EP2177285B1 - Dispositif de formage de tôle par enroulement - Google Patents

Dispositif de formage de tôle par enroulement Download PDF

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Publication number
EP2177285B1
EP2177285B1 EP20090011347 EP09011347A EP2177285B1 EP 2177285 B1 EP2177285 B1 EP 2177285B1 EP 20090011347 EP20090011347 EP 20090011347 EP 09011347 A EP09011347 A EP 09011347A EP 2177285 B1 EP2177285 B1 EP 2177285B1
Authority
EP
European Patent Office
Prior art keywords
sheet metal
pairs
roller dies
longitudinal cutting
rows
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP20090011347
Other languages
German (de)
English (en)
Other versions
EP2177285A1 (fr
Inventor
Walter Möck
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ortic 3D AB
Original Assignee
Walter Mock GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Walter Mock GmbH filed Critical Walter Mock GmbH
Publication of EP2177285A1 publication Critical patent/EP2177285A1/fr
Application granted granted Critical
Publication of EP2177285B1 publication Critical patent/EP2177285B1/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B1/00Border constructions of openings in walls, floors, or ceilings; Frames to be rigidly mounted in such openings
    • E06B1/62Tightening or covering joints between the border of openings and the frame or between contiguous frames
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/06Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles
    • B21D5/08Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles making use of forming-rollers
    • B21D5/083Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles making use of forming-rollers for obtaining profiles with changing cross-sectional configuration

Definitions

  • the invention relates to a device for roll forming of sheet metal, in particular for the production of straight or conical sheet metal parts as roofing and / or wall cladding elements, with both sides of a transport path of the sheet to be processed by the machine arranged rows of pairs of forming rollers, of which one of the form rollers the Sheet from the top and one from below and thus form, the rows of forming rollers are adjustable in their mutual distance and adjustable with respect to the transport direction of the sheet at an angle.
  • roofing sheets are used, which are provided at their side edges with folds, where they are connected to adjacent sheets and fixed to the roof substructure.
  • the devices mentioned above are used for roll forming the side edges of the sheets.
  • rectangular sheets are roll-formed on the side edges.
  • Roofs of buildings whose floor plan has arched elements, such as towers or halls with an oval floor plan, on the other hand require conical sheet metal blanks for their roofing.
  • the WO 02/43886 A1 discloses a Rollform-Profiliermaschine for processing sheets.
  • the known roll forming-profiling machine has a plurality of rows of forming rollers which are arranged on carriers.
  • longitudinal cutting devices are provided on two first carriers, the angle of which can be adjusted in the longitudinal direction of the roll forming-profiling machine together with the first carriers.
  • the present invention has for its object to improve the roll former of the type mentioned in such a way that they allow for the use of problematic sheet material error-free production of Thisfalze the sheet metal parts.
  • the object is achieved with a device for roll forming sheet metal, in particular for producing straight or conical sheet metal parts as a roof and / or wall cladding elements, with both sides of a transport path of sheet to be processed by the machine arranged rows of pairs of forming rollers, each of which acted upon one of the forming rollers from above and one from below and thereby forming the sheet, the rows of forming rollers in their mutual distance adjustable and with respect to the transport direction of the sheet at an angle adjustable, wherein the rows of pairs of forming rollers upstream of both sides of the transport path of the sheet a longitudinal cutting device is arranged for the sheet, d which is characterized in that the longitudinal cutting devices independently of the rows of pairs of forming rollers in their mutual distance adjustable and at an angle the transport direction of the sheet are adjustable.
  • the wall thickness and the quality of the sheet it can be roll-formed with varying degrees of ease, since the factors mentioned above influence the so-called flowability of the sheet.
  • the properties of the sheet may vary in a withdrawn from a coil sheet metal over its length.
  • errors in the production of Sofalze therefore occurred when using problematic starting material for the sheet metal parts.
  • the device according to the invention such problems can be at least partially compensated by, for example, a sheet with poor flow properties with a small oversize cut to the form roller pairs is supplied. A modification of the trimming of the side edges of the sheet is still possible during production.
  • the angle of incidence of the longitudinal cutting devices can be adjusted by means of a corresponding sensor device much more precisely to the angle of attack of the forming rollers, as is possible in the known systems.
  • a slight deviation of the angle of incidence of the longitudinal cutting devices from the angle of attack of the forming rollers may be desirable in certain cases and can be adjusted in the device according to the invention.
  • the longitudinal cutting devices are each arranged on a carrier, wherein the carrier is symmetrical and / or asymmetrical to the center line of the transport path by a drive device which is independently controlled by the drive or the devices for the pairs of forming rollers, movable.
  • a symmetrical adjustment of the slitters to the center line of the transport path result in isosceles conical sheets.
  • An asymmetric adjustment allows the production of sheets with inclined side edges at different angles. It may also be a side edge of the sheet metal part produced straight and the other inclined. Due to the completely independent controllability of the carrier with the longitudinal cutting devices, these can also be moved completely out of the transport path of the sheet, which facilitates the feeding of already cut sheet metal to the forming rollers.
  • the longitudinal cutting devices can be formed in a conventional manner by pairs of cutting rollers.
  • either all pairs of forming rollers of a row can be arranged on a common support or it can be provided a plurality of carriers, each carrying a pair or more pairs of forming rollers. If the pairs of forming rollers of a row are distributed over a plurality of carriers, not only conical plates but also plates with a width that does not vary continuously can be produced. The sheet-metal parts can then also have a region which initially tapers conically and then subsequently a region which widens again and / or a region of constant width. However, if only strictly conical sheets are to be produced, the arrangement of all the pairs of form rollers on one side on a common carrier is the simplest drive technology solution.
  • the longitudinal cutting devices can be moved synchronously and / or with a time offset from the pairs of shaping rollers.
  • a staggered movement of the longitudinal cutting means is particularly useful when setting the machine on a new sheet metal blank.
  • the slitting devices can then be adjusted exactly to the already set pairs of form rollers. During the manufacture of the sheet metal parts, a synchronous movement of the longitudinal cutting devices to the forming roller pairs is then meaningful.
  • the device can be fed already cut sheet metal plates and / or drawn from a coil sheet metal web.
  • the forming roller pairs crushing devices for the separated by the longitudinal cutting devices sheet metal strip.
  • the crushed metal strips are collected in arranged below the crushing device waste containers and can then be easily disposed of.
  • the sole FIGURE shows a schematic plan view of a roll former 10, which has two carriers 11, 12, on each of which four pairs of forming rollers 13, 14, 15, 16 and 17, 18, 19, 20 are arranged.
  • the form roller pairs 13 to 16 and 17 to 20 include between them a transport path for a sheet not shown here, in the edges of which form a profile.
  • the carriers 11, 12 are pivotally mounted about axes 21, 22. For the guidance of the pivotal movement of the carrier 11, 12 are on the axes 21, 22 opposite end of the carrier 11, 12 arcuate guides 23, 24 are arranged.
  • a separate spindle 31, 32 and a separate motor 29, 30 are provided for each carrier 11, 12, whereby it is possible to produce asymmetric sheets.
  • the beams 11, 12 can be independently adjusted in their angles to the center line 26 and in their distance from the center line 26. If only isosceles conical plates are to be produced, only one spindle and one motor could be provided for both carriers 11, 12.
  • the carriers 11, 12 with the forming roller pairs 13 to 16 and 17 to 20 in the transport direction 25 of the sheet are preceded by two further carrier 33, 34 are provided, on each of which a longitudinal cutting means 35, 36 is arranged.
  • the carriers 33, 34 are pivotable about axes 37, 38. The pivotal movement is also controlled in the carriers 33 and 34 by arcuate guides 39, 40.
  • the angle ⁇ , which enclose the carrier 33, 34 with the center line 26 of the roll former 10, in the example shown corresponds exactly to the angles ⁇ of the carrier 11, 12, which is not mandatory for all applications.
  • the distance of the carrier 33, 34 to the center line 26 can be adjusted via motors 41, 42, each of which drives spindles 43, 44. For this rest, the carrier 33, 34 on a transverse guide 45th
  • the motors 41 and 42 may or may not be synchronized with the motors 29 and 30 of the carriers 11, 12.
  • the longitudinal cutting devices 35, 36 can be positioned much more accurately than in the case of known roll formers with longitudinal cutting devices arranged on the carriers of the forming roller pairs.

Landscapes

  • Engineering & Computer Science (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)
  • Laminated Bodies (AREA)

Claims (8)

  1. Dispositif de roulage de tôle, en particulier pour la fabrication de pièces de tôle droites ou coniques comme éléments de revêtement de toits et/ou de murs avec des séries de paires (13 à 20) de galets de roulage aménagées des deux côtés d'une voie de transport de la tôle à traiter à travers la machine, parmi lesquels galets, respectivement, un des galets de roulage sollicite la tôle par le dessus et un autre par le dessous et la profilent de la sorte, dans lequel les séries de galets de roulage peuvent être déplacés à leur distance mutuelle et leur angle peut être réglé par rapport à la direction de transport (25) de la tôle, dans lequel, en amont des séries de paires (13 à 20) de galets de roulage, des deux côtés de la voie de transport de la tôle, on aménage un dispositif de coupe longitudinale pour la tôle, caractérisé en ce que les dispositifs de coupe longitudinale (35, 36) peuvent être déplacés indépendamment des séries de paires (13 à 20) de galets de roulage à leur distance mutuelle et leur angle est réglable vis-à-vis de la direction de transport (25) de la tôle.
  2. Dispositif selon la revendication 1, caractérisé en ce que les dispositifs de coupe longitudinale (35, 36) sont formés par des paires de galets de coupe.
  3. Dispositif selon la revendication 1 ou 2, caractérisé en ce que les dispositifs de coupe longitudinale (35, 36) sont agencés respectivement sur un support (33, 34), dans lequel les supports (33, 34) peuvent être déplacés symétriquement et/ou asymétriquement vis-à-vis de la ligne centrale de la voie de transport par un dispositif de commande qui peut être commandé indépendamment du ou des dispositifs de commande pour les paires (13 à 20) de galets de roulage.
  4. Dispositif selon l'une quelconque des revendications précédentes, caractérisé en ce que toutes les paires (13 à 20) de galets de roulage d'une série sont agencées sur un support commun (11, 12) ou il est prévu plusieurs supports (11, 12) qui portent respectivement une ou plusieurs paires de galets de roulage.
  5. Dispositif selon l'une quelconque des revendications précédentes, caractérisé en ce que les dispositifs de coupe longitudinale (35, 36) peuvent être déplacés en synchronisme et/ou en décalage dans le temps vis-à-vis des paires (13 à 20) de galets de roulage.
  6. Dispositif selon l'une quelconque des revendications précédentes, caractérisé en ce qu'il est prévu un dispositif de coupe transversale en amont des dispositifs de coupe longitudinale (35, 36).
  7. Dispositif selon l'une quelconque des revendications précédentes, caractérisé en ce qu'un autre dispositif de coupe transversale est aménagé en aval des séries de paires (13 à 20) de galets de roulage.
  8. Dispositif selon l'une quelconque des revendications précédentes, caractérisé en ce que des feuilles de tôle et/ou une bande de tôle retirée d'une bobine peuvent lui être acheminés.
EP20090011347 2008-10-20 2009-09-03 Dispositif de formage de tôle par enroulement Not-in-force EP2177285B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE200820013876 DE202008013876U1 (de) 2008-10-20 2008-10-20 Vorrichtung zum Rollformen von Blech

Publications (2)

Publication Number Publication Date
EP2177285A1 EP2177285A1 (fr) 2010-04-21
EP2177285B1 true EP2177285B1 (fr) 2012-09-26

Family

ID=41595774

Family Applications (2)

Application Number Title Priority Date Filing Date
EP20090011347 Not-in-force EP2177285B1 (fr) 2008-10-20 2009-09-03 Dispositif de formage de tôle par enroulement
EP20090012785 Withdrawn EP2180126A2 (fr) 2008-10-20 2009-10-09 Bande d'étanchéité pouvant être étirée

Family Applications After (1)

Application Number Title Priority Date Filing Date
EP20090012785 Withdrawn EP2180126A2 (fr) 2008-10-20 2009-10-09 Bande d'étanchéité pouvant être étirée

Country Status (2)

Country Link
EP (2) EP2177285B1 (fr)
DE (1) DE202008013876U1 (fr)

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103434373A (zh) * 2013-07-31 2013-12-11 镇江康飞机器制造有限公司 天窗
CN110103151B (zh) * 2019-05-31 2024-03-22 长沙矿冶研究院有限责任公司 一种高压水射流喷砂除鳞清理金属板材的清理***及方法
DE202019004178U1 (de) * 2019-10-10 2020-01-09 Wilhlem Röttger Trägerelement für eine plastisch verformbare Materialbahn
DE102020118420A1 (de) 2020-07-13 2022-01-13 Alexander Bonn Vorrichtung zur Herstellung eines Rohres aus einem plastisch verformbaren Bandmaterial
CN113118271B (zh) * 2021-04-12 2024-05-28 江苏孜俊自动化科技有限公司 一种用于复合板加工的电控式无套封边装置
CN115283512B (zh) * 2022-08-16 2023-08-08 江苏九为新材料有限公司 用于铝合金板材加工的自动化辊压装置

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SE461447B (sv) * 1988-07-15 1990-02-19 Wictor Carl Olof Lindstroem Anordning foer rullformning av plaatmaterial foer framstaellning av stolpar
DE19914071A1 (de) 1999-03-27 2000-10-19 Oskar Fleck Plastisch verformbares Abdeckmaterial
SE521076C2 (sv) 2000-11-29 2003-09-30 Ortic Ab Rullformningsmaskin med flyttbara formningsstationer
DE20213775U1 (de) 2002-07-05 2002-11-21 Brinkmann Peter Streckbares Bahnmaterial
SE527352C2 (sv) * 2005-04-28 2006-02-14 Ortic Ab Produktionslinje och sätt att forma profiler

Also Published As

Publication number Publication date
EP2180126A2 (fr) 2010-04-28
EP2177285A1 (fr) 2010-04-21
DE202008013876U1 (de) 2010-03-18

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