CN103386388B - Full-automatic vision LED point gum machine - Google Patents
Full-automatic vision LED point gum machine Download PDFInfo
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- CN103386388B CN103386388B CN201310362143.2A CN201310362143A CN103386388B CN 103386388 B CN103386388 B CN 103386388B CN 201310362143 A CN201310362143 A CN 201310362143A CN 103386388 B CN103386388 B CN 103386388B
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Abstract
The invention discloses full-automatic vision LED point gum machine, it includes upper spider (1), lower bearing bracket (2), feed mechanism, discharging mechanism, transport mechanism and glue applying mechanism, glue applying mechanism includes being positioned at upper spider by the X-axis module (3) can moved along X-axis, can be along the Y-axis module (4) that Y-axis is moved and the three-dimensional motion system that can constitute along the Z axis module (5) that Z axis moves and the Glue dripping head (6) being arranged in the Z axis module of three-dimensional motion system, it also includes the industrial computer 17 being arranged in upper spider, three-dimensional motion system structure electrically connects with industrial computer, industrial computer is made to control the motion amplitude of three-dimensional motion system.The invention has the beneficial effects as follows the position coming in alignment system by visual imaging technology, the defect that before test point glue, product exists, decrease the error that manual operation produces；Three-dimensional motion system positioning precision is high, has excellent exercise performance and extremely low motion artifacts.
Description
Technical field
The present invention relates to LED point gum machine, particularly relate to full-automatic vision LED point gum machine.
Background technology
LED(Light Emitting Diode), light emitting diode, is the semiconductor device of a kind of solid-state, and it directly can be converted into light electricity.In the step up to twenties that the LED technological process of production and encapsulation technology produce, the most important one is LED point glue.
LED point gum machine namely specialty is used for LED product equipment for dispensing glue, continuous maturation along with point gum machine technology, the product that can apply also constantly is increasing, and mainly includes electrical lighting industry, machinery multiple production field such as hardware industry, automobile manufacture industry.LED point gum machine have employed three-shaft linkage, and manually the mode of operation of teaching box programming, simple to operate, improves efficiency for dispensing glue and precision for dispensing glue to a great extent simultaneously.
When LED Production requirement amount is big, it is desirable to have corresponding production equipment is supported.Low speed, some glue glue precision is low, glue amount is uneven machine can not meet the demand of production, and therefore market demand one point glue at a high speed, glue amount be uniform and manageable Full-automatic spot gluing machine people.
Summary of the invention
The technical problem to be solved in the present invention is that existing LED point gum machine point glue speed is slow, the control of glue amount is uneven, operation complexity, provides a kind of full-automatic vision LED point gum machine for this.
The technical scheme is that full-automatic vision LED point gum machine, it includes upper spider, lower bearing bracket, feed mechanism, discharging mechanism, transport mechanism and glue applying mechanism, described glue applying mechanism includes being positioned at described upper spider by the X-axis module can moved along X-axis, can be along the Y-axis module that Y-axis is moved and can be along the three-dimensional motion system of the Z axis module composition that Z axis moves and the Glue dripping head being arranged in the Z axis module of described three-dimensional motion system, it also includes the industrial computer being arranged in described upper spider, described three-dimensional motion system structure electrically connects with described industrial computer, industrial computer is made to control the motion amplitude of three-dimensional motion system.
In such scheme it also include that vision-based detection mechanism, described vision-based detection mechanism include being fixed on described upper spider base plate for determining the first photographic head of product space, the first light source and the first light source controller；It is fixed in the Z axis module of described three-dimensional motion system for identifying that second camera, secondary light source and the secondary light source controller that product is the most qualified, described first photographic head and second camera are connected with described industrial computer by holding wire.
Transport mechanism described in such scheme includes the roller line slideway above described first photographic head and fits snugly therein portion for fixing the jig plate of product.
Feed mechanism described in such scheme includes push rod, the feed mechanism guide rail being fixed in described upper spider one end and is movably connected in feed box moving up and down on described feed mechanism guide rail, described push rod is fixed in described roller line slideway one end and can do linear reciprocating motion along described roller line slideway direction, when described feed box moves to plane residing for described push rod, product in feed box will be pushed on described roller line slideway by push rod, and drive product is moved to described jig plate by fixing point glue by described roller line slideway.
Discharging mechanism described in such scheme includes the discharging mechanism guide rail being fixed in the described upper spider other end and is movably connected in pulp-collecting box moving up and down on described discharging mechanism guide rail, the acceptable product come by the conveying of described roller line slideway when described pulp-collecting box moves to plane residing for push rod.
Industrial computer described in such scheme is connected by holding wire has display screen, described display screen to be fixed in the top of described upper spider, and Glue dripping head has two.
The invention has the beneficial effects as follows the position coming in alignment system by visual imaging technology, the defect that before test point glue, product exists, decrease the error that manual operation produces；Three-dimensional motion system positioning precision is high, has excellent exercise performance and extremely low motion artifacts；Industrial computer can carry out the setting of relevant parameter, or the change of kind according to the difference of product, thus reaches the purpose of a tractor serves several purposes, time saving and energy saving；Present configuration is compact, easy to operate, applied range, is suitable for all kinds of LED point glue products.
Accompanying drawing explanation
Fig. 1 is schematic diagram of the present invention；
Fig. 2 is the shaft side figure after Fig. 1 removes upper spider top cover；
In figure, 1, upper spider, 2, lower bearing bracket, 3, X-axis module, 4, Y-axis module, 5, Z axis module, 6, Glue dripping head, the 7, first photographic head, 8, second camera, 9, roller line slideway, 10, jig plate, 11, push rod, 12, feed mechanism guide rail, 13, feed box, 14, discharging mechanism guide rail, 15, pulp-collecting box, 16, display screen, 17, industrial computer.
Detailed description of the invention
The present invention will be further described below in conjunction with the accompanying drawings.
Such as Fig. 1, shown in Fig. 2, the present invention includes upper spider 1, lower bearing bracket 2, feed mechanism, discharging mechanism, transport mechanism and glue applying mechanism, glue applying mechanism includes being positioned at upper spider by the X-axis module 3 can moved along X-axis, can be along the Y-axis module 4 that Y-axis is moved and the three-dimensional motion system that can constitute along Z axis module 5 that Z axis moves and the Glue dripping head 6 being arranged in the Z axis module of three-dimensional motion system, X-axis module can be to control the motion guide rail of left and right directions motion, Y-axis module can be to control the motion guide rail of fore-and-aft direction motion, Z axis module can be the motion guide rail controlling to move up and down, X-axis module is placed on the base plate of upper spider, Y-axis module is slidably connected in X-axis module moves with X module side-to-side movement, Z axis module is slidably connected in Y-axis module moves with motion before and after Y-axis module；It also includes the industrial computer 17 being arranged in upper spider, and three-dimensional motion system structure electrically connects with industrial computer so that industrial computer controls the motion amplitude of three-dimensional motion system.
Vision-based detection mechanism can be two, one to be fixed on upper spider base plate the product space of process on detection base plate the most correct, it includes the first photographic head 7 and is positioned at the first light source directly over the first photographic head and the first light source controller, another is fixed in the Z axis module of three-dimensional motion system for identifying that product is the most defective, it includes second camera 8 and is positioned at the secondary light source immediately below second camera and secondary light source controller, first light source controller and secondary light source controller can be arranged in lower bearing bracket, first photographic head and second camera can be connected to image signal transmission by holding wire and industrial computer.
Transport mechanism can include the roller line slideway 9 above the first photographic head and fit snugly therein portion for fixing the jig plate 10 of product, roller line slideway connects feed mechanism and discharging mechanism, and jig plate can be the product Automatic-clamping of process to carry out follow-up some glue.
Feed mechanism can include push rod 11, it is fixed in the feed mechanism guide rail 12 of upper spider one end and is movably connected in feed box 13 moving up and down on feed mechanism guide rail, push rod can carry out linear reciprocating motion on roller line slideway, can use product that push rod is pushed out in feed box to roller line slideway when plane residing for feed box drops to push rod, roller line slideway transport product to during jig plate by Automatic-clamping, feed box can be with more than one, such as two or more, the time that so can work continuously is longer, reduce the number of times changing feed box, improve work efficiency.
Discharging mechanism can include the discharging mechanism guide rail 14 being fixed in the upper spider other end and be movably connected in pulp-collecting box 15 moving up and down on discharging mechanism guide rail, after a glue, product is deviate to continue by roller line slideway transport to the pulp-collecting box dropping to push rod place plane in jig plate, identical with feed box, pulp-collecting box can also be two or more, reduce the number of times changing feed box, improve work efficiency.
The display screen 16 being connected by holding wire with industrial computer can also be provided with at the top of upper spider, operation interface so can be made more directly perceived.
The Glue dripping head of the present invention can be one, it is also possible to is two.
Push rod, Glue dripping head, three-dimensional motion system all can be controlled linkage by industrial computer, improve system automation degree, can place power supply and the first light source controller and secondary light source controller in lower bearing bracket, and the most whole equipment is well arranged, compact conformation, also allow for safeguarding.
The operation principle of the present invention is as follows: be first placed in the feed box of feed mechanism by product blank, start and produce, feed box drops to plane residing for push rod, first product is released feed box by push rod, send on roller line slideway, when shooting the product image of process through first photographic head the first photographic head and transmitting and see that position is the most correct to the display screen of industrial computer, product is transported under jig plate by roller line slideway, Automatic-clamping, product is shot and sees that product is the most defective on display screen image transmitting to industrial computer by second camera, glue applying mechanism carries out a glue action by three-dimensional motion system to product, by roller line slideway by product conveyance to the pulp-collecting box of discharging mechanism after completing.
Should be appreciated that specific embodiment described above is only used for explaining the present invention, do not limit the present invention.Obviously changed by what the spirit of the present invention amplified out or changed among still in protection scope of the present invention.
Claims (4)
1. full-automatic vision LED point gum machine, it includes upper spider (1), lower bearing bracket (2), feed mechanism, discharging mechanism, transport mechanism and glue applying mechanism, described glue applying mechanism includes being positioned at described upper spider by the X-axis module (3) can moved along X-axis, can be along the Y-axis module (4) that Y-axis is moved and the three-dimensional motion system that can constitute along the Z axis module (5) that Z axis moves and the Glue dripping head (6) being arranged in the Z axis module of described three-dimensional motion system, it is characterized in that it also includes the industrial computer (17) being arranged in described upper spider, described three-dimensional motion system electrically connects with described industrial computer, industrial computer is made to control the motion amplitude of three-dimensional motion system；It also includes that vision-based detection mechanism, described vision-based detection mechanism include the first photographic head (7), the first light source and the first light source controller for determining product space being fixed on described upper spider base plate；It is fixed in the Z axis module of described three-dimensional motion system for identifying that second camera (8), secondary light source and the secondary light source controller that product is the most qualified, described first photographic head and second camera are connected with described industrial computer by holding wire；Described transport mechanism includes that the roller line slideway (9) above described first photographic head and the portion that fits snugly therein are for fixing the jig plate (10) of product；nullDescribed feed mechanism includes push rod (11)、It is fixed in the feed mechanism guide rail (12) of described upper spider one end and is movably connected in feed box moving up and down (13) on described feed mechanism guide rail，Described push rod is fixed in described roller line slideway one end and can do linear reciprocating motion along described roller line slideway direction，When described feed box moves to plane residing for described push rod，Product in feed box will be pushed on described roller line slideway by push rod，Drive product is moved to described jig plate by fixing point glue by described roller line slideway，Feed box drops to plane residing for push rod，First product is released feed box by push rod，Send on roller line slideway，When shooting the product image of process through first photographic head the first photographic head and transmitting and see that position is the most correct to the display screen of industrial computer，Product is transported under jig plate by roller line slideway，Automatic-clamping，Product is shot and sees that product is the most defective on display screen image transmitting to industrial computer by second camera.
2. full-automatic vision LED point gum machine as claimed in claim 1, it is characterized in that described discharging mechanism includes being fixed in the discharging mechanism guide rail (14) of the described upper spider other end and is movably connected in pulp-collecting box moving up and down (15) on described discharging mechanism guide rail, the acceptable product come by the conveying of described roller line slideway when described pulp-collecting box moves to plane residing for push rod.
3. full-automatic vision LED point gum machine as claimed in claim 1 or 2, is characterized in that described industrial computer has display screen (16) by holding wire connection, and described display screen is fixed in the top of described upper spider.
4. full-automatic vision LED point gum machine as claimed in claim 3, is characterized in that described Glue dripping head has two.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310362143.2A CN103386388B (en) | 2013-08-20 | 2013-08-20 | Full-automatic vision LED point gum machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310362143.2A CN103386388B (en) | 2013-08-20 | 2013-08-20 | Full-automatic vision LED point gum machine |
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| Publication Number | Publication Date |
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| CN103386388A CN103386388A (en) | 2013-11-13 |
| CN103386388B true CN103386388B (en) | 2016-10-26 |
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| CN201310362143.2A Active CN103386388B (en) | 2013-08-20 | 2013-08-20 | Full-automatic vision LED point gum machine |
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| CN104897053A (en) * | 2014-03-05 | 2015-09-09 | 泰科电子(上海)有限公司 | Programmable digital machine vision detection platform |
| CN104879357A (en) * | 2014-10-17 | 2015-09-02 | 苏州富强科技有限公司 | Assembly method |
| CN104826773B (en) * | 2015-05-11 | 2017-08-29 | 东莞市沃德精密机械有限公司 | PUR high-efficiency glue dispersing machine |
| CN105242194B (en) * | 2015-10-27 | 2018-01-23 | 苏州和瑞科自动化科技有限公司 | It is a kind of to be used for the circuit board testing system provided with vision positioning system |
| CN105327865B (en) * | 2015-12-01 | 2017-11-21 | 浙江罗丹照明电器有限公司 | A kind of processing screening installation of high light efficiency LED lamp modelled after an antique |
| CN105880105B (en) * | 2016-06-06 | 2018-01-26 | 建湖恒华机电有限公司 | A kind of washing machine Double-gun head automatic fat machine |
| CN106824630B (en) * | 2017-01-18 | 2019-03-01 | 安吉八塔机器人有限公司 | It is a kind of for processing the glue spraying robot system and its glue spraying method of office chair |
| CN106733479B (en) * | 2017-01-18 | 2019-03-01 | 安吉八塔机器人有限公司 | A kind of plate-type work glue spraying robot system and its glue spraying method |
| CN108248209A (en) * | 2017-03-10 | 2018-07-06 | 嘉善铂汉塑胶五金有限公司 | A kind of pad printer |
| CN107845720B (en) * | 2017-06-13 | 2019-10-18 | 惠安德尔美机械有限公司 | A kind of improvement type LED glue dispensing and packaging equipment |
| CN107511300B (en) * | 2017-09-06 | 2024-04-05 | 江门市凯辉光电科技有限公司 | Quantitative dispensing machine |
| CN107583820A (en) * | 2017-09-26 | 2018-01-16 | 深圳双十科技有限公司 | A kind of point gum machine |
| CN110065259B (en) * | 2019-04-02 | 2021-02-26 | 东莞铭丰包装股份有限公司 | Packaging box gluing machine |
| CN110064565A (en) * | 2019-04-28 | 2019-07-30 | 深圳市万禾自动化设备有限公司 | LED colour temperature detects dispenser |
| CN114849982A (en) * | 2022-05-26 | 2022-08-05 | 东莞理工学院 | Automatic intelligent control dispenser system |
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| CN201613211U (en) * | 2010-03-01 | 2010-10-27 | 王燕 | Dispenser for bar code bundle |
| DE102011011545B4 (en) * | 2011-02-17 | 2014-09-11 | Yaskawa Europe Gmbh | Method and device for introducing a fluid into a joint |
| CN202387642U (en) * | 2011-12-20 | 2012-08-22 | 东莞市冠佳电子设备有限公司 | Automatic dispensing and curing device |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Automatic Vision LED Dispensing Machine Effective date of registration: 20220829 Granted publication date: 20161026 Pledgee: Huishang Bank Tongling Shizishan Sub-branch Pledgor: TONGLING FUSHI SANJIA MACHINE Co.,Ltd. Registration number: Y2022980013764 |
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Date of cancellation: 20230912 Granted publication date: 20161026 Pledgee: Huishang Bank Tongling Shizishan Sub-branch Pledgor: TONGLING FUSHI SANJIA MACHINE Co.,Ltd. Registration number: Y2022980013764 |
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Denomination of invention: Fully automatic visual LED dispensing machine Effective date of registration: 20230914 Granted publication date: 20161026 Pledgee: Huishang Bank Tongling Shizishan Sub-branch Pledgor: TONGLING FUSHI SANJIA MACHINE Co.,Ltd. Registration number: Y2023980056689 |