EP3048640B1 - Method for producing an electronic part mounting substrate - Google Patents
Method for producing an electronic part mounting substrate Download PDFInfo
- Publication number
- EP3048640B1 EP3048640B1 EP14842159.7A EP14842159A EP3048640B1 EP 3048640 B1 EP3048640 B1 EP 3048640B1 EP 14842159 A EP14842159 A EP 14842159A EP 3048640 B1 EP3048640 B1 EP 3048640B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- copper
- plate
- electronic part
- plated
- silver
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000000758 substrate Substances 0.000 title claims description 102
- 238000004519 manufacturing process Methods 0.000 title claims description 20
- 229910052751 metal Inorganic materials 0.000 claims description 126
- 239000002184 metal Substances 0.000 claims description 126
- 239000010949 copper Substances 0.000 claims description 95
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 81
- 229910052802 copper Inorganic materials 0.000 claims description 81
- 229910052709 silver Inorganic materials 0.000 claims description 79
- 239000004332 silver Substances 0.000 claims description 79
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 64
- 239000000919 ceramic Substances 0.000 claims description 42
- 230000003746 surface roughness Effects 0.000 claims description 30
- 238000000034 method Methods 0.000 claims description 27
- 238000003754 machining Methods 0.000 claims description 17
- 238000005422 blasting Methods 0.000 claims description 11
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 claims description 10
- 238000005245 sintering Methods 0.000 claims description 10
- 238000010438 heat treatment Methods 0.000 claims description 9
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims description 7
- 229910052737 gold Inorganic materials 0.000 claims description 7
- 239000010931 gold Substances 0.000 claims description 7
- 229910045601 alloy Inorganic materials 0.000 claims description 5
- 239000000956 alloy Substances 0.000 claims description 5
- 229910052763 palladium Inorganic materials 0.000 claims description 5
- 238000003825 pressing Methods 0.000 claims description 5
- 238000007747 plating Methods 0.000 description 42
- 239000002245 particle Substances 0.000 description 18
- 230000007547 defect Effects 0.000 description 15
- 239000004065 semiconductor Substances 0.000 description 11
- 239000010946 fine silver Substances 0.000 description 9
- 238000006243 chemical reaction Methods 0.000 description 8
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 7
- 239000011164 primary particle Substances 0.000 description 7
- 229910052782 aluminium Inorganic materials 0.000 description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 6
- 238000000137 annealing Methods 0.000 description 6
- 239000007767 bonding agent Substances 0.000 description 6
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 5
- 239000012298 atmosphere Substances 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 229910052725 zinc Inorganic materials 0.000 description 5
- 239000011701 zinc Substances 0.000 description 5
- 229910000838 Al alloy Inorganic materials 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- FOIXSVOLVBLSDH-UHFFFAOYSA-N Silver ion Chemical compound [Ag+] FOIXSVOLVBLSDH-UHFFFAOYSA-N 0.000 description 4
- 230000005855 radiation Effects 0.000 description 4
- 239000006061 abrasive grain Substances 0.000 description 3
- 238000005219 brazing Methods 0.000 description 3
- 239000000945 filler Substances 0.000 description 3
- 239000002002 slurry Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- NWONKYPBYAMBJT-UHFFFAOYSA-L zinc sulfate Chemical compound [Zn+2].[O-]S([O-])(=O)=O NWONKYPBYAMBJT-UHFFFAOYSA-L 0.000 description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- BEFDCLMNVWHSGT-UHFFFAOYSA-N ethenylcyclopentane Chemical compound C=CC1CCCC1 BEFDCLMNVWHSGT-UHFFFAOYSA-N 0.000 description 2
- 239000010419 fine particle Substances 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000007788 roughening Methods 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 229940075582 sorbic acid Drugs 0.000 description 2
- 235000010199 sorbic acid Nutrition 0.000 description 2
- 239000004334 sorbic acid Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 229910017944 Ag—Cu Inorganic materials 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 238000003917 TEM image Methods 0.000 description 1
- 238000005270 abrasive blasting Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000001186 cumulative effect Effects 0.000 description 1
- 238000002050 diffraction method Methods 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000007542 hardness measurement Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 235000012054 meals Nutrition 0.000 description 1
- 239000002082 metal nanoparticle Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 150000003378 silver Chemical class 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000012876 topography Methods 0.000 description 1
Images
Classifications
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- H01L23/488—Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor consisting of soldered or bonded constructions
- H01L23/492—Bases or plates or solder therefor
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- H01L21/48—Manufacture or treatment of parts, e.g. containers, prior to assembly of the devices, using processes not provided for in a single one of the subgroups H01L21/06 - H01L21/326
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- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
- H05K3/34—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/80—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
- H01L2224/83—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a layer connector
- H01L2224/8338—Bonding interfaces outside the semiconductor or solid-state body
- H01L2224/83385—Shape, e.g. interlocking features
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/80—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
- H01L2224/83—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a layer connector
- H01L2224/8338—Bonding interfaces outside the semiconductor or solid-state body
- H01L2224/83399—Material
- H01L2224/834—Material with a principal constituent of the material being a metal or a metalloid, e.g. boron [B], silicon [Si], germanium [Ge], arsenic [As], antimony [Sb], tellurium [Te] and polonium [Po], and alloys thereof
- H01L2224/83438—Material with a principal constituent of the material being a metal or a metalloid, e.g. boron [B], silicon [Si], germanium [Ge], arsenic [As], antimony [Sb], tellurium [Te] and polonium [Po], and alloys thereof the principal constituent melting at a temperature of greater than or equal to 950°C and less than 1550°C
- H01L2224/83447—Copper [Cu] as principal constituent
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- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/80—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
- H01L2224/83—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a layer connector
- H01L2224/838—Bonding techniques
- H01L2224/8384—Sintering
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L24/00—Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
- H01L24/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L24/26—Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
- H01L24/28—Structure, shape, material or disposition of the layer connectors prior to the connecting process
- H01L24/29—Structure, shape, material or disposition of the layer connectors prior to the connecting process of an individual layer connector
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/01—Chemical elements
- H01L2924/01046—Palladium [Pd]
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- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/01—Chemical elements
- H01L2924/01047—Silver [Ag]
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/01—Chemical elements
- H01L2924/01079—Gold [Au]
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
- H05K1/05—Insulated conductive substrates, e.g. insulated metal substrate
- H05K1/053—Insulated conductive substrates, e.g. insulated metal substrate the metal substrate being covered by an inorganic insulating layer
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/03—Metal processing
- H05K2203/0307—Providing micro- or nanometer scale roughness on a metal surface, e.g. by plating of nodules or dendrites
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Definitions
- the present invention generally relates to a method for producing an electronic part mounting substrate. More specifically, the invention relates to a method for producing an electronic part mounting substrate wherein an electronic part, such as a semiconductor chip, is mounted on one side of a copper plate or copper-plated plate of a metal/ceramic bonding substrate wherein the other side of the copper plate or copper-plated plate is bonded to a ceramic substrate.
- an electronic part such as a semiconductor chip
- Power modules have been used for controlling heavy-current for electric vehicles, electric railcars, machine tools and so forth.
- a metal/ceramic insulating substrate is fixed to one side of a metal plate or compound material called base plate, and semiconductor chips are fixed to a metal circuit plate of the metal/ceramic insulating substrate by soldering.
- a silver paste containing fine silver particles is used as a bonding agent to be arranged between articles, such as copper plates, to be heated for a predetermined period of time while pressing the articles against each other, to sinter silver in the bonding agent to bond the articles to each other (see, e.g., Japanese Patent Laid-Open No. 2011-80147 ). It is attempted that such a bonding agent of a silver paste containing fine silver particles is substituted for solder to fix electronic parts, such as semiconductor chips, on a metal plate of a metal/ceramic insulating substrate.
- a method for fixing electronic parts on a substrate there is provided a method for arranging silver nanoparticles, which can be sintered at a low temperature, between the terminal of a semiconductor device and the electrode of the substrate to sinter the silver nanoparticles to bond the terminal of the semiconductor device to the electrode of the substrate (see, e.g., Japanese Patent Laid-Open No. 2007-208082 ).
- a method for arranging a metal nanoparticle paste, which contains silver nanoparticles dispersed in an organic solvent, between the silver portion of a semiconductor device and a copper circuit plate on a ceramic insulating substrate to heat the paste to bond the silver portion to the copper circuit plate (see, e.g., Japanese Patent Laid-Open No. 2006-202586 ).
- the surface of a copper circuit plate, which is to be bonded to the silver portion of the semiconductor device has a recessed portion which is beneficial to the large area of the surface of the copper circuit plate bonded to the silver portion of the semiconductor device.
- a semiconductor component in which conductor tracks are mechanically connected to at least one semiconductor chip using a first connecting layer of sintered silver powder is known from US 5,654,586 A .
- Document JP H06 296 920 A discloses a method for forming a film of super fine particles on a three-dimensional circuit substrate, wherein the method comprises the step of roughening a surface of the substrate by laser irradiation prior to applying the film.
- the invention is set out in the appended claims 1-8.
- the inventors have diligently studied and found that it is possible to bond an electronic part on a copper plate or copper-plated plate in such a good bonding state that the number of bonding defects is small and to maintain the good bonding state if heat cycles are applied thereon, when there is carried out a method for producing an electronic part mounting substrate wherein an electronic part is mounted on one side of a copper plate or copper-plated plate, the method comprising the steps of: surface machining the one side of the copper plate or copper-plated plate to cause the surface roughness thereof to be 0.4 ⁇ m or more; applying a silver paste on the surface-machined side of the copper plate or copper-plated plate; arranging the electronic part on the silver paste applied on the surface-machined side of the copper plate or copper-plated plate; and sintering silver in the silver paste to form a silver bonding layer to bond the electronic part to the surface-machined side of the copper plate or copper-plated plate with the silver bonding layer, wherein the copper plate or
- a method for producing an electronic part mounting substrate wherein an electronic part is mounted on one side of a copper plate or copper-plated plate comprising the steps of: surface machining the one side of the copper plate or copper-plated plate to cause the surface roughness thereof to be 0.4 ⁇ m or more; applying a silver paste on the surface-machined side of the copper plate or copper-plated plate; arranging the electronic part on the silver paste applied on the surface-machined side of the copper plate or copper-plated plate; and sintering silver in the silver paste to form a silver bonding layer to bond the electronic part to the surface-machined side of the copper plate or copper-plated plate with the silver bonding layer, wherein the copper plate or copper-plated plate having the one side, which is surface-machined to have the surface roughness of 0.4 ⁇ m or more, is annealed to have a Vickers hardness Hv of not greater than 40 before the silver paste is applied after the surface machining is carried out.
- the surface machining is preferably a wet blasting.
- the copper plate or copper-plated plate is annealed before the silver paste is applied after the surface machining is carried out.
- the annealing causes the copper plate or copper-plated plate to have a Vickers hardness Hv of not greater than 40.
- the sintering of silver in the silver paste is preferably carried out by heating while pressing the electronic part against the copper plate or copper-plated plate.
- a surface of the electronic part to be bonded to the surface-machined side of the copper plate or copper-plated plate is preferably plated with at least one metal, which is selected from the group consisting of gold, silver and palladium, or an alloy thereof.
- One side of a ceramic substrate is preferably bonded to the other side of the copper plate or copper-plated plate.
- a metal base plate is preferably bonded to the other side of the ceramic substrate.
- an electronic part mounting substrate comprising: a copper plate or copper-plated plate, one side of the copper plate or copper-plated plate having a surface roughness of not less than 0.4 ⁇ m and a Vickers hardness Hv of not greater than 40; a silver bonding layer formed on the one side of the copper plate or copper-plated plate; and an electronic part bonded to the one side of the copper plate or copper-plated plate with the silver bonding layer.
- the surface roughness of the one side of the copper plate or copper-plated plate is preferably in the range of from 0.5 ⁇ m to 2.0 ⁇ m.
- the one side of the copper plate or copper-plated plate has a Vickers hardness Hv of not greater than 40.
- a surface of the electronic part to be bonded to the one side of the copper plate or copper-plated plate is preferably plated with at least one metal, which is selected from the group consisting of gold, silver and palladium, or an alloy thereof.
- the silver bonding layer preferably contains a sintered body of silver.
- One side of a ceramic substrate is preferably bonded to the other side of the copper plate or copper-plated plate.
- a metal base plate is preferably bonded to the other side of the ceramic substrate.
- an electronic part mounting substrate having an excellent resistance to thermal shock which has an electronic part bonded on a copper plate or copper-plated plate in such a good bonding state that the number of bonding defects is small and which can maintain the good bonding state if heat cycles are applied thereon, and a method for producing the same.
- an electronic part 14 is bonded to one major surface of a metal plate 10 (for mounting thereon electronic parts), which has a substantially rectangular planar shape, with a silver bonding layer 12 (containing a sintered body of silver).
- a metal plate 10 for mounting thereon electronic parts
- a silver bonding layer 12 containing a sintered body of silver
- On the other major surface of the metal plate 10 one major surface of a ceramic substrate 16 having a substantially rectangular planar shape may be bonded.
- a radiating metal plate (metal base plate) 18 having a substantially rectangular planar shape may be bonded.
- the one major surface of the metal plate 10 is plated with copper to form a plating film 20 of copper thereon, and the electronic part 14 is bonded on the plating film 20 of copper with the silver bonding layer 12, or the metal plate 10 is made of copper.
- the metal plate 10 is thus either a copper plate or a copper-plated plate.
- the metal plate may be made of copper or aluminum or an aluminum alloy in case the plating film 20 of copper is formed
- the one major surface (the surface to which the electronic part 14 is to be bonded) of the metal plate 10 (or the surface of the plating film 20 of copper) has a surface roughness of not less than 0.4 ⁇ m, and preferably has a surface roughness of from 0.5 to 2.0 ⁇ m.
- the one major surface (the surface to which the electronic part 14 is to be bonded) of the metal plate 10 (or the surface of the plating film 20 of copper) has a Vickers hardness Hv of not greater than 40.
- the surface of the electronic part 14 to be bonded to the one major surface (the surface to which the electronic part 14 is to be bonded) of the metal plate 10 (or the surface of the plating film 20 of copper when the plating film 20 of copper is formed) is preferably covered with a metal, which is capable of being bonded with the silver bonding layer 12, such as at least one metal selected from the group consisting of gold, silver, copper and palladium, or an alloy thereof, and is preferably plated with at least one metal selected from the group consisting of gold, silver and palladium, or an alloy thereof.
- an electronic part mounting substrate wherein the electronic part 14 is mounted on the one major surface (the surface to which the electronic part 14 is to be bonded) of the metal plate 10 (or the surface of the plating film 20 of copper), the metal plate 10 being made of copper, or aluminum or the aluminum alloy (when the plating film 20 of copper is formed).
- the one major surface (the surface to which the electronic part 14 is to be bonded) of the metal plate 10 (or the surface of the plating film 20 of copper) is surface-machined to be coarsened so as to have a surface roughness of not less than 0.4 ⁇ m (preferably 0.5 to 2.0 ⁇ m).
- silver in the silver paste is sintered to form the silver bonding layer 12 to bond the electronic part 14 to the one major surface of the metal plate 10 (or the surface of the plating film 20 of copper) with the silver bonding layer 12.
- the one major surface (the surface to which the electronic part 14 is to be bonded) of the metal plate 10 is heat-treated to be annealed.
- the metal plate 10 or the surface of the plating film 20 of copper
- the heating temperature for this annealing is preferably in the range of from 300 °C to 650 °C, and more preferably in the range of from 350 °C to 450 °C.
- the heating time for the annealing is preferably in the range of from 15 minutes to 90 minutes, and more preferably in the range of from 30 minutes to 60 minutes.
- the sintering of silver in the silver paste is preferably carried out by heating while pressing the electronic part 14 against the metal plate 10 (or the surface of the plating film 20 of copper).
- the heating temperature for the sintering is preferably in the range of from 200 °C to 400 °C, and more preferably in the range of from 220 °C to 300 °C.
- the heating time for the sintering is preferably in the range of from 1 minute to 10 minutes.
- the pressure applied for the sintering may be 10 MPa or less, preferably in the range of from 2 MPa to 10 MPa, and more preferably in the range of from 3 MPa to 8 MPa.
- the one major surface of the ceramic substrate 16 having a substantially rectangular planar shape may be bonded, and on the other major surface of the ceramic substrate 16, the radiating metal plate (metal base plate) 18 having a substantially rectangular planar shape may be bonded.
- the one major surface (the surface to which the electronic part 14 is to be bonded) of the metal plate 10 (or the surface of the plating film 20 of copper) is surface-machined to apply the silver paste thereon to arrange the electronic part 14 thereon, and then, silver in the silver paste may be sintered to form the silver bonding layer 12 to bond the electronic part 14 to the one major surface of the metal plate 10 (or the surface of the plating film 20 of copper) with the silver bonding layer 12.
- the bonding between the metal plate 10 and the ceramic substrate 16 and the bonding between the ceramic substrate 16 and the metal base plate 18 may be carried out by direct bonding or with a brazing filler metal.
- the one major surface of the metal plate 10 (or the surface of the plating film 20 of copper) is surface-machined.
- the metal plate 10 (or the plating film 20 of copper) is heated for the bonding. By this heating, the metal plate 10 (or the surface of the plating film 20 of copper) can be softened so that the Vickers hardness Hv thereof is decreased to be 40 or less.
- the bonding between the metal plate 10 and the ceramic substrate 16 and the bonding between the ceramic substrate 16 and the metal base plate 18 are preferably carried out by a method comprising the steps of: arranging the ceramic substrate 16 in a mold (not shown); injecting a molten metal of aluminum or an aluminum alloy into the mold so that the molten metal contacts both major surfaces of the arranged ceramic substrate 16; and cooling and solidifying the injected molten metal to form the metal plate 10 and the metal base plate 18 on the major surfaces of the ceramic substrate 16, respectively, to bond them directly to the ceramic substrate 16.
- the surface machining is preferably carried out by an abrasive blasting (such as a wet blasting for spraying an abrasive slurry, which contains fine particles in a liquid, onto the surface of a metal plate) or a lapping machining (for sliding and lapping a metal plate, which is arranged on a lapping machine via a lapping agent serving as abrasive grains, while pressing the metal plate thereon).
- abrasive blasting such as a wet blasting for spraying an abrasive slurry, which contains fine particles in a liquid, onto the surface of a metal plate
- a lapping machining for sliding and lapping a metal plate, which is arranged on a lapping machine via a lapping agent serving as abrasive grains, while pressing the metal plate thereon.
- the silver paste may be a paste containing fine silver particles capable of being sintered at a temperature of not higher than 400 °C, and is preferably a bonding agent (e.g., PA-HT-1503M-C commercially available from Dowa Electronics Materials Co., Ltd.) wherein fine silver particles having an average primary particle diameter of 1 to 200 nm coated with an organic compound having 8 or less (preferably 6 to 8) of carbon atoms, such as sorbic acid, are dispersed in a dispersing medium (preferably a polar dispersing medium).
- a bonding agent e.g., PA-HT-1503M-C commercially available from Dowa Electronics Materials Co., Ltd.
- the silver paste may be a bonding agent (e.g., PA-HT-1001L commercially available from Dowa Electronics Materials Co., Ltd.) wherein (spherical) silver particles having an average primary particle diameter (D 50 diameter) of 0.5 to 3.0 ⁇ m are dispersed in the dispersing medium in which the fine silver particles are dispersed.
- a bonding agent e.g., PA-HT-1001L commercially available from Dowa Electronics Materials Co., Ltd.
- the silver paste is heated at a low temperature of about 250 to 260 °C while being pressed at a low pressure of about 5 to 7 MPa when silver in the silver paste is sintered, it is possible to bond the electronic part to the metal plate (the copper plate or copper-plated plate) with a sufficient bonding strength (nearly without forming any bonding defects, such as voids, in the bonding portion).
- the expression “surface roughness” means an arithmetic surface roughness Ra calculated on the basis of JIS B0601 (2001)
- the expression “average primary particle diameter (D 50 diameter) of silver particles” means the 50% particle diameter (D 50 diameter) of silver particles (the diameter of cumulative 50% by weight of silver particles) measured by the laser diffractometry
- the expression “average primary particle diameter of fine silver particles” meaning an average value of primary particle diameters of fine silver particles obtained from an image of a transmission electron microscope (TEM image).
- one major surface of the metal plate (for mounting thereon electronic parts) was bonded to one major surface of a ceramic substrate of AlN having a size of 49 mmx 58 mm x 0.64 mm with an Ag-Cu brazing filler metal containing Ti as an active metal, and the metal base plate (for heat radiation) was bonded to the other surface of the ceramic substrate with the brazing filler metal, to prepare a metal/ceramic bonding substrate.
- the other surface of the metal plate (for mounting thereon electronic parts) of the metal/ceramic bonding substrate was surface-machined by a wet blasting apparatus (Model No. NFR-737 commercially available from MACOHO Co., Ltd.).
- a wet blasting apparatus Model No. NFR-737 commercially available from MACOHO Co., Ltd.
- the air pressure was 0.20 MPa
- the throughput speed was 0.3 m/min.
- the distance of projection was 20 mm
- the angle of projection was 90°.
- an abrasive slurry containing 15 % by volume of alumina #320 having an average particle diameter of 40 ⁇ m as abrasive grains in water.
- the line roughness along an optional straight line having a length of 100 ⁇ m parallel to one side of an optional square area having a size of 100 ⁇ m x 100 ⁇ m on the surface of the metal plate was measured by means of the line roughness measuring function of a super-depth surface profile measuring microscope (or color laser microscope) (VK-8500 commercially available from Keyence Corporation) . From the measured line roughness, the surface roughness (arithmetic surface roughness Ra) was calculated on the basis of JIS B0601 (2001). As a result, the surface roughness was 0.81 ⁇ m.
- the Vickers hardness Hv of the other surface of the metal plate was measured at 300 mN/10s by means of a micro-hardness testing machine (Fischer Scope HM200 commercially available from Helmut Fischer K.K.). As a result, the Vickers hardness Hv was 97.8.
- a silver paste containing fine silver particles and silver particles dispersed in a dispersing medium there was prepared a silver paste (PA-HT-1001L commercially available from Dowa Electronics Materials Co., Ltd.) wherein the dried powder of aggregates of fine silver particles (silver nanoparticles) having an average primary particle diameter of 100 nm and being coated with sorbic acid, and the powder of spherical silver particles (spherical silver powder 2-1C commercially available from Dowa Electronics Materials Co., Ltd.) having an average primary particle diameter (D 50 diameter) of 1.0 ⁇ m, together with a dispersing agent, were dispersed in a dispersing medium.
- PA-HT-1001L commercially available from Dowa Electronics Materials Co., Ltd.
- This silver paste was applied on an electronic part mounting portion of the (surface-machined) surface of the metal plate (for mounting thereon electronic parts). Then, as an electronic part, an Si chip (having a size of 13 mm x 13 mm), the bottom face (reverse face) of which was plated with gold, was arranged on the silver paste applied on the electronic part mounting portion. Then, after the Si chip arranged on the metal plate via the silver paste was pre-heated at 100 °C for 10 minutes in the atmosphere, it was heated at 260 °C for 2 minutes while being pressurized at 7 MPa via an Si rubber sheet. Thus, the Si chip was bonded to the metal plate (for mounting thereon electronic parts).
- the bonded portion of the Si chip to the metal plate (for mounting thereon electronic parts) was observed by ultrasonic test equipment (Scanning Acoustic Tomograph (SAT)) (FineSAT FS100II commercially available from Hitachi Construction Machinery Finetec Co., Ltd.).
- SAT scanning Acoustic Tomograph
- FineSAT FS100II commercially available from Hitachi Construction Machinery Finetec Co., Ltd.
- An electronic part mounting substrate was produced by the same method as that in Example 1, except that the metal/ceramic bonding substrate having the surface-machined metal plate (for mounting thereon electronic parts) was heated to be annealed at 370 °C for 30 minutes in an atmosphere of hydrogen gas as an atmosphere of a reducing gas. Furthermore, after the annealing was carried out, the surface roughness (arithmetic surface roughness Ra) of the (surface-machined) surface of the metal plate (for mounting thereon electronic parts) was 0.77 ⁇ m, and the Vickers hardness Hv of the (surface-machined) surface of the metal plate (for mounting thereon electronic parts) was 36.1.
- the surface roughness (arithmetic surface roughness Ra) of the (surface-machined) surface of the metal plate (for mounting thereon electronic parts) was 0.77 ⁇ m
- the Vickers hardness Hv of the (surface-machined) surface of the metal plate (for mounting thereon electronic parts) was 36.1.
- the bonded portion of the Si chip to the metal plate (for mounting thereon electronic parts) was observed by the same method as that in Example 1. As a result, no peeling was observed in the bonded portion, so that good bonding was achieved.
- the bonding state of the produced electronic part mounting substrate was observed after the same heat cycle as that in Example 1 was repeatedly carried out. At a result, the bonding of the Si chip to the metal plate (for mounting thereon electronic parts) was good after the heat cycle was repeatedly carried out one hundred times and three hundred times.
- An electronic part mounting substrate was produced by the same method as that in Example 1, except that the wet blasting was not carried out. Furthermore, the surface roughness (arithmetic surface roughness Ra) of the metal plate (for mounting thereon electronic parts) was 0.09 ⁇ m, and the Vickers hardness Hv of the metal plate (for mounting thereon electronic parts) was 35.4.
- the bonded portion of the Si chip to the metal plate (for mounting thereon electronic parts) was observed by the same method as that in Example 1. As a result, the bonding thereof was nearly good (although a defect state was slightly observed).
- the bonding state of the produced electronic part mounting substrate was observed after the same heat cycle as that in Example 1 was repeatedly carried out.
- the bonding thereof was nearly good (although a defect state was slightly observed), or the bonded portion was not peeled although a defect state was observed in a part thereof.
- the electronic part mounting substrates after the heat cycle was repeatedly carried out three hundred times, the bonded portion was not peeled although a defect state was observed in a part thereof.
- a ceramic substrate of AlN having a size of 78 mm x 95 mm x 0.64 mm was arranged in a mold, and a molten metal of aluminum having a purity of 99.9 % by weight was injected into the mold so as to contact both major surfaces of the ceramic substrate. Then, the molten metal was cooled and solidified to form a metal plate (for mounting thereon electronic parts) having a size of 68 mm x 85 mm x 0.2 mm and a metal base plate (for heat radiation) having a size of 68 mm x 85 mm x 0.2 mm on the major surfaces of the ceramic substrate, respectively, to bond them directly to the major surfaces of the ceramic substrate, respectively.
- the metal plate (for mounting thereon electronic parts) was surface-machined by the same wet blasting apparatus as that in Example 1. Furthermore, as surface machining conditions in the wet blasting apparatus, the air pressure was 0.20 MPa, and the throughput speed was 0.3 m/min. In addition, the distance of projection was 30 mm, and the angle of projection was 90°. Moreover, there was used an abrasive slurry containing 15 % by volume of alumina #320 having an average particle diameter of 40 ⁇ m as abrasive grains in water. With respect to the metal plate (for mounting thereon electronic parts) surface-machined by the wet blasting, the surface roughness (arithmetic surface roughness Ra) was calculated by the same method as that in Example 1. As a result, the surface roughness was 1.6 ⁇ m. Furthermore, the Vickers hardness Hv of the metal plate was 29.1.
- the degreased and chemical-polished metal plate (for mounting thereon electronic parts) was dipped in a zinc conversion solution (Subster ZN-111 commercially available from Okuno Chemical Industries, Co., Ltd.) at 25 °C for 30 seconds to be zinc-converted, washed with water, dipped in nitric acid at a room temperature for 30 seconds to be pickled, and washed with water. Then, the metal plate was dipped in the same zinc conversion solution as the above-described zinc conversion solution for 30 seconds to carry out the second zinc conversion, and washed with water to carry out the double zincate conversion process (twice zinc conversion processes) thereof.
- a zinc conversion solution Subster ZN-111 commercially available from Okuno Chemical Industries, Co., Ltd.
- the metal plate (for mounting thereon electronic parts) after the double zincate conversion process was dipped in an electroless nickel plating solution (TOP NICOLON TOM-LF commercially available from Okuno Chemical Industries, Co., Ltd.) to form a plating layer of Ni having a thickness of 4 to 5 ⁇ m on the metal plate (for mounting thereon electronic parts).
- an electroless nickel plating solution TOP NICOLON TOM-LF commercially available from Okuno Chemical Industries, Co., Ltd.
- the metal plate (for mounting thereon electronic parts), on which the Ni plating film was formed was dipped in an electroless copper plating solution (AIS-Adcopper CT commercially available from Okuno Chemical Industries, Co., Ltd.) to form a plating layer of Cu having a thickness of 0.4 to 0.5 ⁇ m on the plating layer of Ni formed on the metal plate (for mounting thereon electronic parts).
- an electroless copper plating solution AIS-Adcopper CT commercially available from Okuno Chemical Industries, Co., Ltd.
- the surface roughness (arithmetic surface roughness Ra) of the surface of the plating layer of Cu on the metal plate (for mounting thereon electronic parts) was 1.6 ⁇ m, and the Vickers hardness Hv of the surface thereof was 29.1.
- the bonded portion of the Si chip to the plating layer of Cu on the metal plate (for mounting thereon electronic parts) was observed by the same method as that in Example 1. As a result, no peeling was observed in the bonded portion, so that good bonding was achieved.
- An electronic part mounting substrate was produced by the same method as that in Example 3, except that buffing was carried out as the surface machining in place of the wet blasting. Furthermore, the surface roughness (arithmetic surface roughness Ra) of the (surface-machined) surface of the plating layer of Cu on the metal plate (for mounting thereon electronic parts) was 0.15 ⁇ m, and the Vickers hardness Hv of the metal plate (for mounting thereon electronic parts) was 29.1.
- the bonded portion of the Si chip to the metal plate (for mounting thereon electronic parts) was observed by the same method as that in Example 3. As a result, no peeling was observed in the bonded portion, so that good bonding was achieved.
- the bonding state of the produced electronic part mounting substrate was observed after the same heat cycle as that in Example 3 was repeatedly carried out.
- the bonding of the Si chip to the metal plate (for mounting thereon electronic parts) was good.
- the bonding thereof was nearly good (although a defect state was slightly observed), or the bonded portion was not peeled although a defect state was observed in a part thereof.
- the electronic part mounting substrates after the heat cycle was repeatedly carried out one thousand times, the bonded portion was not peeled although a defect state was observed in a part thereof.
- a metal/ceramic bonding substrate was produced by bonding metal plates directly to the major surfaces of a ceramic substrate, respectively, by the same method as that in Example 3, except that a ceramic substrate of AlN having a size of 34 mm x 31 mm x 0.6 mm was arranged in the mold to form a metal plate (for mounting thereon electronic parts) having a size of 30 mm x 27 mm x 0.4 mm and a metal base plate (for heat radiation) having a size of 30 mm x 27 mm x 0.4 mm on the major surfaces of the ceramic substrate, respectively. Then, the surface machining and double zincate conversion process for the metal plates were carried out, and the plating layer of Ni and the plating layer of Cu were formed.
- the surface roughness (arithmetic surface roughness Ra) of the surface of the plating layer of Cu on the metal plate (for mounting thereon electronic parts) was 1.5 ⁇ m, and the Vickers hardness Hv thereof was 29.0.
- Example 2 the same silver paste as that in Example 1 was applied on an electronic part mounting portion of the surface of the plating layer of Cu on the metal plate (for mounting thereon electronic parts) of the produced metal/ceramic bonding substrate. Then, an Si chip (an Si chip having a size of 7 mm x 7 mm, the bottom face (reverse face) of which was covered with a plating layer of Ti having a thickness of 1 ⁇ m and a plating layer of Ni having a thickness of 3 ⁇ m (thereon) as underlying layers which are plated with gold) was arranged on the silver paste as an electronic part.
- Si chip an Si chip having a size of 7 mm x 7 mm, the bottom face (reverse face) of which was covered with a plating layer of Ti having a thickness of 1 ⁇ m and a plating layer of Ni having a thickness of 3 ⁇ m (thereon) as underlying layers which are plated with gold
- the Si chip arranged on the silver paste was heated at 250 °C for 5 minutes in the atmosphere of nitrogen while being pressurized at 6 MPa.
- the Si chip was bonded to the plating layer of Cu on the metal plate (for mounting thereon electronic parts).
- the bonded portion of the Si chip to the plating layer of Cu on the metal plate (for mounting thereon electronic parts) was observed by ultrasonic test equipment (Scanning Acoustic Tomograph (SAT)) (FineSAT FS100II commercially available from Hitachi Construction Machinery Finetec Co., Ltd.). As a result, no peeling was observed in the bonded portion, so that good bonding was achieved.
- the shear strength of the bonded portion of the Si chip to the metal plate (for mounting thereon electronic parts) was measured by a shear strength measuring apparatus (DAGE 200 commercially available from RISI Co., Ltd.). As a result, the shear strength was 40 MPa or more, so that good bonding was achieved.
- the bonding state was observed by the SAM after the same heat cycle as that in Example 3 was repeatedly carried out one hundred times, five hundred times and one thousand times.
- the bonding of the Si chip to the plating layer of Cu on the metal plate (for mounting thereon electronic parts) was good.
- the shear strength of the bonded portion of the Si chip to the metal plate (for mounting thereon electronic parts) was measured after the same heat cycle as that in Example 3 was repeatedly carried out one hundred times, five hundred times and one thousand times.
- the shear strength was 40 MPa or more with respect to the electronic part mounting substrate after the heat cycle was repeatedly carried out one hundred times and fine hundred times, and the shear strength was 29 MPa with respect to the electronic part mounting substrate after the heat cycle was repeatedly carried out one thousand times, so that good bonding was achieved.
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- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Computer Hardware Design (AREA)
- Power Engineering (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Ceramic Engineering (AREA)
- Manufacturing Of Printed Wiring (AREA)
- Electric Connection Of Electric Components To Printed Circuits (AREA)
- Die Bonding (AREA)
- Inorganic Chemistry (AREA)
- Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)
- Chemically Coating (AREA)
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JP2013185997A JP6262968B2 (ja) | 2013-09-09 | 2013-09-09 | 電子部品搭載基板およびその製造方法 |
PCT/JP2014/073599 WO2015034078A1 (ja) | 2013-09-09 | 2014-09-02 | 電子部品搭載基板およびその製造方法 |
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EP (1) | EP3048640B1 (hu) |
JP (1) | JP6262968B2 (hu) |
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JP6276424B2 (ja) * | 2014-12-16 | 2018-02-07 | 京セラ株式会社 | 回路基板および電子装置 |
DE102015102759A1 (de) * | 2015-02-26 | 2016-09-01 | Heraeus Deutschland GmbH & Co. KG | Leistungselektronik-Modul und Verfahren zur Herstellung eines Leistungselektronik-Moduls |
JP6782561B2 (ja) * | 2015-07-16 | 2020-11-11 | Jx金属株式会社 | キャリア付銅箔、積層体、積層体の製造方法、プリント配線板の製造方法及び電子機器の製造方法 |
JP6200042B2 (ja) | 2015-08-06 | 2017-09-20 | Jx金属株式会社 | キャリア付銅箔、積層体、プリント配線板の製造方法及び電子機器の製造方法 |
EP3451372B1 (en) | 2016-04-26 | 2021-09-15 | KYOCERA Corporation | Power module substrate, power module, and method for manufacturing power module substrate |
JP6753721B2 (ja) * | 2016-07-29 | 2020-09-09 | Dowaメタルテック株式会社 | 金属−セラミックス回路基板およびその製造方法 |
JP7125931B2 (ja) | 2017-03-31 | 2022-08-25 | ローム株式会社 | パワーモジュールおよびその製造方法 |
JPWO2018207856A1 (ja) * | 2017-05-10 | 2020-05-14 | ローム株式会社 | パワー半導体装置 |
US11430727B2 (en) | 2017-06-09 | 2022-08-30 | Denka Company Limited | Ceramic circuit substrate |
JP7207904B2 (ja) * | 2017-08-25 | 2023-01-18 | 京セラ株式会社 | パワーモジュール用基板およびパワーモジュール |
KR20200135395A (ko) * | 2018-03-23 | 2020-12-02 | 미쓰비시 마테리알 가부시키가이샤 | 전자 부품 실장 모듈의 제조 방법 |
US11070190B2 (en) | 2018-03-27 | 2021-07-20 | Statek Corporation | Silver-bonded quartz crystal |
JP6991950B2 (ja) * | 2018-09-26 | 2022-01-13 | 日立Astemo株式会社 | パワーモジュール |
CN110582166B (zh) * | 2019-09-04 | 2021-09-14 | 广州陶积电电子科技有限公司 | 一种dbc与dpc结合的陶瓷板加工方法及陶瓷基板 |
EP3792962A1 (en) * | 2019-09-12 | 2021-03-17 | Infineon Technologies AG | Method for monitoring a process of forming a sinterable connection layer by photometric measurements |
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JPH08158027A (ja) | 1994-12-05 | 1996-06-18 | Nippon Foil Mfg Co Ltd | 圧延銅箔の焼鈍方法 |
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WO2015034078A1 (ja) | 2015-03-12 |
CN105531805A (zh) | 2016-04-27 |
HUE053497T2 (hu) | 2021-06-28 |
JP2015053414A (ja) | 2015-03-19 |
CN105531805B (zh) | 2018-06-22 |
US9831157B2 (en) | 2017-11-28 |
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EP3048640A1 (en) | 2016-07-27 |
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