CN103386388A - Full-automatic visual LED (light emitting diode) dispensing machine - Google Patents
Full-automatic visual LED (light emitting diode) dispensing machine Download PDFInfo
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- CN103386388A CN103386388A CN2013103621432A CN201310362143A CN103386388A CN 103386388 A CN103386388 A CN 103386388A CN 2013103621432 A CN2013103621432 A CN 2013103621432A CN 201310362143 A CN201310362143 A CN 201310362143A CN 103386388 A CN103386388 A CN 103386388A
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Abstract
The invention discloses a full-automatic visual LED (light emitting diode) dispensing machine which comprises an upper bracket (1), a lower bracket (2), a feeding mechanism, a discharging mechanism, a carrying mechanism and a dispensing mechanism, wherein the dispensing mechanism comprises a three-dimensional moving system positioned in the upper bracket, a dispensing head (6) arranged on the Z-axis module of the three-dimensional moving system and an IPC (industrial personal computer) (17) arranged in the upper bracket; the three-dimensional moving system is formed by an X-axis module (3) capable of moving along the X axis, a Y-axis module (4) capable of moving along the Y axis and a Z-axis module (5) capable of moving along the Z axis; the three-dimensional moving system is electrically connected with the IPC so that the IPC can control the moving amplitude of the three-dimensional moving system. The full-automatic visual LED dispensing machine has the beneficial effects that the defect of a product before dispensing can be detected by determining position in the system by virtue of the vision imaging technology, thus reducing fault caused by manual operation; the three-dimensional moving system is high in positioning precision and has excellent moving performance and extremely low moving noise.
Description
Technical field
The present invention relates to the LED point gum machine, relate in particular to full-automatic vision LED point gum machine.
Background technology
LED(Light Emitting Diode), light emitting diode, be a kind of solid-state semiconductor devices, and it can directly be converted into light to electricity.Step in the LED technological process of production and encapsulation technology production reaches twenties, and wherein one of outbalance is LED point glue.
LED point gum machine namely specialty is used for equipment to LED product point glue, continuous maturation along with the point gum machine technology, the product that can apply, also in continuous increase, mainly includes a plurality of production fields such as electrical lighting industry, mechanical hardware industry, automobile manufacture industry.The LED point gum machine has adopted three-shaft linkage, manually instructs the mode of operation of box programming, and is simple to operate, improved to a great extent the efficiency of some glue and the precision of some glue simultaneously.
When LED Production requirement amount is large, need to there is corresponding production equipment to support.Low speed, some glue glue precision machine low, that the glue amount is inhomogeneous can not meet the demand of production, so the even manageable Full-automatic spot gluing machine people also of a kind of high speed point glue of market demand, glue amount.
Summary of the invention
The technical problem to be solved in the present invention is that existing LED point gum machine point glue speed is slow, the glue amount is controlled inhomogeneous, complicated operation, and a kind of full-automatic vision LED point gum machine is provided for this reason.
technical scheme of the present invention is: full-automatic vision LED point gum machine, it comprises upper spider, lower bearing bracket, feed mechanism, discharging mechanism, transport mechanism and glue applying mechanism, described glue applying mechanism comprises and is positioned at described upper spider by the X-axis module that can move along X-axis, the three-dimensional motion system of the Y-axis module that can move along Y-axis and the Z axis module composition that can move along Z axis and be arranged on Glue dripping head on the Z axis module of described three-dimensional motion system, it also comprises the industrial computer that is arranged in described upper spider, described three-dimensional motion system structure is electrically connected to described industrial computer, make industrial computer control the motion amplitude of three-dimensional motion system.
In such scheme, it also comprises vision-based detection mechanism, and described vision-based detection mechanism comprises the first camera, the first light source and the first light source controller that are used for determining product space that is fixed on described upper spider base plate; Be fixed on the Z axis module of described three-dimensional motion system and be used for whether qualified second camera, secondary light source and secondary light source controller of identification product, described the first camera is connected holding wire and is connected with described industrial computer with second camera.
Transport mechanism described in such scheme comprises through the roller line slideway of described the first camera top and adapts to the jig plate of its middle part for fixed product.
Feed mechanism described in such scheme comprises push rod, is fixed in the feed mechanism guide rail of described upper spider one end and is movably connected in feed box moving up and down on described feed mechanism guide rail, described push rod is fixed in described roller line slideway one end and can does linear reciprocating motion along described roller line slideway direction, when described feed box moves to described push rod plane of living in, product in feed box will be pushed on described roller line slideway by push rod, and described roller line slideway will drive product and move to a described jig plate glue that is fixed.
Discharging mechanism described in such scheme comprises the discharging mechanism guide rail that is fixed in the described upper spider other end and is movably connected in pulp-collecting box moving up and down on described discharging mechanism guide rail, can accept the product that is transported by described roller line slideway when described pulp-collecting box moves to push rod plane of living in.
Described in such scheme, industrial computer is connected with display screen by holding wire, and described display screen is fixed in the top of described upper spider, and Glue dripping head has two.
The invention has the beneficial effects as follows by the visual imaging technology and come position in navigation system that the defect that before test point glue, product exists has reduced the error that manually-operated produces; The three-dimensional motion system positioning precision is high, has good exercise performance and extremely low motion artifacts; Industrial computer can carry out according to the difference of product the setting of relevant parameter, the perhaps change of kind, thus reach the purpose of a tractor serves several purposes, time saving and energy saving; Compact conformation of the present invention, easy to operate, applied range, be fit to all kinds of LED point glue products.
Description of drawings
Fig. 1 is schematic diagram of the present invention;
Fig. 2 is the shaft side figure after Fig. 1 removes the upper spider top cover;
In figure, 1, upper spider, 2, lower bearing bracket, 3, X-axis module, 4, the Y-axis module, 5, the Z axis module, 6, Glue dripping head, the 7, first camera, 8, second camera, 9, roller line slideway, 10, jig plate, 11, push rod, 12, feed mechanism guide rail, 13, feed box, 14, the discharging mechanism guide rail, 15, pulp-collecting box, 16, display screen, 17, industrial computer.
The specific embodiment
The present invention will be further described below in conjunction with accompanying drawing.
as Fig. 1, shown in Figure 2, the present invention includes upper spider 1, lower bearing bracket 2, feed mechanism, discharging mechanism, transport mechanism and glue applying mechanism, glue applying mechanism comprises and is positioned at upper spider by the X-axis module 3 that can move along X-axis, Glue dripping head 6 on the Y-axis module 4 that can move along Y-axis and the three-dimensional motion system that can form along the Z axis module 5 that Z axis moves and the Z axis module that is arranged on three-dimensional motion system, the X-axis module can be to control the motion guide rail of left and right directions motion, the Y-axis module can be to control the motion guide rail of fore-and-aft direction motion, the Z axis module can be to control the motion guide rail that moves up and down, the X-axis module is placed on the base plate of upper spider, the Y-axis module is slidably connected on the X-axis module with X module side-to-side movement campaign, the Z axis module is slidably connected on the Y-axis module seesawing and move with the Y-axis module, it also comprises the industrial computer 17 that is arranged in upper spider, and the three-dimensional motion system structure is electrically connected to industrial computer, makes industrial computer control the motion amplitude of three-dimensional motion system.
vision-based detection mechanism can be two, whether one to be fixed on the upper spider base plate product space that detects process on base plate correct, it comprises the first camera 7 and is positioned at the first light source and the first light source controller directly over the first camera, another is fixed on the Z axis module of three-dimensional motion system and is used for whether defectiveness of identification product, it comprises second camera 8 and is positioned at secondary light source and secondary light source controller under second camera, the first light source controller and secondary light source controller can be arranged in lower bearing bracket, the first camera is connected with second camera to be connected with industrial computer by holding wire and is used for image signal transmission.
Transport mechanism can comprise through the roller line slideway 9 of the first camera top and adapt to the jig plate 10 of its middle part for fixed product, the roller line slideway connects feed mechanism and discharging mechanism, and jig plate can be the product Automatic-clamping of process in order to carry out follow-up some glue.
feed mechanism can comprise push rod 11, be fixed in the feed mechanism guide rail 12 of upper spider one end and be movably connected in feed box 13 moving up and down on the feed mechanism guide rail, push rod can carry out linear reciprocating motion on the roller line slideway, available push rod pushes out product in feed box to the roller line slideway when feed box drops to push rod plane of living in, roller line slideway shipping products during to jig plate by Automatic-clamping, feed box can be more than one, for example two or more, time that like this can continuous operation is longer, reduce the number of times of changing feed box, increase work efficiency.
Discharging mechanism can comprise the discharging mechanism guide rail 14 that is fixed in the upper spider other end and be movably connected in pulp-collecting box 15 moving up and down on the discharging mechanism guide rail, product is deviate to continue to be transported in the pulp-collecting box that drops to plane, push rod place by the roller line slideway in jig plate after a glue is complete, identical with feed box, pulp-collecting box can be also two or more, reduce the number of times of changing feed box, increase work efficiency.
Can also be provided with at the top of upper spider the display screen 16 that is connected by holding wire with industrial computer, can make like this operation interface more directly perceived.
Glue dripping head of the present invention can be one, can be also two.
Push rod, Glue dripping head, three-dimensional motion system can all be controlled interlock by industrial computer, improve the system automation degree, can place power supply and the first light source controller and secondary light source controller in lower bearing bracket, a whole like this equipment is well arranged, compact conformation, also be convenient to safeguard.
operation principle of the present invention is as follows: first the product blank is placed in the feed box of feed mechanism, start and produce, feed box drops to push rod plane of living in, at first push rod releases feed box with product, send on the roller line slideway, the first camera is taken the product image of process and is transferred on the display screen of industrial computer and sees whether position is correct when through the first camera, the roller line slideway is transported to product under jig plate, Automatic-clamping, second camera product is taken and image transmitting to seeing whether defectiveness of product on the display screen of industrial computer, glue applying mechanism is carried out a glue action by three-dimensional motion system to product, after completing by the roller line slideway with the product conveyance to the pulp-collecting box of discharging mechanism.
Should be appreciated that specific embodiment described above only is used for explaining the present invention, do not limit the present invention.The apparent variation of being amplified out by spirit of the present invention or change still are among protection scope of the present invention.
Claims (7)
1. full-automatic vision LED point gum machine, it comprises upper spider (1), lower bearing bracket (2), feed mechanism, discharging mechanism, transport mechanism and glue applying mechanism, described glue applying mechanism comprises and is positioned at described upper spider by the X-axis module (3) that can move along X-axis, Glue dripping head (6) on the Y-axis module (4) that can move along Y-axis and the three-dimensional motion system that can form along the Z axis module (5) that Z axis moves and the Z axis module that is arranged on described three-dimensional motion system, it is characterized in that it also comprises the industrial computer (17) that is arranged in described upper spider, described three-dimensional motion system structure is electrically connected to described industrial computer, make industrial computer control the motion amplitude of three-dimensional motion system.
2. full-automatic vision LED point gum machine as claimed in claim 1, it is characterized in that it also comprises vision-based detection mechanism, described vision-based detection mechanism comprises the first camera (7), the first light source and the first light source controller that are used for determining product space that is fixed on described upper spider base plate; Be fixed on the Z axis module of described three-dimensional motion system and be used for whether qualified second camera (8), secondary light source and secondary light source controller of identification product, described the first camera is connected holding wire and is connected with described industrial computer with second camera.
3. full-automatic vision LED point gum machine as claimed in claim 2, is characterized in that described transport mechanism comprises through the roller line slideway (9) above described the first camera and adapts to the jig plate (10) of its middle part for fixed product.
4. full-automatic vision LED point gum machine as claimed in claim 3, it is characterized in that described feed mechanism comprises push rod (11), be fixed in the feed mechanism guide rail (12) of described upper spider one end and be movably connected in feed box moving up and down (13) on described feed mechanism guide rail, described push rod is fixed in described roller line slideway one end and can does linear reciprocating motion along described roller line slideway direction, when described feed box moves to described push rod plane of living in, product in feed box will be pushed on described roller line slideway by push rod, described roller line slideway will drive product and move to a described jig plate glue that is fixed.
5. full-automatic vision LED point gum machine as claimed in claim 4, it is characterized in that described discharging mechanism comprises the discharging mechanism guide rail (14) that is fixed in the described upper spider other end and is movably connected in pulp-collecting box moving up and down (15) on described discharging mechanism guide rail, can accept the product that is transported by described roller line slideway when described pulp-collecting box moves to push rod plane of living in.
6. described full-automatic vision LED point gum machine as arbitrary in claim 1-5, is characterized in that described industrial computer is connected with display screen (16) by holding wire, and described display screen is fixed in the top of described upper spider.
7. full-automatic vision LED point gum machine as claimed in claim 6, is characterized in that described Glue dripping head has two.
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| CN201310362143.2A CN103386388B (en) | 2013-08-20 | 2013-08-20 | Full-automatic vision LED point gum machine |
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| CN201310362143.2A CN103386388B (en) | 2013-08-20 | 2013-08-20 | Full-automatic vision LED point gum machine |
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| CN103386388B CN103386388B (en) | 2016-10-26 |
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Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104826773A (en) * | 2015-05-11 | 2015-08-12 | 东莞市沃德精密机械有限公司 | Efficient dispenser for hot melt adhesive |
| CN104879357A (en) * | 2014-10-17 | 2015-09-02 | 苏州富强科技有限公司 | Assembly method |
| CN104897053A (en) * | 2014-03-05 | 2015-09-09 | 泰科电子(上海)有限公司 | Programmable digital machine vision detection platform |
| CN105242194A (en) * | 2015-10-27 | 2016-01-13 | 苏州和瑞科自动化科技有限公司 | Circuit board test system provided with visual positioning system |
| CN105327865A (en) * | 2015-12-01 | 2016-02-17 | 浙江罗丹照明电器有限公司 | Processing and separating device for LED antique lamps good in lighting effect |
| CN105880105A (en) * | 2016-06-06 | 2016-08-24 | 建湖恒华机电有限公司 | Dual-spraying-nozzle automatic greasing machine used for washing machine |
| CN106733479A (en) * | 2017-01-18 | 2017-05-31 | 安吉八塔机器人有限公司 | A kind of plate-type work glue spraying robot system and its glue spraying method |
| CN106824630A (en) * | 2017-01-18 | 2017-06-13 | 安吉八塔机器人有限公司 | A kind of glue spraying robot system and its glue spraying method for processing office chair |
| CN107511300A (en) * | 2017-09-06 | 2017-12-26 | 江门市江海区凯辉光电器材厂有限公司 | A kind of quantitative point glue machine |
| CN107583820A (en) * | 2017-09-26 | 2018-01-16 | 深圳双十科技有限公司 | A kind of point gum machine |
| CN107845720A (en) * | 2017-06-13 | 2018-03-27 | 泉州台商投资区华奥电子科技有限公司 | A kind of improvement type LED glue dispensing and packaging equipment |
| CN108248209A (en) * | 2017-03-10 | 2018-07-06 | 嘉善铂汉塑胶五金有限公司 | A kind of pad printer |
| CN109647664A (en) * | 2019-02-24 | 2019-04-19 | 广东百能堡科技有限公司 | A kind of dispenser mixing discharging |
| CN110064565A (en) * | 2019-04-28 | 2019-07-30 | 深圳市万禾自动化设备有限公司 | LED colour temperature detects dispenser |
| CN110065259A (en) * | 2019-04-02 | 2019-07-30 | 东莞铭丰包装股份有限公司 | A kind of packing box glue spreader |
| CN114849982A (en) * | 2022-05-26 | 2022-08-05 | 东莞理工学院 | Automatic intelligent control dispenser system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104897053A (en) * | 2014-03-05 | 2015-09-09 | 泰科电子(上海)有限公司 | Programmable digital machine vision detection platform |
| CN104879357A (en) * | 2014-10-17 | 2015-09-02 | 苏州富强科技有限公司 | Assembly method |
| CN104826773B (en) * | 2015-05-11 | 2017-08-29 | 东莞市沃德精密机械有限公司 | PUR high-efficiency glue dispersing machine |
| CN104826773A (en) * | 2015-05-11 | 2015-08-12 | 东莞市沃德精密机械有限公司 | Efficient dispenser for hot melt adhesive |
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| CN105327865A (en) * | 2015-12-01 | 2016-02-17 | 浙江罗丹照明电器有限公司 | Processing and separating device for LED antique lamps good in lighting effect |
| CN105880105A (en) * | 2016-06-06 | 2016-08-24 | 建湖恒华机电有限公司 | Dual-spraying-nozzle automatic greasing machine used for washing machine |
| CN106733479B (en) * | 2017-01-18 | 2019-03-01 | 安吉八塔机器人有限公司 | A kind of plate-type work glue spraying robot system and its glue spraying method |
| CN106824630A (en) * | 2017-01-18 | 2017-06-13 | 安吉八塔机器人有限公司 | A kind of glue spraying robot system and its glue spraying method for processing office chair |
| CN106824630B (en) * | 2017-01-18 | 2019-03-01 | 安吉八塔机器人有限公司 | It is a kind of for processing the glue spraying robot system and its glue spraying method of office chair |
| CN106733479A (en) * | 2017-01-18 | 2017-05-31 | 安吉八塔机器人有限公司 | A kind of plate-type work glue spraying robot system and its glue spraying method |
| CN108248209A (en) * | 2017-03-10 | 2018-07-06 | 嘉善铂汉塑胶五金有限公司 | A kind of pad printer |
| CN107845720A (en) * | 2017-06-13 | 2018-03-27 | 泉州台商投资区华奥电子科技有限公司 | A kind of improvement type LED glue dispensing and packaging equipment |
| CN107511300A (en) * | 2017-09-06 | 2017-12-26 | 江门市江海区凯辉光电器材厂有限公司 | A kind of quantitative point glue machine |
| CN107511300B (en) * | 2017-09-06 | 2024-04-05 | 江门市凯辉光电科技有限公司 | Quantitative dispensing machine |
| CN107583820A (en) * | 2017-09-26 | 2018-01-16 | 深圳双十科技有限公司 | A kind of point gum machine |
| CN109647664A (en) * | 2019-02-24 | 2019-04-19 | 广东百能堡科技有限公司 | A kind of dispenser mixing discharging |
| CN110065259A (en) * | 2019-04-02 | 2019-07-30 | 东莞铭丰包装股份有限公司 | A kind of packing box glue spreader |
| CN110064565A (en) * | 2019-04-28 | 2019-07-30 | 深圳市万禾自动化设备有限公司 | LED colour temperature detects dispenser |
| CN114849982A (en) * | 2022-05-26 | 2022-08-05 | 东莞理工学院 | Automatic intelligent control dispenser system |
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Denomination of invention: Automatic Vision LED Dispensing Machine Effective date of registration: 20220829 Granted publication date: 20161026 Pledgee: Huishang Bank Tongling Shizishan Sub-branch Pledgor: TONGLING FUSHI SANJIA MACHINE Co.,Ltd. Registration number: Y2022980013764 |
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Denomination of invention: Fully automatic visual LED dispensing machine Effective date of registration: 20230914 Granted publication date: 20161026 Pledgee: Huishang Bank Tongling Shizishan Sub-branch Pledgor: TONGLING FUSHI SANJIA MACHINE Co.,Ltd. Registration number: Y2023980056689 |
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