CN103928412A - 半导体装置及制造该半导体装置的方法 - Google Patents

半导体装置及制造该半导体装置的方法 Download PDF

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Publication number
CN103928412A
CN103928412A CN201410017774.5A CN201410017774A CN103928412A CN 103928412 A CN103928412 A CN 103928412A CN 201410017774 A CN201410017774 A CN 201410017774A CN 103928412 A CN103928412 A CN 103928412A
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Prior art keywords
circuit board
semiconductor device
radiator
metal material
manufacture semiconductor
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CN201410017774.5A
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今村武史
清水敦和
藤本康则
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Socionext Inc
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Fujitsu Semiconductor Ltd
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Publication of CN103928412A publication Critical patent/CN103928412A/zh
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Abstract

本申请提供了一种半导体装置以及制造该半导体装置的方法,该方法包括:在布线基板上安装第一元件;利用设置在第一散热器和所述第一元件之间的金属材料将所述第一散热器置于所述第一元件上;通过加热并熔化所述金属材料而经由所述金属材料将所述第一散热器附接至所述第一元件;以及在将所述第一散热器附接至所述第一元件的步骤之后,将第二元件安装在所述布线基板上。利用本发明,即使不同类型元件被安装在同一基板上,也能够避免降低半导体装置的可靠性。

Description

半导体装置及制造该半导体装置的方法
技术领域
本文描述的实施例涉及半导体装置以及制造该半导体装置的方法。
背景技术
通过将例如中央处理单元(CPU)等元件安装在基板上而形成的半导体装置被用于例如服务器等电子装置中。减小该电子装置的尺寸和提高该电子装置的性能的一种有利方式是通过将与CPU不同类型的元件安装在同一基板上来提高半导体装置的密度。这样缩减了在多种类型元件之间的布线长度,从而也可减小布线阻抗。
然而,不同类型的元件具有不同的特性,例如热阻。因此,将这些元件安装在同一基板上而不考虑它们的特性可能会降低最终半导体装置的可靠性。
在日本特开专利公开号2011-35352和2011-23587中公开了与本申请相关的技术。
本发明的一个目的是提供一种即使不同类型元件被安装在同一基板上也能够避免降低其可靠性的半导体装置,并提供制造该半导体装置的方法。
发明内容
根据本文描述的一个方案,提供了一种制造半导体装置的方法,包括:在布线基板上安装第一元件;利用设置在第一散热器(heat sink)和所述第一元件之间的金属材料将所述第一散热器置于所述第一元件上;通过加热并熔化所述金属材料而经由所述金属材料将所述第一散热器附接至所述第一元件;以及在将所述第一散热器附接至所述第一元件之后,将第二元件安装在所述布线基板上。
根据本文描述的另一个方案,提供了一种半导体装置,包括:布线基板;处理单元,安装在所述布线基板上;稳压器,安装在所述布线基板上;第一散热器,经由金属材料附接在所述处理单元上;以及第二散热器,经由树脂材料附接至所述稳压器。
根据下述公开内容,在将第一散热器附接至第一元件的步骤之后执行将第二元件安装在布线基板上的步骤。因此,第二元件不会暴露于附接第一散热器时所施加的热能。因此,即使在为了保证半导体装置的可靠性而限定了允许用于第二元件的加热次数上限的情况下,在半导体装置完成之前第二元件被加热的次数多于上限次数的可能性也很小。因此,半导体装置的可靠性被降低的可能性很小。
附图说明
图1A至图1F是本申请发明人研究的制造过程中半导体装置的截面图;
图2A至图2I是根据实施例的制造过程中半导体装置的截面图;
图3A至图3H是根据实施例的制造过程中半导体装置的平面图;
图4是图3E中沿线X6-X6得到的截面图;
图5是图3H中沿线X10-X10得到的截面图;
图6是根据改型实施例的半导体装置的平面图;以及
图7是图6中沿线X11-X11得到的截面图。
具体实施方式
在描述实施例之前,给出对本申请发明人研究的半导体装置的描述。
回流(reflow)方法是将元件安装在布线基板上的技术。在回流方法中,例如焊锡的金属材料被加热且被熔化,以经由该金属材料机械地且电性地将元件的每个电极连接至布线基板的对应电极。
图1A至图1F是利用回流方法的制造过程中半导体装置的截面图。
首先,如图1A所示,焊膏2被印刷在布线基板1的预定位置处。
然后,如图1B所示,电子部件3被置于每个焊膏2上,在此状态下,焊膏2通过回流被熔化。因此,电子部件3经由焊膏2连接至布线基板1。
可用作电子部件3的元件例如是无源元件,例如电容器和电阻元件。
接下来,如图1C所示,将设置有多个焊接凸点6的元件5置于布线基板1上。元件5例如是有源元件,例如中央处理单元(CPU)。
然后,通过回流使焊接凸点6熔化,以经由焊接凸点6将元件5连接至布线基板1。
接着,如图1D所示,在布线基板1和元件5之间的空间填充底部充填树脂(underfill resin)8,且底部充填树脂8被固化,从而加强布线基板1与元件5之间的连接强度。可用作底部充填树脂8的树脂为热固树脂和热塑树脂中的任意一种。
接着,如图1E所示,金属材料11和散热器12被以此顺序置于元件5上。然后,布线基板1的边缘经由黏胶13被接合至散热器12。这里,焊料片被用作金属材料11,且铜板被用作散热器12。
然后,在此状态下,通过回流将金属材料11熔化,从而经由金属材料11将散热器12附接至元件5。
散热器12具有将元件5产生的热散至外部的功能,并且将具有良好导热性的铜或类似物用作散热器12提高了散热器12的散热效果。
具体地,在该示例中,将比其他材料(例如树脂)导热性高的金属材料11用作将散热器12附接至元件5的材料。这样使得热量从元件5顺畅地流到散热器12,从而提高散热器12的散热效果。
此后,如图1F所示,多个焊接凸点被接合至布线基板1的表面以作为外部连接端14,其中该表面是与设置散热器12的一侧相对的。由此,完成了球栅阵列(BGA)半导体装置15的基础结构。
虽然半导体装置15仅设置有一个有源元件(例如CPU)作为元件5,但有效的是,将与元件5不同类型的有源元件安装在布线基板1上以提高半导体装置15的性能。
除CPU之外,可被安装在布线基板1上的有源元件例如是稳压器(regulator)。稳压器是被配置为通过使直流电压平滑而输出恒定电压的元件。当稳压器被安装在布线基板1上时,稳压器和元件5之间的布线长度被缩短。因此,预期布线阻抗得以减小,从而提高半导体装置15的性能。
然而,例如稳压器的有源元件可能会被在回流中施加的热损坏,而这可能会降低有源元件的可靠性。该损坏例如包括,由于元件的密封树脂和电极之间的膨胀系数差异而导致元件的密封树脂从元件的电极脱落的现象。
随着回流次数的增加,可靠性下降更为显著。因此,一些元件制造商限定了回流次数的上限,并建议执行上限次数或者更少次数的回流以保证元件的可靠性。
在该示例中,金属材料11在上述图1F的步骤中经受回流。因此,如果稳压器与元件5一起被安装在布线基板1上,则允许用于稳压器的剩余回流次数减少了一次。这样可能形成风险,即在半导体装置15完成之前稳压器经受多于上限次数的回流。因此,将稳压器与元件5一起安装在布线基板1上同时保持稳压器的可靠性是很困难的。
而且,优选地,散热器12也被附接至稳压器以促进散热。然而,因为与CPU及其类似物相比稳压器消耗较小的电能且产生较少的热量,所以用于将散热器12连接至稳压器的材料并不必须是具有良好导热性的金属材料11。然而,利用金属材料11将例如CPU的元件5附接至散热器12以及利用除金属材料11之外的材料将稳压器附接至散热器12并不容易。
下面描述实施例
(实施例)
图2A-图2I是根据实施例的制造过程中半导体装置的截面图,图3A-图3H是对应的平面图。
在该实施例中,不同类型的元件以下述的方式被安装在单个的布线基板上。
首先,如图2A所示,第一焊膏22被印刷在布线基板21的每个第一电极21a上。可替代地,第一焊膏22也可由分配器施加至第一电极21a。
用于第一焊膏22的材料的示例包括在约183℃熔化的Sn-Pb共晶焊料,以及无铅的、Sn-Ag基焊料,例如在约220℃熔化的Sn-Ag-Cu焊料。
图3A是示出该步骤之后的状态的平面图,上述提及的图2A是图3A中沿线X1-X1得到的截面图。
如图3A所示,第一焊膏22以预定的间隔被涂抹至布线基板21。
接着,如图2B所示,电子部件23被置于第一焊膏22上。然后,在此状态下,第一焊膏22通过回流方法被加热,进而被熔化以经由第一焊膏22将电子部件23连接至布线基板21。例如,在245℃至250℃的基板温度、在氮气气氛中执行回流方法。
进一步地,电子部件23不被具体限定,但是该实施例中电子部件23为例如电容器和电阻元件等无源元件。
图3B是示出在此步骤之后状态的平面图,上述提及的图2B是图3B中沿线X2-X2得到的截面图。
如图3B所示,每个电子部件23在平面图中为矩形的,且在两端处都利用第一焊膏22连接至布线基板21。
接着,如图2C所示,准备设置有多个焊接凸点26的第一元件25,并在利用布线基板21的各个第二电极21b调节焊接凸点26的位置后将第一元件25置于布线基板21上。
第一元件25为有源元件。例如,诸如CPU的处理单元、图形处理单元(GPU)或者微处理单元(MPU)可用作第一元件25。
然后,通过回流方法来加热并熔化焊接凸点26,从而将第一元件25安装在布线基板21上。在该实施例中,在245℃至250℃的基板温度、在氮气气氛中实施回流。
图3C是示出该步骤之后的状态的平面图,且上述提及的图2C是图3C中沿线X3-X3得到的截面图。
如图3C所示,第一元件25在平面图中是矩形的,且被安装在邻近布线基板21的中心处。
然后,如图2D所示,在布线基板21和第一元件25之间的空间中填满底部充填树脂28,然后固化底部充填树脂28,从而加强布线基板21和第一元件25之间的连接强度。底部充填树脂28的示例包括热固树脂和热塑树脂。
图3D是示出该步骤之后的状态的平面图,上述提及的图2D是图3D中沿线X4-X4得到的截面图。
接着,如图2E所示,金属材料31和第一散热器32被顺序地置于第一元件25上。
用于金属材料31和第一散热器32的材料不具体限定。在该实施例中,由在约140℃熔化的In-Ag基焊料制成的焊片被用作金属材料31,铜板被用作第一散热器32。
可选地,由Sn-Pb基焊料制成的焊片可被用作金属材料31,由具有良好导热性的铝碳化硅制成的陶瓷板可代替铜板而被用作第一散热器32。
第一散热器32在挨着第一元件25的部分设置有多个突出部32b,所述突出部32b从第一散热器32的表面突出至接近布线基板21的位置点。
然后,在此状态下,通过回流方法加热并熔化金属材料31,从而经由金属材料31将第一散热器32附接至第一元件25。例如,可在约245℃至250℃的基板温度、在氮气气氛中实施回流。
即使金属材料31由此被熔化,第一散热器32的突出部32b也可阻挡熔化的金属材料31的流动。因此,防止了多个电子部件23经由金属材料31彼此电连接。
在改善第一元件25上的金属材料31的可湿性以及由此增加第一元件25和金属材料31之间的接合强度之前,可在第一元件25上形成金属层25a。例如,顺序堆叠钛膜和金膜形成的复合膜(laminated film)、或者顺序堆叠钛膜、镍膜和金膜而形成的复合膜可被形成为金属层25a。
图3E是示出该步骤之后的状态的平面图,上述提及的图2E是图3E中沿线X5-X5得到的截面图。
如图3E所示,第一散热器32具有在平面图中沿布线基板21的边缘设置的框架32a,并且在框架32a内具有两个开口32c。
在该步骤中利用黏胶33(参见图2E)将框架32a接合至布线基板21的边缘21x,框架32a被用作防止布线基板21翘曲的加固件(stiffener)。
图4是图3E中沿线X6-X6的截面图,且示出了框架32a沿着布线基板21的边缘延伸的部分。
如图4所示,框架32a具有与各开口32c连通的两个凹部32d。
接着,如图2F所示,多个焊接凸点被置为布线基板21的表面上的外部连接端34,其中该表面与设置第一散热器32的一侧相对。然后,在此状态下,外部连接端34通过回流方法被加热并熔化,从而被连接至布线基板21。
该步骤中的回流条件不具体限定。在该实施例中,在约220℃熔化的Sn-Ag-Cu焊料被用作外部连接端34的材料,且在约245℃至250℃的基板温度、在氮气气氛中实施回流。
接着,如图2G所示,第二焊膏35被印刷在布线基板21的每个第三电极21c上。第二焊膏35可由分配器施加。
不具体限定用于第二焊膏35的材料。在该实施例中,与第一焊膏22相似,在约183℃熔化的Sn-Pb共晶焊料被用作第二焊膏35的材料。也可使用在约220℃熔化的Sn-Ag-Cu焊料来代替Sn-Pb共晶焊料。
在图2A中的上述步骤中印刷第一焊膏22的同时可印刷第二焊膏35。然而,为了防止第二焊膏35由于在诸如安装电子部件23(参见图2B)的步骤等步骤中施加的热而润湿和蔓延,优选地如本实施例这样在印刷第一焊膏22之后印刷第二焊膏35。
图3F是示出该步骤之后的状态的平面图,上述提及的图2G是图3F中沿线X7-X7得到的截面图。
接着,如图2H所示,第二元件36被置于第二焊膏35上。然后,在此状态下,第二焊膏35通过回流方法被加热并熔化,从而经由第二焊膏35将第二元件36安装在布线基板21上。
例如,可在约245℃至250℃的基板温度、在氮气气氛中实施回流。
每个第二元件36具有电极36a和密封树脂36b,且通过上述回流将电极36a电连接至第二焊膏35。
进一步地,第二元件36为与第一元件25不同类型的有源元件,例如可以是稳压器、存储器等。
如前所述,当例如稳压器的有源元件反复经受回流时,有源元件的可靠性可能降低,例如是因为密封树脂36b可能从电极36a脱落。因此,为了保证第二元件36的可靠性,一些制造商限定了第二元件36上回流次数的上限,且优选地执行不超过上限的回流。
注意,对回流次数的这种限制旨在针对被加热至温度等于或大于基板温度(245℃至250℃)的这种回流,在该步骤中第二元件36在该基板温度被安装,且第二元件36不会被低于该基板温度的温度损坏。因此,在该实施例中,在该步骤之后第二元件36被保持在低于基板温度(245℃至250℃)的温度,直至半导体装置完成,从而第二元件36的可靠性不会被降低。
图3G是示出该步骤之后的状态的平面图,且上述提及的图2H是图3G中沿线X8-X8的截面图。
如图3G所示,第一散热器32的每个开口32c具有在平面图中能够包括第二元件36的尺寸,且第二元件36暴露在开口32c中。
随后,如图2I所示,经由热固树脂材料41将第二散热器42置于每个第二元件36上。然后,在此状态下,树脂材料41被加热并固化,从而经由树脂材料41将第二散热器42附接至第二元件36。
树脂材料41不被具体限定,但优选地是具有低于金属材料31熔点的热固化温度的树脂,从而在热固化中减少对第二元件36的损坏。
在这种情况下,用于加热树脂材料41的温度可被设置为低于金属材料31的熔点,且在该实施例中,树脂材料41在约150℃的基板温度被固化。这种温度水平几乎不会损坏第二元件36,且该步骤不会减少允许用于第二元件36的回流的剩余次数。
第二散热器42用于将第二元件36产生的热量散至外部,且与第一散热器32相似,第二散热器42可以为铜板或由铝碳化硅制成的陶瓷板等。
用于树脂材料41的材料也不被具体限定。为了快速将热量从第二元件36转移至第二散热器42,优选地由具有良好导热性的硅树脂作为树脂材料41。
相比于例如为处理单元的第一元件25,用作第二元件36的稳压器等消耗较少电能且产生较少热量。因此,即使使用的树脂材料41的导热性低于金属材料31的导热性,也能够获得足够的散热效果。
图3H是示出该步骤之后的状态的平面图,且上述提及的图2I是图3H中沿线X9-X9得到的截面图。
如图3H所示,每个第二散热器42在平面图中为矩形,且覆盖第一散热器32的每个开口32c。
图5是图3H中沿线X10-X10得到的截面图。
如图5所示,在该步骤中,第二散热器42通过上述树脂材料41被接合至对应的凹部32d,从而由框架32a稳定地支撑。
通过上述完成了根据该实施例的半导体装置49的基础结构。
根据上述的实施例,在图2E中的步骤中将第一散热器32固定至第一元件25之后,在图2H的步骤中将第二元件36安装在布线基板21上。
据此,第二元件36不会暴露于在图2E的步骤中在金属材料31上执行回流时所施加的热能。因此,即使在为了保证第二元件36的可靠性而限定了用于在第二元件36上执行回流的次数上限的情况下,在完成半导体装置49之前在第二元件36上执行回流的次数超出上限的可能性很小。因此,第一元件25以及与第一元件25不同类型的第二元件36可被安装在布线基板21上,同时保持第二元件36的可靠性。因此,可提高半导体装置49的性能。
虽然在将外部连接端34连接至布线基板21的步骤(参见图2F)中以及在布线基板21上安装电子部件36的步骤(参见图2H)中实施回流,但是在该实施例中是在这些步骤之后将第二元件36安装在布线基板21上。因此,第二元件36不会暴露于回流中施加的热能,且防止了因这些步骤减少允许用于第二元件36的回流的剩余次数。
而且,在图2I中的步骤中,利用不需要任何回流的树脂材料41将第二散热器42附接至第二元件36。因此,该步骤没有浪费允许用于第二元件36的回流的次数。
而且,利用除第一散热器32以外的第二散热器42,使得用金属材料31将第一元件25附接至第一散热器32以及用树脂材料41将第二元件36附接至第二散热器42变得容易。
以上详细描述了实施例,但实施例并不限于以上所描述的。
图6是根据改型实施例的半导体装置的平面图,图7是图6中沿线X11-X11得到的截面图。
如图6和图7所示,在半导体装置50中,没有设置第二散热器42,且因此第二元件36是暴露的。如果第二元件36产生少量的热,则半导体装置50可具有将热量从第二元件36直接散至空气中的结构,而不需要在其中设置第二散热器42。
而且,当布线基板21的翘曲不成问题时,可省去用作加固件的第一散热器32的框架32a,且第一散热器32可在其突出部32b(参见图6)处被接合至布线基板21,如图6和图7中的示例所示。

Claims (14)

1.一种制造半导体装置的方法,包括:
在布线基板上安装第一元件;
利用设置在第一散热器和所述第一元件之间的金属材料将所述第一散热器置于所述第一元件上;
通过加热并熔化所述金属材料而经由所述金属材料将所述第一散热器附接至所述第一元件;以及
在将所述第一散热器附接至所述第一元件之后,将第二元件安装在所述布线基板上。
2.如权利要求1所述的制造半导体装置的方法,还包括:
在将所述第二元件安装在所述布线基板上之后,经由树脂材料将第二散热器附接在所述第二元件上。
3.如权利要求2所述的制造半导体装置的方法,其中,
在将所述第二散热器附接在所述第二元件上时所使用的树脂材料是热固材料,且通过在低于所述金属材料的熔点的温度被加热而固化。
4.如权利要求2或3所述的制造半导体装置的方法,其中,
所述第一散热器包括在平面图中沿着所述布线基板的边缘设置的框架,以及
所述方法还包括:
将所述框架接合至所述边缘。
5.如权利要求1至3中任意一项所述的制造半导体装置的方法,还包括:
在将所述第一散热器置于所述第一元件上之前,在所述第一元件上形成金属层。
6.如权利要求1至3中任意一项所述的制造半导体装置的方法,其中,
所述第一散热器的在所述第一元件旁边的表面设置有延伸靠近所述布线基板的突出部。
7.如权利要求1至3中任意一项所述的制造半导体装置的方法,其中,
所述第二元件比所述第一元件消耗的电能少。
8.如权利要求1至3中任意一项所述的制造半导体装置的方法,其中,
所述第一元件为第一有源元件;以及
所述第二元件为第二有源元件。
9.如权利要求8所述的制造半导体装置的方法,其中,
所述第一元件为处理单元;以及
所述第二元件为稳压器。
10.如权利要求1至3中任意一项所述的制造半导体装置的方法,还包括:
在安装所述第二元件之前,通过加热并熔化焊料而经由所述焊料将电子部件连接至所述布线基板。
11.如权利要求1至3中任意一项所述的制造半导体装置的方法,还包括:
在安装所述第二元件之前,通过加热并熔化外部连接端将所述外部连接端连接至所述布线基板。
12.一种半导体装置,包括:
布线基板;
处理单元,安装在所述布线基板上;
稳压器,安装在所述布线基板上;
第一散热器,经由金属材料附接在所述处理单元上;以及
第二散热器,经由树脂材料附接至所述稳压器。
13.如权利要求12所述的半导体装置,其中,
所述第一散热器包括在平面图中沿着所述布线基板的边缘设置的框架;以及
所述框架接合至所述边缘。
14.如权利要求13所述的半导体装置,其中,
所述第二散热器接合至所述框架。
CN201410017774.5A 2013-01-15 2014-01-15 半导体装置及制造该半导体装置的方法 Pending CN103928412A (zh)

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