TWI261328B - Circuit device - Google Patents

Circuit device Download PDF

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Publication number
TWI261328B
TWI261328B TW093139760A TW93139760A TWI261328B TW I261328 B TWI261328 B TW I261328B TW 093139760 A TW093139760 A TW 093139760A TW 93139760 A TW93139760 A TW 93139760A TW I261328 B TWI261328 B TW I261328B
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TW
Taiwan
Prior art keywords
substrate
chip
resin
layer
circuit device
Prior art date
Application number
TW093139760A
Other languages
English (en)
Other versions
TW200532823A (en
Inventor
Atsushi Kato
Original Assignee
Sanyo Electric Co
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Publication date
Application filed by Sanyo Electric Co filed Critical Sanyo Electric Co
Publication of TW200532823A publication Critical patent/TW200532823A/zh
Application granted granted Critical
Publication of TWI261328B publication Critical patent/TWI261328B/zh

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    • H01L24/26Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
    • H01L24/31Structure, shape, material or disposition of the layer connectors after the connecting process
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    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/50Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
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    • H01L23/3107Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape the device being completely enclosed
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    • H01L23/3128Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape the device being completely enclosed a substrate forming part of the encapsulation the substrate having spherical bumps for external connection
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Description

1261328 九、發明說明: 【發明所屬之技術領域】 本毛明係關於-種疊層複數個Ica咖rated circuii; ’積體電路) 於上層疊層有更詳而言之’係關 义a 土 ’屯位被固疋之1C晶片之電路裝置。 【先前技術】 隨著半導體積體電路之高積體化、小型化,層疊(stack typek電路裝置作為高積體1(:成為備受矚目之構成之 、— Ο 第6圖係表示習知層疊型電路裝置構成之剖視圖。 在基板150之一方的面設有複數條配線156,第 曰曰片151由接著構件丨5 9加以固著。另在其上隔著絕緣性、 接,構件160疊層有第2IC晶片152。各IC晶片151、152 的衣面刀別设有電極墊(未圖示),透過接合線(Bonding Wlre)153等連接到設於基板150上之配線156。各配線156 透過設於基板15〇之貫通孔別連接到設於基板15〇背面之❿ 焊球等之外部端子][54。 該等疊層1C晶片151、152及接合線153、配線156 係由密封樹脂1 55密封從而加以封裝化(例如:參閱專利文 獻 1)。 .
[專利文獻1] 、 曰本專利特開2002-3681 89號公報 【發明内容】 [發明所欲解決之課題] 316613 1261328 、在j述層豐型電路裝置中,第2IC晶片152之固著係 為了 ”第1IC晶片151絕緣而透過黏晶片犲乜叶 s曰heet)或絕緣性接著劑等接著構件1㈣著。亦即,第w 晶片152之基板係以浮置狀態安裝。 =^如·右想在弟2iC晶片152採用雙極(Blpolar) 1C寺之固疋基板電 層於上層時,A板,時,當將該晶片叠 充分…,/ 會成為浮動狀態,而會有不能得到 兄刀之4寸性之問題。 :具有雙極ic等以固定電位 裝置中,當Μ晶私壯0士 」i L <迅路 在田丁思 固定電位而使用之1C她是配f 在取下層,而限制了層疊安裝之通用性。“疋配置 定+卜對方、不成進行層疊安裝的電路裝置,传將以固 面積之問題。 在大料面上b Μ存在增大安裝 [用以解決課題之手段] 本發明係鐾於上述問題而研發成者 =定電位圖案之複數個導電圖案、含有包括:含1 晶月之複數個ic晶片、以 土电位被固定 位被固定之ic晶片固定於前述導;^層,將前述基板電 上層的方式疊層安裝前述複數個H ’、,以該IC晶片為 層連接到前述固定電位圖宰而 s亚糟由將該導體 另,特徵為前述複數個導電::二之電路展置。 另,特徵為前述複數個導電圓=71支持基板上者。 而埋入絕緣性樹脂,從而得以被支持者V面露出之方式 -^66/3 1261328 付做為前述禕韋 另,特徵為在前述導體ir案以;!緣性樹脂密封者。 置有絕緣層者。 · g /、下層之則述1 c晶片之間配 [發明的效果广述固疋電位係GND電位或者VDD電位。 猎由本發明,在將複數個 中,可將固定基板電位之Ic曰…::女衣之毛路裝置 層以上。 ss片以非洋置狀態疊層於第2 匕可提回含有基板電位固 曰 之層疊封裝之通用神,π 士々 疋之1C日日片的笔路裝置 ic a u .. 同呤降低安裝面積,且可維持哕箄 比日日片之稞晶片的特性。 *対-亥寺 【實施方式】 、 ”第1圖至第5圖,說明本發明之-實施形態。, :圖係表示本實施形態之電路裝置之剖視圖。 :路裝置2。由複數個導電圖案、複數個Μ晶片 蛉脰層構成。複數個I c晶片包括 曰 U日日乃已栝有基板電位固定之ίΓ傷 : 只Μ形態中以叠層安裝基板電位固定之iC曰片 轉其他1C晶片4之兩個晶片為例加以說明。 日日 複數個導電圖案2以預定配線圖案由支持材 導電圖案2可為將印刷基板等絕緣性基板作為支持材1而 形成於其表面者,也可為將絕緣性樹脂作為支持材^而埋 二其崎持。另,將導線架(lead fr繼)作為支' 化’導電圖案2為導線。 $甩圖架2至少含有一個被施加GND電位(或者v卯 316613 7 l26l328 笔位)之固定電位圖案。 圖案加以說明。 、 ,疋電位圖案以下係以GNI: 作為第1層之第1IC晶片 表面側具有電極墊(未圖示),北而果日日片(hrechlp),在 2。另,第1 1C曰Η / 月面例如固著於導雷FI安 C日日片4與支持材1間之固^ 电0/卞
晶片4之構成而以絕 者係错由第1IC 外,第1IC晶片4亦可依^構^性之接著材料3固著。此 」依具構成而不固定於 第11C晶片4之電極墊係藉由、:圖案2上。 合線10等連接。 、疋之¥電圖案2與接 第1IC晶片4表面隔著絕緣性 置有導體層6。導體層6必須 =寺絕緣層5而配 bond)之壓接的預定強产此八文打線接合(wire 胺、糊崎為麵ΓΓΓΓΓΓ板、聚酿亞 導電猪而接著,或形成金屬蒸㈣U㈣=料作為 另,導體層δ如果以鋼箔 成 不要芯部,而直接固著於定的強度,也可 用之接人@^ , 、、^彖層5。使用銅箔時,藉由選 合區域實行預定之鍍覆處理等。 ‘月豆層6上藉由導電姓姑一
曰片8 ^ 9ΤΓ 接者劑7固著有第2層之第2IC 日日8。弟21C晶片8係為如雔搞+曰雕一 電位於基板(晶片背面)而使:。二:…的施加固定 之裸晶片。另,在本說明蚩中 ^片’例如:類比1C . 曰中’以下雖以類比1C晶片為例 ^兄明’但亚不限於此,如上所述,也可為必須向基板 乃a力ϋ固定雷付之 了 ρ曰y Γ 日日。另’所謂固定電位在這裡係指 _電位、VDD電位等電位不變之電位。 316613 1261328
的導電,案:與接合線1。等::财(未θ不)’透過預疋 B安? M曾6透過接合線1 0等連接到GND圖案2a。GND 咖+ 4過導體層6與G仙圓案2a將基板固定於 到充分之特性。 …為非呈浮置狀態,故可得 芦妒/理用I視顯像機使用之電路裝置有時會將數位i 3=…與收訊用ic晶片—體塑模。· 此#,弟UC晶片4為數位信號處
晶片δ為收訊用Ic晶片。 用曰片,弟2IC 雙極電晶料之類比1C-般雖用於固定A板之帝 位,但如第6圖所示,在習知 处 土 电 唯掊名m —千y 且、、,口構中,因不能將基板 、准持在固疋電位,故报難將類tbIC層疊在上層。 但,稭由本實施形態,可使
况晶片8背面(基板),而向導6接觸到上層之第滅 卜卜叮你扣, ^紅層6施加GND電位。由I Π/^晶片不喪失裸w狀態㈣性 層,而k南層疊安裝之通用性,同時可 1曰方、上 型化。 戶、見女I面積之小 接著,參閱第2圖及第3 方法之-例。 U纟不本貫施形態之製造 第1步驟以閱第2圖(A)):準備 案2a之導電圖案2之支持材卜在 ::固-電位圖 印刷基板等絕緣性基板作為支持材 ^ %圖案2係以將 1 形成於其表面者為 316613 9 Ϊ261328 心以說明,但也可將絕緣性樹 t以支持。另’將導線架作為支持材"2埋入其中 導線。 1化,導電圖案2為 第2步驟(參閱第 劑3。此0士 ^ ))·在導電圖案2上塗佈接荽 此吩,按照被安裝之第uc 土怖接者 性/導電性之任—者。妒 日日片之用途,可為絕緣 ^ 者然後,固著第1IC曰^ 弟3步驟(參閱第3圖(^ 導體層6為靖板6a為芯部,而'在體層6。在此, ,鐘膜6b之構造。然後在 板:;:紹寻金< 有絕緣性接著片5。 、7基板6a)背面黏貼
之後,如第3圖(B)所示,將遭雕麻e 晶片4上,由"…“體層6承載於第1IC uc曰月4# 接著片5(或接著劑)固著。另,在第 比曰日月4表面配置右雷扠 社弟 其電極墊—般之圖案。°,故導體層6自然形成露出 上塗參二第3圖(C)):然後,在金屬蒸賴b 丄土仰¥兒性接著劑7等。 此時,導電性接著固著第2IC晶片8。i 區域份以進行塗佈等。 mi接合之固者 然後,將第11C晶片4 + 及第兒極墊與預定的導電圖案2、 =妾另:極塾9與預定的導電圖案2以接合線 連接γ到將導體層6與GND圖案2a以接合線10等 運接’付到如第1同成一 過施加_、VDD等:定:之結構。對於固定電位圖案係透 電位。 D寺固疋電位,而固定第2IC晶片8之基板 316613 )0 I261328 接著’參閱第4圖至第5圖,說明上述電路裝置之封 I例。 首先,參閱第4圖,第4圖(A)係不需要設置安裝基板 土恶的電路裝置,第4圖(B)係使用具有導電圖案之樹脂 片進行過封裝者,第4圖(〇係使用多層配線構造的基板時 之剖視圖。 间、…例如°」在具有所期望的導電圖案之支持基 =上將如圖所不之元件安裝、塑模後,剝去支持基板。 於封^藉由將銅落半钱刻、安裝元件、塑模後,將存在 、封4肢背面之銅箔回蝕( 穿孔導線chbaGk)而達成。另,也可將 在此,叶用二下金屬模具抵接,進行塑模而達成。 亦二::種半钱刻法時為例加以說明。 如弟4圖(A)所示,導雨 31 , 3 .; 係為以CU為主要材料之導兩a 路出。此犄導電圖案2 落、或由Fe,等合金構成Γ導二:為主要材料之導電 電材料,特別是以可钱刻+ y白寺,但也可為其他導 此時,在製造步驟中,在:材料為佳。 方式設置未達到導電落厚二狀導電落,藉由以半钱刻 案2。且分離槽32充填雄槽32,從而形成 之彎曲結構相嵌合而堅固結Γ^31,與導電圖案側面 下方之導電蕩蝕刻,導…透過將分離槽 樹脂31支持者。 卞2分別分離,而為由絕緣性 即,絕緣性樹〜導電圖宰 '面露出,密封電路 1261328 ^置20、接合線10。絕緣型樹脂31可採用透過轉注成型 〜形成之熱硬化性樹脂、或透過射出 (叫^◦請ldlng)形成之熱可塑性樹脂。具體來 况’可使用裱氧樹脂等熱硬化性樹脂、或聚醯亞胺 硫驗等熱可塑性樹脂。另,絕緣性樹脂如果為使用全屬模 ==樹脂、或透過浸潰、塗佈而可包覆之樹 可 =所有的樹脂。該封裝體中,絕緣性樹脂31 =寻,同時也具有支持整個電路模組之功用。由此,; 以絕緣性樹脂31密封,可防止電路裝置自導電圖案 於導其用途以絕緣性或導電性接著劑3固著 方、W圖案(land)2上,在電極墊係 案2連接。另’對於導體層6也 、,泉10,與GND圖案2a連接。 要σ 再者,絕緣性樹脂31之厚度可調整為 之接合㈣之最頂部包覆請…為自該 慮到強度而加厚或減薄。 /子又也可考 構。】緣::脂31背面與導電圖案2背面實質上為相同結 在月面设有將所期望之區域予以門 :广阻焊劑)33,在露出之導電圖案2: 材料而形成背面電極34,作為電路裝置加以完Γ 之配⑷圖⑻所示結構,可提高導電嶋 導電圖案2係與電路裝置2。-體埋入絕緣性樹脂31 3】661:1 1261328 :以破支持。後面將敘述,但此時之導 在絕緣樹月旨4丨# ; β I、旨 、电圖木2係準備 ” 曰41表面形成導電膜42之絕緣樹脂Μ μ * 將導電膜4?岡安儿/ 來树力曰月43,透過 :胰42 ®案化(paUerning)而形成。 ^ 絕緣樹脂4]之材料係為由聚 等高分子構威之脂或環氧樹脂 了於其中混入填充物(illl W生亦 矽、顧Up . 柯ηΎ以坻用玻璃、 虱化鋁、氮化鋁、碳化矽、氮化 (sheet^ 乃次日守為10// m至1〇〇 产 LinSJ 4 為25㈣。 左右。另,市面銷售者最小膜厚· “蛉電肤42最好係以〜為主要材料者、A卜Fe、Fe-r、 s a知之導線架材料,可為以 1 覆於絕緣樹脂2,或點貼透…、鑛法或滅射法包 落。 ^⑽㈣法或鑛覆法形成之金屬 導電=2係以所希望之圖案的光阻㈣覆導電 ,亚猎由化學蝕刻形成所希望之圖案。 、 導電圖案2露出接人蜱^ ㈣r 、良之固者區域,而將其他部分以 保瞍(0僧coat)樹脂44包覆。保護樹脂44係 :: 解之環氧樹脂等以絲網印 ' ,合训/谷 熱硬化者。了、·”刷㈤咖如⑷附^並使之 另’在固著區域上考慮到接合性而形成虬、 膜45。該鍍覆膜45例如將彳早嗜冉Ht ^ &寺k復 例如將保濩树脂44作為遮罩,而在 者區域上進行選擇性地無電解電鍍。 $路衣置20以裸晶片的形態用接著劑3晶片接合(he 316613 1261328 bond)到保護樹脂44上。 黾路衣置2 〇之各電極墊及導體 10連接到導電圖案2及__2£1之_6=過接合線 絕緣樹腊片43係由絕緣性樹脂31 圖案2也埋入絕緣性樹月S31。塑模方法可;’由此,導電 射出成型、塗佈、浸潰等。但考慮到量產^用^主成型、 注成型、射出成型。 屋丨生,取好選用轉 背面係露出絕緣樹脂片43之背面 絕緣樹㈣之期望位置形成開口,在導 分設置外部電極34。 路出部 藉由該結構,電路裝置2〇與其下之導+ 樹脂44作電枓π绦抖、首+卸也 之圖案2以保護 可自由酉^義緣,故導電圖案2即使在電路裝置之下也 說明電:案:之絕緣樹脂片43時為例加以 於此,也可為在第4圖⑴之導 上以保護樹脂44包覆之結構。另,亦 。木2 ——等支持基板上之導:::可㈣ 脂44包覆之構造,因不論在 由 以保邊樹 配線在電路裝置下方,故可實現 接著’第4圖(物現導電圖案 二二。 者。再者,與第4圖⑻相同構成要 二構 省略說明。 尤用;J 付5虎,並 八^確2與電路裝置2。-體埋入絕緣性樹脂31Γ 後面將敎述,但此時之導電賴係備有蝴 1261328 性樹脂41表面之實杯入 背面也實質於全部區域^成第第】導電膜42a、且名 .透過將該等導電膜42圖案化^^之絕緣樹脂月 絕緣性樹脂41、導帝Γ 4? 乂成。 情形相同,導電圖宰 材料係與第4圖(β)時的 案。 復透過化學姓刻形成期㈣ 另’在第4圖(C)中,蕤 緣樹脂41分離成上岸、胃9連接手段46將隔著絕 多層連接細係二:覆 膜在此雖採用Cu,但也 貝通孔47者。鍍覆 安裝面側之導電圖荦=:“Ag,等。 他部分以保護樹脂44包覆 口線10之固著區域,其 电路裝置20以裸晶片^讀仏。 bond)到保護樹脂44上。 心用接者弹Μ晶片接合(die 、車接二i路裝置2〇之電極墊及導體層6透過接八吃 連接到導電圖案2及GND圖案以。 逐^接。線10 導4Γ'脂片43由絕緣性樹脂31包覆,由此,由第i 以一體支持。 -口…埋入絕緣性樹脂31,而得 由絕緣樹脂下方之第2導電膜42b構成之導電圖 :二爾樹脂31露出,但透過以絕緣性樹脂3ι包:: 分、.'巴~、片43而得以-體支持,透過多層連接手 ^ 第1導電膜423構成之導電圖案2電性連接,從而實= 316613 15 1261328 層配線結構。下層之導電圖案2露出形成外部電極34之部 分,將以溶劑溶解之環氧樹脂等進行絲網印刷,以保護樹 脂48包覆大部分,而透過焊材的回焊或焊膏(solder cream) 之絲網印刷在該露出部分設置外部電極34。 另,外部電極34也可用將第2導電膜42b蝕刻,且在 其表面以金或鈀鍍覆膜包覆之凸塊(Bump)電極達成。 接著,利用第5圖來表示使用支持基板之晶片尺寸封 裝之一例。第5圖(A)係於第4圖(C)所示之封裝體中去掉 保護樹脂44時之封裝體,第5圖(B)係表示3層以上之多 層配線結構之情形。 支持基板51係例如為玻璃環氧基板等絕緣性基板。再 者,支持基板51也可採用可撓性片。 在玻璃環氧基板51的表面壓著Cu箔,而配置已圖案 化之導電圖案2,在基板51背面設有外部連接用背面電極 34。且,透過貫通孔TH,電性連接導電圖案2與背面電極 34 ° 基板51表面係透過接著劑3固著裸露的電路裝置 20。在電路裝置20之電極墊及導體層6壓著有接合線10, 與導電圖案2、GND圖案2a連接。 且,電路裝置20、導電圖案2、接合線1 0係由絕緣性 樹脂31密封,與基板51 —體得以支持。絕緣性樹脂31 之材料可採用透過轉注成型法形成之熱硬化性樹脂、或透 過射出成型法形成之熱可塑性樹脂。由此,透過以絕緣性 樹脂31密封全部,可防止電路裝置自基板分離。 16 316613 1261328 另—方面,支持基板51可使用陶瓷基板,此時, 圖案^背面電極嶋由導電”(paste)在基板51 = 面”月面即刷 '燒結而設置’透過貫通孔TH連接,夢由: 緣性樹脂31 —體支持基板31與電路裝置2卜 另#如第5圖⑻所示’於複數個各支持基板51均設 -己▲層構成之導電圖案2,透過貫通孔 藉此即使在有支持基— 樹脂ΐ模=略㈣’但也可在支持基板採用導線架進行 :,、:用金屬盒(。咖)或其他盒裝材料密封。 但透過在欲將其缸^且釘衣…構為例加以說明, 導體層t:導二=成固定電位之丨。晶片背面設置 … t層6與固定電位圖案2a連接,也可杏規 二以上之層®封裝。$,作為第2IC晶片8之,比』曰 片也可為複數層層疊結構。 颂匕1C日日 【圖式簡單說明】 弟1圖係表示本發明電路裝置之剖視圖。 圖⑴及⑻係表示本發明電路裝置之製造方法之 4 第 剖視圖 第 剖視圖 第 圖(A)一(C)係表示本發明電路裝置 之製造方法之 圖(A )至⑹係表*本發”料置之封裝 體例之 剖視圖 第5圖⑷及⑻輪本發明㈣置之封裝體例之 3Ϊ66Ι3 17 1261328 剖視圖。 第6圖係表示習知電 [主要元件符號說明】 1 支持材 2 a 固定電位圖条 4 第1IC晶片 6 導體層 8 第2IC晶片 20 電路裝置 32 分離槽 34 背面電極 43 樹脂片 45 鍍覆膜 47 貫通孔 ΤΗ 貫通孔 置之剖視圖。 導電圖案 接著劑 絕緣層 導電性接著劑 接合線 | 絕緣性樹脂 、41 絕緣樹脂 導電膜 ~ 、4 8 保護樹脂 · 多層連接機構 基板 18 316613

Claims (1)

  1. ^328 r、. Ψ請專利範圍: 〜锺電路裝置,係具備·- 广位圓案之複數個導電圖案; h 電位被Μ之^晶片的複數個1(:晶片 導體層,其中 層上:::二板曰電位被固定之ic晶片固著於前述導體 ic θ曰片二晶片為上層的方式疊層安裝前述複數個 二片專:將該導體層連接到前述固定電。 p圖案係設於支持基板。路衣置,其中,㈣複數個 、申請專利範圍第1項之電路 導電圖案係將背面露出之方气而/、中,前述複數個 4轉。 式而埋入絕緣性樹脂,而被 ★申請專利範圍第1項之電路 導電圖案以絕緣性樹脂密封。…、中,賴數個 利範圍第1項之電路裝置,其中,在前述導體 ,下層之前述IC晶片之間配置有絕緣層。 二請專利範圍第1項之電路裝置,其中,前述固定· 位為GND電位或VDD電位。 足兒 ^ »66 ] 3 19
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KR20050095550A (ko) 2005-09-29
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CN100536127C (zh) 2009-09-02
CN1674277A (zh) 2005-09-28
US7405486B2 (en) 2008-07-29

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