnetic aging, by decarburization annealing.
- it is less than 0.002%, hot embrittlement becomes remarkable, and troubles in slab casting and hot rolling frequently occur.
- it is 0.020% or more and 0.100% or less of range.
- Si 2.00% to 6.50%
- Si is an element necessary for increasing the specific resistance of steel and reducing iron loss. If the effect is less than 2.00%, it is not sufficient. On the other hand, if it exceeds 6.50%, the workability deteriorates and it becomes difficult to perform rolling. Therefore, Si should be in the range of 2.00% to 6.50%. Preferably it is 2.50% or more and 4.00% or less of range.
- Mn 0.02% to 1.00%
- Mn is an element necessary for improving the hot workability of steel. If the effect is less than 0.02%, it is not sufficient. On the other hand, if it exceeds 1.00%, the magnetic flux density of the product plate decreases. Therefore, Mn is in the range of 0.02% to 1.00%. Preferably it is 0.04% or more and 0.30% or less of range.
- S, N, and Se may each be more than 0 ppm to 50 ppm or less, and sol.Al may be more than 0 ppm and less than 100 ppm. That is, when it takes a great deal of cost to reduce these elements, it can be left in the steel within the above range.
- S, N and Se are each more than 0 ppm and 25 ppm or less, and sol.Al is more than 0 ppm and 80 ppm or less.
- the basic components of the present invention have been described above.
- the balance other than the above components is Fe and unavoidable impurities.
- Sb 0.01% to 0.50%
- Sn 0.01% to 0.50%
- Ni 0.01% to 1.5%
- Cu 0.005% to 1.5%
- Cr 0.005% to 0.1%
- P 0.005% to 0.5%
- Mo 0.005% to 0.5%
- Ti 0.0005% to 0.1 %
- Nb 0.0005% or more and 0.1% or less
- Bi 0.005% or more and 0.1% or less
- a general manufacturing method can be used as a method for manufacturing the slab.
- a slab is manufactured by ingot-making or continuous casting of molten steel that has been adjusted for a predetermined component. Since the above-mentioned optional added components are difficult to add in the middle of the process, it is desirable to add them at the molten steel stage.
- the slab is heated by a normal method.
- heat treatment is performed at a low temperature of 1300 ° C. or lower, thereby reducing costs. be able to.
- Hot rolling After the heating, hot rolling is performed.
- the hot rolling temperature it is preferable that the start temperature is 1000 ° C. or more and the end temperature is 750 ° C. or more because the rolled shape becomes good.
- the end temperature is preferably 900 ° C. or lower in order not to increase the scale generated on the surface after rolling.
- the average rate of temperature increase from room temperature to 400 ° C. is preferably 500 ° C./s or less. Furthermore, in order to sufficiently secure Si 3 N 4 , 400 ° C. to 900 ° C. It is preferable that the time to reach ° C. is 10 seconds or more.
- the heating method is not limited, but in order to achieve an average heating rate of 50 ° C./s or higher, an induction heating method or an electric heating method may be employed in addition to a conventional heating method using a heater or burner.
- the soaking temperature is preferably 950 ° C. or higher.
- the soaking temperature is desirably 1000 ° C. or higher and 1100 ° C. or lower. If it is less than 1000 ° C., the substitution of precipitates is incomplete and the magnetism may be deteriorated. If it exceeds 1100 ° C, secondary recrystallization may become unstable.
- the soaking time is preferably set to 3 seconds or more for substitution of precipitates.
- the precipitate is not excessively coarsened, and is preferably set to 120 seconds or less.
- the intermediate annealing temperature is preferably 900 ° C. or higher and 1200 ° C. or lower.
- the temperature is lower than 900 ° C., the recrystallized grains become finer, the Goss nuclei in the primary recrystallized structure decrease, and the magnetism deteriorates.
- the temperature exceeds 1200 ° C., the particle size becomes too coarse, which is extremely disadvantageous in realizing a primary recrystallized structure of sized particles.
- the temperature of the cold rolling is increased to 100 ° C to 300 ° C, and the aging treatment in the range of 100 to 300 ° C is performed one or more times during the cold rolling, This is effective for improving the magnetic properties by changing the recrystallization texture.
- Primary recrystallization annealing Thereafter, primary recrystallization annealing is performed.
- This primary recrystallization annealing may also serve as decarburization.
- An annealing temperature of 800 ° C. or higher and 900 ° C. or lower is effective from the viewpoint of decarburization.
- it is desirable that the atmosphere is a humid atmosphere. However, when it contains only C: 0.005% or less, which does not require decarburization, there is no problem even under other conditions.
- the average rate of temperature rise to the holding temperature be 50 ° C./s or more and 400 ° C./s or less because the final magnetic properties are good.
- An annealing separator is applied to the steel sheet after the primary recrystallization annealing.
- an annealing separator mainly composed of MgO secondary recrystallization annealing can be performed thereafter to develop a secondary recrystallization structure and to form a forsterite film. If the forsterite film is not required with emphasis on the punching processability, silica or alumina is used without using MgO for forming the forsterite film.
- these annealing separators When these annealing separators are applied, it is effective to perform electrostatic application or the like that does not bring in moisture.
- a heat resistant inorganic material sheet (silica, alumina, mica) may be used.
- Secondary recrystallization annealing is performed.
- the secondary recrystallization annealing is desirably performed at 800 ° C. or higher in order to develop secondary recrystallization. Further, it is desirable to anneal at a temperature of 800 ° C. or higher for 20 hours or longer in order to complete the secondary recrystallization. In order to form a forsterite film, it is desirable to raise the temperature to about 1200 ° C.
- the annealing temperature for the flattening annealing is preferably 750 to 900 ° C., and the annealing time is preferably 3 seconds or more and 120 seconds or less.
- Magnetic domain subdivision processing Thereafter, in order to further reduce iron loss, it is desirable to perform magnetic domain fragmentation.
- a processing method a method of applying strain to an iron crystal lattice by an electron beam, a laser, or the like, which is generally performed, is desirable.
- a method of applying strain to an iron crystal lattice by an electron beam, a laser, or the like, which is generally performed is desirable.
- not only the final product plate but also a method in which a groove is formed in advance in an intermediate product such as a cold-rolled plate having reached the final finished plate thickness.
- Other manufacturing conditions may follow the general manufacturing method of a grain-oriented electrical steel sheet.
- Example 1 Steel slab containing C: 0.023%, Si: 3.55%, Mn: 0.18%, sol.Al: 42ppm, N: 42ppm, S: 11ppm, Sb: 0.075%, the balance being the composition of Fe and inevitable impurities Manufactured by continuous casting, slab heated at 1170 ° C and then hot rolled to a thickness of 2.4 mm. Thereafter, hot-rolled sheet annealing was performed at 900 ° C. or 975 ° C. for 20 seconds and at a dew point of 40 ° C. in an atmosphere of 90% N 2 + 10% CO 2 . At this time, in the temperature raising process, the average temperature raising rate until reaching 400 ° C. from normal temperature and the time until reaching 900 ° C. from 400 ° C. were variously changed as shown in Table 1.
- the surface scale was removed by pickling, and then finished to a thickness of 1.6 mm by cold rolling, 110% at 1100 ° C, 70% N 2 + 30% H 2 at 40 ° C dew point was subjected to intermediate annealing in the following manner, and then finished to a thickness of 0.20 mm by cold rolling.
- an annealing separator mainly composed of MgO was applied, held at 900 ° C.
- the magnetic flux density B 8 (magnetic flux density when excited at 800 A / m) of the obtained sample was measured by the method described in JIS C2550.
- the obtained magnetic flux density B 8 is also shown in Table 1. From the results in Table 1, good magnetic flux density B can be obtained by setting the average rate of temperature increase from room temperature to 400 ° C to 50 ° C / s or more and the time to reach 900 ° C from 400 ° C to 100 seconds or less. It turns out that 8 is obtained. Also, the soaking temperature in the hot-rolled sheet annealing by a 950 ° C. or higher, it is understood that better magnetic flux density B 8 is obtained.
- Example 2 A steel slab containing the various components listed in Table 2 and the balance being composed of Fe and inevitable impurities is manufactured by continuous casting, heated to 1200 ° C, and then hot rolled to a thickness of 2.5 mm. It was. Thereafter, hot-rolled sheet annealing was performed at 1060 ° C. for 45 seconds and at a dew point of 30 ° C. in an atmosphere of 80% N 2 + 20% CO 2 . At this time, in the temperature rising process, the average temperature rising rate from reaching normal temperature to 400 ° C. was set to 100 ° C./s, and the time from 400 ° C. to reaching 900 ° C. was set to 45 seconds.
- the scale on the surface was removed by pickling and then finished to a thickness of 0.27 mm by warm rolling at 150 ° C. Thereafter, primary recrystallization annealing was performed with decarburization in a humid atmosphere of 850 ° C. for 180 seconds, 60% H 2 -40% N 2 and a dew point of 50 ° C. Further, an annealing separator mainly composed of MgO was applied, and secondary recrystallization annealing was performed at 1175 ° C. for 15 hours under a hydrogen atmosphere.
- the magnetic flux density B 8 of the obtained sample was measured by the method described in JIS C2550. The obtained magnetic flux density B 8 is also shown in Table 2.
- the steel slab contains C: 0.002% to 0.100%, Si: 2.00% to 6.50%, and Mn: 0.02% to 1.00%, S: 50ppm or less, N: 50ppm or less, It can be seen that a good magnetic flux density B 8 can be obtained by having the component composition suppressed to Se: 50 ppm or less and acid-soluble Al: less than 100 ppm. Further, it can be seen that a further better magnetic flux density B 8 can be obtained by adding a predetermined optional additive component.
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Abstract
Description
<実験1>
質量比でC:0.060%、Si:3.15%、Mn:0.12%、N:41ppm、sol.Al:72ppm、S:36ppm、Se:30ppmを含んだ鋼スラブを連続鋳造にて製造し、1200℃で60分均熱するスラブ加熱を施した後、熱間圧延により2.3mmの厚さに仕上げた。その後、1000℃で30秒、乾燥窒素雰囲気で熱延板焼鈍を施した。この際、昇温過程において、常温から400℃に到達するまでの昇温速度を種々変更し、引続く400℃から900℃に到達するまでの時間は50秒とした。熱延板焼鈍後に酸洗にて熱延板表面のスケールを除去した後、冷間圧延で0.23mmの板厚に仕上げた。
質量比でC:0.043%、Si:3.36%、Mn:0.07%、N:29ppm、sol.Al:80ppm、S:20ppmを含んだ鋼スラブを連続鋳造にて製造し、1220℃で45分均熱するスラブ加熱を施した後、熱間圧延により2.0mmの厚さに仕上げた。その後、1050℃で30秒、乾燥窒素雰囲気の熱延板焼鈍を施した。この際、昇温過程において、常温から400℃に到達するまでの平均昇温速度を75℃/sとし、400℃から900℃に到達するまでの時間を種々変更した。熱延板焼鈍後に酸洗にて表面のスケールを除去した後、冷間圧延で0.23mmの板厚に仕上げた。
Si:2.00質量%以上6.50質量%以下、
Mn:0.02質量%以上1.00質量%以下、
S:50質量ppm以下、
N:50質量ppm以下、
Se:50質量ppm以下および
酸可溶性Al:100質量ppm未満
を含有し、残部はFeおよび不可避的不純物からなる成分組成を有する鋼スラブを1300℃以下で加熱し、
該鋼スラブに熱間圧延を施して熱延鋼板とし、
該熱延鋼板に熱延板焼鈍を施し、
該熱延板焼鈍後の熱延鋼板に、1回または中間焼鈍を挟む2回以上の冷間圧延を施して最終板厚を有する冷延鋼板とし、
該冷延鋼板に一次再結晶焼鈍を施し、
該一次再結晶焼鈍後の冷延鋼板の表面に焼鈍分離剤を塗布してから二次再結晶焼鈍を施す方向性電磁鋼板の製造方法であって、
前記熱延板焼鈍は、常温から400℃までの平均昇温速度を50℃/s以上とし、かつ400℃から900℃に到達するまでの時間を100秒以下とする、方向性電磁鋼板の製造方法。
Sb:0.01質量%以上0.50質量%以下、
Sn:0.01質量%以上0.50質量%以下、
Ni:0.005質量%以上1.5質量%以下、
Cu:0.005質量%以上1.5質量%以下、
Cr:0.005質量%以上0.1質量%以下、
P:0.005%質量以上0.5質量%以下、
Mo:0.005質量%以上0.5質量%以下、
Ti:0.0005質量%以上0.1質量%以下、
Nb:0.0005質量%以上0.1質量%以下および
Bi:0.005質量%以上0.1質量%以下
のうちから選ばれる1種または2種以上を含有する、上記1に記載の方向性電磁鋼板の製造方法。
Cは0.100%を超えると、脱炭焼鈍で、磁気時効の起こらない0.005%以下に低減することが困難となる。また、0.002%未満となると熱間脆化が顕著となり、スラブ鋳込みや熱間圧延でのトラブルが多発する。好ましくは0.020%以上0.100%以下の範囲である。
Siは、鋼の比抵抗を高め、鉄損を低減するのに必要な元素である。上記効果は、2.00%未満では十分ではなく、一方、6.50%を超えると、加工性が低下し、圧延して製造すること困難となる。よって、Siは2.00%以上6.50%以下の範囲とする。好ましくは2.50%以上4.00%以下の範囲である。
Mnは、鋼の熱間加工性を改善するために必要な元素である。上記効果は、0.02%未満では十分ではなく、一方、1.00%を超えると、製品板の磁束密度が低下するようになる。よって、Mnは0.02%以上1.00%以下の範囲とする。好ましくは0.04%以上0.30%以下の範囲である。
スラブの製造方法は、一般的な製造方法を利用できる。例えば、所定の成分調整がなされた溶鋼を造塊法または連続鋳造法でスラブを製造する。上述の任意添加成分は、途中工程で加えることは困難であることから、溶鋼段階で添加する事が望ましい。
その後、スラブを通常の方法で加熱する。本発明の成分系では、AlやNが低減されているため、これらを固溶させるための高温での熱処理を必要としないことから、1300℃以下の低温で熱処理することにより、コストを低減することができる。
上記加熱後に、熱間圧延を行う。熱間圧延温度は、開始温度を1000℃以上、終了温度を750℃以上とすることが、圧延形状が良好となるため好ましい。ただし、終了温度は、圧延後に表面に生成するスケールを増やさないため、900℃以下とすることが好ましい。
次に、熱延板焼鈍を施す。上述の理由により、昇温過程において常温から400℃までの平均昇温速度を50℃/s以上とし、かつ400℃から900℃に到達するまでの時間を100秒以下とすることが必須である。上記実験結果では、1.945Tを超える磁束密度B8を得られていることから、常温から400℃までの平均昇温速度は100℃/s以上であることが好ましく、400℃から900℃に到達するまでの時間は60秒以下であることが好ましい。
熱延板焼鈍後、必要に応じて中間焼鈍を挟む1回以上の冷間圧延を行う。中間焼鈍温度は900℃以上1200℃以下が好適である。温度が900℃未満であると再結晶粒が細かくなり、一次再結晶組織におけるGoss核が減少して磁性が劣化する。また1200℃を超えると、粒径が粗大化しすぎるため、整粒の一次再結晶組織を実現する上で極めて不利である。最終冷間圧延では、冷間圧延の温度を100℃~300℃に上昇させて行うこと、および冷間圧延途中で100~300℃の範囲での時効処理を1回または複数回行うことが、再結晶集合組織を変化させて磁気特性を向上させるためには有効である。
その後、一次再結晶焼鈍を行う。この一次再結晶焼鈍は、脱炭を兼ねることとしてもよい。焼鈍温度は、800℃以上900℃以下が脱炭性の観点から有効である。さらに脱炭の観点からは、雰囲気は湿潤雰囲気とすることが望ましい。ただし、脱炭が不要なC:0.005%以下しか含有していない場合は上記以外の条件でも問題ない。また、保定温度までの平均昇温速度は50℃/s以上400℃/s以下とすることが最終磁気特性が良好となり望ましい。
上記一次再結晶焼鈍後の鋼板に、焼鈍分離剤を塗布する。MgOを主体とする焼鈍分離剤を適用することで、その後、二次再結晶焼鈍を施すことにより、二次再結晶組織を発達させると共にフォルステライト被膜を形成することができる。打ち抜き加工性を重視してフォルステライト被膜を必要としない場合には、フォルステライト被膜を形成するMgOは使用せずに、シリカやアルミナ等を用いる。これらの焼鈍分離剤を塗布する際は、水分を持ち込まない静電塗布等を行うことが有効である。耐熱無機材料シート(シリカ、アルミナ、マイカ)を用いてもよい。
その後、二次再結晶焼鈍を行う。二次再結晶焼鈍は、二次再結晶発現のために800℃以上で行うことが望ましい。また、二次再結晶を完了させるために800℃以上の温度で20時間以上焼鈍することが望ましい。フォルステライト被膜を形成させるためには1200℃程度まで昇温させることが望ましい。
二次再結晶焼鈍後には、付着した焼鈍分離剤を除去するため、水洗やブラッシング、酸洗を行う事が有用である。その後、さらに平坦化焼鈍を行い形状を矯正することにより、鉄損を有効に低減できる。平坦化焼鈍の焼鈍温度は750~900℃が好ましく、焼鈍時間は、3秒以上120秒以下が好ましい。
鋼板を積層して使用する場合には、鉄損を改善するために、平坦化焼鈍前もしくは後に、鋼板表面に絶縁コーティングを施すことが有効である。この場合、鉄損低減のために鋼板に張力を付与できるコーティングを施すことが好ましい。この絶縁コーティング工程に、バインダーを介した張力コーティング塗布方法、物理蒸着法や化学蒸着法により無機物を鋼板表層に蒸着させるコーティング方法を採用すると、コーティング密着性に優れ、かつ著しい鉄損低減効果があるため好ましい。
その後、さらなる鉄損低減のために、磁区細分化処理を行うことが望ましい。処理方法としては、一般的に実施されているような、最終製品板に電子ビームやレーザー等により鉄の結晶格子に歪を加える方法が望ましい。また、最終製品板のみならず、最終仕上板厚に達した冷間圧延板などの中間製品にあらかじめ溝をいれる方法でもよい。
その他の製造条件は、方向性電磁鋼板の一般的な製造方法に従えばよい。
C:0.023%、Si:3.55%、Mn:0.18%、sol.Al:42ppm、N:42ppm、S:11ppm、Sb:0.075%を含み、残部はFeおよび不可避的不純物の組成からなる鋼スラブを連続鋳造にて製造し、1170℃でスラブ加熱した後、熱間圧延で2.4mmの厚さに仕上げた。その後、900℃もしくは975℃で20秒、露点40℃で90%N2+10%CO2の雰囲気の熱延板焼鈍を施した。この際、昇温過程において、常温から400℃に到達するまでの平均昇温速度と、400℃から900℃に到達するまでの時間を表1記載の通りに種々に変更した。
表2記載の種々の成分を含み、残部はFeおよび不可避的不純物の組成からなる鋼スラブを連続鋳造にて製造し、1200℃でスラブ加熱した後、熱間圧延で2.5mmの厚さに仕上げた。その後、1060℃で45秒、露点30℃で80%N2+20%CO2の雰囲気の熱延板焼鈍を施した。この際、昇温過程において、常温から400℃に到達するまでの平均昇温速度を100℃/s、400℃から900℃に到達するまでの時間を45秒とした。
Claims (2)
- C:0.002質量%以上0.100質量%以下、
Si:2.00質量%以上6.50質量%以下、
Mn:0.02質量%以上1.00質量%以下、
S:50質量ppm以下、
N:50質量ppm以下、
Se:50質量ppm以下および
酸可溶性Al:100質量ppm未満
を含有し、残部はFeおよび不可避的不純物からなる成分組成を有する鋼スラブを1300℃以下で加熱し、
該鋼スラブに熱間圧延を施して熱延鋼板とし、
該熱延鋼板に熱延板焼鈍を施し、
該熱延板焼鈍後の熱延鋼板に、1回または中間焼鈍を挟む2回以上の冷間圧延を施して最終板厚を有する冷延鋼板とし、
該冷延鋼板に一次再結晶焼鈍を施し、
該一次再結晶焼鈍後の冷延鋼板の表面に焼鈍分離剤を塗布してから二次再結晶焼鈍を施す方向性電磁鋼板の製造方法であって、
前記熱延板焼鈍は、常温から400℃までの平均昇温速度を50℃/s以上とし、かつ400℃から900℃に到達するまでの時間を100秒以下とする、方向性電磁鋼板の製造方法。 - 前記成分組成は、さらに、
Sb:0.01質量%以上0.50質量%以下、
Sn:0.01質量%以上0.50質量%以下、
Ni:0.005質量%以上1.5質量%以下、
Cu:0.005質量%以上1.5質量%以下、
Cr:0.005質量%以上0.1質量%以下、
P:0.005%質量以上0.5質量%以下、
Mo:0.005質量%以上0.5質量%以下、
Ti:0.0005質量%以上0.1質量%以下、
Nb:0.0005質量%以上0.1質量%以下および
Bi:0.005質量%以上0.1質量%以下
のうちから選ばれる1種または2種以上を含有する、請求項1に記載の方向性電磁鋼板の製造方法。
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US16/079,669 US11066722B2 (en) | 2016-03-09 | 2017-03-07 | Method of producing grain-oriented electrical steel sheet |
RU2018132375A RU2698040C1 (ru) | 2016-03-09 | 2017-03-07 | Способ производства текстурированного листа из электротехнической стали |
KR1020187025890A KR102139134B1 (ko) | 2016-03-09 | 2017-03-07 | 방향성 전자 강판의 제조 방법 |
BR112018068033-8A BR112018068033B1 (pt) | 2016-03-09 | 2017-03-07 | Método de produção de chapa de aço elétrica de grão orientado. |
EP17763269.2A EP3428293B1 (en) | 2016-03-09 | 2017-03-07 | Method for manufacturing grain-oriented electrical steel sheet |
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BR112018068033B1 (pt) | 2022-05-24 |
BR112018068033A2 (pt) | 2019-01-08 |
EP3428293A1 (en) | 2019-01-16 |
US11066722B2 (en) | 2021-07-20 |
KR102139134B1 (ko) | 2020-07-29 |
EP3428293B1 (en) | 2020-04-29 |
CN108699620A (zh) | 2018-10-23 |
JP6455468B2 (ja) | 2019-01-23 |
KR20180111954A (ko) | 2018-10-11 |
US20190055619A1 (en) | 2019-02-21 |
EP3428293A4 (en) | 2019-01-16 |
RU2698040C1 (ru) | 2019-08-21 |
CN108699620B (zh) | 2020-07-14 |
JP2017160489A (ja) | 2017-09-14 |
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