WO2012100609A1 - 从甲苯二异氰酸酯合成过程排放的焦油废渣回收甲苯二胺 - Google Patents
从甲苯二异氰酸酯合成过程排放的焦油废渣回收甲苯二胺 Download PDFInfo
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- WO2012100609A1 WO2012100609A1 PCT/CN2011/084196 CN2011084196W WO2012100609A1 WO 2012100609 A1 WO2012100609 A1 WO 2012100609A1 CN 2011084196 W CN2011084196 W CN 2011084196W WO 2012100609 A1 WO2012100609 A1 WO 2012100609A1
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- Prior art keywords
- tda
- waste
- tar
- tdi
- water
- Prior art date
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- 239000002699 waste material Substances 0.000 title claims abstract description 52
- 230000015572 biosynthetic process Effects 0.000 title claims abstract description 9
- 238000003786 synthesis reaction Methods 0.000 title claims abstract description 9
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 title abstract 6
- VOZKAJLKRJDJLL-UHFFFAOYSA-N 2,4-diaminotoluene Chemical compound CC1=CC=C(N)C=C1N VOZKAJLKRJDJLL-UHFFFAOYSA-N 0.000 title abstract 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 37
- 238000000034 method Methods 0.000 claims abstract description 33
- 239000003444 phase transfer catalyst Substances 0.000 claims abstract description 16
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 68
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical group [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 54
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 claims description 39
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 36
- 238000006460 hydrolysis reaction Methods 0.000 claims description 35
- 229910052757 nitrogen Inorganic materials 0.000 claims description 34
- 239000008187 granular material Substances 0.000 claims description 31
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 claims description 20
- BBMCTIGTTCKYKF-UHFFFAOYSA-N 1-heptanol Chemical compound CCCCCCCO BBMCTIGTTCKYKF-UHFFFAOYSA-N 0.000 claims description 18
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims description 18
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical compound C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 claims description 11
- DNIAPMSPPWPWGF-UHFFFAOYSA-N monopropylene glycol Natural products CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 claims description 11
- 235000013772 propylene glycol Nutrition 0.000 claims description 11
- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical compound C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 claims description 10
- YPFDHNVEDLHUCE-UHFFFAOYSA-N 1,3-propanediol Substances OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 claims description 10
- 238000009835 boiling Methods 0.000 claims description 10
- 229920000166 polytrimethylene carbonate Polymers 0.000 claims description 10
- 239000007789 gas Substances 0.000 claims description 8
- 239000002002 slurry Substances 0.000 claims description 8
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 6
- 239000002245 particle Substances 0.000 claims description 6
- 235000007586 terpenes Nutrition 0.000 claims description 5
- 229920005862 polyol Chemical class 0.000 claims description 4
- 150000003077 polyols Chemical class 0.000 claims description 4
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 claims description 4
- 230000001681 protective effect Effects 0.000 claims description 4
- 238000010992 reflux Methods 0.000 claims description 4
- -1 terpene diamine Chemical class 0.000 claims description 4
- LLPBNQVGGIJVGF-UHFFFAOYSA-N 1h-indole-2,3-diamine Chemical compound C1=CC=C2C(N)=C(N)NC2=C1 LLPBNQVGGIJVGF-UHFFFAOYSA-N 0.000 claims description 3
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 3
- 239000004721 Polyphenylene oxide Chemical class 0.000 claims description 2
- 150000001298 alcohols Chemical class 0.000 claims description 2
- 150000001875 compounds Chemical class 0.000 claims description 2
- 229920000570 polyether Chemical class 0.000 claims description 2
- 229910000027 potassium carbonate Inorganic materials 0.000 claims description 2
- 238000010298 pulverizing process Methods 0.000 claims description 2
- 150000002334 glycols Chemical class 0.000 claims 1
- 238000011084 recovery Methods 0.000 abstract description 39
- 238000006243 chemical reaction Methods 0.000 abstract description 24
- 239000011269 tar Substances 0.000 description 52
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 49
- 239000002910 solid waste Substances 0.000 description 33
- 238000003756 stirring Methods 0.000 description 31
- 230000007062 hydrolysis Effects 0.000 description 22
- 239000000203 mixture Substances 0.000 description 16
- 238000004821 distillation Methods 0.000 description 12
- ACCCMOQWYVYDOT-UHFFFAOYSA-N hexane-1,1-diol Chemical compound CCCCCC(O)O ACCCMOQWYVYDOT-UHFFFAOYSA-N 0.000 description 10
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 7
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 6
- 239000003054 catalyst Substances 0.000 description 5
- IKDUDTNKRLTJSI-UHFFFAOYSA-N hydrazine hydrate Chemical compound O.NN IKDUDTNKRLTJSI-UHFFFAOYSA-N 0.000 description 5
- 238000002360 preparation method Methods 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- 150000003839 salts Chemical class 0.000 description 5
- 239000007787 solid Substances 0.000 description 5
- 239000012071 phase Substances 0.000 description 4
- 229920002635 polyurethane Polymers 0.000 description 4
- 239000004814 polyurethane Substances 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 238000004064 recycling Methods 0.000 description 4
- 238000005292 vacuum distillation Methods 0.000 description 4
- 238000006136 alcoholysis reaction Methods 0.000 description 3
- 239000011280 coal tar Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000009776 industrial production Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 239000000376 reactant Substances 0.000 description 3
- 239000002351 wastewater Substances 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- ATRRKUHOCOJYRX-UHFFFAOYSA-N Ammonium bicarbonate Chemical compound [NH4+].OC([O-])=O ATRRKUHOCOJYRX-UHFFFAOYSA-N 0.000 description 2
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 2
- 229910001860 alkaline earth metal hydroxide Inorganic materials 0.000 description 2
- 239000001099 ammonium carbonate Substances 0.000 description 2
- 235000011114 ammonium hydroxide Nutrition 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000008188 pellet Substances 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000012808 vapor phase Substances 0.000 description 2
- CBCKQZAAMUWICA-UHFFFAOYSA-N 1,4-phenylenediamine Chemical compound NC1=CC=C(N)C=C1 CBCKQZAAMUWICA-UHFFFAOYSA-N 0.000 description 1
- 229910000013 Ammonium bicarbonate Inorganic materials 0.000 description 1
- WRBBSIGKIBSIBT-UHFFFAOYSA-N CCCCC(CCCC)(C1=CC=CC=C1)C1=CC=CC=C1.N=C=O.N=C=O Chemical compound CCCCC(CCCC)(C1=CC=CC=C1)C1=CC=CC=C1.N=C=O.N=C=O WRBBSIGKIBSIBT-UHFFFAOYSA-N 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 235000012538 ammonium bicarbonate Nutrition 0.000 description 1
- 235000012501 ammonium carbonate Nutrition 0.000 description 1
- CDQSJQSWAWPGKG-UHFFFAOYSA-N butane-1,1-diol Chemical compound CCCC(O)O CDQSJQSWAWPGKG-UHFFFAOYSA-N 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical compound OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 1
- 239000000413 hydrolysate Substances 0.000 description 1
- 230000003301 hydrolyzing effect Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000543 intermediate Substances 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- 150000002513 isocyanates Chemical class 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000012450 pharmaceutical intermediate Substances 0.000 description 1
- 229920000768 polyamine Polymers 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 239000000565 sealant Substances 0.000 description 1
- 235000002639 sodium chloride Nutrition 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C209/00—Preparation of compounds containing amino groups bound to a carbon skeleton
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C209/00—Preparation of compounds containing amino groups bound to a carbon skeleton
- C07C209/62—Preparation of compounds containing amino groups bound to a carbon skeleton by cleaving carbon-to-nitrogen, sulfur-to-nitrogen, or phosphorus-to-nitrogen bonds, e.g. hydrolysis of amides, N-dealkylation of amines or quaternary ammonium compounds
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C211/00—Compounds containing amino groups bound to a carbon skeleton
- C07C211/43—Compounds containing amino groups bound to a carbon skeleton having amino groups bound to carbon atoms of six-membered aromatic rings of the carbon skeleton
- C07C211/44—Compounds containing amino groups bound to a carbon skeleton having amino groups bound to carbon atoms of six-membered aromatic rings of the carbon skeleton having amino groups bound to only one six-membered aromatic ring
- C07C211/49—Compounds containing amino groups bound to a carbon skeleton having amino groups bound to carbon atoms of six-membered aromatic rings of the carbon skeleton having amino groups bound to only one six-membered aromatic ring having at least two amino groups bound to the carbon skeleton
- C07C211/50—Compounds containing amino groups bound to a carbon skeleton having amino groups bound to carbon atoms of six-membered aromatic rings of the carbon skeleton having amino groups bound to only one six-membered aromatic ring having at least two amino groups bound to the carbon skeleton with at least two amino groups bound to carbon atoms of six-membered aromatic rings of the carbon skeleton
- C07C211/51—Phenylenediamines
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/584—Recycling of catalysts
Definitions
- the present invention relates to a process for the recovery of terpene diamine (TDA) by hydrolysis of high boiling tar waste or solid distillation residue from the synthesis of toluene diisocyanate (TDI) under mild reaction conditions.
- TDA terpene diamine
- TDI toluene diisocyanate
- TDI is an important raw material for polyurethane production and is mainly used as raw materials and intermediates for polyurethane soft foams, rigid foams, adhesives, coatings, sealants and a range of elastomers.
- TDA also has broad market prospects.
- TDI is typically separated from the product mixture by rectification.
- the high-boiling solid residue or distillation residue discharged from the bottom fraction of the rectification column after drying is commonly referred to as tar.
- the tar is a mixture of polymeric biurets, by-products, and various impurities.
- the prior art describes various methods of directly utilizing the materials in the distillation residue discharged from the TDI synthesis process.
- the distillation residue is phosgenated by US 3, 499, 021 and returned to the process.
- DE 42 11 774, DD 257 827 and US 3,694, 323 the distillation residue is mixed with diphenylnonane diisocyanate (MDI), partially distilled and converted to polyurethane.
- MDI diphenylnonane diisocyanate
- Another way to utilize the distillation residue is to hydrolyze it. It is a well-known technique to hydrolyze TDI tar by adding an aqueous solution of ammonia or alkaline earth metal hydroxide or an acidic aqueous solution of an inorganic or organic acid to prepare TDA.
- TDA aqueous solution of ammonia or alkaline earth metal hydroxide or an acidic aqueous solution of an inorganic or organic acid
- the TDA yield can be improved.
- the yield improvement is limited and the practicability is poor. Reports in this regard can be found in US3, 331,876, US 3,128,310, DE2942678, DE1962598 and JP Sho 58-201751.
- the hydrolysis technique described in Korean Patent No. 2001-52948 uses a continuous or semi-continuous reverse mixing reactor, which improves the mass transfer efficiency to a certain extent, but is limited to increasing the degree of mechanical mixing, and still does not improve the activity of the reactants.
- the resistance limit of mass transfer is basically removed, and the effect is minimal.
- Korean Patent No. 2001-1488 discloses a method in which ammonia water is used as a hydrolysis catalyst for tar waste, and hydrolysis is carried out in supercritical water at 350-600 ° C and 218-400 atmospheres. Although the high temperature and high pressure conditions of supercritical water can increase the hydrolysis rate, supercritical water not only corrodes the equipment, but also reduces the solubility of various salts, and ammonium bicarbonate, ammonium carbonate and Organic polyamine salts and their complex hydrate salts can cause problems such as blockage of equipment pipelines and secondary environmental pollution.
- the Chinese patent CN200480015939.X has carried out a series of improvements on supercritical hydrolysis tar waste.
- the yield of the hydrolysate p-phenylenediamine (TDA) has been significantly improved and can be reused in the TDI production process.
- the hydrolysis catalyst carbonate and water pass. Recycling recycling.
- the invention selects alkaline earth metal hydroxide or carbonate as a catalyst, can avoid the problems caused by the ammonia water catalyst, but still solves the problem that the reactants have poor solubility in water and difficult mass transfer, and thus still adopts high temperature and high pressure (100- 200 atmospheres, temperature 280-320 ° C) Supercritical hydrolysis method, it is difficult to get rid of the high requirements of equipment, high investment, production safety is difficult to guarantee, and the resulting equipment installation pipeline blockage, etc., difficult to achieve industrialization.
- the object of the present invention is to recover TDA from tar waste discharged from the TDI synthesis process under mild conditions.
- a method for recovering TDA from tar waste discharged from a TDI synthesis process comprising the steps of:
- phase transfer catalyst selected from the group consisting of higher alcohols, polyols, polyether compounds having a boiling point range of 120-280 ° C and Combination
- the slurry is hydrolyzed to produce TDA at a temperature of 120-180 ° C and a gauge pressure of 0-0.95 MPa;
- the tar waste is pulverized into particles of 100 mesh or less.
- the protective gas is preferably nitrogen.
- the hydrolysis reaction can take from 8 to 16 hours.
- the base may be sodium hydroxide or potassium hydroxide, or may be sodium carbonate or potassium carbonate.
- the pH of the slurry is preferably not less than 10.
- the weight percentage of the tar waste particles is 10-30%
- the weight percentage of the phase transfer catalyst is 40-75%
- the weight percentage of the base is 10-30%
- the weight percentage of water is 0. -25 %.
- the phase transfer catalyst is selected from the group consisting of n-heptanol, diethylene glycol, ethylene glycol, 1,2-propanediol, 1,3-propanediol, 1,4-butanediol, hexanediol, and combinations thereof.
- the above step d) may include: subjecting the hydrolysis reaction solution to thermal filtration to remove the solid precipitate, and then separating the first gas phase overhead fraction and the first bottom fraction through the first distillation column, the first gas phase overhead fraction containing Water vapor and light gaseous components, the first bottoms fraction comprising phase transfer catalyst, TDA and high boiling coal tar; and finally TDA is separated from the first bottoms fraction by vacuum distillation.
- the above vacuum distillation may include: separating the first bottoms fraction from the second overhead vapor phase fraction and the second bottoms fraction through the second vacuum distillation column, the second overhead gas phase fraction containing the phase transfer catalyst; The bottoms fraction contains TDA and high boiling coal tar; and TDA is separated from the second bottoms fraction.
- the step of separating TDA from the second bottoms fraction may include: separating the second bottoms fraction from the third overhead vapor phase fraction and the third bottoms fraction through a third distillation column, the third overhead fraction containing TDA, The third bottoms fraction contains high boiling coal tar.
- phase transfer catalyst separated by the second vacuum distillation column is preferably recycled.
- the water vapor contained in the first gas phase overhead fraction is preferably condensed after being condensed.
- the hydrolysis reaction can be carried out in two or more reactors in series or in parallel.
- the hydrolysis reaction can also be carried out in a temperature-controlled heated reactor, in a stirrable reactor, and/or in a closed or reactor with a reflux unit.
- the invention greatly improves the hydrolysis rate of the tar end, and realizes mild conditions such as
- TDA recovery up to 60% Efficient recovery of TDA at 120-180 ° C and 0-0.95 MPa (measured pressure) (TDA recovery up to 60%), and by recycling phase transfer catalyst (with a recovery of up to 99.6%) and water,
- the invention has significant economic benefits and environmental friendliness.
- the TDI tar solid waste granules, diethylene glycol, sodium hydroxide and water were mixed at a weight ratio of 10:75:10:5. After stirring, the air was purged with nitrogen, and then refluxed at 180 ° C (normal pressure, that is, the measured pressure was OMPa) for 10 hours. The hydrolyzed mixture is subjected to hot filtration to remove unreacted solid residue, salt, etc., and then water vapor is removed through the first column (can be recycled after condensation) and light gaseous components, and the second column recovers diethylene glycol. (Recovery rate: 99.4%), product TDA was obtained from the third column overhead fraction, and the TDA yield was 58% by weight of the amount of added waste.
- the TDI tar solid waste granules, diethylene glycol, sodium hydroxide and water were mixed at a weight ratio of 10:75:10:5. After stirring, the atmosphere was purged with nitrogen, and then reacted at 180 ° C for 10 hours in a closed reaction vessel (0.95 MPa). The remaining steps are the same as in the first embodiment.
- the recovery of diethylene glycol was 99.5 %, and the yield of TDA was 60% (by weight) of the amount of added waste.
- the TDI tar solid waste granules, diethylene glycol and potassium hydroxide were mixed at a weight ratio of 15:70:15. After stirring, the air was purged with nitrogen, and then refluxed at 180 ° C (atmospheric pressure) for 10 hours. The remaining steps are similar to Embodiment 1. The recovery of diethylene glycol was 99.2%, and the yield of TDA was 53% (by weight) of the amount of added waste.
- the TDI tar solid waste granules, diethylene glycol and potassium hydroxide were mixed at a weight ratio of 15:70:15. After stirring, the atmosphere was purged with nitrogen, and then reacted at 180 ° C for 10 hours in a closed reaction vessel (0.15 MPa). The remaining steps are similar to Embodiment 1.
- the recovery of diethylene glycol was 99.3 %, and the yield of TDA was 55% (by weight) of the amount of waste added.
- the TDI tar solid waste granules, 1,2-propanediol, potassium hydroxide and water were mixed at a weight ratio of 20:60:15:5. After stirring, the atmosphere was purged with nitrogen, and then reacted at 140 ° C for 12 hours in a closed reaction vessel (0.3 MPa). The remaining steps are the same as in the first embodiment. Among them, the recovery rate of 1,2-propanediol was 99.2%, and the TDA yield was 42% of the amount of added waste.
- TDI tar solid waste granules, 1,2-propanediol and hydrazine are mixed in a weight ratio of 20:60:20. After stirring, the atmosphere was purged with nitrogen, and then refluxed at 130 ° C (atmospheric pressure) for 10 hours. The remaining steps are similar to Embodiment 1. Among them, the recovery rate of 1,2-propanediol was 98.7 %, and the TDA yield was 39% of the amount of added waste.
- TDI tar solid waste granules, 1,2-propanediol and hydrazine are mixed in a weight ratio of 20:60:20. After stirring, the atmosphere was purged with nitrogen, and then reacted at 130 ° C for 10 hours in a closed reaction vessel (0.15 MPa). The remaining steps are similar to Embodiment 1. Among them, the recovery rate of 1,2-propanediol was 98.9 %, and the TDA yield was 38% of the amount of added waste.
- TDI tar solid waste pellets 1,3-propanediol, sodium hydroxide and water at 15:45:15: Mix 25 by weight. After stirring, the atmosphere was purged with nitrogen, and the mixture was refluxed at 160 ° C for 8 hours. The remaining steps are the same as in the first embodiment. The recovery of 1,3-propanediol was 98.3 %, and the yield of TDA was 38% of the amount of waste added.
- TDI tar solid waste granules, 1,3-propanediol, hydrazine hydroxide and water were mixed at a weight ratio of 15:45:15:25. After stirring, the atmosphere was purged with nitrogen, and then reacted at 160 ° C for 12 hours in a closed reaction vessel (0.55 MPa). The remaining steps are the same as in the first embodiment. The recovery of 1,3-propanediol was 98.9 %, and the yield of TDA was 44% of the amount of waste added.
- TDI tar solid waste granules, 1,3-propanediol and sodium hydroxide were mixed at a weight ratio of 25:50:25. After stirring, the atmosphere was purged with nitrogen, and the mixture was refluxed (normal pressure) at 160 ° C for 8 hours. The remaining steps are similar to Embodiment 1. The recovery of 1,3-propanediol was 98.1%, and the yield of TDA was 37% of the amount of waste added.
- the TDI tar solid waste granules, 1,3-propanediol and hydrazine hydroxide were mixed at a weight ratio of 25:50:25. After stirring, the atmosphere was purged with nitrogen, and the mixture was reacted at 160 ° C for 12 hours in a closed reaction vessel (0.15 MPa). The remaining steps are similar to Embodiment 1. The recovery of 1,3-propanediol was 98.8 %, and the yield of TDA was 43% of the amount of waste added.
- the TDI tar solid waste granules, ethylene glycol, sodium hydroxide and water were mixed at a weight ratio of 15:65:10:10. After stirring, the atmosphere was purged with nitrogen and then hydrolyzed at 150 ° C for 15 hours under reflux (normal pressure). The remaining steps are the same as in the first embodiment.
- the recovery of ethylene glycol was 99.3%, and the yield of TDA was 57% of the amount of waste added.
- the TDI tar solid waste granules, ethylene glycol, sodium hydroxide and water were mixed at a weight ratio of 15:65:10:10. After stirring, the atmosphere was purged with nitrogen, and then reacted at 120 ° C for 13 hours in a closed reaction vessel (0.15 MPa). The remaining steps are the same as in the first embodiment.
- the recovery of ethylene glycol was 99.6%, and the yield of TDA was 49% of the amount of waste added.
- the TDI tar solid waste granules, ethylene glycol and sodium hydroxide were mixed at a weight ratio of 20:65:15. After stirring, the atmosphere was purged with nitrogen, and the mixture was refluxed (atmospheric pressure) at 140 ° C for 15 hours. The remaining steps are similar to Example 1. The recovery rate of ethylene glycol is 99.0%. The TDA yield was 55% of the amount of added waste.
- the TDI tar solid waste granules, ethylene glycol and sodium hydroxide were mixed at a weight ratio of 20:65:15. After stirring, the atmosphere was purged with nitrogen, and then reacted at 140 ° C for 13 hours in a closed reaction vessel (0.15 MPa). The remaining steps are similar to Embodiment 1. The recovery of ethylene glycol was 99.1%, and the yield of TDA was 50% of the amount of waste added.
- TDI tar solid waste granules, 1,4-butanediol, sodium hydroxide and water were mixed at a weight ratio of 30:40:25:5. After stirring, the atmosphere was purged with nitrogen, and then hydrolyzed at 150 ° C for 15 hours. The remaining steps are the same as in the first embodiment.
- the recovery of 1,4-butanediol was 99%, and the yield of TDA was 42% of the amount of waste added.
- TDI tar solid waste granules, 1,4-butanediol, hydrazine hydroxide and water were mixed at a weight ratio of 30:40:25:5. After stirring, the atmosphere was purged with nitrogen, and then reacted at 150 ° C for 10 hours in a closed reactor (0.4 MPa). The remaining steps are the same as in the first embodiment.
- the recovery of 1,4-butanediol was 99.2%, and the yield of TDA was 38% of the amount of waste added.
- the TDI tar solid waste granules, 1,4-butanediol and sodium hydroxide were mixed at a weight ratio of 30:40:30. After stirring, the atmosphere was purged with nitrogen, and then refluxed at 150 ° C (atmospheric pressure) for 15 hours. The remaining steps are similar to Embodiment 1. The recovery of 1,4-butanediol was 98.7 %, and the TDA yield was 41% of the amount of added waste.
- the TDI tar solid waste granules, 1,4-butanediol and hydrazine hydroxide were mixed at a weight ratio of 30:40:30. After stirring, the atmosphere was purged with nitrogen, and then reacted at 150 ° C for 14 hours in a closed reaction vessel (0.15 MPa). The remaining steps are similar to Embodiment 1. The recovery of 1,4-butanediol was 98.8 %, and the yield of TDA was 40% of the amount of waste added.
- the TDI tar solid waste granules, hexanediol, sodium hydroxide and water were mixed at a weight ratio of 10:45:10:25. After stirring, the atmosphere was purged with nitrogen, and then refluxed at 130 ° C for 11 hours. The remaining steps are the same as in the first embodiment. The recovery of hexanediol was 99%, and the TDA yield was 42% of the amount of waste added.
- Example 22 The TDI tar solid waste granules, hexanediol, sodium hydroxide and water were mixed at a weight ratio of 10:45:10:25. After stirring, the atmosphere was purged with nitrogen, and then reacted at 130 ° C for 9 hours in a closed reaction vessel (0.2 MPa). The remaining steps are the same as in the first embodiment. The recovery of hexanediol was 99.1%, and the yield of TDA was 37% of the amount of waste added.
- the TDI tar solid waste granules, hexanediol and sodium hydroxide were mixed at a weight ratio of 25:50:25. After stirring, the atmosphere was purged with nitrogen, and then refluxed at 130 ° C (atmospheric pressure) for 11 hours. The remaining steps are similar to Embodiment 1. The recovery of hexanediol was 98.7 %, and the yield of TDA was 41% of the amount of added slag.
- the TDI tar solid waste granules, hexanediol and carbonic acid clock were mixed at a weight ratio of 20:50:30. After stirring, the atmosphere was purged with nitrogen, and then reacted at 130 ° C for 9 hours in a closed reaction vessel (0.15 MPa). The remaining steps are similar to Embodiment 1. The recovery of hexanediol was 98.8 %, and the yield of TDA was 36% of the amount of added slag.
- the TDI tar solid waste granules, n-heptanol and sodium hydroxide and water were mixed at a weight ratio of 15:60:15:10. After stirring, the atmosphere was purged with nitrogen, and then refluxed at 120 ° C for 16 hours. The remaining steps are the same as in the first embodiment.
- the recovery of n-heptanol was 98.0%, and the yield of TDA was 35% of the amount of waste added.
- TDI tar solid waste granules, n-heptanol and hydrazine hydroxide and water were mixed at a weight ratio of 15:60:15:10. After stirring, the atmosphere was purged with nitrogen, and the mixture was reacted at 120 ° C for 16 hours in a closed reaction vessel (0.15 MPa). The remaining steps are the same as in the first embodiment.
- the recovery of n-heptanol was 98.5 %, and the yield of TDA was 36% of the amount of waste added.
- the TDI tar solid waste granules an equal mixture of butanediol and hexanediol, sodium carbonate and water were mixed at a weight ratio of 10:60:30:10. After stirring, the air was purged with nitrogen, and then reacted at 140 ° C in a closed reaction vessel (0.3 MPa) for 10 hours. The remaining steps are the same as in the first embodiment. The recovery of the mixed alcohol was 99.2%, and the TDA yield was 43% of the amount of the added waste.
- TDI tar solid waste granules an equal mixture of diethylene glycol and ethylene glycol, and sodium hydroxide were mixed at a weight ratio of 20:65:15. After stirring, after passing through the nitrogen to exhaust the air, The reaction was carried out at 140 ° C under reflux (atmospheric pressure) for 14 hours. The remaining steps are similar to Example 1. The recovery of the mixed alcohol was 99.0%, and the TDA yield was 55% of the amount of the added waste.
- the TDI tar solid waste granules, an equal mixture of diethylene glycol and n-heptanol, and a hydrogen oxidation clock were mixed at a weight ratio of 28:50:22. After stirring, the atmosphere was purged with nitrogen, and then reacted at 130 ° C for 14 hours in a closed reaction vessel (0.15 MPa). The remaining steps are similar to Embodiment 1. The recovery of the mixed alcohol was 98.9 %, and the TDA yield was 46% of the amount of the added waste.
- TDI tar solid waste granules an equal mixture of 1,2-propanediol and n-heptanol, and potassium hydroxide and water were mixed at a weight ratio of 15:60:15:10. After stirring, the atmosphere was purged with nitrogen, and then reacted at 130 ° C for 14 hours in a closed reaction vessel (0.2 MPa). The remaining steps are the same as in the first embodiment. The recovery of the mixed alcohol was 98.0%, and the TDA yield was 41% of the amount of the added waste.
- phase transfer catalyst is used for the hydrolysis reaction of the TDI tar waste residue, the industrial production can be realized under relatively mild conditions, and the TDA is recovered, thereby realizing the purpose of resource reuse.
- the recovery of indolediamine of the present invention is about 35-60% by weight of the solids of the TDI high-boiling tar waste used for hydrolysis, thereby reducing the amount of solid waste which is finally incinerated by 35-60% by weight.
- the residual wastewater and the used phase transfer catalyst after the hydrolysis reaction of the present invention can be recycled, which not only improves the economics of the process, but also the final solid waste does not aggravate the negative impact on the environment.
- the present invention achieves efficient recovery of TDA under mild conditions, and recycles wastewater and used phase transfer catalysts, making it practical for industrial production, economical and environmentally friendly. .
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Processing Of Solid Wastes (AREA)
- Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
Description
Claims
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EP11856910.2A EP2671867B1 (en) | 2011-01-27 | 2011-12-19 | Reclaiming toluenediamine from tar waste residue discharged from synthesis of toluene diisocynate |
US13/639,768 US8658828B2 (en) | 2011-01-27 | 2011-12-19 | Recovery of toluene diamine from tar waste residue discharged from synthesis process of toluene diisocyanate |
JP2013550741A JP6144204B2 (ja) | 2011-01-27 | 2011-12-19 | トルエンジイソシアネートの合成工程から排出されるタール廃棄物残渣からのトルエンジアミンの回収 |
KR1020127026702A KR101823448B1 (ko) | 2011-01-27 | 2011-12-19 | 톨루엔 디이소시아네이트(tdi) 합성과정에서 배출되는 타르 폐기물로부터 톨루엔디아민(tda)을 회수하는 방법 |
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JP (1) | JP6144204B2 (zh) |
KR (1) | KR101823448B1 (zh) |
CN (1) | CN102633651B (zh) |
HU (1) | HUE051314T2 (zh) |
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CN103787894B (zh) * | 2014-02-08 | 2015-09-16 | 济南大学 | 从甲苯二异氰酸酯制备过程中形成的残渣废料中回收甲苯二胺的方法 |
CN103804198B (zh) * | 2014-02-28 | 2015-05-20 | 济南大学 | 从甲苯二异氰酸酯生产排放的废渣中回收甲苯二胺的方法 |
KR101551600B1 (ko) * | 2015-03-17 | 2015-09-08 | 김종연 | 고비점 톨루엔디이소시아네이트 타르 폐기물로부터 톨루엔디아민을 회수하는 방법 |
CN105384644A (zh) * | 2015-11-20 | 2016-03-09 | 联化科技(德州)有限公司 | 异氰酸酯残渣的处理方法 |
CN106699572A (zh) * | 2017-01-16 | 2017-05-24 | 河北丰源环保科技股份有限公司 | 采用反应结晶法分离2,6‑二氨基甲苯的工艺 |
TW201930259A (zh) * | 2017-12-27 | 2019-08-01 | 日商旭化成股份有限公司 | 有機胺之回收方法 |
CN109678760A (zh) * | 2019-01-31 | 2019-04-26 | 甘肃利亨新材料有限公司 | 一种回收利用tdi生产废渣的方法 |
KR20230000139U (ko) | 2021-07-08 | 2023-01-17 | 장옥남 | 튀김방지 뚜껑 거치대 |
CN113996280B (zh) * | 2021-10-25 | 2022-12-27 | 厦门大学 | 一种水解tdi焦油渣的固体碱催化剂及其应用 |
CN113999519B (zh) * | 2021-11-16 | 2023-05-26 | 万华化学集团股份有限公司 | 一种聚氨酯改性天然橡胶及其制备方法 |
KR20230151230A (ko) | 2022-04-25 | 2023-11-01 | 주식회사 아이앤오코리아 | 패킹 밀착력이 향상된 프라이팬 덮개 |
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Publication number | Publication date |
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CN102633651B (zh) | 2013-10-02 |
JP6144204B2 (ja) | 2017-06-07 |
US20130041182A1 (en) | 2013-02-14 |
CN102633651A (zh) | 2012-08-15 |
EP2671867A4 (en) | 2016-05-25 |
PT2671867T (pt) | 2020-10-09 |
EP2671867B1 (en) | 2020-08-12 |
EP2671867A1 (en) | 2013-12-11 |
JP2014511357A (ja) | 2014-05-15 |
HUE051314T2 (hu) | 2021-03-01 |
KR20140001083A (ko) | 2014-01-06 |
KR101823448B1 (ko) | 2018-01-30 |
US8658828B2 (en) | 2014-02-25 |
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