JP3947181B2 - 柔軟な、多隔室の薬剤容器およびその製造および使用方法 - Google Patents
柔軟な、多隔室の薬剤容器およびその製造および使用方法 Download PDFInfo
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- JP3947181B2 JP3947181B2 JP2004118873A JP2004118873A JP3947181B2 JP 3947181 B2 JP3947181 B2 JP 3947181B2 JP 2004118873 A JP2004118873 A JP 2004118873A JP 2004118873 A JP2004118873 A JP 2004118873A JP 3947181 B2 JP3947181 B2 JP 3947181B2
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Description
本発明の追加の態様において、未充填の容器を輸送キャリヤーの中に入れ、次いでこのキャリヤーを環境の汚染に対してシールする。輸送キャリヤー、およびその中の容器を電子ビームで滅菌する。輸送キャリヤー、およびその中の容器を紫外線汚染除去トンネルを通してアイソレーターの中に導入し、これはアイソレーター内の無菌の環境の維持を保証する。
図3において断片的略断面図で描写されている、本発明の第1態様において、前面シート12は透明な、単一層の、熱可塑性ポリマーフィルム44から構成される。この態様において、透明フィルム44は約80重量%のポリプロピレン-ポリエチレンコポリマー(Fina Oil and Chemical Company,of Deerpark,Texas、から商業的表示Z9450で入手可能である)と、約20重量%のスチレンブタジエンエラストマーゴム(Shell Chemical Corporationから商品名KratonR および商業的表示G1652で入手可能である)とのブレンドからなる。実際に、フィルムはコポリマー樹脂および小片の形態のKratonR を80%/20%の重量比で高剪断ミキサー中で混合し、この混合物を溶融し、再ペレット化することによって製造される。
図5において略断面図で描写されている、本発明の第2の典型的な態様において、薬剤隔室をカバーする、透明な高バリヤーの中間ラミネートフィルム(図4の64)のための別の構成が提供される。
本発明の好ましい態様によれば、容器を折り重ねた状態で固定して、偶発的活性化に対してガードし、かつアルミニウム箔を含有する後面シートのみを周囲光に暴露することによって、容器の内容物を放射線の暴露から保護するための手段を設ける。
したがって、追加の剥離可能なシール25および緩衝剤隔室29は、薬剤隔室中の乾燥薬剤を湿気による劣化から保護する手段を提供することを理解することができる。
本発明の原理の実施に従い、容器10の1つの典型的な態様の前面シート12および後面シート14は80:20フィルム層により互いに接する。他の相接するフィルムは本発明の範囲および考えの中に入るが、前述の態様の各々において、前面シート12の内方に面する層は80:20フィルムからなり、このフィルムは背面または後面シート14の内方に面する80:20フィルム層と接触して配置されている。
特に、保持スロット(図1の27)および保持タブ(図1の28)を、それぞれ、シール延長部110eおよび110fの比較的に剛性の材料から切断できるために十分な幅を過大部分110eおよび110fは有する。
本発明の原理の実施に従い、図8aの容器10を製作する方法および装置を図9に関して説明する。容器充填装置の下記の説明から明らかになるように、単一層または多層のラミネートフィルムからなる前面シートおよび後面シートを有する医用容器の製作に適するように、装置および方法の双方を適合させる。さらに、下記の説明から明らかになるように、図8aの容器10の種々のシールの数、形状、構成および位置を、装置の構成部分のモジュール配置のために、容易変化させるか、あるいは省略することさえ可能である。
前述の製作プロセスの間に形成される剥離可能なシールは、薄い長方形を有する直線のシールである。剥離可能なシールは慣用の直線のシールに類似するように見えるが、この態様の剥離可能なシールは、製造ロットを通じていっそう予測可能な破壊を示す、すなわち、操作圧力に対して均一な抵抗特性を示すことにおいて、改良されている。
ここで図10を参照すると、全体的に150で示し、本明細書において「キャリヤー」と呼ぶ、取扱い容器は、系統的方法において、滅菌、輸送および無菌ゾーンの、空の容器の中へ導入のための輸送可能な含有アイソレーターとして機能する。キャリヤー150は3つの構成部分からなる;一般的に長方形の容器トレー152、シール可能なフィルムの蓋154、および多数の容器をトレー内に支持するレールカートリッジ162、これらを図11aおよび図11bに関して以下において詳細に説明する。
空の容器を含有する密閉されたキャリヤーをポリバッグの中に包装し、放射線滅菌設備に輸送され、ここでキャリヤーおよびその内容物は、例えば、電子ビーム滅菌法により無菌とされる。
前述のキャリヤーの装填および電子ビーム滅菌が完結した後、滅菌された医用容器を無菌的充填設備に輸送し、そして図13に描写されている典型的なプロセスのフローチャートおよび図14において半概略的平面図で描写された典型的な充填装置に関して説明するように、容器を本発明の1態様に従い無菌的に充填する。
完成された容器の使用は、使用された製造技術に対して実質的に独立である。3部分から成る容器10および混合システムは、図1および図2に示す完成された形状で、健康医療の従業員、典型的には病院の薬局に受け取られる。ここで図16を参照すると、容器を使用するために準備するとき、アルミニウム箔含有保護層55上のタブ62をつかみ、そして保護層を容器から剥離して、粉末状薬剤を含有する中間の隔室20を視的に検査できるようにすることによって、薬剤を検査することができる。薬剤が乾燥した通常の状態に見える場合、容器を操作して上の希釈剤隔室18の区域における前面シートおよび後面シートを圧縮することによって、図17に示すように溶液を混合する。
下記の詳細な説明、添付の請求の範囲および添付図面に関して考慮するとき、本発明のこれらおよび他の特徴、面および利点はいっそう完全に理解されるであろう。
Claims (16)
- 全体的に長方形の容器のトレー、前記トレーはある体積を取り囲み、そして外方に曲がって水平方向に向いた周囲リップを形成する上縁を有する;
複数の容器を持ち上げられた位置に支持するためのスロットを構成する複数の細長い部材を有するレールカートリッジ、前記レールカートリッジは前記トレーの前記体積内に受容されるように構成されている;および
前記水平方向に向いた周囲リップに添付され、これにより前記トレーをカバーして、空の容器を輸送しかつ滅菌するための輸送可能な容器のアイソレーターを形成するシール可能なフィルムの蓋;
からなる、電子ビームによる滅菌のための輸送キャリヤー。 - 前記シール可能なフィルムの蓋のへりが前記周囲リップ全体の回りの外側へりから張出さないように、前記周囲リップ上に位置決定される寸法を有するように前記フィルムの蓋が構成されている、請求項1に記載の輸送キャリヤー。
- 前記シール可能なフィルムの蓋が前記トレーの前記周囲リップにヒートシールされている、請求項2に記載のキャリヤー。
- 前記フィルムの蓋の全周囲が前記容器の周囲リップにヒートシールされるように、前記フィルムの蓋のヒートシールが前記フィルムの蓋のへりを越えて延びかつ前記フィルムの蓋のへりおよび前記トレーの周囲リップとオーバーラップしている、請求項3に記載のキャリヤー。
- 前記容器のトレーが第1および第2の対向するポケットをさらに含み、前記ポケットは前記トレーの対向する短い側面の中央に形成されておりかつ前記短い側面の平面から外方に延びており、前記ポケットは前記周囲リップから下方に延びて、前記レールカートリッジを受取るための第1および第2の対向するみぞを形成している、請求項1に記載のキャリヤー。
- 複数の空の医用容器を前記レールカートリッジとかみ合わせかつ支持できるように、前記レールカートリッジが空の医用容器の犠牲口とかみ合うための手段を含む、請求項5に記載のキャリヤー。
- 前記犠牲口のかみ合い手段がそれらの間にスロットを形成する間隔を置いて位置する複数のレールからなり、医用容器の前記犠牲口は前記スロットの中に挿入され、前記スロットは各スロットの長さに沿って配置された水平方向に配向したフランジを含み、前記フランジは前記犠牲口上のかみ合いフランジとかみ合い、これにより前記口を支持する、請求項6に記載のキャリヤー。
- 前記レールカートリッジがスペーサープレートをさらに含み、前記スペーサープレートは少なくとも1つの間隔を置いて位置するレールに添付されており、前記スペーサープレートは前記レールカートリッジ上の医用容器と接触しないで前記レールカートリッジをつかみかつ操作する手段を含む、請求項7に記載のキャリヤー。
- 前記レールカートリッジが前記容器のトレーの中に導入されるように構成されており、前記レールカートリッジは前記容器のトレーの対向するポケットの中に受容されることができる第1および第2の端を有する、請求項8に記載のキャリヤー。
- 電子ビームの照射により輸送キャリヤーを滅菌する方法において、
複数の空の容器を得、そして当該複数の空の容器をレールカートリッジに載せ、ここで当該レールカートリッジは、複数の容器を持ち上げられた位置に支持するためのスロットを構成する複数の細長い部材を有するものであり、
前記複数の空の容器を載せたレールカートリッジを容器のトレーに入れ、ここで当該容器のトレーは、前記トレーはある体積を取り囲み、そして外方に曲がって水平方向に向いた周囲リップを形成する上縁を有するものであり;そして
前記水平方向に向いた周囲リップにフィルムの蓋を付着させる、ここで、当該フィルムの蓋は、前記トレーをカバーして、空の容器を輸送しかつ滅菌するための輸送可能な容器のアイソレーターを形成するものである;
ことを特徴とする方法。 - 前記トレーが、前記レールカートリッジを受理するための2つの離れて配置されたポケットを有する、請求項10に記載の方法。
- 前記複数の細長い部材のそれぞれがT−バー部材である、請求項10に記載の方法。
- 前記T−バー部材がポリスチレン材料から作られている、請求項12に記載の方法。
- 前記トレーをポリバッグのオーバーラップに入れる工程を更に含む、請求項10に記載の方法。
- 前記複数の空の容器のそれぞれが少なくとも1個の犠牲口を有する、請求項10に記載の方法。
- 前記少なくとも1個の犠牲口が少なくとも1個のスロットと提携する、請求項15に記載の方法。
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1997
- 1997-04-11 EP EP20030019385 patent/EP1364638A3/en not_active Withdrawn
- 1997-04-11 CA CA 2468377 patent/CA2468377C/en not_active Expired - Lifetime
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- 1997-04-11 CN CNB2003101245883A patent/CN1270686C/zh not_active Expired - Lifetime
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- 1997-04-11 BR BRPI9715097-5A patent/BR9715097B1/pt not_active IP Right Cessation
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- 1997-04-11 JP JP54086797A patent/JP2000510728A/ja not_active Withdrawn
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1998
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1999
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2003
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2004
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2006
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2008
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