WO2014203991A1 - 冷凍調理済み麺類の製造方法 - Google Patents
冷凍調理済み麺類の製造方法 Download PDFInfo
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- WO2014203991A1 WO2014203991A1 PCT/JP2014/066388 JP2014066388W WO2014203991A1 WO 2014203991 A1 WO2014203991 A1 WO 2014203991A1 JP 2014066388 W JP2014066388 W JP 2014066388W WO 2014203991 A1 WO2014203991 A1 WO 2014203991A1
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- noodles
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- 235000012149 noodles Nutrition 0.000 title claims abstract description 169
- 238000000034 method Methods 0.000 title claims abstract description 22
- 238000004519 manufacturing process Methods 0.000 title abstract description 51
- 235000013312 flour Nutrition 0.000 claims abstract description 57
- 238000010411 cooking Methods 0.000 claims abstract description 27
- 238000007710 freezing Methods 0.000 claims abstract description 25
- 230000008014 freezing Effects 0.000 claims abstract description 25
- 241000209140 Triticum Species 0.000 claims abstract description 16
- 235000021307 Triticum Nutrition 0.000 claims abstract description 16
- 108010082495 Dietary Plant Proteins Proteins 0.000 claims abstract description 10
- 235000015067 sauces Nutrition 0.000 claims description 22
- 239000002994 raw material Substances 0.000 claims description 21
- 238000004898 kneading Methods 0.000 claims description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 13
- 108010068370 Glutens Proteins 0.000 claims description 9
- 239000000843 powder Substances 0.000 claims description 9
- 235000014347 soups Nutrition 0.000 claims description 9
- 235000021312 gluten Nutrition 0.000 claims description 8
- 108010064851 Plant Proteins Proteins 0.000 claims 1
- 235000021118 plant-derived protein Nutrition 0.000 claims 1
- 238000002156 mixing Methods 0.000 abstract description 3
- 244000098338 Triticum aestivum Species 0.000 abstract description 2
- 235000015927 pasta Nutrition 0.000 description 14
- 238000001125 extrusion Methods 0.000 description 13
- 238000010257 thawing Methods 0.000 description 10
- 229920002472 Starch Polymers 0.000 description 7
- 235000019698 starch Nutrition 0.000 description 7
- 239000008107 starch Substances 0.000 description 7
- 238000012360 testing method Methods 0.000 description 7
- 244000098345 Triticum durum Species 0.000 description 5
- 235000007264 Triticum durum Nutrition 0.000 description 5
- 235000010610 frozen noodles Nutrition 0.000 description 5
- QCVGEOXPDFCNHA-UHFFFAOYSA-N 5,5-dimethyl-2,4-dioxo-1,3-oxazolidine-3-carboxamide Chemical compound CC1(C)OC(=O)N(C(N)=O)C1=O QCVGEOXPDFCNHA-UHFFFAOYSA-N 0.000 description 4
- 102000002322 Egg Proteins Human genes 0.000 description 4
- 108010000912 Egg Proteins Proteins 0.000 description 4
- 235000014103 egg white Nutrition 0.000 description 4
- 210000000969 egg white Anatomy 0.000 description 4
- 239000004615 ingredient Substances 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- 240000008620 Fagopyrum esculentum Species 0.000 description 3
- 235000009419 Fagopyrum esculentum Nutrition 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- 235000013305 food Nutrition 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000012267 brine Substances 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 238000002845 discoloration Methods 0.000 description 2
- 235000013601 eggs Nutrition 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 239000000796 flavoring agent Substances 0.000 description 2
- 235000019634 flavors Nutrition 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 description 2
- 240000007124 Brassica oleracea Species 0.000 description 1
- 235000003899 Brassica oleracea var acephala Nutrition 0.000 description 1
- 235000011301 Brassica oleracea var capitata Nutrition 0.000 description 1
- 235000001169 Brassica oleracea var oleracea Nutrition 0.000 description 1
- 241000207199 Citrus Species 0.000 description 1
- 235000019750 Crude protein Nutrition 0.000 description 1
- 244000000626 Daucus carota Species 0.000 description 1
- 235000002767 Daucus carota Nutrition 0.000 description 1
- 239000004278 EU approved seasoning Substances 0.000 description 1
- 108010061711 Gliadin Proteins 0.000 description 1
- 240000003183 Manihot esculenta Species 0.000 description 1
- 235000016735 Manihot esculenta subsp esculenta Nutrition 0.000 description 1
- 235000005135 Micromeria juliana Nutrition 0.000 description 1
- 244000294411 Mirabilis expansa Species 0.000 description 1
- 235000015429 Mirabilis expansa Nutrition 0.000 description 1
- 240000002114 Satureja hortensis Species 0.000 description 1
- 235000007315 Satureja hortensis Nutrition 0.000 description 1
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- 229920002494 Zein Polymers 0.000 description 1
- 108010055615 Zein Proteins 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 235000013339 cereals Nutrition 0.000 description 1
- 235000020971 citrus fruits Nutrition 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- 235000021567 cream sauce Nutrition 0.000 description 1
- 235000021438 curry Nutrition 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 235000015432 dried pasta Nutrition 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003925 fat Substances 0.000 description 1
- 235000011194 food seasoning agent Nutrition 0.000 description 1
- 235000013611 frozen food Nutrition 0.000 description 1
- 235000021456 frozen pasta Nutrition 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000002075 main ingredient Substances 0.000 description 1
- 235000013536 miso Nutrition 0.000 description 1
- 239000011812 mixed powder Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 235000014593 oils and fats Nutrition 0.000 description 1
- 235000015277 pork Nutrition 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 235000018102 proteins Nutrition 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 238000003303 reheating Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 235000013555 soy sauce Nutrition 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 235000000346 sugar Nutrition 0.000 description 1
- 150000008163 sugars Chemical class 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- 239000005019 zein Substances 0.000 description 1
- 229940093612 zein Drugs 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
- A21D2/00—Treatment of flour or dough by adding materials thereto before or during baking
- A21D2/08—Treatment of flour or dough by adding materials thereto before or during baking by adding organic substances
- A21D2/24—Organic nitrogen compounds
- A21D2/26—Proteins
- A21D2/264—Vegetable proteins
- A21D2/265—Vegetable proteins from cereals, flour, bran
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
- A21D2/00—Treatment of flour or dough by adding materials thereto before or during baking
- A21D2/08—Treatment of flour or dough by adding materials thereto before or during baking by adding organic substances
- A21D2/24—Organic nitrogen compounds
- A21D2/26—Proteins
- A21D2/264—Vegetable proteins
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/109—Types of pasta, e.g. macaroni or noodles
- A23L7/111—Semi-moist pasta, i.e. containing about 20% of moist; Moist packaged or frozen pasta; Pasta fried or pre-fried in a non-aqueous frying medium, e.g. oil; Packaged pasta to be cooked directly in the package
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
- A23P30/20—Extruding
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Definitions
- the present invention relates to a method for producing frozen cooked noodles. More specifically, the present invention relates to a method for producing frozen cooked noodles that can be stored for a long time under freezing.
- frozen noodles obtained by freezing noodles such as udon and Chinese noodles cooked to be eaten have been distributed and marketed.
- frozen noodles have the advantage that they can be stored for a long time.
- frozen foods that can be cooked easily are also commercially available, which are a set of frozen cooked noodles and sauces and ingredients.
- the cooked noodles may be in a so-called stretched state, and the elasticity may be lowered and the texture may be softened, or the appearance may be dull and dull.
- the color may turn white and lose smoothness, or may cause a so-called frozen burn that is hard but brittle and does not have elasticity.
- a high pressure extrusion noodle making method in which noodle dough is extruded at a high pressure is conventionally known as a method for producing Italian pasta such as spaghetti or macaroni (sometimes simply referred to as pasta in this specification).
- the high pressure extrusion noodle making method has generally been used for the production of dry pasta. That is, dry pasta is produced by subjecting pasta dough to high pressure on extruded noodles and then drying.
- Patent Documents 1 to 3 describe that frozen pasta is produced by treating raw noodle strings or semi-dried noodle strings obtained by extruding pasta dough with boil and freezing.
- Common pasta is characterized by having a hard texture and a crisp texture because it is made of hard wheat flour such as durum semolina and durum wheat flour. The characteristics of noodles made from high-pressure extrusion such as dried pasta are even more remarkable.
- noodles such as udon and Chinese noodles are preferred to have moderate stickiness and elasticity.
- raw materials such as flour so that the starch quality (hard, soft) is appropriate May be carefully selected, the protein content of the raw material powder may be adjusted, or citrus, gluten, starch, egg, egg white powder, salt, gums, etc. may be added.
- Patent Document 4 describes a method for producing frozen noodles by freezing wheat flour having a crude protein content of 12% by weight or more, etherified or acetylated tapioca starch, and pregelatinized noodles produced from gluten.
- Patent Document 5 describes a method for producing raw noodles by extruding a mixture of flour, active gluten and / or egg white, and water under reduced pressure.
- Patent Document 6 a mixture of wheat flour, starch, active powder gluten and egg white is mixed with brackish water, kneaded, extruded under a low pressure of about 30 kg / cm 2 or less, and further rolled.
- a method for producing Chinese noodles for forming noodle strings is described.
- Patent Document 7 describes a method for producing Chinese-style noodles which are extruded after adding brine to a mixed powder of durum semolina and starch.
- JP 61-141855 A JP-A-9-70272 JP 2001-346533 A Japanese Patent Laid-Open No. 10-042811 JP 2001-245617 A Japanese Patent Laid-Open No. 04-252148 Japanese Patent Laid-Open No. 62-143661
- the present invention is frozen and can be stored for a long period of time, and has good stickiness and elasticity, such as when raw noodles such as raw udon and Chinese noodles are eaten immediately after cooking, immediately after thawing and after elapse of time from thawing
- An object of the present invention is to provide frozen cooked noodles having a good appearance and texture.
- noodles that require moderate stickiness and elasticity are generally noodles of a certain thickness by rolling dough prepared from medium flour or semi-strong flour with a roll etc. After obtaining the band, it was manufactured by cutting with a cutting blade and forming into a noodle string. It has been considered that it is not preferable to extrude these noodles by applying high pressure because the good texture with stickiness and elasticity is impaired.
- the present inventors have surprisingly obtained the noodle dough mixed with the flour and the vegetable protein in a specific amount by high pressure extrusion noodles, cooking and freezing.
- Frozen cooked noodles that can be stored for a long time in a frozen state, and have a good appearance, such as when eating raw noodles such as raw udon and Chinese noodles immediately after cooking after thawing and after thawing And found to have a texture.
- the present invention is usually flour and 100 parts by weight of wheat flour containing 70% by mass or more, and the dough was blended with vegetable proteins from 0.5 to 5 parts by mass, extruded at a pressure of 60kgf / cm 2 ⁇ 160kgf / cm 2
- a method for producing frozen cooked noodles comprising obtaining raw noodles, cooking the raw noodles, and freezing the cooked noodles.
- the frozen noodles obtained by the production method of the present invention are eaten immediately after cooking raw noodles such as conventional raw udon and raw Chinese noodles after thawing, even after long-term storage under freezing Thus, it is possible to exhibit a good appearance with a smooth surface and no discoloration, and a favorable texture with stickiness and elasticity. Furthermore, even if the frozen cooked noodles obtained by the production method of the present invention are frozen and stored together with the sauce, quality deterioration due to the soaking of the sauce into the noodle during storage is prevented.
- the noodles provided as the frozen cooked noodles of the present invention may be any food obtained by molding a dough prepared by kneading raw material powder containing cereal flour as a main raw material.
- durum semolina It is preferable not to include Italian pasta including noodles of the kind mainly composed of durum wheat flour, for example, long pasta such as spaghetti, short pasta such as macaroni, and flat pasta such as lasagna.
- the types of noodles provided by the present invention include noodles such as udon, cold wheat, somen, kishimen, buckwheat, Okinawa soba, Chinese noodles, short noodles such as dumplings, and noodles such as gyoza skin. preferable.
- raw noodles refer to types of noodles that are prepared from noodle dough, and then prepared so as to be edible without undergoing a drying step or a surface alpha treatment, such as dry noodles, semi-dry noodles, and Differentiated from semi-cooked noodles such as surface steamed and semi-boiled noodles.
- raw noodles are prepared by applying a very high pressure to the noodle dough compared to conventional methods such as udon and Chinese noodles.
- the dough may be noodle made extruded at a pressure of 60kgf / cm 2 ⁇ 160kgf / cm 2.
- the extrusion pressure used in the method of the present invention is equivalent to the extrusion pressure normally used in the production of dry pasta (about 70 to 160 kgf / cm 2 ), such as conventional raw udon and raw Chinese noodles. This is extremely high compared to the pressure applied to the noodle dough during the production of raw noodles.
- the dough for raw noodles prepared in the production method of the present invention is a dough obtained by adding kneading water and kneading to a flour raw material containing wheat flour as a main ingredient and further containing a specific amount of vegetable protein. is there.
- a wheat flour contained in the powder raw material udon, Chinese noodles, etc., which are generally used as raw materials for the types of noodles provided by the present invention described above, for example, strong flour, semi-strong flour, medium flour, Common wheat flour (hexaploid wheat) such as weak flour can be used.
- These ordinary wheat flours may be used alone or in admixture of two or more, but preferably contain any one or more of quasi-strong flour and medium-strength flour, more preferably medium-strength flour.
- the flour raw material may contain flour other than the normal wheat flour, such as durum flour or durum semolina, which are generally used for the production of Italian pasta.
- the content of durum wheat flour and durum semolina in the flour material is small, and preferably 30% of the total amount of flour in the flour material. Less than 20% by weight, more preferably less than 20% by weight, and even more preferably less than 10% by weight.
- the flour raw material does not contain durum flour and durum semolina. Or content of the said normal wheat flour in the flour contained in a flour raw material becomes like this.
- it is 70 mass% or more, More preferably, it is 80 mass% or more, More preferably, it is 90 mass% or more, More preferably, it is 100 mass%.
- Examples of vegetable protein blended in the above-mentioned flour raw material include wheat protein, corn protein, gluten, gliadin, zein, and kafilin. Of these, gluten is preferred.
- the content of the vegetable protein in the flour raw material is 0.5 to 5 parts by weight, preferably 1 to 4 parts by weight, more preferably 1 to 3 parts by weight with respect to 100 parts by weight of the flour in the flour raw material. .
- the vegetable protein content is less than 0.5 parts by mass, the stickiness and elasticity of the noodles may decrease, which is not preferable.
- the content of the vegetable protein exceeds 5 parts by mass, the noodles become hard, which is not preferable.
- the above-mentioned flour raw materials include other raw materials commonly used in the production of noodles such as udon and Chinese noodles, such as starch, processed starch, sugars, eggs, egg white powder, salt, and Kansui. , Oils and fats, emulsifiers, thickeners and the like can be blended.
- the blending amount of these other raw materials in the flour raw material may be 0 to 30 parts by mass with respect to 100 parts by mass of the wheat flour in the flour raw material.
- kneading water used for the production of the dough for the raw noodles water or liquid usually used for noodle production such as water, saline, brine, etc. can be used.
- the amount of kneading water added is preferably 20 to 43 parts by weight, more preferably 23 to 40 parts by weight with respect to 100 parts by weight of the above powder raw material, considering that the obtained dough is subjected to the above high extrusion pressure.
- 26 to 37 parts by mass are more preferable, and 29 to 34 parts by mass are still more preferable.
- the extruded noodles may become brittle, while if the addition amount of kneading water exceeds 43 parts by mass, the dough will be weak and susceptible to damage.
- the obtained noodles may not have a desired appearance or texture.
- raw noodles are obtained by extruding noodle dough obtained by the above-described procedure under high pressure. That is, in the manufacturing method of the present invention, the dough, e.g. 60kgf / cm 2 ⁇ 160kgf / cm 2, preferably to noodles made extruded at a pressure of 80 ⁇ 140kgf / cm 2, may be prepared raw noodles.
- the degree of vacuum during extrusion noodle production may be -200 mmHg to vacuum, preferably -600 mmHg to vacuum.
- Extrusion noodles can be performed using an extrusion noodle machine or the like used for the production of dry pasta.
- the dough obtained by kneading the powder raw material and kneading water may be extruded and noodle-made, so that the kneading step and the noodle-making step may be performed once.
- two or more kneading steps such as kneading the dough after noodle making again or applying the dough after noodle making to the noodle making is not necessary.
- the shape of the raw noodles to be prepared is not particularly limited.
- a die having an appropriately shaped hole may be installed in the extrusion part of the noodle strings of an extrusion noodle machine that is usually used, and noodles having a desired shape may be extruded.
- the obtained raw noodles are cooked as they are without being subjected to steps such as drying and surface pregelatinization, so that they can be eaten.
- the cooking method is not limited as long as raw noodles can be gelatinized so that they can be eaten, and includes steamed cooking, boiled cooking, or a combination thereof. Steamed cooking is preferred.
- raw noodles may be boiled in water at 70 ° C. to boiling point for 2 to 10 minutes
- steaming cooking raw noodles may be steamed for 5 to 15 minutes using a steamer.
- the cooked noodles are subjected to freezing after being drained and / or cooled as necessary.
- a freezing treatment usually performed on noodles can be employed.
- the cooked noodles are placed in a predetermined amount as needed, for example, 150 to 300 g per person and placed on a tray or the like, and then subjected to a freezing treatment.
- a freezing treatment either quick freezing or slow freezing can be adopted, but quick freezing is preferable. Once frozen by quick freezing, it can be stored under normal frozen storage conditions.
- the cooked noodles may be frozen together with seasonings and ingredients such as soup and sauce.
- the noodles cooked as described above may be placed in a container and added to sauces, soups, ingredients, etc., and then frozen, or the cooked noodles may be mixed with sauces and ingredients and placed in the container. May be frozen.
- Any kind of sauce can be used as long as it can be used as a soup or sauce for noodles, such as ramen soup, udon soup, soba soup, yakisoba sauce, ann, uster sauce, curry sauce, cream sauce, Examples include, but are not limited to, oil sauce, salted sauce, soy sauce and miso sauce.
- the cooked noodles may be further cooked before being subjected to the freezing treatment.
- cooking which heats noodles suitably with fats and oils using a heated iron plate, a frying pan, etc. is preferable, for example, baked cooking, sauteed cooking, fried cooking, deep-fried cooking, etc. are mentioned.
- the noodles are given a sauteed savory flavor and the surface of the noodles is tightened, resulting in a more elastic texture.
- you may cook noodles with the sauce mentioned above.
- the flavor of the sauce can be further imparted to the noodles.
- the frozen and cooked noodles manufactured according to the manufacturing method of the present invention have improved freezing resistance compared to conventional frozen noodles such as raw udon and raw Chinese noodles that have been boiled and frozen.
- the appearance and texture are kept good even after. Therefore, the frozen cooked noodles of the present invention have a smooth surface and no discoloration, as obtained when boiled raw noodles such as raw udon and Chinese noodles immediately after thawing or reheating And a favorable texture with stickiness and elasticity.
- the texture and appearance of the noodles are prevented from being deteriorated due to absorption of the soup and sauce, and thus stored for a long time together with the soup and sauce. Even in this case, good quality can be maintained.
- Each raw noodle obtained was steamed and cooked (about 7 minutes) in a steamer set at a temperature of about 101 ° C. so that the yield was 220% by mass.
- the cooked noodles were subjected to rough heat, divided into 100 g portions, rapidly frozen at ⁇ 25 ° C. or lower, and individually wrapped in food packaging bags to obtain frozen cooked Chinese noodles.
- Production Example 9 A noodle dough was obtained in the same procedure as in Production Example 1. This noodle dough was roll-rolled by a conventional method and then cut out with a cutting blade to obtain raw Chinese noodles (circular cross section having a diameter of 2 mm). The obtained raw noodles were steamed, frozen, and packaged in the same procedure as in Production Example 1 to obtain Chinese noodles that were frozen and cooked.
- Test Example 1 Each frozen cooked Chinese noodle of Production Examples 1 to 9 was stored at ⁇ 18 ° C. for 1 week, and then thawed (600 W, 4 minutes) in a microwave oven. The appearance and texture of the noodles immediately after thawing were evaluated. Further, the noodles after thawing were wrapped and allowed to stand at room temperature (25 ° C.) for 6 hours, and then the appearance and texture were evaluated. The evaluation was performed by a panel of 10 people according to the evaluation criteria shown in Table 2, and the average score was obtained. The results are shown in Table 1.
- Test Example 2 Appearance and texture of each of the frozen fried noodles of Production Examples 10 to 18 in the same procedure as in Test Example 1, except that after heating and thawing in a microwave oven and 6 hours after thawing, based on the evaluation criteria in Table 4 Evaluated. The results are shown in Table 3.
- Test Example 3 Each frozen cooked noodle of Production Examples 24-28 was evaluated in the same procedure as in Test Example 2. The results are shown in Table 6. Table 6 shows the results of Production Example 14 again.
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Abstract
Description
中力粉(ナンバーワン:日清製粉株式会社)100質量部に対して、グルテン(スーパーグル85H:日本コロイド株式会社)、かんすいおよび水を表1記載の量で加え、ミキサーで減圧下にて混合し、混練して麺生地を調製した。該生地を、製麺機を用いて、-600mmHgの減圧条件下、表1記載の圧力条件で押出製麺し、生中華麺(直径2mmの円形断面)を得た。
得られた各生麺を、庫内温度約101℃に設定した蒸し庫で、歩留まり220質量%になるように蒸し調理(約7分)した。調理した麺の粗熱をとり、100gごとに小分けして-25℃以下で急速凍結した後、個別に食品用包装袋に包装して冷凍調理済み中華麺を得た。
製造例1と同様の手順で麺生地を得た。この麺生地を常法によりロール圧延後、切刃で切り出し、生中華麺(直径2mmの円形断面)を得た。得られた生麺を、製造例1と同様の手順で蒸し調理、凍結、および包装して冷凍調理済み中華麺を得た。
製造例1~9の各冷凍調理済み中華麺を、-18℃で1週間保存後、電子レンジで加熱解凍(600W、4分)した。解凍直後の麺の外観と食感を評価した。さらに解凍後の麺をラップして室温(25℃)で6時間放置した後、外観と食感を評価した。評価は、10名のパネルにより表2の評価基準で行い、平均点を求めた。結果を表1に示す。
製造例1~8と同様の手順で生中華麺を製造し、蒸し調理した。各調理済み中華麺を一旦冷却した後、刻んだニンジン、キャベツ、豚肉およびソースとともに炒め調理して、焼きそばを製造した。製造した各焼きそばの粗熱をとり、麺重量として100gごとに小分けして-25℃以下で急速凍結した後、個別に食品用包装袋に包装して冷凍調理済み焼きそばを得た。
製造例9と同様の配合と製法で生中華麺を製造し、蒸し調理した。得られた調理済み中華麺から製造例10と同様の手順で焼きそばを製造し、凍結、および包装して冷凍調理済み焼きそばを得た。
製造例10~18の各冷凍調理済み焼きそばを、試験例1と同様の手順で、但し表4の評価基準に基づいて、電子レンジで加熱解凍直後および解凍から6時間経過後の外観と食感を評価した。結果を表3に示す。
生中華麺を蒸し調理する際の歩留まりを表5のように変更した以外は、製造例14と同様の手順で冷凍調理済み焼きそばを製造した。
製造例19~23の各冷凍調理済み焼きそばを、試験例2と同様の手順で評価した。結果を表5に示す。なお、表5には製造例14の結果を再掲する。
麺生地へのグルテンの添加量を表6のように変更した以外は、製造例14と同様の手順で冷凍調理済み焼きそばを製造した。
製造例24~28の各冷凍調理済み焼きそばを、試験例2と同様の手順で評価した。結果を表6に示す。なお、表6には製造例14の結果を再掲する。
Claims (8)
- 普通小麦粉を70質量%以上含む小麦粉100質量部と、植物性蛋白質0.5~5質量部とを配合した生地を、60kgf/cm2~160kgf/cm2の圧力で押出して生麺類を得ること、
当該生麺類を調理すること、および
当該調理した麺類を凍結すること、
を含む冷凍調理済み麺類の製造方法。 - 前記麺類が中華麺である、請求項1記載の方法。
- 前記普通小麦粉が準強力粉および中力粉のいずれか一種以上である、請求項1または2記載の方法。
- 前記植物性蛋白質がグルテンである、請求項1~3のいずれか1項記載の方法。
- 前記生地が、粉原料100質量部と練り水20~43質量部とを混練して得られた生地である、請求項1~4のいずれか1項記載の方法。
- 前記調理後の麺類の歩留まりが200~260質量%である、請求項1~5のいずれか1項記載の方法。
- 前記麺類の凍結が、前記調理した麺類をスープまたはソースとともに凍結することを含む、請求項1~6のいずれか1項記載の方法。
- 前記麺類の凍結の前に、前記調理した麺類をソースとともに調理することをさらに含む、請求項1~6のいずれか1項記載の方法。
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BR112015031588A BR112015031588A2 (pt) | 2013-06-21 | 2014-06-20 | método para fabricação de macarrões cozidos congelados |
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JP2015522990A JP6293750B2 (ja) | 2013-06-21 | 2014-06-20 | 冷凍調理済み麺類の製造方法 |
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JP2017035061A (ja) * | 2015-08-14 | 2017-02-16 | 日清フーズ株式会社 | 冷蔵調理済み生パスタ類の製造方法 |
WO2017030082A1 (ja) * | 2015-08-14 | 2017-02-23 | 日清フーズ株式会社 | 冷凍調理済み調味麺類の製造方法 |
WO2018143146A1 (ja) * | 2017-01-31 | 2018-08-09 | 日清フーズ株式会社 | 冷凍調理済み中華麺の製造方法 |
JP2018161070A (ja) * | 2017-03-24 | 2018-10-18 | 日清食品ホールディングス株式会社 | 冷凍中華麺 |
WO2019244870A1 (ja) * | 2018-06-18 | 2019-12-26 | 日清フーズ株式会社 | 冷凍麺類の製造方法 |
JPWO2020009177A1 (ja) * | 2018-07-04 | 2021-07-15 | 日清フーズ株式会社 | 麺類の製造方法 |
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KR102443209B1 (ko) | 2021-12-01 | 2022-09-14 | 주식회사 베네핏츠 | 전자레인지용 냉동생면의 제조방법 및 이로부터 제조된 전자레인지용 냉동생면 |
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JP7019129B2 (ja) | 2017-01-31 | 2022-02-15 | 株式会社日清製粉ウェルナ | 冷凍調理済み中華麺の製造方法 |
JP2018161070A (ja) * | 2017-03-24 | 2018-10-18 | 日清食品ホールディングス株式会社 | 冷凍中華麺 |
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JPWO2019244870A1 (ja) * | 2018-06-18 | 2021-07-15 | 日清フーズ株式会社 | 冷凍麺類の製造方法 |
JPWO2020009177A1 (ja) * | 2018-07-04 | 2021-07-15 | 日清フーズ株式会社 | 麺類の製造方法 |
JP7319975B2 (ja) | 2018-07-04 | 2023-08-02 | 株式会社日清製粉ウェルナ | 麺類の製造方法 |
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SG11201509922VA (en) | 2016-01-28 |
EP3011842A4 (en) | 2017-01-04 |
RU2016101511A (ru) | 2017-07-24 |
HK1218610A1 (zh) | 2017-03-03 |
US10039291B2 (en) | 2018-08-07 |
AU2014282131A1 (en) | 2015-11-26 |
TR201901946T4 (tr) | 2019-03-21 |
CN105407737A (zh) | 2016-03-16 |
CN105407737B (zh) | 2019-08-20 |
JPWO2014203991A1 (ja) | 2017-02-23 |
AU2014282131B2 (en) | 2017-07-13 |
CA2911153A1 (en) | 2014-12-24 |
BR112015031588A2 (pt) | 2017-07-25 |
KR102275610B1 (ko) | 2021-07-12 |
CA2911153C (en) | 2021-06-15 |
US20160106126A1 (en) | 2016-04-21 |
JP6293750B2 (ja) | 2018-03-14 |
EP3011842A1 (en) | 2016-04-27 |
EP3011842B1 (en) | 2019-02-06 |
MY169129A (en) | 2019-02-18 |
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