WO2022206608A1 - 一种太阳能电池芯片排布机 - Google Patents

一种太阳能电池芯片排布机 Download PDF

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Publication number
WO2022206608A1
WO2022206608A1 PCT/CN2022/083099 CN2022083099W WO2022206608A1 WO 2022206608 A1 WO2022206608 A1 WO 2022206608A1 CN 2022083099 W CN2022083099 W CN 2022083099W WO 2022206608 A1 WO2022206608 A1 WO 2022206608A1
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positioning block
solar cell
guide plate
cell chip
chip
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PCT/CN2022/083099
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English (en)
French (fr)
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邱新旺
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金阳(泉州)新能源科技有限公司
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Publication of WO2022206608A1 publication Critical patent/WO2022206608A1/zh

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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/1876—Particular processes or apparatus for batch treatment of the devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01—Means for holding or positioning work
    • B26D7/015—Means for holding or positioning work for sheet material or piles of sheets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01—Means for holding or positioning work
    • B26D7/018—Holding the work by suction
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/1876—Particular processes or apparatus for batch treatment of the devices
    • H01L31/188—Apparatus specially adapted for automatic interconnection of solar cells in a module
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00—Secondary cells; Manufacture thereof
    • H01M10/04—Construction or manufacture in general
    • H01M10/0404—Machines for assembling batteries
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50—Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the utility model relates to the technical field of solar cell equipment, in particular to a solar cell chip arrangement machine.
  • the first-generation silicon-based flexible battery solves the problem of easy cracking of the battery during the bending and rolling process of the flexible solar module, enabling the silicon-based battery to achieve a truly flexible and rollable function.
  • the laser cutting machine scribes the lines, and the large silicon-based battery that has been scribed is split into small pieces by the splitter, and the small battery pieces are arranged on the pre-arranged FPCB fixture by the chip automatic arrangement machine. After welding the first ( Positive or negative) FPCB and then arrange a second FPCB to complete the welding on the other electrode of the chip, and then glue the protective layer on the surface of the small battery after welding.
  • the production process is more complicated, with many processes and low automation efficiency. high.
  • the utility model provides a solar cell chip arrangement machine which integrates chip slicing and arrangement in the same process, reduces the number of processes, and improves production efficiency.
  • the technical scheme adopted by the present utility model is: a solar cell chip arrangement machine, including a feeding mechanism and a slicing mechanism, the feeding mechanism includes a whole battery piece, and the rear of the whole battery piece is connected by a
  • the push block controlled by the servo motor has a pressure plate in front of the whole battery piece, and the slicing mechanism is arranged on the pressure plate in front of the whole battery piece.
  • the guide plate and guide plate slide rail are installed on the fixed plate, the guide plate slide rail is provided with two groups, and the positioning block is arranged on the positioning block On the block slide rail, pulleys are arranged on the positioning block, the guide plate is provided with a limit slot corresponding to the pulley, the vacuum suction cup is arranged on the positioning block and is connected with the vacuum generator, and the front end of the slicing mechanism is laid There is a low-viscosity tape, one end of the low-viscosity tape is connected with a tape chuck, and a cutter is provided above the tape chuck end of the low-stick tape.
  • the whole battery piece is a back contact solar battery whole piece and the hard protective layer of the same size is glued together after being scribed by a laser cutting machine.
  • the slicing mechanism is installed on a screw guide rail, and the screw guide is driven by a drive motor to drive the slicing mechanism to move back and forth, left and right, or up and down.
  • the distance that the positioning block moves left and right along the sliding rail of the positioning block is 0.2-0.3 mm.
  • the present utility model has the following advantages:
  • the present utility model is first cut into small pieces, and the positive and negative sides are welded to the FPCB, and then glue is applied to the hard protective layer.
  • the whole chip and the protective layer are not divided directly after scribing, but glue is applied first, and the scribed chip and the hard protective layer are first bonded and then divided, which greatly reduces the process grabbing path.
  • the chip slicing and arrangement are integrated into one process, which simplifies the preparation process, and because the chips are not sliced, they are regularly distributed, so when arranging, multiple slices can be grabbed at one time and arranged at the same time, which improves the process automation. Improved work efficiency.
  • the structural design of the slicing mechanism of the solar cell chip arrangement machine of the present utility model uses the guide plate to guide the positioning block to perform the left and right separation composite action along the slide rail to realize the positioning and arrangement of the chips.
  • the positioning block adopts double slide rail positioning to realize the displacement High precision and stability.
  • FIG. 1 is a schematic structural diagram of a whole battery of the present invention.
  • FIG. 2 is a schematic structural diagram of a row of small battery chips of the present invention.
  • FIG. 3 is a schematic structural diagram of a small battery assembly of the present invention.
  • Fig. 4 is the structural representation of the feeding mechanism of the utility model
  • Fig. 5 is the sectional structure schematic diagram of the feeding mechanism of the utility model
  • FIG. 6 is a schematic diagram of the overall structure of the present utility model
  • Fig. 7 is the partial enlarged schematic diagram of the slicing part of the utility model
  • Fig. 8 is the structural representation of the slicing mechanism of the present invention.
  • FIG. 9 is a schematic diagram of the internal structure of the slicing mechanism of the present invention.
  • Figure 10 is a schematic structural diagram of the utility model slicing mechanism grabbing a row of small battery chips
  • FIG. 11 is a schematic structural diagram of the slicing mechanism of the present invention after slicing.
  • a solar cell chip arrangement machine includes a feeding mechanism and a slicing mechanism, and the feeding mechanism includes a whole battery piece 1, and the whole battery piece 1 is a back contact solar cell whole piece and The hard protective layers of the same size are scribed by a laser cutting machine and then glued together.
  • the rear of the battery piece 1 is connected to a push block 3 controlled by a servo motor, and a pressure plate 4 is arranged on the front of the battery piece 1.
  • the slicing mechanism is arranged on the pressing plate 4 in front of the whole battery 1, and the slicing mechanism is installed on the screw guide rail 19.
  • the screw guide 19 is driven by the driving motor 20 to drive the slicing mechanism to move back and forth or move left and right or move up and down.
  • the slicing mechanism is composed of a vacuum suction cup 5, a guide plate 6, a guide plate slide rail 11, a positioning block 12, a positioning block slide rail 13, a cylinder 14, a fixed plate 15 and a vacuum generator 16.
  • the guide plate 6 The guide plate slide rail 13 is installed on the fixed plate 15, the guide plate slide rail 13 is provided with two groups, the positioning block 12 is arranged on the positioning block slide rail 13, and the positioning block 12 is arranged with a pulley 7 , the guide plate 6 has a limit slot 18 corresponding to the pulley 7, the limit slot 18 limits the distance that the positioning block 12 moves left and right along the positioning block slide rail 13 to be 0.2-0.3mm, and the vacuum suction cup 5 is arranged on the positioning block.
  • the front end of the slicing mechanism is laid with a low-viscosity tape 8, one end of the low-viscosity tape 8 is connected to a tape chuck 9, and the tape chuck of the low-viscosity tape 8 A cutter 17 is provided above the 9 end.
  • the suction nozzle The positioning block 12 is moved outward, the vacuum suction cup 5 sucks up a row of small battery chips 2, and the cylinder 14 works to control the guide plate to move upward to drive the pulley 7 on the positioning block 12 to move in the width direction along the limit groove on the guide plate 6,
  • the positioning block 12 moves left and right along the positioning block slide rail 13 to open the distance to expand the spacing between each chip by 0.2mm.
  • the slicing mechanism is moved to the position of the tape 8 by the driving motor, and the air pressure is disconnected to arrange the chips.
  • the tape chuck 9 pulls the tape to move one assembly station, and the tape is cut by the cutter 17 to form the small battery assembly 100 .
  • the utility model is first cut into small pieces, the positive and negative sides are welded with FPCB respectively, and then glue is applied to the hard protective layer.
  • the chip and the protective layer are not divided directly after scribing, but glue is applied first, and the scribed chip and the hard protective layer are first bonded and then divided, which greatly reduces the number of process grabs.
  • the chip slicing and arrangement are integrated into one process, which simplifies the preparation process, and because the chips are not divided into slices, they are regularly distributed, so during the arrangement, multiple slices can be grabbed at one time and arranged at the same time, which improves the automation of the process. work efficiency.
  • the structure design of the slicing mechanism of the solar cell chip arranging machine of the utility model utilizes the guide plate to guide the positioning block to perform the left and right separation composite action along the sliding rail to realize the positioning and arrangement of the chips, and the positioning block adopts the double sliding rail positioning to realize the high precision of displacement. and stable.

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  • Manufacturing & Machinery (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • General Physics & Mathematics (AREA)
  • Power Engineering (AREA)
  • Computer Hardware Design (AREA)
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  • Condensed Matter Physics & Semiconductors (AREA)
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Abstract

一种太阳能电池芯片排布机，包括上料机构和分片机构，上料机构包括电池整片，电池整片后方连接推动块，电池整片前方上设有压板，分片机构设置在电池整片前方的压板上，分片机构由真空吸盘、导向板、导向板滑轨、定位块、定位块滑轨、气缸、固定板和真空发生器组成，定位块设置在定位块滑轨上，定位块上排布有滑轮，导向板对应滑轮开设有限位槽，真空吸盘设置在定位块上，并与真空发生器连接，分片机构前端铺设有低粘胶带，低粘胶带一端连接胶带夹头，低粘胶带的胶带夹头端上方设有切刀。通过把芯片分片和排列整合在一道工序上，简化了制备过程，提高了工艺自动化，提高了工作效率。

Description

一种太阳能电池芯片排布机 技术领域
本实用新型涉及太阳能电池设备技术领域，尤其涉及一种太阳能电池芯片排布机。
背景技术
第一代硅基柔性电池解决了柔性太阳能模组弯折卷曲过程中电池易开裂的问题，使得硅基电池实现真正意义上的柔性可卷曲功能，但是第一代硅基柔性电池的制作方法采用激光切割机划线，通过裂片机把划完线的大片硅基电池***成小片电池片，由芯片自动排列机把小电池片排列在预先布置好FPCB的治具上，焊接完第一条(正极或负极)FPCB后再布置第二条FPCB在芯片的另一电极上完成焊接，之后再在完成焊接的小电池片表面滴胶贴合保护层，制作工艺比较复杂，工序多且自动化效率不高。
实用新型内容
针对上述问题，本实用新型提供了一种把芯片分片与排布整合在同一个工序，缩少工序道数，提高生产效率的太阳能电池芯片排布机。
为解决上述技术问题，本实用新型所采用的技术方案是：一种太阳能电池芯片排布机，包括上料机构和分片机构，所述上料机构包括电池整片，电池整片后方连接由伺服电机控制的推动块，电池整片前方上设有压板，所述分片机构设置在电池整片前方的压板上，所述分片机构构由真空吸盘、导向板、导向板滑轨、定位块、定位块滑轨、气缸、固定板和真空发生器 组成，所述导向板和导向板滑轨安装在固定板上，所述导向板滑轨设有两组，所述定位块设置在定位块滑轨上，所述定位块上排布有滑轮，所述导向板对应滑轮开设有限位槽，所述真空吸盘设置在定位块上，并与真空发生器连接，所述分片机构前端铺设有低粘胶带，所述低粘胶带一端连接胶带夹头，所述低粘胶带的胶带夹头端上方设有切刀。
进一步的，所述电池整片为背接触太阳电池整片和同尺寸的硬质保护层经激光切割机划线后滴胶贴合在一起。
进一步的，所述分片机构安装在丝杆导轨上，所述丝杆导轨通过驱动电机驱动带动分片机构前后移动或左右移动或上下移动。
进一步的，所述定位块沿定位块滑轨左右移动的距离为0.2-0.3mm。
由上述对本实用新型结构的描述可知，和现有技术相比，本实用新型具有如下优点：
1、本实用新型相比第一代柔性电池制作过程中的硅基太阳能电池芯片先切成小片，正负极面分别焊接FPCB后，再滴胶贴合硬质保护层，背接触太阳电池在芯片整片和保护层整片划线后不直接分片，而是先滴胶，将划完线的芯片和硬质保护层先贴合后再分片，极大的缩减了工艺抓取道数，把芯片分片和排列整合在一道工序上，简化了制备过程，且由于芯片未分片，是有规则的分布，所以在排列时可以一次抓取多片同时排列，提高了工艺自动化，提高了工作效率。
2、本实用新型太阳能电池芯片排布机分片机构的结构设计，利用导向板引导定位块沿滑轨做左右分开复合动作来实现芯片的定位排列，定位块采用双滑轨定位，实现位移的高精度和稳定。
附图说明
构成本申请的一部分的附图用来提供对本实用新型的进一步理解，本实用新型的示意性实施例及其说明用于解释本实用新型，并不构成对本实用新型的不当限定。在附图中：
图1为本实用新型电池整片的结构示意图；
图2为本实用新型一排小电池芯片的结构示意图；
图3为本实用新型小电池组件的结构示意图；
图4为本实用新型上料机构的结构示意图；
图5为本实用新型上料机构的剖视结构示意图；
图6为本实用新型的整体结构示意图；
图7为本实用新型切片部位的局部放大示意图；
图8为本实用新型分片机构的结构示意图；
图9为本实用新型分片机构的内部结构示意图；
图10为本实用新型分片机构抓取一排小电池芯片的结构示意图
图11为本实用新型分片机构分片后的结构示意图。
图中标号：电池整片1；一排小电池芯片2；推动块3；压板4；真空吸盘5；导向板6；滑轮7；低粘胶带8；胶带夹头9；小电池芯片串10；导向板滑轨11；定位块12；定位块滑轨13；气缸14；固定板15；真空发生器16；切刀17；限位槽18；丝杆导轨19；驱动电机20；小电池组件100。
具体实施方式
为了使本实用新型的目的、技术方案及优点更加清楚明白，以下结合附图及实施例，对本实用新型进行进一步详细说明。应当理解，此处所描述的具体实施例仅仅用以解释本实用新型，并不用于限定本实用新型。
实施例
参考图1-图11，一种太阳能电池芯片排布机，包括上料机构和分片机构，所述上料机构包括电池整片1，所述电池整片1为背接触太阳电池整片和同尺寸的硬质保护层经激光切割机划线后滴胶贴合在一起，电池整片1后方连接由伺服电机控制的推动块3，电池整片1前方上设有压板4，所述分片机构设置在电池整片1前方的压板4上，所述分片机构安装在丝杆导轨19上，所述丝杆导轨19通过驱动电机20驱动带动分片机构前后移动或左右移动或上下移动，所述分片机构构由真空吸盘5、导向板6、导向板滑轨11、定位块12、定位块滑轨13、气缸14、固定板15和真空发生器16组成，所述导向板6和导向板滑轨13安装在固定板15上，所述导向板滑轨13设有两组，所述定位块12设置在定位块滑轨13上，所述定位块12上排布有滑轮7，所述导向板6对应滑轮7开设有限位槽18，限位槽18限定所述定位块12沿定位块滑轨13左右移动的距离为0.2-0.3mm，所述真空吸盘5设置在定位块12上，并与真空发生器16连接，所述分片机构前端铺设有低粘胶带8，所述低粘胶带8一端连接胶带夹头9，所述低粘胶带8的胶带夹头9端上方设有切刀17。
工作原理：背接触太阳电池整片和同尺寸的硬质保护层经激光切割机划线(各划成13x20小片)后滴胶贴合在一起的电池整片1，经裂片机构裂 片后由自动机械手臂抓取放入自动分片排布机设备上料机构，由后方伺服电机控制的推动块3推动芯片每次一节前移，分片机构的真空吸盘5(一排13个)每次吸一排小电池芯片2，后方的压板4压住电池整片1使其固定住不会被一起带起，导向板6经气缸14控制上提，滑轮7由导向板6的轨迹控制吸嘴定位块12外移，真空吸盘5吸起一排小电池芯片2，气缸14工作控制导向板向上移动带动定位块12上的滑轮7顺着导向板6上的限位槽往宽的方向移动，定位块12沿定位块滑轨13左右移动拉开距离使芯片每个之间的间距扩大0.2mm，在分片的同时分片机构由驱动电机移动到胶带8的位置，断开气压使芯片排列在胶带8上，排列后气缸14向下移动带动导向板6下移到原来的位置，定位块12经导向板6带动回到未扩大间距的位置，重复吸取芯片的动作，直到每排列5排组成小电池芯片串10后胶带夹头9拉住胶带移动一个组件工位，由切刀17切断胶带组成小电池组件100。
本实用新型相比第一代柔性电池制作过程中的硅基太阳能电池芯片先切成小片，正负极面分别焊接FPCB后，再滴胶贴合硬质保护层，背接触太阳电池在芯片整片和保护层整片划线后不直接分片，而是先滴胶，将划完线的芯片和硬质保护层先贴合后再分片，极大的缩减了工艺抓取道数，把芯片分片和排列整合在一道工序上，简化了制备过程，且由于芯片未分片，是有规则的分布，所以在排列时可以一次抓取多片同时排列，提高了工艺自动化，提高了工作效率。
本实用新型太阳能电池芯片排布机分片机构的结构设计，利用导向板引导定位块沿滑轨做左右分开复合动作来实现芯片的定位排列，定位块采用双滑轨定位，实现位移的高精度和稳定。
以上所述仅为本实用新型的较佳实施例而已，并不用以限制本实用新型，凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等，均应包含在本实用新型的保护范围之内。

Claims (4)

  1. 一种太阳能电池芯片排布机，其特征在于：包括上料机构和分片机构，所述上料机构包括电池整片，电池整片后方连接由伺服电机控制的推动块，电池整片前方上设有压板，所述分片机构设置在电池整片前方的压板上，所述分片机构构由真空吸盘，导向板，导向板滑轨，定位块，定位块滑轨，气缸，固定板，真空发生器组成，所述导向板和导向板滑轨安装在固定板上，所述导向板滑轨设有两组，所述定位块设置在定位块滑轨上，所述定位块上排布有滑轮，所述导向板对应滑轮开设有限位槽，所述真空吸盘设置在定位块上，并与真空发生器连接，所述分片机构前端铺设有低粘胶带，所述低粘胶带一端连接胶带夹头，所述低粘胶带的胶带夹头端上方设有切刀。
  2. 根据权利要求1所述一种太阳能电池芯片排布机，其特征在于：所述电池整片为背接触太阳电池整片和同尺寸的硬质保护层经激光切割机划线后滴胶贴合在一起。
  3. 根据权利要求1所述一种太阳能电池芯片排布机，其特征在于：所述分片机构安装在丝杆导轨上，所述丝杆导轨通过驱动电机驱动带动分片机构前后移动或左右移动或上下移动。
  4. 根据权利要求1所述一种太阳能电池芯片排布机，其特征在于：所述定位块沿定位块滑轨左右移动的距离为0.2-0.3mm。
PCT/CN2022/083099 2021-03-30 2022-03-25 一种太阳能电池芯片排布机 WO2022206608A1 (zh)

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