WO2022082822A1 - 一种稳定土搅拌站 - Google Patents

一种稳定土搅拌站 Download PDF

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Publication number
WO2022082822A1
WO2022082822A1 PCT/CN2020/123733 CN2020123733W WO2022082822A1 WO 2022082822 A1 WO2022082822 A1 WO 2022082822A1 CN 2020123733 W CN2020123733 W CN 2020123733W WO 2022082822 A1 WO2022082822 A1 WO 2022082822A1
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WO
WIPO (PCT)
Prior art keywords
fixedly connected
aggregate
rod
conveyor
bottom end
Prior art date
Application number
PCT/CN2020/123733
Other languages
English (en)
French (fr)
Inventor
贾倩
Original Assignee
山东舜鹏建材有限公司
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Filing date
Publication date
Application filed by 山东舜鹏建材有限公司 filed Critical 山东舜鹏建材有限公司
Publication of WO2022082822A1 publication Critical patent/WO2022082822A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C9/00—General arrangement or layout of plant
    • B28C9/02—General arrangement or layout of plant for producing mixtures of clay or cement with other materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
    • B28C5/10—Mixing in containers not actuated to effect the mixing
    • B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
    • B28C5/16—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a vertical or steeply inclined axis
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/04—Supplying or proportioning the ingredients
    • B28C7/0481—Plant for proportioning, supplying or batching
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/04—Supplying or proportioning the ingredients
    • B28C7/06—Supplying the solid ingredients, e.g. by means of endless conveyors or jigging conveyors
    • B28C7/067—Supplying the solid ingredients, e.g. by means of endless conveyors or jigging conveyors by means of stationary hoppers, chambers or bins from which the material is fed gravitationally, e.g. having agitating means therein

Definitions

  • the invention belongs to the technical field of stabilized soil mixing, and in particular relates to a stabilized soil mixing station.
  • Stabilized soil mixing plant is one of the important types of road construction machinery.
  • the so-called stabilized soil mixing plant is a special production equipment that uniformly mixes soil, crushed stone, gravel, cement, fly ash, lime and water at a fixed location according to the construction mix ratio.
  • the existing stabilized soil mixing station when the existing stabilized soil mixing station is in use, it cannot be automated and proportioned, and when the existing stabilized soil mixing station transports the ingredients, the raw materials are easy to fall off during lifting and transportation due to the use of ordinary feeding rollers. Moreover, when the existing stabilized soil mixing station mixes the proportioned materials, the mixing efficiency is low and the mixing time is long.
  • this application proposes a stabilized soil mixing plant.
  • the invention provides a stabilized soil mixing station, which has the characteristics of automatic batching according to the set ratio, conveying by a V-shaped roller belt conveyor, and greatly improving the mixing efficiency.
  • a stabilized soil mixing plant comprising a first support, two-thirds of the bottom of the first support is buried in the ground, and an aggregate storage is installed on the first support Bucket, the outer left end of the aggregate storage bucket and the outer right end of the aggregate storage bucket are connected with a first cylinder through the rotation of the shaft, and the telescopic end of the first cylinder is connected with a first closed door through the rotation of the shaft.
  • the door is rotatably connected to the aggregate storage bucket through a rotating shaft, the first air cylinder and the first closing door constitute a closing mechanism of the aggregate storage bucket, and a single aggregate storage bucket is provided with two sets of closing mechanisms.
  • the bottom end of the bucket is provided with an aggregate proportioning bucket, the aggregate proportioning bucket is fixedly connected with the first bracket, and the left end surface of the aggregate proportioning bucket is connected with a second cylinder through the rotation of the shaft, and the expansion and contraction of the second cylinder The end is connected with a second closed door through the rotating shaft, and the second closed door is connected with the aggregate proportioning bucket through the rotating shaft.
  • the belt conveyor is fixedly connected with the first bracket, the bottom end of the rear end surface of the conveyor belt is provided with a first funnel, and the bottom end of the first funnel is provided with a lifting conveyor, and the lifting conveyor is inclined.
  • the horizontal height of the left end of the lifting conveyor is lower than the horizontal height of the right end of the lifting conveyor, the right end of the bottom end face of the lifting conveyor is fixedly connected with a second hopper, and the right end of the lifting conveyor is provided with a second hopper.
  • a bracket, the second bracket is fixedly connected with a casing through the bracket, the inner top end of the casing is fixedly connected with a fixing rod, there are four fixing rods in total, and the other ends of the four fixing rods are fixedly connected with a hollow
  • the motor protective shell of the structure, the bottom end surface of the motor protective shell is fixedly connected with a gearbox, the inner side of the motor protective shell is fixedly connected with a motor, the main shaft of the motor runs through the motor protective shell and the gearbox, and the end of the main shaft of the motor is fixed
  • a first bevel gear is connected, the inner side of the left end face of the gear box is rotatably connected with a second bevel gear through the rotating shaft, the second bevel gear is meshed with the first bevel gear, and the bottom end face of the gear box is rotatably connected with a second bevel gear through the rotating shaft.
  • a rotating rod the first rotating rod penetrates the gear box, the top surface of the first rotating rod is fixedly connected with a third bevel gear, the third bevel gear is meshed with the second bevel gear, and the first bevel gear
  • a second rotating rod is fixedly connected to the bottom end surface, the second rotating rod penetrates the third bevel gear and the first rotating rod, the outer bottom end of the first rotating rod is fixedly connected with a first stirring rod, and the second rotating rod
  • a second stirring rod is fixedly connected to the bottom end surface, an electronically controlled valve is installed inside the discharge port of the shell, a control chamber is arranged at the rear end of the second bracket, and a second nucleus is installed on the inner side wall of the second funnel say.
  • a baffle is fixedly connected to the top surface of the first support, and the baffle is used in cooperation with the aggregate storage bucket.
  • the aggregate storage hopper and the aggregate proportioning hopper constitute a group of aggregate storage and release mechanisms, and multiple groups of the aggregate storage and release mechanisms are arranged longitudinally.
  • a first nuclear scale is fixedly connected to the top of the inner side wall of the aggregate proportioning bucket.
  • the conveyor belt conveyor and the lifting conveyor are both V-shaped roller belt conveyors.
  • the bottom end of the support frame for placing the V-shaped roller of the lifting conveyor is provided with a first auxiliary wheel, and the first auxiliary wheel is connected to the lifting conveyor.
  • the belt is slidably connected, the lifting conveyor has three support rods, the outer right end of the support rod of the lifting conveyor located in the middle is fixedly connected with a mounting frame, and the right end surface of the mounting frame is fixedly connected with a bracket through a bracket.
  • a second auxiliary wheel and the second auxiliary wheel is slidably connected with the belt of the lifting conveyor.
  • Three auxiliary wheels, the right end of the third auxiliary wheel is provided with a fourth auxiliary wheel, the fourth auxiliary wheel is rotatably connected with the structural support frame of the lifting conveyor through the rotating shaft, the third auxiliary wheel and the fourth auxiliary wheel are both Sliding connection with the belt of the lift feeder.
  • the two first stirring rods are symmetrically arranged at the outer bottom end of the first rotating rod, and the two first stirring rods present state settings.
  • the second mixing rod is arranged in a "pi" shape.
  • the first stirring rod and the second stirring rod rotate in opposite directions.
  • the bottom end surface of the second stirring rod is fixedly connected with a helical blade, and the other end of the helical blade is rotatably connected with a support frame through a rotating shaft, and the support frame is fixedly connected with the shell .
  • the user can set the single release amount of each group of aggregate storage and release mechanisms in advance through the control room, thereby The ratio of different aggregates can be automatically completed;
  • the conveyor belt conveyor and the lifting conveyor in the device all use v-shaped roller belt conveyors.
  • the two ends are respectively provided with inclined conveyor rollers, which cooperate with the belt so that the material will not pass through and fall during transportation; through the transmission of the first bevel gear, the second bevel gear and the third bevel gear, the motor is During operation, the first stirring rod and the second stirring rod rotate in opposite directions, thereby speeding up the mixing of the aggregates.
  • the set screw blades complete the lifting of the aggregates at the center of the shell, so that the The aggregates are continuously exchanged with the aggregates located on the outside, thereby further improving the stirring and mixing speed of the aggregates.
  • Fig. 1 is the overall structure schematic diagram of the present invention
  • FIG. 2 is a schematic diagram of the installation structure of the first bracket and the aggregate storage hopper in the present invention
  • Fig. 3 is the structural representation at A of Fig. 1 in the present invention.
  • FIG. 4 is a schematic diagram of the installation structure of the first bracket and the conveyor belt conveyor in the present invention.
  • FIG. 5 is a schematic diagram of the installation structure of the control room and the second support in the present invention.
  • FIG. 6 is a schematic diagram of the cross-sectional installation structure of the housing and the motor protective shell in the present invention.
  • FIG. 7 is a schematic diagram of the installation structure at B of FIG. 6 in the present invention.
  • Figure 8 is a top view of the present invention.
  • Fig. 1 is the overall structure schematic diagram of the present invention
  • FIG. 2 is a schematic diagram of the installation structure of the first bracket and the aggregate storage hopper in the present invention
  • Fig. 3 is the structural representation at A of Fig. 1 in the present invention.
  • FIG. 4 is a schematic diagram of the installation structure of the first bracket and the conveyor belt conveyor in the present invention.
  • FIG. 5 is a schematic diagram of the installation structure of the control room and the second support in the present invention.
  • FIG. 6 is a schematic diagram of the cross-sectional installation structure of the housing and the motor protective shell in the present invention.
  • FIG. 7 is a schematic diagram of the installation structure at B of FIG. 6 in the present invention.
  • Figure 8 is a top view of the present invention.
  • a stabilized soil mixing plant includes a first support 1, two-thirds of the bottom of the first support 1 is buried in the ground, an aggregate storage hopper 2 is installed on the first support 1, and the outer left end of the aggregate storage hopper 2 is connected to the aggregate.
  • the outer right end of the storage bucket 2 is connected with a first cylinder 4 through a rotating shaft, and the telescopic end of the first cylinder 4 is connected with a first closed door 5 through a rotating shaft, and the first closed door 5 is connected with the aggregate storage bucket 2 through a rotating shaft.
  • the first air cylinder 4 and the first closing door 5 constitute the closing mechanism of the aggregate storage hopper 2. Two sets of closing mechanisms are arranged on a single aggregate storage hopper 2.
  • the bottom end of the aggregate storage hopper 2 is provided with an aggregate proportioning hopper 7.
  • the aggregate proportioning bucket 7 is fixedly connected with the first bracket 1, the left end surface of the aggregate proportioning bucket 7 is connected with a second cylinder 8 through the rotation of the rotating shaft, and the telescopic end of the second cylinder 8 is connected with a second closed door 9 through the rotating shaft.
  • the second closed door 9 is rotatably connected to the aggregate proportioning bucket 7 through a rotating shaft.
  • the bottom end of the aggregate proportioning bucket 7 is provided with a longitudinally arranged conveyor belt 10.
  • the conveyor belt 10 is fixedly connected to the first bracket 1, and the conveyor belt
  • the bottom end of the rear end face of the machine 10 is provided with a first funnel 11, and the bottom end of the first funnel 11 is provided with a lifting conveyor 12, the lifting conveyor 12 is arranged in an inclined manner, and the horizontal height of the left end of the lifting conveyor 12 is lower than that of the lifting conveyor.
  • the horizontal height of the right end of the feeder 12, a second funnel 39 is fixedly connected to the right end of the bottom end face of the lift feeder 12, a second bracket 21 is provided on the right end of the lift feeder 12, and a second bracket 21 is fixedly connected through the bracket.
  • the housing 22, the inner top of the housing 22 is fixedly connected with a fixing rod 23, there are four fixing rods 23, and the other ends of the four fixing rods 23 are fixedly connected with a motor protective shell 24 with a hollow structure, and the bottom end surface of the motor protective shell 24 is fixed
  • a gear box 25 is connected, a motor 26 is fixedly connected to the inner side of the motor protection shell 24, the main shaft of the motor 26 penetrates the motor protection shell 24 and the gear box 25, the main shaft end of the motor 26 is fixedly connected with a first bevel gear 27, and the left end of the gear box 25
  • a second bevel gear 28 is rotatably connected to the inner side of the face through a rotating shaft, and the second bevel gear 28 is meshed with the first bevel gear 27.
  • the bottom end surface of the gear box 25 is rotatably connected to a first rotating rod 30 through the rotating shaft, and the first rotating rod 30 penetrates the gear.
  • Box 25 the top end surface of the first rotating rod 30 is fixedly connected with a third bevel gear 29, the third bevel gear 29 is meshed with the second bevel gear 28, the bottom end surface of the first bevel gear 27 is fixedly connected with a second rotating rod 31,
  • the two rotating rods 31 penetrate through the third bevel gear 29 and the first rotating rod 30, the outer bottom end of the first rotating rod 30 is fixedly connected with the first stirring rod 32, and the bottom end surface of the second rotating rod 31 is fixedly connected with the second stirring rod 33,
  • An electronically controlled valve 36 is installed inside the discharge port of the housing 22 , a control chamber 37 is installed at the rear end of the second bracket 21 , and a second nuclear scale 38 is installed on the inner side wall of the second funnel 39 .
  • all electrical appliances in the device are powered by external power sources.
  • the staff is in the control room.
  • the aggregates of the stabilized soil to be produced are proportioned, and the control room 37 controls the corresponding first cylinder 4 to act.
  • the aggregate is released, when the aggregate in the aggregate storage hopper 2 is transported into the aggregate proportioning hopper 7, the released aggregate is measured by the first nuclear scale 6.
  • the first nuclear scale 6 When the set amount is reached, the first nuclear scale 6 The signal is fed back to the control room 37, the control room 37 controls the operation of the first cylinder 4 to close the first closing door 5, and after all the proportioning aggregates are released, the control room 37 controls the second cylinder 8 to contract, so that the second cylinder is closed.
  • the door 9 is rotated and opened to release the well-proportioned aggregate.
  • the conveyor belt conveyor 10 operates to convey the aggregate to the hoisting conveyor 12.
  • the first hopper 11 prevents the aggregate from being scattered when it falls, and the aggregate is lifted and conveyed.
  • the guide rod 15, the sliding block 16, the connecting rod 17 and the second auxiliary wheel 18 installed on the machine 12 play the role of adjusting the tension force of the belt of the lifting conveyor 12 by relying on gravity, and improve the lifting and feeding machine 12.
  • the service life of the belt, the lifting conveyor 12 transports the aggregate into the casing 22, and the motor 26 runs at the same time.
  • the first stirring rod 32 and the second stirring rod 33 rotate in opposite directions during the operation of The lifting of the aggregate makes the aggregate at the center continuously exchange with the aggregate on the outside, thereby further improving the stirring and mixing speed of the aggregate.
  • the electronically controlled valve 36 is opened, so that the mixed stabilized soil enters the In the carrying tool, the above actions are repeated to complete the production and stirring of the stabilized soil.
  • FIG. 2 is a schematic diagram of the installation structure of the first bracket and the aggregate storage hopper in the present invention
  • a baffle plate 3 is fixedly connected to the top surface of the first bracket 1 , and the baffle plate 3 is used in cooperation with the aggregate storage bucket 2 .
  • FIG. 4 is a schematic diagram of the installation structure of the first bracket and the conveyor belt conveyor in the present invention.
  • the aggregate storage hopper 2 and the aggregate proportioning hopper 7 constitute a group of aggregate storage and release mechanisms, and multiple groups of aggregate storage and release mechanisms are arranged longitudinally.
  • FIG. 2 is a schematic diagram of the installation structure of the first bracket and the aggregate storage hopper in the present invention
  • a first nuclear scale 6 is fixedly connected to the top of the inner side wall of the aggregate proportioning bucket 7 .
  • the nuclear scale is a new type of material transmission metering device. It adopts non-contact metering means and works by using the principle that g-rays are partially absorbed when penetrating the materials on the conveyor. Radioactive sources and g-rays are detected. The conveyor does not touch the conveyor and the material.
  • Fig. 1 is the overall structure schematic diagram of the present invention
  • FIG. 2 is a schematic diagram of the installation structure of the first bracket and the aggregate storage hopper in the present invention
  • both the conveyor belt conveyor 10 and the lifting conveyor 12 are V-shaped roller belt conveyors.
  • Fig. 3 is the structural representation at A of Fig. 1 in the present invention.
  • a first auxiliary wheel 13 is provided at the bottom end of the support frame for placing the V-shaped rollers of the lifting conveyor 12 , and the first auxiliary wheel 13 slides with the belt of the lifting conveyor 12
  • the lifting conveyor 12 has a total of three support rods, the outer right end of the support rod of the lifting conveyor 12 in the middle is fixedly connected with a mounting frame 14, and the right end surface of the mounting frame 14 is fixedly connected with a vertical guide rod through a bracket 15.
  • a slider 16 is sleeved on the outer side of the guide rod 15. The slider 16 is slidably connected to the guide rod 15. The right end surface of the slider 16 is fixedly connected with a connecting rod 17.
  • the second auxiliary wheel 18 is slidably connected with the belt of the lifting conveyor 12, and the third auxiliary wheel 19 is rotatably connected to the structural support frame of the lifting conveyor 12 at the middle support rod of the lifting conveyor 12 through a rotating shaft.
  • the right end of the three auxiliary wheels 19 is provided with a fourth auxiliary wheel 20.
  • the fourth auxiliary wheel 20 is rotatably connected to the structural support frame of the lifting conveyor 12 through a rotating shaft.
  • the third auxiliary wheel 19 and the fourth auxiliary wheel 20 are both connected to the lifting conveyor. 12.
  • Belt slip connection is
  • the guide rod 15, the slider 16, the connecting rod 17 and the second auxiliary wheel 18 installed on the lifting conveyor 12 are used to tension the belt of the lifting conveyor 12 by relying on gravity.
  • the function of force adjustment increases the service life of the belt of the hoisting conveyor 12 .
  • FIG. 6 is a schematic diagram of the cross-sectional installation structure of the housing and the motor protective shell in the present invention.
  • first stirring rods 32 there are two first stirring rods 32 in total, and the two first stirring rods 32 are symmetrically arranged at the outer bottom end of the first rotating rod 30, and the two first stirring rods 32 are arranged in a state settings.
  • FIG. 6 is a schematic diagram of the cross-sectional installation structure of the housing and the motor protective shell in the present invention.
  • the second stirring rod 33 is arranged in a "pi" shape.
  • the first stirring rod 32 and the second stirring rod 33 rotate in opposite directions.
  • FIG. 6 is a schematic diagram of the cross-sectional installation structure of the housing and the motor protective shell in the present invention.
  • a screw blade 34 is fixedly connected to the bottom end surface of the second stirring rod 33 , and a support frame 35 is rotatably connected to the other end of the screw blade 34 through a rotating shaft, and the support frame 35 is fixedly connected to the housing 22 .
  • the provided helical blades 34 complete the lifting of the aggregate at the center of the shell 22, so that the aggregate at the center is continuously exchanged with the aggregate at the outer side, thereby further improving the Aggregate mixing speed.
  • the working principle and use process of the present invention all electrical appliances in the device are provided with electrical energy by an external power supply.
  • the device When the device is in use, it is first necessary to use multiple forklifts to deliver different aggregates into the corresponding baffles 3 to work.
  • the control room 37 In the control room 37, the personnel proportions the aggregate of the stabilized soil to be produced.
  • the control room 37 controls the action of the corresponding first cylinder 4.
  • the contraction of the first cylinder 4 drives the rotation of the first closed door 5, thereby storing the aggregate storage hopper.
  • the aggregate in 2 is released, and when the aggregate in the aggregate storage hopper 2 is transported into the aggregate proportioning hopper 7, the released aggregate is measured by the first nuclear scale 6, and when it reaches the set amount, the first A nuclear scale 6 feeds back the signal to the control room 37, the control room 37 controls the operation of the first cylinder 4 to close the first closing door 5, after all the proportioned aggregates are released, the control room 37 controls the second cylinder 8 to contract, The second closing door 9 is rotated and opened, so as to release the well-proportioned aggregate. At this time, the conveyor belt conveyor 10 operates to transport the aggregate to the lifting conveyor 12. The first funnel 11 prevents the aggregate from falling apart when falling.
  • the guide rod 15, the slider 16, the connecting rod 17 and the second auxiliary wheel 18 installed on the lifting conveyor 12 play the role of adjusting the tension force of the belt of the lifting conveyor 12 by relying on gravity, which improves the lifting conveyor
  • the service life of the belt of the feeder 12 is increased, the feeder 12 is lifted to transport the aggregate into the casing 22, and the motor 26 is running at the same time.
  • the transmission makes the first stirring rod 32 and the second stirring rod 33 rotate in opposite directions when the motor 26 is running, thereby accelerating the mixing of the aggregates.
  • the lifting of the aggregate at the position makes the aggregate at the center continuously exchange with the aggregate at the outer side, thereby further improving the stirring and mixing speed of the aggregate.
  • the electronically controlled valve 36 is opened to make the mixed
  • the stabilized soil enters the carrying tool, and the above actions are repeated to complete the production and stirring of the stabilized soil.

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  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Road Paving Machines (AREA)
  • Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)

Abstract

本发明属于稳定土搅拌技术领域，尤其为一种稳定土搅拌站，包括第一支架，所述第一支架底部三分之二处埋设于地下，所述第一支架上安装有骨料存储斗，所述骨料存储斗外侧左端与骨料存储斗外侧右端均通过转轴转动连接有第一气缸，所述第一气缸的伸缩端通过转轴转动连接有第一闭合门，所述第一闭合门通过转轴与骨料存储斗转动连接，所述第一气缸和第一闭合门构成骨料存储斗的闭合机构，单个所述骨料存储斗上设置有两组闭合机构；本装置在使用时，由于每一组的骨料存储释放机构上都安装有第一核子称，使得用户可通过控制室提前设置好每一组的骨料存储释放机构的单次释放量，从而可以自动化的完成对不同骨料的配比。

Description

一种稳定土搅拌站 技术领域
本发明属于稳定土搅拌技术领域，具体涉及一种稳定土搅拌站。
背景技术
稳定土搅拌站是路面工程机械的重要机种之一。所谓稳定土搅拌站，就是将土、碎石、砾石、水泥、粉煤灰、石灰和水等材料按照施工配合比在固定地点进行均匀搅拌的专用生产设备。
但是，现有的稳定土搅拌站在使用时不能做到自动化的按照比例进行配料，而且，现有的稳定土搅拌站在运输配料时，由于采用普通输料辊，原料在提升运输时易掉落，而且，现有的稳定土搅拌站在对配比的物料进行搅拌时，存在搅拌效率低，导致搅拌时间长的缺点。
为解决上述问题，本申请中提出一种稳定土搅拌站。
发明内容
为解决上述背景技术中提出的问题。本发明提供了一种稳定土搅拌站，具有自动化的按照设置的配比进行配料、采用V型辊筒皮带输送机进行输送以及大幅度提高搅拌效率的特点。
为实现上述目的，本发明提供如下技术方案：一种稳定土搅拌站，包括第一支架，所述第一支架底部三分之二处埋设于地下，所述第一支架上安装有骨料存储斗，所述骨料存储斗外侧左端与骨料存储斗外侧右端均通过转轴转动连接有第一气缸，所述第一气缸的伸缩端通过转轴转动连接有第一闭合门，所述第一闭合门通过转轴与骨料存储斗转动连接，所述第一气缸和第一闭合门构成骨料存储斗的闭合机构，单个所述骨料存储斗上设置有两组闭合机构，所述骨料存储斗底端设置有骨料配比斗，所述骨料配比斗与第一支架固定连接，所述 骨料配比斗左端面通过转轴转动连接有第二气缸，所述第二气缸的伸缩端通过转轴转动连接有第二闭合门，所述第二闭合门通过转轴与骨料配比斗转动连接，所述骨料配比斗底端设置有呈纵向设置的输送皮带机，所述输送皮带机与第一支架固定连接，所述输送皮带机后端面底端设置有第一漏斗，所述第一漏斗底端设置有提升输料机，所述提升输料机呈倾斜设置，所述提升输料机的左端的水平高度低于提升输料机的右端的水平高度，所述提升输料机的底端面右端固定连接有第二漏斗，所述提升输料机的右端设置有第二支架，所述第二支架上通过支架固定连接有壳体，所述壳体内侧顶端固定连接有固定杆，所述固定杆共有四个，四个所述固定杆的另一端固定连接有具有中空结构的电机保护壳，所述电机保护壳底端面固定连接有齿轮箱，所述电机保护壳内侧固定连接有电机，所述电机的主轴贯穿电机保护壳和齿轮箱，所述电机的主轴末端固定连接有第一锥齿轮，所述齿轮箱的左端面内侧通过转轴转动连接有第二锥齿轮，所述第二锥齿轮与第一锥齿轮啮合连接，所述齿轮箱底端面通过转轴转动连接有第一转动杆，所述第一转动杆贯穿齿轮箱，所述第一转动杆顶端面固定连接有第三锥齿轮，所述第三锥齿轮与第二锥齿轮啮合连接，所述第一锥齿轮底端面固定连接有第二转动杆，所述第二转动杆贯穿第三锥齿轮和第一转动杆，所述第一转动杆外侧底端固定连接有第一搅拌杆，所述第二转动杆底端面固定连接有第二搅拌杆，所述壳体的出料口内侧安装有电控阀门，所述第二支架后端设置有控制室，所述第二漏斗内侧壁上安装有第二核子称。
作为本发明一种稳定土搅拌站优选的，所述第一支架顶端面固定连接有挡板，所述挡板与骨料存储斗配合使用。
作为本发明一种稳定土搅拌站优选的，所述骨料存储斗和骨料配比斗构成一组骨料存储释放机构，多组所述骨料存储释放机构呈纵向排列。
作为本发明一种稳定土搅拌站优选的，所述骨料配比斗内侧壁顶端固定连接有第一核子称。
作为本发明一种稳定土搅拌站优选的，所述输送皮带机和提升输料机均为v型辊筒皮带输送机。
作为本发明一种稳定土搅拌站优选的，所述提升输料机的用于放置V型辊筒的支撑架的底端设置有第一辅助轮，所述第一辅助轮与提升输料机的皮带滑动连接，所述提升输料机共有三根支撑杆，所述位于中间的所述提升输料机的支撑杆的外侧右端固定连接有安装架，所述安装架右端面通过支架固定连接有呈竖直设置的导向杆，所述导向杆外侧套设有滑块，所述滑块与导向杆滑动连接，所述滑块右端面固定连接有连接杆，所述连接杆顶端通过转轴转动连接有第二辅助轮，所述第二辅助轮与提升输料机的皮带滑动连接，位于所述提升输料机的中段支撑杆处的提升输料机的结构支撑架上通过转轴转动连接有第三辅助轮，所述第三辅助轮右端设置有第四辅助轮，所述第四辅助轮通过转轴与提升输料机的结构支撑架转动连接，所述第三辅助轮和第四辅助轮均与提升输料机的皮带滑动连接。
作为本发明一种稳定土搅拌站优选的，所述第一搅拌杆共有两个，两个所述第一搅拌杆对称设置在第一转动杆的外侧底端，两个所述第一搅拌杆呈
Figure PCTCN2020123733-appb-000001
Figure PCTCN2020123733-appb-000002
状设置。
作为本发明一种稳定土搅拌站优选的，所述第二搅拌杆呈“п”状设置。
作为本发明一种稳定土搅拌站优选的，所述电机运转时，所述第一搅拌杆与第二搅拌杆呈反方向旋转。
作为本发明一种稳定土搅拌站优选的，所述第二搅拌杆底端面固定连接有螺旋叶片，所述螺旋叶片的另一端通过转轴转动连接有支撑架，所述支撑架与 壳体固定连接。
与现有技术相比，本发明的有益效果是：
本装置在使用时，由于每一组的骨料存储释放机构上都安装有第一核子称，使得用户可通过控制室提前设置好每一组的骨料存储释放机构的单次释放量，从而可以自动化的完成对不同骨料的配比；装置内的输送皮带机和提升输料机均采用v型辊筒皮带输送机，所谓v型辊筒皮带输送机即在普通发的输送辊的左右两端分别设置有呈倾斜设置的输送辊，配合皮带，使得物料在运输过程中不会通过掉落；通过设置的第一锥齿轮、第二锥齿轮和第三锥齿轮的传动，使得电机的运转时第一搅拌杆和第二搅拌杆呈反方向旋转，从而加快了对骨料的混合，此外，通过设置的螺旋叶片，完成了对位于壳体中心位置的骨料的提升，使得中心处的骨料不断与位于外侧的骨料的交换，从而进一步提高了对骨料的搅拌混合速度。
附图说明
附图用来提供对本发明的进一步理解，并且构成说明书的一部分，与本发明的实施例一起用于解释本发明，并不构成对本发明的限制。在附图中：
图1为本发明的整体结构示意图；
图2为本发明中第一支架和骨料存储斗的安装结构示意图；
图3为本发明中图1的A处结构示意图；
图4为本发明中第一支架和输送皮带机的安装结构示意图；
图5为本发明中控制室和第二支架的安装结构示意图；
图6为本发明中壳体和电机保护壳的剖面安装结构示意图；
图7为本发明中图6的B处安装结构示意图；
图8为本发明俯视图；
图中：1、第一支架；2、骨料存储斗；3、挡板；4、第一气缸；5、第一闭合门；6、第一核子称；7、骨料配比斗；8、第二气缸；9、第二闭合门；10、输送皮带机；11、第一漏斗；12、提升输料机；13、第一辅助轮；14、安装架；15、导向杆；16、滑块；17、连接杆；18、第二辅助轮；19、第三辅助轮；20、第四辅助轮；21、第二支架；22、壳体；23、固定杆；24、电机保护壳；25、齿轮箱；26、电机；27、第一锥齿轮；28、第二锥齿轮；29、第三锥齿轮；30、第一转动杆；31、第二转动杆；32、第一搅拌杆；33、第二搅拌杆；34、螺旋叶片；35、支撑架；36、电控阀门；37、控制室；38、第二核子称；39、第二漏斗。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
实施例1
如图1、图2、图3、图4、图5、图6、图7和图8所示；
图1为本发明的整体结构示意图；
图2为本发明中第一支架和骨料存储斗的安装结构示意图；
图3为本发明中图1的A处结构示意图；
图4为本发明中第一支架和输送皮带机的安装结构示意图；
图5为本发明中控制室和第二支架的安装结构示意图；
图6为本发明中壳体和电机保护壳的剖面安装结构示意图；
图7为本发明中图6的B处安装结构示意图；
图8为本发明俯视图；
一种稳定土搅拌站，包括第一支架1，第一支架1底部三分之二处埋设于地下，第一支架1上安装有骨料存储斗2，骨料存储斗2外侧左端与骨料存储斗2外侧右端均通过转轴转动连接有第一气缸4，第一气缸4的伸缩端通过转轴转动连接有第一闭合门5，第一闭合门5通过转轴与骨料存储斗2转动连接，第一气缸4和第一闭合门5构成骨料存储斗2的闭合机构，单个骨料存储斗2上设置有两组闭合机构，骨料存储斗2底端设置有骨料配比斗7，骨料配比斗7与第一支架1固定连接，骨料配比斗7左端面通过转轴转动连接有第二气缸8，第二气缸8的伸缩端通过转轴转动连接有第二闭合门9，第二闭合门9通过转轴与骨料配比斗7转动连接，骨料配比斗7底端设置有呈纵向设置的输送皮带机10，输送皮带机10与第一支架1固定连接，输送皮带机10后端面底端设置有第一漏斗11，第一漏斗11底端设置有提升输料机12，提升输料机12呈倾斜设置，提升输料机12的左端的水平高度低于提升输料机12的右端的水平高度，提升输料机12的底端面右端固定连接有第二漏斗39，提升输料机12的右端设置有第二支架21，第二支架21上通过支架固定连接有壳体22，壳体22内侧顶端固定连接有固定杆23，固定杆23共有四个，四个固定杆23的另一端固定连接有具有中空结构的电机保护壳24，电机保护壳24底端面固定连接有齿轮箱25，电机保护壳24内侧固定连接有电机26，电机26的主轴贯穿电机保护壳24和齿轮箱25，电机26的主轴末端固定连接有第一锥齿轮27，齿轮箱25的左端面内侧通过转轴转动连接有第二锥齿轮28，第二锥齿轮28与第一锥齿轮27啮合连接，齿轮箱25底端面通过转轴转动连接有第一转动杆30，第一转动杆30贯穿齿轮箱25，第一转动杆30顶端面固定连接有第三锥齿轮29，第三锥齿轮29与第二锥齿轮28啮合连接，第一锥齿轮27底端面固定连接有第二转动杆31，第二转 动杆31贯穿第三锥齿轮29和第一转动杆30，第一转动杆30外侧底端固定连接有第一搅拌杆32，第二转动杆31底端面固定连接有第二搅拌杆33，壳体22的出料口内侧安装有电控阀门36，第二支架21后端设置有控制室37，第二漏斗39内侧壁上安装有第二核子称38。
本实施方案中：装置内所有用电器均由外接电源提供电能，本装置在使用时，首先需要使用多辆铲车将不同的骨料投送到相应的挡板3内，工作人员在控制室37内对需要生产的稳定土的骨料进行配比，控制室37控制相应的第一气缸4动作，第一气缸4收缩带动第一闭合门5转动，从而将骨料存储斗2内的骨料放出，在骨料存储斗2内的骨料向骨料配比斗7内输送时，由第一核子称6对释放的骨料进行计量，在到达设定量时，第一核子称6将信号反馈至控制室37,控制室37控制第一气缸4运转将第一闭合门5闭合，在所有的配比骨料释放完毕后，控制室37控制第二气缸8收缩，使第二闭合门9转动打开，从而将配比好的骨料放出，此时输送皮带机10运转将骨料输送至提升输料机12上，第一漏斗11避免了骨料落下时散开，提升输料机12上安装的导向杆15、滑块16、连接杆17和第二辅助轮18起到了依靠重力对提升输料机12的皮带进行张紧力调整的作用，提升了提升输料机12的皮带的使用寿命，提升输料机12将骨料输送至壳体22内，同时电机26运转，通过设置的第一锥齿轮27、第二锥齿轮28和第三锥齿轮29的传动，使得电机26的运转时第一搅拌杆32和第二搅拌杆33呈反方向旋转，从而加快了对骨料的混合，此外，通过设置的螺旋叶片34，完成了对位于壳体22中心位置的骨料的提升，使得中心处的骨料不断与位于外侧的骨料的交换，从而进一步提高了对骨料的搅拌混合速度，当混合完毕后，电控阀门36打开，使得混合好的稳定土进入到承载工具内，重复上述动作，即可完成对稳定土的生产搅拌。
如图2所示；
图2为本发明中第一支架和骨料存储斗的安装结构示意图；
在一个可选的实施例中，第一支架1顶端面固定连接有挡板3，挡板3与骨料存储斗2配合使用。
本实施例中：通过此设计，避免在铲车向骨料存储斗2内倾倒相应的骨料时向外洒出，从而一方面避免了原料浪费，另一方面也避免了不同的骨料存储斗2内的骨料串料。
如图4所示；
图4为本发明中第一支架和输送皮带机的安装结构示意图；
在一个可选的实施例中，骨料存储斗2和骨料配比斗7构成一组骨料存储释放机构，多组骨料存储释放机构呈纵向排列。
本实施例中：通过此设计，便于通过不同的骨料存储斗2来存放不同的骨料，从而便于进行混料。
如图2所示；
图2为本发明中第一支架和骨料存储斗的安装结构示意图；
在一个可选的实施例中，骨料配比斗7内侧壁顶端固定连接有第一核子称6。
需要说明的是，核子称是一种新型的物料传输计量装置，采用非接触计量手段，是利用g射线穿透输送机上的物料时一部分被吸收的原理而进行工作的，放射源及g射线探测器均不接触输送机和物料。
本实施例中：通过此设计，便于对不同的骨料按照相应的配比进行精确的添加，一方面提高了工作效率，另一方面提高了配比的精确度。
如图1和图2所示；
图1为本发明的整体结构示意图；
图2为本发明中第一支架和骨料存储斗的安装结构示意图；
在一个可选的实施例中，输送皮带机10和提升输料机12均为v型辊筒皮带输送机。
本实施例中：通过此设计，避免了输送骨料时出现骨料掉落的情况。
如图3所示；
图3为本发明中图1的A处结构示意图；
在一个可选的实施例中，提升输料机12的用于放置V型辊筒的支撑架的底端设置有第一辅助轮13，第一辅助轮13与提升输料机12的皮带滑动连接，提升输料机12共有三根支撑杆，位于中间的提升输料机12的支撑杆的外侧右端固定连接有安装架14，安装架14右端面通过支架固定连接有呈竖直设置的导向杆15，导向杆15外侧套设有滑块16，滑块16与导向杆15滑动连接，滑块16右端面固定连接有连接杆17，连接杆17顶端通过转轴转动连接有第二辅助轮18，第二辅助轮18与提升输料机12的皮带滑动连接，位于提升输料机12的中段支撑杆处的提升输料机12的结构支撑架上通过转轴转动连接有第三辅助轮19，第三辅助轮19右端设置有第四辅助轮20，第四辅助轮20通过转轴与提升输料机12的结构支撑架转动连接，第三辅助轮19和第四辅助轮20均与提升输料机12的皮带滑动连接。
本实施例中：通过此设计，利用提升输料机12上安装的导向杆15、滑块16、连接杆17和第二辅助轮18起到了依靠重力对提升输料机12的皮带进行张紧力调整的作用，提升了提升输料机12的皮带的使用寿命。
如图6所示；
图6为本发明中壳体和电机保护壳的剖面安装结构示意图；
在一个可选的实施例中，第一搅拌杆32共有两个，两个第一搅拌杆32对 称设置在第一转动杆30的外侧底端，两个第一搅拌杆32呈
Figure PCTCN2020123733-appb-000003
状设置。
如图6所示；
图6为本发明中壳体和电机保护壳的剖面安装结构示意图；
在一个可选的实施例中，第二搅拌杆33呈“п”状设置。
在一个可选的实施例中，电机26运转时，第一搅拌杆32与第二搅拌杆33呈反方向旋转。
本实施例中：通过此设计，加快了对骨料的混合。
如图6所示；
图6为本发明中壳体和电机保护壳的剖面安装结构示意图；
在一个可选的实施例中，第二搅拌杆33底端面固定连接有螺旋叶片34，螺旋叶片34的另一端通过转轴转动连接有支撑架35，支撑架35与壳体22固定连接。
本实施例中：通过此设计，设置的螺旋叶片34，完成了对位于壳体22中心位置的骨料的提升，使得中心处的骨料不断与位于外侧的骨料的交换，从而进一步提高了对骨料的搅拌混合速度。
本发明的工作原理及使用流程：装置内所有用电器均由外接电源提供电能，本装置在使用时，首先需要使用多辆铲车将不同的骨料投送到相应的挡板3内，工作人员在控制室37内对需要生产的稳定土的骨料进行配比，控制室37控制相应的第一气缸4动作，第一气缸4收缩带动第一闭合门5转动，从而将骨料存储斗2内的骨料放出，在骨料存储斗2内的骨料向骨料配比斗7内输送时，由第一核子称6对释放的骨料进行计量，在到达设定量时，第一核子称6将信号反馈至控制室37,控制室37控制第一气缸4运转将第一闭合门5闭合，在所有的配比骨料释放完毕后，控制室37控制第二气缸8收缩，使第二闭合门9转 动打开，从而将配比好的骨料放出，此时输送皮带机10运转将骨料输送至提升输料机12上，第一漏斗11避免了骨料落下时散开，提升输料机12上安装的导向杆15、滑块16、连接杆17和第二辅助轮18起到了依靠重力对提升输料机12的皮带进行张紧力调整的作用，提升了提升输料机12的皮带的使用寿命，提升输料机12将骨料输送至壳体22内，同时电机26运转，通过设置的第一锥齿轮27、第二锥齿轮28和第三锥齿轮29的传动，使得电机26的运转时第一搅拌杆32和第二搅拌杆33呈反方向旋转，从而加快了对骨料的混合，此外，通过设置的螺旋叶片34，完成了对位于壳体22中心位置的骨料的提升，使得中心处的骨料不断与位于外侧的骨料的交换，从而进一步提高了对骨料的搅拌混合速度，当混合完毕后，电控阀门36打开，使得混合好的稳定土进入到承载工具内，重复上述动作，即可完成对稳定土的生产搅拌。
最后应说明的是：以上所述仅为本发明的优选实施例而已，并不用于限制本发明，尽管参照前述实施例对本发明进行了详细的说明，对于本领域的技术人员来说，其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (10)

  1. 一种稳定土搅拌站，包括第一支架(1)，其特征在于：所述第一支架(1)底部三分之二处埋设于地下，所述第一支架(1)上安装有骨料存储斗(2)，所述骨料存储斗(2)外侧左端与骨料存储斗(2)外侧右端均通过转轴转动连接有第一气缸(4)，所述第一气缸(4)的伸缩端通过转轴转动连接有第一闭合门(5)，所述第一闭合门(5)通过转轴与骨料存储斗(2)转动连接，所述第一气缸(4)和第一闭合门(5)构成骨料存储斗(2)的闭合机构，单个所述骨料存储斗(2)上设置有两组闭合机构，所述骨料存储斗(2)底端设置有骨料配比斗(7)，所述骨料配比斗(7)与第一支架(1)固定连接，所述骨料配比斗(7)左端面通过转轴转动连接有第二气缸(8)，所述第二气缸(8)的伸缩端通过转轴转动连接有第二闭合门(9)，所述第二闭合门(9)通过转轴与骨料配比斗(7)转动连接，所述骨料配比斗(7)底端设置有呈纵向设置的输送皮带机(10)，所述输送皮带机(10)与第一支架(1)固定连接，所述输送皮带机(10)后端面底端设置有第一漏斗(11)，所述第一漏斗(11)底端设置有提升输料机(12)，所述提升输料机(12)呈倾斜设置，所述提升输料机(12)的左端的水平高度低于提升输料机(12)的右端的水平高度，所述提升输料机(12)的底端面右端固定连接有第二漏斗(39)，所述提升输料机(12)的右端设置有第二支架(21)，所述第二支架(21)上通过支架固定连接有壳体(22)，所述壳体(22)内侧顶端固定连接有固定杆(23)，所述固定杆(23)共有四个，四个所述固定杆(23)的另一端固定连接有具有中空结构的电机保护壳(24)，所述电机保护壳(24)底端面固定连接有齿轮箱(25)，所述电机保护壳(24)内侧固定连接有电机(26)，所述电机(26)的主轴贯穿电机保护壳(24)和齿轮箱(25)，所述电机(26)的主轴末端固定连接有第一锥齿轮(27)，所述齿轮箱(25)的左端面内侧通过转轴转动连接有第二锥齿轮(28)，所述第二锥齿轮 (28)与第一锥齿轮(27)啮合连接，所述齿轮箱(25)底端面通过转轴转动连接有第一转动杆(30)，所述第一转动杆(30)贯穿齿轮箱(25)，所述第一转动杆(30)顶端面固定连接有第三锥齿轮(29)，所述第三锥齿轮(29)与第二锥齿轮(28)啮合连接，所述第一锥齿轮(27)底端面固定连接有第二转动杆(31)，所述第二转动杆(31)贯穿第三锥齿轮(29)和第一转动杆(30)，所述第一转动杆(30)外侧底端固定连接有第一搅拌杆(32)，所述第二转动杆(31)底端面固定连接有第二搅拌杆(33)，所述壳体(22)的出料口内侧安装有电控阀门(36)，所述第二支架(21)后端设置有控制室(37)，所述第二漏斗(39)内侧壁上安装有第二核子称(38)。
  2. 根据权利要求1所述的稳定土搅拌站，其特征在于：所述第一支架(1)顶端面固定连接有挡板(3)，所述挡板(3)与骨料存储斗(2)配合使用。
  3. 根据权利要求1所述的稳定土搅拌站，其特征在于：所述骨料存储斗(2)和骨料配比斗(7)构成一组骨料存储释放机构，多组所述骨料存储释放机构呈纵向排列。
  4. 根据权利要求1所述的稳定土搅拌站，其特征在于：所述骨料配比斗(7)内侧壁顶端固定连接有第一核子称(6)。
  5. 根据权利要求1所述的稳定土搅拌站，其特征在于：所述输送皮带机(10)和提升输料机(12)均为v型辊筒皮带输送机。
  6. 根据权利要求1所述的稳定土搅拌站，其特征在于：所述提升输料机(12)的用于放置V型辊筒的支撑架的底端设置有第一辅助轮(13)，所述第一辅助轮(13)与提升输料机(12)的皮带滑动连接，所述提升输料机(12)共有三根支撑杆，所述位于中间的所述提升输料机(12)的支撑杆的外侧右端固定连接有安装架(14)，所述安装架(14)右端面通过支架固定连接有呈竖直设置的导 向杆(15)，所述导向杆(15)外侧套设有滑块(16)，所述滑块(16)与导向杆(15)滑动连接，所述滑块(16)右端面固定连接有连接杆(17)，所述连接杆(17)顶端通过转轴转动连接有第二辅助轮(18)，所述第二辅助轮(18)与提升输料机(12)的皮带滑动连接，位于所述提升输料机(12)的中段支撑杆处的提升输料机(12)的结构支撑架上通过转轴转动连接有第三辅助轮(19)，所述第三辅助轮(19)右端设置有第四辅助轮(20)，所述第四辅助轮(20)通过转轴与提升输料机(12)的结构支撑架转动连接，所述第三辅助轮(19)和第四辅助轮(20)均与提升输料机(12)的皮带滑动连接。
  7. 根据权利要求1所述的稳定土搅拌站，其特征在于：所述第一搅拌杆(32)共有两个，两个所述第一搅拌杆(32)对称设置在第一转动杆(30)的外侧底端，两个所述第一搅拌杆(32)呈
    Figure PCTCN2020123733-appb-100001
    状设置。
  8. 根据权利要求1所述的稳定土搅拌站，其特征在于：所述第二搅拌杆(33)呈“п”状设置。
  9. 根据权利要求1所述的稳定土搅拌站，其特征在于：所述电机(26)运转时，所述第一搅拌杆(32)与第二搅拌杆(33)呈反方向旋转。
  10. 根据权利要求1所述的稳定土搅拌站，其特征在于：所述第二搅拌杆(33)底端面固定连接有螺旋叶片(34)，所述螺旋叶片(34)的另一端通过转轴转动连接有支撑架(35)，所述支撑架(35)与壳体(22)固定连接。
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