US20060280942A1 - Two-step method for dipping synthetic fiber - Google Patents
Two-step method for dipping synthetic fiber Download PDFInfo
- Publication number
- US20060280942A1 US20060280942A1 US10/571,671 US57167106A US2006280942A1 US 20060280942 A1 US20060280942 A1 US 20060280942A1 US 57167106 A US57167106 A US 57167106A US 2006280942 A1 US2006280942 A1 US 2006280942A1
- Authority
- US
- United States
- Prior art keywords
- fiber
- latex
- blocked
- dip
- rfl
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 238000000034 method Methods 0.000 title claims abstract description 26
- 238000007598 dipping method Methods 0.000 title claims abstract description 21
- 229920002994 synthetic fiber Polymers 0.000 title claims abstract description 13
- 239000012209 synthetic fiber Substances 0.000 title claims abstract description 13
- 239000000835 fiber Substances 0.000 claims abstract description 45
- 229920001971 elastomer Polymers 0.000 claims abstract description 39
- 239000005060 rubber Substances 0.000 claims abstract description 38
- 239000000203 mixture Substances 0.000 claims abstract description 34
- 229920000126 latex Polymers 0.000 claims abstract description 31
- 239000004816 latex Substances 0.000 claims abstract description 30
- 239000012948 isocyanate Substances 0.000 claims abstract description 28
- 150000002513 isocyanates Chemical class 0.000 claims abstract description 17
- -1 isocyanate compound Chemical class 0.000 claims abstract description 13
- YXRKNIZYMIXSAD-UHFFFAOYSA-N 1,6-diisocyanatohexane Chemical compound O=C=NCCCCCCN=C=O.O=C=NCCCCCCN=C=O.O=C=NCCCCCCN=C=O YXRKNIZYMIXSAD-UHFFFAOYSA-N 0.000 claims abstract description 12
- 230000001070 adhesive effect Effects 0.000 claims abstract description 12
- 239000000853 adhesive Substances 0.000 claims abstract description 11
- 229920001577 copolymer Polymers 0.000 claims abstract description 11
- 150000001875 compounds Chemical class 0.000 claims abstract description 9
- 239000002131 composite material Substances 0.000 claims abstract description 7
- 239000003995 emulsifying agent Substances 0.000 claims abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 6
- DGXAGETVRDOQFP-UHFFFAOYSA-N 2,6-dihydroxybenzaldehyde Chemical compound OC1=CC=CC(O)=C1C=O DGXAGETVRDOQFP-UHFFFAOYSA-N 0.000 claims abstract description 5
- 238000011065 in-situ storage Methods 0.000 claims abstract description 4
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 claims abstract description 4
- 239000004636 vulcanized rubber Substances 0.000 claims abstract description 4
- 150000002118 epoxides Chemical class 0.000 claims description 19
- 239000004760 aramid Substances 0.000 claims description 15
- 229920003235 aromatic polyamide Polymers 0.000 claims description 11
- 229920001400 block copolymer Polymers 0.000 claims description 7
- KGIGUEBEKRSTEW-UHFFFAOYSA-N 2-vinylpyridine Chemical group C=CC1=CC=CC=N1 KGIGUEBEKRSTEW-UHFFFAOYSA-N 0.000 claims description 6
- 229920000728 polyester Polymers 0.000 claims description 5
- 229920003366 poly(p-phenylene terephthalamide) Polymers 0.000 claims description 4
- 125000003118 aryl group Chemical group 0.000 claims description 3
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 claims description 2
- 238000012360 testing method Methods 0.000 description 9
- SDXAWLJRERMRKF-UHFFFAOYSA-N 3,5-dimethyl-1h-pyrazole Chemical compound CC=1C=C(C)NN=1 SDXAWLJRERMRKF-UHFFFAOYSA-N 0.000 description 8
- 229920006231 aramid fiber Polymers 0.000 description 8
- 239000004593 Epoxy Substances 0.000 description 6
- 102100034213 ATPase family protein 2 homolog Human genes 0.000 description 5
- 230000002787 reinforcement Effects 0.000 description 5
- 108010091193 spermatogenesis associated factor Proteins 0.000 description 5
- 230000003068 static effect Effects 0.000 description 5
- 229920000561 Twaron Polymers 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 239000013638 trimer Substances 0.000 description 3
- 244000043261 Hevea brasiliensis Species 0.000 description 2
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 125000005442 diisocyanate group Chemical group 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- JBKVHLHDHHXQEQ-UHFFFAOYSA-N epsilon-caprolactam Chemical compound O=C1CCCCCN1 JBKVHLHDHHXQEQ-UHFFFAOYSA-N 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- WHIVNJATOVLWBW-UHFFFAOYSA-N n-butan-2-ylidenehydroxylamine Chemical group CCC(C)=NO WHIVNJATOVLWBW-UHFFFAOYSA-N 0.000 description 2
- 229920003052 natural elastomer Polymers 0.000 description 2
- 229920001194 natural rubber Polymers 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229940008841 1,6-hexamethylene diisocyanate Drugs 0.000 description 1
- IVIDDMGBRCPGLJ-UHFFFAOYSA-N 2,3-bis(oxiran-2-ylmethoxy)propan-1-ol Chemical compound C1OC1COC(CO)COCC1CO1 IVIDDMGBRCPGLJ-UHFFFAOYSA-N 0.000 description 1
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 1
- DTJWJHACYYLOLU-UHFFFAOYSA-N 4-(oxiran-2-yl)butane-1,2,3-triol Chemical compound OCC(O)C(O)CC1CO1 DTJWJHACYYLOLU-UHFFFAOYSA-N 0.000 description 1
- YASLMUIVYVBART-UHFFFAOYSA-N 4-[[2-chloro-4-[(2,4-dihydroxyphenyl)methyl]-5-hydroxyphenyl]methyl]benzene-1,3-diol Chemical compound OC1=CC(O)=CC=C1CC(C(=C1)O)=CC(Cl)=C1CC1=CC=C(O)C=C1O YASLMUIVYVBART-UHFFFAOYSA-N 0.000 description 1
- 241001589086 Bellapiscis medius Species 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical class OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- 229920002873 Polyethylenimine Polymers 0.000 description 1
- 229920001494 Technora Polymers 0.000 description 1
- 125000004931 azocinyl group Chemical group N1=C(C=CC=CC=C1)* 0.000 description 1
- 229910000278 bentonite Inorganic materials 0.000 description 1
- 239000000440 bentonite Substances 0.000 description 1
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- XRERONKQLIQWGW-UHFFFAOYSA-N but-1-ene;styrene Chemical group CCC=C.C=CC1=CC=CC=C1 XRERONKQLIQWGW-UHFFFAOYSA-N 0.000 description 1
- KAKZBPTYRLMSJV-UHFFFAOYSA-N butadiene group Chemical group C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 229920006332 epoxy adhesive Polymers 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 210000002816 gill Anatomy 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 239000005056 polyisocyanate Substances 0.000 description 1
- 229920001228 polyisocyanate Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 150000003217 pyrazoles Chemical group 0.000 description 1
- 238000010561 standard procedure Methods 0.000 description 1
- 239000004950 technora Substances 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/04—Reinforcing macromolecular compounds with loose or coherent fibrous material
- C08J5/06—Reinforcing macromolecular compounds with loose or coherent fibrous material using pretreated fibrous materials
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/02—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with hydrocarbons
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/322—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
- D06M13/395—Isocyanates
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/356—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of other unsaturated compounds containing nitrogen, sulfur, silicon or phosphorus atoms
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/39—Aldehyde resins; Ketone resins; Polyacetals
- D06M15/41—Phenol-aldehyde or phenol-ketone resins
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2321/00—Characterised by the use of unspecified rubbers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L53/00—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L53/02—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers of vinyl-aromatic monomers and conjugated dienes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2913—Rod, strand, filament or fiber
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2913—Rod, strand, filament or fiber
- Y10T428/2929—Bicomponent, conjugate, composite or collateral fibers or filaments [i.e., coextruded sheath-core or side-by-side type]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2913—Rod, strand, filament or fiber
- Y10T428/2933—Coated or with bond, impregnation or core
Definitions
- the invention relates to a two-step method for dipping a synthetic fiber wherein the fiber is first dipped with a pre-dip composition followed by a dip with resorcinol-formaldehyde latex (RFL) composition.
- RTL resorcinol-formaldehyde latex
- Fibers such as aramid fibers, that are used to adhere to rubber compounds are commonly subjected to a dipping process for enhancing the bonding of such synthetic fibers to rubber.
- Such compositions may be used in manufacturing composites, for example tires wherein reinforcement fibers are bond to tire rubber compounds.
- Aramid fiber for example, is a fiber used for tire reinforcement. Providing adhesion between aramid and rubber is very difficult due to the crystalline surface of the fiber. Hence an active pre-dipping process is necessary in order to get a reasonable adhesion performance between fiber and rubber.
- the standard method of such pre-dipping process is using an epoxy adhesive pre-dipping followed by a resorcinol formaldehyde latex (RFL) dip, which process provides good adhesion to sulfur-cured rubber for aramid reinforcement.
- RTL resorcinol formaldehyde latex
- 3,872,939 discloses the use of a 2% solution of glycerol diglycidyl ether as the sub-coat and top-coat which consists of 1,3-butadiene-styrene-2-vinyl pyridine copolymer along with a heat reactive 2,5-bis(2,4-dihydroxy phenyl methyl)-4-chlorophenol.
- Pre-dip compositions for polyester fibers containing tri- and higher isocyanate compounds have been described in JP 57187238.
- Such pre-dip compositions containing mixtures of polyfunctional isocyanates and diisocyanates have been described in JP 51037174, and containing mixtures of blocked polyisocyanates and clay (such as bentonite) have been disclosed in JP 55062269. None of these compositions, however, were very efficient in adhering rubber and none of these were commercially used.
- a two-step method for dipping a synthetic fiber wherein the fiber is first dipped with an aqueous pre-dip composition followed by a dip with resorcinol-formaldehyde latex (RFL) composition, characterized in that the pre-dip composition comprises a blocked isocyanate having at least tri-functional isocyanate groups and a latex wherein the ratio by weight of blocked isocyanate and latex is between 9 and 0.7, preferably between 4 and 1.
- RTL resorcinol-formaldehyde latex
- Fibers thus dipped maintain the adhesion properties as obtained with the conventional epoxide pre-dip, whereas the epoxide treatment as such can completely abandoned. It is therefore a preferred embodiment to perform the dipping procedure with a pre-dip composition that is substantially, or even completely, free from epoxide-containing derivatives.
- the pre-dip composition may comprise blocked at least tri-functional isocyanate compound and a latex, which further comprises water, an emulsifier, and 2-vinyl pyridine copolymer.
- the latex part of the pre-dip may be the same or different of the latex part of the RFL composition, and is a block copolymers of a conjugated olefinic block and an aromatic block.
- block copolymers are known in the art. It was found that particular good results were obtained when the latex part of the pre-dip and the RFL composition is a vinyl-pyridine block copolymer.
- Suitable copolymers comprise 2-vinyl pyridine, styrene, and butadiene moieties. Preferably, 10-20% of the units in the copolymer are 2-vinyl pyridine-like structures.
- the method according to this invention can in principle be applied to any synthetic fiber that is commonly used as reinforcement fiber in rubber compositions for tires, transport transmission belts, and the like.
- Such fibers preferably contain at least one of aramid, polyester, and polyester terephthalate.
- Particularly useful fibers within the context of the invention are fibers containing at least aramid, preferably containing PPTA and/or PPODPTA.
- the method according to the invention is suitable for dipping fibers wherein the fiber is used as spun.
- the blocked isocyanate has at least tri-functional isocyanate groups.
- isocyanates are 1,6-hexamethylene diisocyanate (HDI) trimer, etc.
- Blocking groups are known in the art and are selected from ketoxime groups such as methyl ethyl ketoxime, pyrazole derivatives such as 3,5-dimethylpyrazole, esters such as malonic acid esters, caprolactam, and alkylated phenol.
- Most preferred blocked isocyanate is a blocked HDI-trimer, such as methyl ethyl ketoxime or 3,5-dimethylpyrazole blocked hexamethylene diisocyanate trimer.
- Most preferred blocking group is 3,5-dimethylpyrazole.
- the RFL dip may contain an emulsifier.
- Suitable emulsifiers are selected from emulsifiers comprising rubber latex.
- a very suitable pre-dip according to the invention is a composition comprising 2.5 to 4 wt. % of water-dispersed 3,5-dimethylpyrazole blocked isocyanate compound (HDI-trimer), 1 to 2.5 wt. % of 2-vinyl pyridine copolymer (latex) and 90 to 96 wt. % of water (wt. % based on solids).
- HDI-trimer water-dispersed 3,5-dimethylpyrazole blocked isocyanate compound
- latex 2-vinyl pyridine copolymer
- 90 to 96 wt. % of water wt. % based on solids
- the ratio by weight of blocked isocyanate and latex is between 9 and 0.7.
- Compositions containing too much or too little latex do not give adhesive properties that are comparable with those of the conventional epoxy pre-dips.
- the invention thus provides a process for adhering aramid fibers to sulfur-vulcanizable rubbers comprising the steps of (1) immersing fibers in an aqueous dispersion which is comprised of (a) 2.5 to 4 wt. % of water-dispersed 3,5-dimethylpyrazole blocked isocyanate compound (HDI-trimer), (b) 1 to 2.5 wt. % of 2-vinyl pyridine copolymer and (c) 90 to 96 wt.
- an aqueous dispersion which is comprised of (a) 2.5 to 4 wt. % of water-dispersed 3,5-dimethylpyrazole blocked isocyanate compound (HDI-trimer), (b) 1 to 2.5 wt. % of 2-vinyl pyridine copolymer and (c) 90 to 96 wt.
- % of water to produce coated fibers; (2) drying and curing the coated fibers to produce pre-dipped fibers; (3) subjecting the pre-dipped fibers to a RFL adhesive dip to produce dipped fibers; (4) drying and curing the dipped fibers to produce dipped fibers; (5) placing the cured dipped fibers in contact with a sulfur-vulcanizable rubber; and (6) curing the vulcanizable rubber (wt. % based on solids).
- the invention relates to fibers and cords, wherein the fibers or cords have distributed over at least a surface portion thereof (1) a blocked tri-functional isocyanate, such as water-dispersed 3,5-dimethylpyrazole blocked isocyanate compound (HDI-trimer); (2) a RFL adhesive; and (3) an in situ vulcanized rubber compound.
- a blocked tri-functional isocyanate such as water-dispersed 3,5-dimethylpyrazole blocked isocyanate compound (HDI-trimer)
- HDI-trimer water-dispersed 3,5-dimethylpyrazole blocked isocyanate compound
- a composite article of rubber and fibers wherein the fibers have distributed over at least a surface portion thereof (1) a blocked tri-functional isocyanate, such as water-dispersed 3,5-dimethylpyrazole blocked isocyanate compound (HDI-trimer); (2) a RFL adhesive; and (3) an in situ vulcanized rubber compound.
- a blocked tri-functional isocyanate such as water-dispersed 3,5-dimethylpyrazole blocked isocyanate compound (HDI-trimer)
- HDI-trimer water-dispersed 3,5-dimethylpyrazole blocked isocyanate compound
- This example provides testing using aramid test sample to show the effect of using a tri-functional blocked isocyanate with 2-vinyl pyridine copolymer together on aramid fibers.
- Control adhesive for aramid fiber is a double coat of epoxy and RFL. Aramid fiber was dipped with poly-functional epoxy resin pre-dipping and RFL top-coat for comparison.
- Experimental adhesive (sub-coat) consists of Trixene® BI 7986 (3,5-dimethylpyrazole blocked HDI trimer; ex Baxenden Chemicals Ltd., UK) at 3.5 wt. % and Pliocord® VP106S (2-vinyl pyridine copolymer latex; ex Goodyear Chemicals Ltd, USA) at 1.5 wt. % (base on solids) as pre-dipped and RFL as top-coat.
- Trixene® BI 7986 (3,5-dimethylpyrazole blocked HDI trimer; ex Baxenden Chemicals Ltd., UK) at 3.5 wt. %
- Pliocord® VP106S (2-vinyl pyridine copolymer latex; ex Goodyear Chemicals Ltd, USA) at 1.5 wt. % (base on solids) as pre-dipped and RFL as top-coat.
- the aramid cord was prepared with construction of 2 ply yarns. 1680 dtex PPTA yarn (Twaron®, ex Teijin) or 1670 dtex PPODPTA yarn (Technora®, ex Teijin) was twisted as Z direction with 330 tpm. By cabling, two twisted yarns were combined and twisted as S direction with 330 tpm.
- This greige cord was dipped in pre-dipping adhesive and dried at 150° C. for 120 sec and cured at 240° C. for 90 sec, dipped in RFL, and cured at 235° C. for 90 sec.
- Dipped aramid cords were tested in the compound for passenger car tire ply rubber.
- Main component is natural rubber.
- Trixene® B17986 and Pliocord® VP106S were conducted for aramid adhesives. Dipped aramid cord was also dipped in RFL and tested for static adhesion and the heat durability of adhesion. The results are summarized in Table I.
- Breaking strength of greige and dipped cords are shown in Table II TABLE II Breaking Twisting Breaking strength strength Dip type machine greige (N) dipped (N) epoxide/RFL two-steps 425 423 non-epoxide/RFL* two-steps 425 435 epoxide/RFL direct cabling 410 455 non-epoxide/RFL* direct cabling 410 453 *according to the invention
- SPAF performance was determined with NR rubber and NR/SBR rubber for epoxide/RFL (prior art) and non-epoxide/RFL (invention) in both two-steps and direct cabling, and were shown to be almost the same under all conditions. All values were within the range between 280 and 320 N/2 cm.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP03020731 | 2003-09-12 | ||
EP03020731.0 | 2003-09-12 | ||
PCT/EP2004/009877 WO2005026239A1 (en) | 2003-09-12 | 2004-09-04 | Two-step method for dipping synthetic fiber |
Publications (1)
Publication Number | Publication Date |
---|---|
US20060280942A1 true US20060280942A1 (en) | 2006-12-14 |
Family
ID=34306758
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US10/571,671 Abandoned US20060280942A1 (en) | 2003-09-12 | 2004-09-04 | Two-step method for dipping synthetic fiber |
Country Status (6)
Country | Link |
---|---|
US (1) | US20060280942A1 (zh) |
EP (1) | EP1664161A1 (zh) |
JP (1) | JP2007505228A (zh) |
CN (1) | CN100523057C (zh) |
RU (1) | RU2346015C2 (zh) |
WO (1) | WO2005026239A1 (zh) |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20090202764A1 (en) * | 2007-11-26 | 2009-08-13 | Porcher Industries | RFL film or adhesive dip coating comprising carbon nanotubes and yarn comprising such a coating |
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DE102017212455A1 (de) | 2017-07-20 | 2019-01-24 | Continental Reifen Deutschland Gmbh | Verfahren zur Herstellung eines Fahrzeugreifens und Fahrzeugreifen hergestellt nach dem Verfahren und Verwendung von behandelten Festigkeitsträgern |
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EP3702524A1 (en) | 2019-03-01 | 2020-09-02 | Continental Reifen Deutschland GmbH | Aqueous dipping composition |
CN115287902A (zh) * | 2022-07-26 | 2022-11-04 | 湖南鑫振邦新材料有限公司 | 一种半硬线绳及其织物和弹性制品、表面处理剂 |
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- 2004-09-04 EP EP04764828A patent/EP1664161A1/en not_active Withdrawn
- 2004-09-04 CN CNB2004800261260A patent/CN100523057C/zh not_active Expired - Fee Related
- 2004-09-04 RU RU2006112004/04A patent/RU2346015C2/ru not_active IP Right Cessation
- 2004-09-04 JP JP2006525726A patent/JP2007505228A/ja active Pending
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20090202764A1 (en) * | 2007-11-26 | 2009-08-13 | Porcher Industries | RFL film or adhesive dip coating comprising carbon nanotubes and yarn comprising such a coating |
US20130234999A1 (en) * | 2012-03-09 | 2013-09-12 | Casio Computer Co., Ltd. | Input pen |
US20190338460A1 (en) * | 2013-12-18 | 2019-11-07 | Teijin Limited | Fiber cord for reinforcement and method for producing the same |
US11905649B2 (en) * | 2013-12-18 | 2024-02-20 | Teijin Frontier Co., Ltd. | Fiber cord for reinforcement and method for producing the same |
EP3258008A1 (de) * | 2016-06-14 | 2017-12-20 | Continental Reifen Deutschland GmbH | Verfahren zur herstellung einer festigkeitsträgerlage, festigkeitsträgerlage und fahrzeugreifen |
EP3258006A1 (de) * | 2016-06-14 | 2017-12-20 | Continental Reifen Deutschland GmbH | Verfahren zur herstellung einer festigkeitsträgerlage, festigkeitsträgerlage und fahrzeugreifen |
US11059950B2 (en) * | 2018-07-19 | 2021-07-13 | Ems-Patent Ag | Dipping bath compositions for treating reinforcing inserts |
CN112832030A (zh) * | 2020-12-29 | 2021-05-25 | 北京化工大学 | 环保浸胶液、制备方法及应用 |
CN114277573A (zh) * | 2021-12-31 | 2022-04-05 | 青岛天邦线业有限公司 | 粘合剂及其处理的纤维、纺织面料制品、复合材料及制品 |
Also Published As
Publication number | Publication date |
---|---|
JP2007505228A (ja) | 2007-03-08 |
RU2006112004A (ru) | 2006-08-27 |
EP1664161A1 (en) | 2006-06-07 |
CN100523057C (zh) | 2009-08-05 |
RU2346015C2 (ru) | 2009-02-10 |
WO2005026239A1 (en) | 2005-03-24 |
CN1849362A (zh) | 2006-10-18 |
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