CN100593299C - 混合动力车的控制器之间的故障安全控制*** - Google Patents

混合动力车的控制器之间的故障安全控制*** Download PDF

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CN100593299C
CN100593299C CN200610106444A CN200610106444A CN100593299C CN 100593299 C CN100593299 C CN 100593299C CN 200610106444 A CN200610106444 A CN 200610106444A CN 200610106444 A CN200610106444 A CN 200610106444A CN 100593299 C CN100593299 C CN 100593299C
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hybrid vehicle
vehicle control
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engine
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郑金澈
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Hyundai Motor Co
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    • B60K6/00Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/42Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by the architecture of the hybrid electric vehicle
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    • B60W50/029Adapting to failures or work around with other constraints, e.g. circumvention by avoiding use of failed parts
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D29/00Controlling engines, such controlling being peculiar to the devices driven thereby, the devices being other than parts or accessories essential to engine operation, e.g. controlling of engines by signals external thereto
    • F02D29/02Controlling engines, such controlling being peculiar to the devices driven thereby, the devices being other than parts or accessories essential to engine operation, e.g. controlling of engines by signals external thereto peculiar to engines driving vehicles; peculiar to engines driving variable pitch propellers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02NSTARTING OF COMBUSTION ENGINES; STARTING AIDS FOR SUCH ENGINES, NOT OTHERWISE PROVIDED FOR
    • F02N11/00Starting of engines by means of electric motors
    • F02N11/08Circuits or control means specially adapted for starting of engines
    • F02N11/0814Circuits or control means specially adapted for starting of engines comprising means for controlling automatic idle-start-stop
    • F02N11/0818Conditions for starting or stopping the engine or for deactivating the idle-start-stop mode
    • F02N11/0833Vehicle conditions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60WCONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W10/00Conjoint control of vehicle sub-units of different type or different function
    • B60W10/10Conjoint control of vehicle sub-units of different type or different function including control of change-speed gearings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60WCONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W20/00Control systems specially adapted for hybrid vehicles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60WCONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W50/00Details of control systems for road vehicle drive control not related to the control of a particular sub-unit, e.g. process diagnostic or vehicle driver interfaces
    • B60W2050/0001Details of the control system
    • B60W2050/0002Automatic control, details of type of controller or control system architecture
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60WCONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W50/00Details of control systems for road vehicle drive control not related to the control of a particular sub-unit, e.g. process diagnostic or vehicle driver interfaces
    • B60W2050/0001Details of the control system
    • B60W2050/0002Automatic control, details of type of controller or control system architecture
    • B60W2050/0004In digital systems, e.g. discrete-time systems involving sampling
    • B60W2050/0006Digital architecture hierarchy
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60WCONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W50/00Details of control systems for road vehicle drive control not related to the control of a particular sub-unit, e.g. process diagnostic or vehicle driver interfaces
    • B60W50/08Interaction between the driver and the control system
    • B60W50/14Means for informing the driver, warning the driver or prompting a driver intervention
    • B60W2050/143Alarm means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60WCONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
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    • F02D41/22Safety or indicating devices for abnormal conditions
    • F02D2041/227Limping Home, i.e. taking specific engine control measures at abnormal conditions
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/22Safety or indicating devices for abnormal conditions
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/24Electrical control of supply of combustible mixture or its constituents characterised by the use of digital means
    • F02D41/26Electrical control of supply of combustible mixture or its constituents characterised by the use of digital means using computer, e.g. microprocessor
    • F02D41/266Electrical control of supply of combustible mixture or its constituents characterised by the use of digital means using computer, e.g. microprocessor the computer being backed-up or assisted by another circuit, e.g. analogue
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02NSTARTING OF COMBUSTION ENGINES; STARTING AIDS FOR SUCH ENGINES, NOT OTHERWISE PROVIDED FOR
    • F02N2300/00Control related aspects of engine starting
    • F02N2300/30Control related aspects of engine starting characterised by the use of digital means
    • F02N2300/302Control related aspects of engine starting characterised by the use of digital means using data communication
    • F02N2300/304Control related aspects of engine starting characterised by the use of digital means using data communication with other systems inside the vehicle
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    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
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Abstract

本发明提供了一种用于通过CAN通信与HCU连接的控制器之间的故障安全控制的***。该***包括ECU、MCU、TCU、BMS和HCU。ECU通过CAN通信与HCU连接,且设置为将就绪信号输出至HCU并控制发动机的运行。MCU通过CAN通信与HCU连接,且设置为将就绪信号输出至HCU并控制电动机的运行。TCU与HCU连接且设置为将就绪信号输出至HCU并控制传动装置的运行。BMS通过CAN通信与HCU连接,且设置为将就绪信号输出至HCU并管理电池的状态。HCU设置为将就绪信号输出至ECU、MCU、TCU和BMS以控制这些控制器的操作,控制混合运行模式,并具有用于检测与各控制器的CAN通信连接状态的CAN通信线路信号检测终端、及用于检测从各个控制器输入的就绪信号的就绪信号检测终端。

Description

混合动力车的控制器之间的故障安全控制***
技术领域
本发明总体上涉及一种用于混合动力车的控制器之间的故障安全控制的***,且更具体地,涉及一种用于混合动力车的控制器之间的故障安全控制的***,其中混合动力车控制单元在控制器区域网通信线路中断或短路时,对响应混合动力车控制单元的控制信号而进行控制的控制器的故障进行处理。
背景技术
总而言之,混合动力车(HEV)包括用于控制发动机的发动机控制单元(ECU),用于控制电动机的运行的电动机控制单元(MCU),用于控制传动装置的运行的传动装置控制单元(TCU),用于监控和管理电池状态的电池管理***(BMS),以及用于控制上述控制器的操作、对车辆的混合运行模式和总体运行进行设置的混合动力车控制单元(HCU)。
为了使HCU对控制器的操作进行控制,必须提供控制器区域网(CAN)通信线路和用于跛行回家模式(limp-home mode)控制的独立的硬拉线。在BMS侧的CAN通信线路中断的情况下,HCU不能了解电池的状态,因此,HCU过度地对操作电动机的电池进行充电,这可对***造成损害。由于该现象,可能会发生车辆振动,这在严重的情况下可导致对发动机的损害。所以,出现了由于单根CAN通信线路的中断而对车辆造成严重损害的问题。
发明内容
本发明的实施例使得在混合动力车的控制器之间的CAN通信线路中断或短路时,允许HCU对各个控制器的故障进行处理。
本发明提供了一种用于通过CAN通信与HCU连接的控制器之间的故障安全控制的***,其包括通过CAN通信与HCU连接、且设置为将就绪信号输出至HCU并控制发动机的运行的ECU;通过CAN通信与HCU连接、且设置为将就绪信号输出至HCU并控制电动机的运行的MCU;与HCU连接且设置为将就绪信号输出至HCU并控制传动装置的运行的TCU;通过CAN通信与HCU连接、且设置为将就绪信号输出至HCU并管理电池的状态的BMS;以及设置为将就绪信号输出至ECU、MCU、TCU和BMS以控制这些控制器的操作,控制混合运行模式,并具有用于检测与各控制器的CAN通信连接的状态的CAN通信线路信号检测终端、及用于检测从各个控制器输入的就绪信号的就绪信号检测终端的HCU。
附图说明
为了更好地理解本发明的实质和目的,应结合附图参考以下的详细说明,其中:
图1是示出根据本发明的***的构造的示意图;
图2是示出根据本发明当***中的HCU和各个控制器之间的就绪信号出现故障时HCU和各个控制器的操作的表格;和
图3是示出根据本发明当***中的HCU和各个控制器之间的CAN通信线路出现故障时HCU的操作的表格。
具体实施方式
下面参考图1对根据本发明的实施例、用于混合动力车的控制器之间的故障安全控制的***的构造进行说明。
如图1中所示,根据本发明,用于通过CAN通信与HCU连接的控制器之间的故障安全控制的***包括:通过CAN通信与HCU 50连接、且设置为将ECU就绪信号输出至HCU 50并控制发动机的运行的ECU 10;通过CAN通信与HCU 50连接、且设置为将MCU就绪信号输出至HCU 50并控制电动机的运行的MCU 30;与HCU 50连接、且设置为将TCU就绪信号输出至HCU 50并控制传动装置的运行的TCU20;通过CAN通信与HCU 50连接、且设置为将BMS就绪信号输出至HCU 50并管理电池的状态的BMS 40;以及设置为将HCU就绪信号输出至ECU 10、MCU 30、TCU 20和BMS 40以控制这些控制器,控制混合运行模式,并具有用于检测与各控制器的CAN通信连接的状态的CAN通信线路信号检测终端A和A’、及用于检测从各个控制器输入的就绪信号的就绪信号检测终端B、C、D和E的HCU 50。
即,在本实施例中,设置了用于检测HCU 50和各个控制器10、20、30、40之间的信号连接状态的CAN通信线路信号检测终端A和A’,以及用于检测从各个控制器输入的就绪信号的就绪信号检测终端B、C、D和E,并且当其中的信号线中断或短路时,HCU和相应的控制器使用上述终端进行操作控制。
参考图1、2和3对具有上述构造的、根据本实施例用于控制器之间的故障安全控制的***的运行进行说明。图2是示出根据本发明、当HCU和各个控制器之间的就绪信号出现故障时,HCU和各个控制器的控制操作的表格。图3是示出当CAN通信线路出现故障时(CAN高、CAN低),HCU和各个控制器的控制操作的表格。作为参考,在本实施例中,CAN通信线路包括CAN高信号和CAN低信号。
首先,如图2中所示,当HCU出现故障时,ECU和TCU响应独立控制信号来控制发动机和传动装置的运行,而控制MCU和BMS以禁止混合运行模式功能。
此外,当从HCU输出的就绪信号出现故障时,HCU和ECU共同进行控制,响应HCU的控制信号对ECU和TCU进行正常控制,而控制MCU和BMS以禁止混合运行模式功能。
另外,当从ECU输出的就绪信号出现故障时,HCU输出用于车辆的短距离运动的电动机操作控制信号,响应HCU的控制信号对MCU和BMS进行正常控制,且TCU响应独立控制信号而控制传动装置的运行。
此外,当从MCU输出的就绪信号出现故障时,HCU与ECU共同进行控制,响应HCU的控制信号对ECU和TCU进行正常控制,而控制BMS以禁止混合运行模式功能。
另外,当从TCU输出的就绪信号出现故障时,HCU输出用于通过电动机的运行进行启动和禁止怠速停止的控制信号,且ECU执行涉及TCU的跛行回家模式控制,并且响应HCU的控制信号对MCU和BMS进行正常操作。
此外,当从BMS输出的就绪信号出现故障时,HCU和ECU共同进行控制,响应HCU的控制信号对ECU和TCU进行正常控制,而控制MCU以禁止混合运行模式功能。
同时,如图3的表格中所示,当HCU和ECU之间不能进行CAN通信时,HCU以MCU施加的电动机RPM信号替代发动机RPM信号,并以存储在HCU中的模拟值(modeled value)替代TPS信号,且执行电动机转矩限制、负压跛行回家模式控制和报警灯控制。
此外,当HCU和TCU之间不能进行CAN通信时,HCU使用存储在HCU中的模拟值替换最小怠速RPM增加、怠速停止限制、驱动控制电动机转矩限制和车速信号,并进行报警灯控制。
另外,当HCU和MCU之间不能进行CAN通信时,HCU执行电动机使用禁止,以ECU施加的发动机RPM信号替代电动机RPM信号,并进行报警灯控制。
此外,当HCU和BMS之间不能进行CAN通信时,HCU执行电动机转矩限制和报警灯控制。
最后,当由于HCU和各控制器之间的CAN通信线路总线断开而不能通过CAN通信进行发送和接收时,则执行如图2中所示的控制器的操作。
如上所述,在本发明中,当混合动力车的控制器之间的CAN通信线路或就绪信号线中断或短路或者控制器出故障时,通过HCU的控制操作和各个控制器的控制操作而实现混合动力车的控制器之间的故障安全控制,其中执行HCU的控制操作以对各个控制器的故障进行处理。
对本发明的技术范围的解释决不限于上述实施例,而必须通过对所附权利要求的解释来确定本发明的技术范围。
按照根据本发明的混合动力车的控制器之间的故障安全控制***,当混合动力车的HCU和控制器之间的信号线,即就绪信号线或CAN通信线路发生故障时,HCU和控制器执行对应于故障安全的操作,因此消除了由于信号线路的中断/短路而对车辆造成的严重损害。

Claims (11)

1.一种用于通过控制器区域网通信与混合动力车控制单元连接的控制器之间的故障安全控制的***,其包括:
发动机控制单元,其通过控制器区域网通信与所述混合动力车控制单元连接,且设置为向混合动力车控制单元输出就绪信号并控制发动机的运行;
电动机控制单元,其通过控制器区域网通信与所述混合动力车控制单元连接,且设置为向混合动力车控制单元输出就绪信号并控制电动机的运行;
传动装置控制单元,其与所述混合动力车控制单元连接,且设置为向混合动力车控制单元输出就绪信号并控制传动装置的运行;
电池管理***,其通过控制器区域网通信与所述混合动力车控制单元连接,且设置为向混合动力车控制单元输出就绪信号并管理电池的状态;以及
混合动力车控制单元,其设置为向所述发动机控制单元、电动机控制单元、传动装置控制单元和电池管理***输出就绪信号以控制所述控制器的操作,控制混合运行模式,并具有用于检测与所述控制器的控制器区域网通信连接的状态的控制器区域网通信线路信号检测终端、和用于检测从所述各个控制器输入的就绪信号的就绪信号检测终端。
2.如权利要求1所述的***,其中当所述混合动力车控制单元出现故障时,所述发动机控制单元和传动装置控制单元响应独立控制信号对所述发动机和传动装置的运行进行控制,而所述电动机控制单元和电池管理***被禁止混合运行模式功能。
3.如权利要求1所述的***,其中,当从所述混合动力车控制单元输出的就绪信号出现故障时,所述混合动力车控制单元与所述发动机控制单元共同执行控制,所述发动机控制单元和传动装置控制单元响应所述混合动力车控制单元的控制信号而被正常控制,并且所述电动机控制单元和电池管理***被禁止混合运行模式功能。
4.如权利要求1所述的***,其中,当从所述发动机控制单元输出的就绪信号出现故障时,所述混合动力车控制单元输出用于车辆的短距离运动的电动机操作控制信号,所述电动机控制单元和电池管理***响应所述混合动力车控制单元的控制信号而被正常控制,并且所述传动装置控制单元响应独立控制信号对所述传动装置的运行进行控制。
5.如权利要求1所述的***,其中,当从所述电动机控制单元输出的就绪信号出现故障时,所述混合动力车控制单元和所述发动机控制单元共同进行控制,所述发动机控制单元和传动装置控制单元响应所述混合动力车控制单元的控制信号而被正常控制,并且所述电池管理***被禁止混合运行模式功能。
6.如权利要求1所述的***,其中,当从所述传动装置控制单元输出的就绪信号出现故障时,所述混合动力车控制单元输出用于通过所述电动机的运行进行启动和禁止怠速停止的控制信号,且所述发动机控制单元执行涉及所述传动装置控制单元的跛行回家模式控制,并且所述电动机控制单元和电池管理***响应所述混合动力车控制单元的控制信号而被正常操作。
7.如权利要求1所述的***,其中,当从所述电池管理***输出的就绪信号出现故障时,所述混合动力车控制单元和所述发动机控制单元共同进行控制,所述发动机控制单元和传动装置控制单元响应所述混合动力车控制单元的控制信号而被正常控制,并且所述电动机控制单元被禁止混合运行模式功能。
8.如权利要求1所述的***,其中当所述混合动力车控制单元和所述发动机控制单元之间不能进行控制器区域网通信时,所述混合动力车控制单元用所述电动机控制单元施加的电动机RPM信号替代发动机RPM信号,用存储在所述混合动力车控制单元中的模拟值替代节气门位置传感器信号,并执行电动机转矩限制、负压跛行回家模式控制和报警灯控制。
9.如权利要求1所述的***,其中当所述混合动力车控制单元和所述传动装置控制单元之间不能进行控制器区域网通信时,所述混合动力车控制单元使用存储在所述混合动力车控制单元中的模拟值替换最小怠速RPM增加、怠速停止禁止、驱动控制电动机转矩限制和车速信号,并执行报警灯控制。
10.如权利要求1所述的***,其中当所述混合动力车控制单元和所述电动机控制单元之间不能进行控制器区域网通信时,所述混合动力车控制单元执行电动机使用禁止,用所述发动机控制单元施加的发动机RPM信号替换电动机RPM信号,并执行报警灯控制。
11.如权利要求1所述的***,其中当所述混合动力车控制单元和所述电池管理***之间不能进行控制器区域网通信时,所述混合动力车控制单元执行电动机转矩限制和报警灯控制。
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