WO2020224167A1 - 自动升降钮锁及其自动钮锁方法 - Google Patents

自动升降钮锁及其自动钮锁方法 Download PDF

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Publication number
WO2020224167A1
WO2020224167A1 PCT/CN2019/107542 CN2019107542W WO2020224167A1 WO 2020224167 A1 WO2020224167 A1 WO 2020224167A1 CN 2019107542 W CN2019107542 W CN 2019107542W WO 2020224167 A1 WO2020224167 A1 WO 2020224167A1
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WO
WIPO (PCT)
Prior art keywords
button lock
assembly
automatic lifting
button
lock
Prior art date
Application number
PCT/CN2019/107542
Other languages
English (en)
French (fr)
Inventor
童放
王锐
吴迪
姚远
Original Assignee
丰疆智能科技股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 丰疆智能科技股份有限公司 filed Critical 丰疆智能科技股份有限公司
Publication of WO2020224167A1 publication Critical patent/WO2020224167A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D90/00—Component parts, details or accessories for large containers
    • B65D90/54—Gates or closures

Definitions

  • the invention relates to the field of container transportation, in particular to an automatic lifting button lock and an automatic button lock method thereof.
  • Containers are widely used in the cargo transportation process to load and protect the cargo from being transported smoothly. Furthermore, containers are widely used in cargo ships, logistics vehicles and other transportation equipment. Especially when the logistics truck is loaded with the container, since the container has two sizes with different lengths, when the containers of different sizes are installed in the logistics truck, the logistics truck can be adapted The containers of different sizes are loaded locally, and the containers are stably carried to the destination by the logistics vehicle.
  • the bottom of each container is provided with at least four corner blocks, wherein the button lock is preset to be installed on the logistics vehicle to correspondingly lock the container of one size
  • the four corner blocks are used to lock the container.
  • the existing button lock uses a manual mechanical button lock to lock each corner block, the loading process of the container is very complicated and consumes more labor.
  • the button lock needs to be disassembled or lowered into the logistics vehicle to prevent the button lock from being damaged.
  • An advantage of the present invention is to provide an automatic lifting button lock and an automatic button locking method thereof, wherein the automatic lifting button lock realizes automatic lifting.
  • Another advantage of the present invention is to provide an automatic lifting button lock and an automatic button locking method thereof, which can automatically lock at least one object to be locked in a container.
  • Another advantage of the present invention is to provide an automatic lifting button lock and an automatic button lock method thereof, which can automatically lock at least one corner block of a container.
  • Another advantage of the present invention is to provide an automatic lifting button lock and an automatic button locking method thereof, so as to realize that the automatic lifting button can actively lock the falling container.
  • Another advantage of the present invention is to provide an automatic lifting button lock and an automatic button locking method thereof, so that when the container needs to be detached, the automatic lifting button lock automatically unlocks the corner block to allow the container to be detached .
  • Another advantage of the present invention is to provide an automatic lifting button lock and an automatic button locking method thereof, wherein after the automatic lifting button lock is raised to a raised position, a certain corner block can be rotated to fit inside the corner block so that the The corner block cannot be detached, and the container is locked by positioning a plurality of preset corner blocks, and the automation of locking the container is realized.
  • Another advantage of the present invention is to provide an automatic lifting button lock and an automatic button locking method thereof, wherein the automatic lifting button lock realizes automatic locking and automatically unlocks the corner block of the container that has fallen to a preset position.
  • Another advantage of the present invention is to provide an automatic lifting button lock and an automatic button locking method thereof, wherein the automatic lifting button lock switches from an initial position through a raised position to a locked position, wherein the automatic lifting button lock can Moved from the initial position to the raised position and can be held in the raised position, when the container is dropped to cover the automatic lifting button lock, the automatic lifting button lock rotates A certain angle is from the raised position to the locked position to complete locking of at least one corner block of the container.
  • Another advantage of the present invention is to provide an automatic lifting button lock and an automatic button locking method thereof, wherein the automatic lifting button lock transforms from the locked position through the raised position to the initial position, wherein the automatic lifting button lock The button lock is switched from the locked position to the raised position to allow the automatic lifting button lock to automatically unlock when the corner block of the container is not required to be locked, and then the automatic lifting lock The raised position is converted to the initial position.
  • Another advantage of the present invention is to provide an automatic lifting button lock and an automatic button locking method thereof, wherein the automatic lifting button lock is provided with a pressure preventing member, when the predetermined corner block of the container and the corresponding automatic button lock When the lifting button lock is not aligned, the anti-pressure member buffers the pressure of the container on the automatic lifting button lock, thereby preventing the automatic lifting button lock from being damaged.
  • Another advantage of the present invention is to provide an automatic lifting button lock and an automatic button locking method thereof, wherein the pressure preventing member is arranged on the force-bearing axis of the automatic lifting button lock, wherein the pressure preventing member is deformed Buffer external force damages the automatic lifting button lock.
  • Another advantage of the present invention is to provide an automatic lifting button lock and an automatic button locking method thereof, wherein the anti-pressure member is implemented as a spring, wherein the spring is preset to buffer the impact of the container on the automatic lifting button lock The pressure to prevent damage to the automatic lifting button lock.
  • Another advantage of the present invention is to provide an automatic lifting button lock and an automatic button locking method thereof, wherein the anti-pressure member is arranged at the central axis position of the automatic lifting button lock.
  • Another advantage of the present invention is to provide an automatic lifting button lock and an automatic button locking method thereof, wherein the automatic lifting button lock includes a drive assembly and a button lock assembly, wherein the drive assembly drives the button lock assembly to lift , And drive the button lock assembly to twist at a predetermined angle when it is held in the raised position.
  • Another advantage of the present invention is to provide an automatic lifting button lock and an automatic button locking method thereof, wherein the pressure preventing member is arranged on the force-bearing axis of the automatic lifting button lock, wherein the pressure preventing member is deformed Buffer external force damages the drive assembly.
  • Another advantage of the present invention is to provide an automatic lifting button lock and an automatic button locking method thereof, wherein the automatic lifting button lock includes a positioning detection unit, wherein the positioning detection unit is detected that the button lock assembly is located in the When in the raised position, information can be sent to a controller so that the driving assembly is stopped to keep the button lock assembly in the raised position.
  • Another advantage of the present invention is to provide an automatic lifting button lock and an automatic button lock method thereof, wherein the base body is preset to be fixed to a carrying device, wherein the positioning detection unit is preset to be positioned on the The base body and the positioning detection unit are fixed.
  • an automatic lifting button lock of the present invention which can achieve the foregoing objects and other objectives and advantages, is suitable for being installed on a carrier device to lock a locked part, including:
  • a drive assembly wherein the drive assembly reciprocates
  • a button lock assembly wherein the drive assembly drives the button lock assembly to automatically raise to lock and unlock the locked part, wherein the button lock assembly includes a button lock body and a moving body; wherein the drive assembly drives The button lock assembly is linearly raised and lowered and the button lock.
  • the drive assembly drives the button lock assembly from an initial position to a raised position, the button lock body and the moving body are driven to rise.
  • the drive assembly drives the button lock assembly from the raised position to a locked position, wherein the button lock body is twisted to a certain angle, and when the button lock assembly is driven to unlock, the button lock assembly moves from the The locked position passes through the raised position to the button lock body.
  • the automatic lifting button lock includes a detecting and positioning element, wherein the detecting and positioning element detects the position of the button lock assembly, and when the button lock assembly is in the raised position, The button lock assembly can be controlled and held.
  • the button lock assembly includes a driving part, a transmission member, a pushing member, and a driving member, wherein the driving part drives the transmission member to drive the pushing member to push the button
  • the lock assembly is raised and lowered, and when the button lock assembly is in the raised position, the driving member is drivingly connected to the button lock body, so that when the button lock assembly is in the raised position and the When between the locked positions, the driving member drives the button lock body to rotate.
  • the moving body includes a button lock upper portion and a button lock lower portion, wherein the button lock lower portion is pushed by the driving assembly, thereby driving the button lock body and the button lock upper portion to rise and fall ,
  • the upper portion of the button lock is axially sleeved on the button lock main body, wherein the button lock main body can rotate relative to the upper portion of the movable button lock.
  • the moving body includes a button lock upper part and a button lock lower part, wherein the button lock lower part is pushed by the pushing assembly, thereby driving the button lock main body and the button lock upper part to lift ,
  • the upper portion of the button lock is axially sleeved on the button lock main body, wherein the button lock main body can rotate relative to the upper portion of the movable button lock.
  • the automatic lifting button lock further includes an anti-pressure mechanism, wherein the anti-pressure mechanism is deformable, and wherein the anti-pressure mechanism is arranged in the axial direction of the button lock assembly, Wherein the button lock assembly is supported by the drive assembly, and the anti-pressure mechanism buffers the pressure of the drive assembly on the external force.
  • the automatic lifting button lock further includes an anti-pressure mechanism, wherein the anti-pressure mechanism is deformable, and wherein the anti-pressure mechanism is formed by the lower part of the button lock and the upper part of the button lock. Clamping, the anti-pressure mechanism buffers the external force's pressure on the pushing member.
  • the anti-pressure mechanism is a spring.
  • the pushing member includes a rocker arm, a rotating shaft, and a driving rod
  • the rotating shaft is fixedly arranged
  • the rocker arm is fixed by one end of the transmission member to drive the
  • the rocker arm reciprocates with the rotation shaft as an axis, and the driving rod is limited to the rocker arm.
  • the rocker arm has a track, wherein the track includes a first track and a second track, and the drive rod is confined to the first track and the second track , wherein when the drive rod is confined to the first track, the rocker arm supports the drive rod up and down, and when the drive rod moves to the second track, the rocker arm is moving Keep the position of the drive rod.
  • the driving member is switched between a separated state and a driving state, wherein when the pushing member pushes the button lock member to move, the driving member is in the separated state, and when the When the pushing member keeps the button lock member in the raised position, the driving member is connected and can drive the button lock body to rotate.
  • the driving member includes a rack, a gear, and a connecting rod, wherein the rack is disposed on the transmission member, and the connecting rod is circumferentially restricted.
  • the rack is driven by the transmission member to reciprocate, and when the driving rod moves to the second track, The rocker arm maintains the position of the driving rod.
  • the rack is meshed with the gear to drive the button lock body in a transmission manner.
  • the positioning detection element detects the position of the button lock assembly, wherein the positioning detection element detects that the button lock assembly is in the raised position, wherein the driving part is controlled stop.
  • the moving body includes a button lock upper portion and a button lock lower portion, wherein the button lock lower portion is pushed by the driving assembly, thereby driving the button lock body and the button lock upper portion to rise and fall ,
  • the positioning detecting element detects the position of the lower part of the button lock, wherein the positioning detecting element detects that the lower part of the button lock is in the raised position, and the driving part is controlled to stop.
  • the upper part of the button lock includes a main body and a limiting portion, wherein the lower portion of the button lock has a limiting surface, and the limiting portion extends downward from the main body to the The limiting surface of the lower part of the button lock is restrictedly blocked by the limiting surface of the lower part of the button lock, preventing the lower part of the button lock from rotating relative to the upper part of the button lock.
  • the present invention further provides an automatic lifting and locking method.
  • the automatic lifting and locking method includes the following steps:
  • Fig. 1 is a perspective schematic view of the automatic lifting button lock of the first preferred embodiment of the present invention.
  • FIG. 2 is a schematic left view of the button lock assembly of the automatic lifting button lock in the initial position of the first preferred embodiment of the present invention.
  • Fig. 3 is a schematic left view of the button lock assembly of the automatic lifting button lock in the raised position of the first preferred embodiment of the present invention.
  • Fig. 4 is a perspective view of the button lock assembly of the automatic lifting button lock according to the first preferred embodiment of the present invention from another perspective.
  • Fig. 5 is a schematic longitudinal sectional view of the button lock assembly of the automatic lifting button lock according to the first preferred embodiment of the present invention.
  • Fig. 6 is a three-dimensional cross-sectional schematic diagram of a corner block adapted to the automatic lifting button lock of the first preferred embodiment of the present invention.
  • Fig. 7A is a three-dimensional schematic diagram of the automatic lifting button lock applied to a carrier device and a schematic diagram of the automatic lifting button lock in an initial position according to the first preferred embodiment of the present invention.
  • Fig. 7B is a schematic diagram of the automatic lifting button lock of the first preferred embodiment of the present invention being raised to the raised position and the container can be pre-loaded on the carrier equipment.
  • Fig. 7C is a schematic diagram of the automatic lifting button lock of the first preferred embodiment of the present invention staying in the raised position and the container correspondingly loaded on the carrier equipment.
  • Fig. 7D is a schematic diagram of the corner block corresponding to the automatic lifting button lock button of the first preferred embodiment of the present invention.
  • Fig. 8A is a schematic diagram of the automatic lifting button lock of the first preferred embodiment of the present invention being in the locked position and starting to unlock.
  • Fig. 8B is a schematic diagram of the automatic lifting button lock staying in the raised position of the first preferred embodiment of the present invention.
  • Fig. 8C is a schematic diagram of the automatic lifting button lock of the first preferred embodiment of the present invention when the lock is restored.
  • Fig. 8D is a schematic diagram of the container being detached from the carrying equipment after the automatic lifting button lock is restored in the first preferred embodiment of the present invention.
  • Fig. 9 is a three-dimensional schematic diagram of a container carrying a container and a schematic diagram of states of automatic lifting button locks in different positions according to the first preferred embodiment of the present invention.
  • the automatic lifting button lock 1 includes a button lock assembly 10 and a driver The assembly 20, wherein the driving assembly 20 drives the button lock assembly 10 to automatically lock and unlock a corner block 2 of a container 3, thereby realizing the automatic lifting button lock 1 to automatically lock the container 3 in one Carrier equipment 4.
  • the button lock assembly 10 is driven by the drive assembly 20 to reciprocate.
  • the button lock assembly 10 is raised first, and then rotated by a preset angle to buckle one of the corner blocks 2 of the container 3; when the corner block 2 needs to be unlocked , The button lock assembly 10 rotates to allow the corner block 2 to rotate to a preset angle, and then drives the button lock assembly 10 to descend, so as to realize the automatic lifting button lock 1 automatically locks the container 3
  • the corner block 2 can also automatically unlock the corner block 2 of the container 3.
  • the locked object locked by the automatic lifting button lock 1 is implemented as the corner block 2 in the first preferred embodiment of the present invention, and the automatic lifting button lock 1
  • Other locked objects 2 can be locked, such as being integrally formed in a predetermined fixed position of the container 3.
  • the automatic lifting button lock 1 further includes a positioning assembly 30 and an anti-pressure mechanism 40.
  • the positioning assembly 30 positions the button lock assembly 10 and the drive assembly 20 so that the drive assembly 20 drives the button lock assembly 10 to switch from the initial state to the raised state.
  • the anti-pressure mechanism 40 is axially arranged on the button lock assembly 10. When at least one of the corner blocks 2 of the container 3 is not aligned with the corresponding button lock assembly 10, the button lock assembly 10 is squeezed by the container 3, and the anti-pressure mechanism 40 is arranged at the central axis of the button lock assembly 10, so that the anti-pressure mechanism 40 reduces damage to the automatic upgrade button lock 1 caused by external pressure.
  • a certain angle of twisting of the button lock assembly 10 is preset, for example, the preset angle is any angle between 45° and 135°.
  • the partial torsion angle of the button lock assembly 10 is 90°, so that the automatic lifting button lock 1 can lock the corner block 2 of the container 3.
  • the size of the container 3 wherein the containers 3 of different sizes can be combined and loaded on the carrier equipment, and a plurality of the automatic lifting button locks 1 can be adapted to The ground is raised and lowered to lock each corner block 2 of the container 3.
  • the automatic lifting button The lock 1 is controlledly lowered and is stably accommodated in the carrier device 4.
  • the automatic lifting button lock 1 is embedded in the carrier equipment 4. When the automatic lifting button lock 1 needs to be used, it is controlled to rise, and when the container 3 is dropped to the corresponding position , It is controlled to rotate to lock the corner block 2 of the container 3.
  • the carrier device 4 is a logistics vehicle 4.
  • the carrier device 4 may also be other carrier devices, as there is no limitation in the present invention.
  • the button lock assembly 10 includes a button lock body 11 and a moving body 12, wherein the moving body 12 is sleeved on the button lock body 11 and the moving body 12 is pivoted by the button lock body 11 Oriented to the ground, so that the movable body 12 and the button lock body 11 can rise or fall, so that the button lock body 11 can be twisted to a certain angle relative to the movable body 12, and the movable body 12 reciprocates linearly movement.
  • the button lock assembly 10 is driven by the drive assembly 20 to switch from an initial position through a raised position to a locked position, wherein the button lock assembly 10 can be moved from the initial position to the The raised position can be maintained at the raised position.
  • the button lock assembly 10 and the button lock body 11 is driven by the drive assembly 20 to rotate a certain angle from the raised position to the locked position to complete the locking of each of the corner blocks 2.
  • the stroke of the button lock assembly 10 can be divided into two stages, one of which is a linear lifting stage, and the other is a certain angle of rotation, so that the falling container 3 can be used by the button lock assembly. 10Lock or unlock.
  • the moving body 12 further includes a button lock upper portion 121 and a button lock lower portion 122, wherein the button lock upper portion 121 is sleeved on the button lock body 11 in a limited position, wherein the button lock upper portion 121 is axially and circumferentially Position the button lock body 11 to the ground so that the button lock body 11 can be rotatably moved steadily, wherein the upper button lock 121 and the button lock lower portion 122 are arranged up and down, and the button lock lower portion 122 is The upper portion 121 of the button lock is arranged in a position-limited manner, wherein the housing 14 of the button lock and the lower portion 122 of the button lock cannot rotate relatively.
  • the button lock body 11 includes a lock head 111 and a lock shaft 112, wherein the lock head 111 is disposed at the top of the lock shaft 112.
  • the upper button lock 121 is arranged below the lock head 111, and the lock head 111 is rotatable relative to the upper button lock 121, wherein the upper button lock 121 fits the lock
  • the head 111 is sleeved on the lock shaft 112, wherein the upper button lock 121 is axially positioned by the lock shaft 112, and the upper button lock 121 can move up and down with the lock shaft 112 without It will rotate with the search shaft 112.
  • the lock head 111 of the button lock body 11 fits into one of the corner blocks 2 of the container 3,
  • the drive assembly 20 drives the button lock body 11 to rotate so that the lock head 111 of the button lock body 11 rotates to a certain angle, so that the lock head cannot move from each corner block 2 of the container 3 Break away.
  • the lower surface of the lock head 111 of the button lock body 11 is close to the inner surface of the corner block 2, so that the lock head 111 of the button lock assembly 10 tightly limits the The corner block 2 prevents the corner block 2 from falling, and the container 3 is prevented from falling over by matching a plurality of the automatic lifting button locks 1.
  • the raised position means that the button lock assembly 10 is driven to be raised to the highest position.
  • the anti-pressure mechanism 40 is implemented as a spring 40, wherein the spring 40 is set at the central axis position of the button lock assembly 10.
  • the spring 40 is set at the central axis position of the button lock assembly 10.
  • the spring 40 is arranged between the button lock upper part 121 and the button lock lower part 122, and the button lock upper part 121 and the button lock body 15 are in the raised state, when the button When the lock body 15 is not mated with the preset corner block 2, the button lock body 15 is subjected to greater pressure from the container 3, and the button lock assembly 10 is squeezed, and is set in the
  • the compression deformation of the spring 40 between the button lock upper portion 121 and the button lock lower portion 122 can buffer the pressure of the container 3 on the button lock assembly 10 to a certain extent.
  • the button lock lower portion 122 has a guide surface 1221, wherein the guide surface 1221 is a concave arc side surface of the button lock lower portion 122.
  • the upper button lock 121 includes a main body 1211 and a limiting portion 1212, wherein the limiting portion 1212 is fixed to the upper button 121, wherein the limiting portion 1212 extends downward from the main body 1211,
  • the limiting portion 1212 is positioned outside the guide surface 1221 of the button lock lower portion 122, and the limiting portion 1212 is positioned on the guide surface 1221 of the button lock lower portion 122
  • the most concave part makes the upper part 121 of the button lock and the lower part 122 of the button lock mutually positioned.
  • the first positioning portion 31 is positioned at the center of the guide surface 1221 of the button lock lower portion 122 and matched with the button lock lower portion 122, so that the button lock upper portion 121 is
  • the lower button lock portions 122 are mutually positioned to prevent the button lock lower portion 122 from rotating with the button lock body 11.
  • the button lock lower portion 122 and the button lock upper portion 121 rise or fall with the button lock body 11.
  • the lower button lock 122 and the upper button lock 121 are positioned relative to each other and only move linearly.
  • the driving assembly 20 includes a driving portion 21, a transmission member 22, at least two pushing members 23 and a driving member 24.
  • the driving part 21 drives the transmission member 22 to reciprocate.
  • One end of the pushing member 23 is fixedly connected to the transmission member 22, wherein the pushing member 23 is driven by the transmission member 22 to rotate around a rotating shaft, thereby driving the button that is restricted by one end
  • the lower part of the lock 122 rises.
  • the pushing member 23 includes a rocker arm 231, a rotating shaft 232 and a driving rod 233.
  • the rotating shaft 232 is fixedly arranged, wherein one end of the rocker arm 231 is driven by the transmission member 22 in a fixed shaft manner, so that a rotating end 2312 of the rocker arm 231 takes the rotating shaft 232 as the axis
  • the center rotates at a certain angle, so that the linear reciprocating motion of the driving part 21 is converted into the reciprocating motion in the arc direction.
  • One end of the driving rod 233 is limited to the rocker arm 231, and the other end is fixedly connected to the lower button lock 122, so that the driving rod 233 is driven to move up or down when the button lock lower part is driven 122 rise or fall.
  • the driving part 21 reciprocates linearly in a preset direction
  • the button lock assembly 10 is driven to reciprocate in the vertical direction by the pushing member 23, and the driving member 24 drives the The button lock body 11 of the button lock assembly 10 reciprocates, wherein the vertical movement of the button lock assembly 10 and the reciprocating rotation of the button lock body 11 of the button lock assembly 10 do not occur at the same time.
  • the driving part 21 performs linear reciprocating motion in the horizontal direction, or may perform linear reciprocating motion at a certain angle in the horizontal direction.
  • the driving part 21 is a motor 21, the electrode 21 drives the transmission member 22 to make a linear reciprocating motion in a preset direction, and the pushing member 23 that is fixed to the transmission member 22 by a shaft is driven by the
  • the transmission member 22 drives the rotating shaft 232 as the axis to make a circular motion, and the driving rod 233 limited by the rail 2310 of the pushing member 23 is pushed by the rocker arm 231 to drive the lower part of the button lock 122 makes a linear motion in the vertical direction and then stops for a period of time, so that the button lock body 11 is pushed to the raised position first, and then the lock head 111 of the button lock body 11 is The height of the driving member 24 does not change during the 90° rotation.
  • the rocker arm 231 has a track 2310, wherein the track 2310 has a first track 2311 and a second track 2312.
  • the driving rod 233 is limited to the pushing member 23 At the highest point of the first rail 2311 of the rail 2310, when the rocker arm 231 is pushed to rotate upward, the drive rod 233 that is constrained on the rail 2310 moves along the first rail 2311. Sliding downward, due to the preset shape of the first rail 2311 of the rocker arm 231, the driving rod 233 is pushed to move linearly upward, and then the button lock lower portion 122 is driven to linearly move upward.
  • the motion trajectory of the rocker arm 231 is a circular arc trajectory
  • the motion direction of the driving rod 233 constrained on the rail 2310 is linear motion .
  • the driving rod 233 gradually slides downward from the top of the first rail 2311. In this process, On the ground, the driving rod 233 is limited to the first rail 2311 and can be pushed by the rocker arm 231 to rise straight.
  • the button lock assembly 10 When the driving rod 233 moves to the connecting position of the second rail 2312 and the first rail 2311, the button lock assembly 10 reaches the raised position, that is, the button lock assembly 10 is raised. Up position.
  • the second track 2312 of the track 2310 of the rocker arm 231 is an arc track with the rotation shaft 232 as the axis.
  • the driving rod 233 which is restricted to the second rail 2312, will not be further pushed by the rocker arm 231 and remains in the original position, so that the button lock assembly 10 is kept in the raised position. time.
  • the driving part 21 When the driving rod 233 is held in the raised position, the driving part 21 further drives the rocker arm 231 to rotate upward.
  • the button lock assembly 10 moves from the raised position to the When the locked position is transformed, the rocker arm 231 is driven by the transmission member 22 to further move upward, so that the driving rod 233 continues to slide down on the rail 2310 without changing the driving rod 233 Height until the driving rod 233 is stuck at the bottom end of the rail 2310 of the rocker arm 231.
  • the driving assembly 20 drives the button lock assembly 10 to rise, it first rises in a straight line and then remains in the raised position.
  • the button lock assembly 10 makes a return movement opposite to the rise, that is, the drive part 21 drives the transmission member 22 to make a return movement, so
  • the rocker arm 231 is driven by the transmission member 22 to rotate downward. Since the drive rod 233 is confined to the second track 2312 of the rocker arm 231, the rocker arm 231 does not add to the drive rod 233
  • the thrust drives its movement, so that the driving rod 233 is stably maintained at its original position relative to the ground, but relative to the second rail 2312, the driving rod 233 moves upward along the second rail 2312, Until the driving rod 233 is located at the junction of the second rail 2312 and the first rail 2311.
  • the driving assembly 20 further drives the transmission member 22 to return to movement, wherein the rocker arm 231 is driven by the transmission member 22 to rotate downward, because the driving rod 233 is located on the second side of the rocker arm 231 A rail 2311 enables the rocker arm 231 to push the driving rod 233 to move linearly downward until the driving rod 233 returns to the lowest position, and the lower button lock 122 driven by the driving rod 233 drops to the lowest position Position, wherein the button lock assembly 10 moves from the raised position to the initial position.
  • the positioning assembly 30 includes a base 31 and a detecting and positioning element 32.
  • the base 31 is sleeved on the upper part 121 of the button lock and is fixedly connected to the transportation device 3. In other words, the base 31 does not move with the movement of the button lock assembly 10 and the drive assembly 20.
  • the detecting and positioning element 32 is disposed on the base 31, wherein the positioning detecting element 32 detects the position of the button lock lower portion 122, and when the positioning detecting element 32 detects that the button lock lower portion 122 moves to the up In the raised position, that is, when the button lock assembly 10 moves to the raised position, the positioning detection element 32 sends a raising electric signal to a controller 5, and the button lock assembly is controlled by the controller 5 10 Keep in the raised position until the container 3 drops to a corresponding position, wherein each corner block 2 of the container 3 is aligned with the position of the automatic lifting button lock 1, and covers the button lock assembly
  • the lock head 111 of 10 further enables the container 3 to fall to its corresponding position, and each corner block 2 of the container 3 covers the corresponding automatic lifting button lock 1 respectively.
  • controller 5 can be implemented as a control system 5 or other button lock systems 5, which is not limited in the present invention.
  • the container 3 When any one of the corner blocks 2 of the container 3 is not aligned with the automatic lifting button lock 1, the container 3 exerts pressure on the automatic lifting button lock 1, which is set at all of the button lock assembly 10.
  • the pressure preventing member 40 between the button lock upper part 121 and the button lock lower part 122 buffers the pressure received, thereby preventing the automatic lifting button lock 1 from being damaged.
  • the pivoting member 24 includes a rack 241, a gear 242 and a connecting rod 243.
  • the connecting shaft 243 is axially restricted by the button lock body 11.
  • the rack 241 is fixedly arranged on the transmission member 22, wherein the gear 242 is sleeved on the connecting rod 243 and is located at the lower end of the connecting rod 243.
  • the lock shaft 112 of the button lock body 11 has a driving opening 1120, wherein the connecting rod shaft 23 is circumferentially fixedly extended from the driving opening 1120, and one end of the connecting rod shaft 23 is The gear 242 is fixed circumferentially and circumferentially. Preferably, a certain space is left in the driving opening 1120 to enable the lock shaft 112 and the connecting rod shaft 23 to move relatively or rotate together.
  • the lock shaft 112 can be driven by the button lock lower portion 122 to rise, and the lock shaft 112 rises relative to the connecting rod shaft 243, wherein the connecting rod shaft 243 does not move up or down.
  • the connecting rod shaft 243 and the gear 242 only perform rotational movement, and will not move up or down.
  • the button lock body 11 is arranged at the front end of the connecting rod 243, and the lock shaft 112 is driven to rotate by the connecting rod shaft 23.
  • the gear 242 is sleeved on the connecting shaft 243, wherein the gear 242 is driven to rotate to a certain angle, and the connecting shaft 243 restricted by the gear 242 is driven to rotate to a certain angle by the gear 242 .
  • the connecting shaft 243 is implemented as a square shaft.
  • the cross section of the connecting shaft 243 is square.
  • the gear 242 is fitted on the connecting rod 243 so that the gear 242 can be driven by the rack 241.
  • the driving opening 1220 defined by the lock shaft 112 is a rectangular parallelepiped, and the connecting shaft 243 is circumferentially locked, so that the connecting shaft 243 drives the lock shaft 112 to rotate.
  • the gear 242 is driven by the rack 241 to rotate to a certain angle, wherein the gear 242 is confined to a predetermined track of the rack 241, and the connecting shaft 243 can be relatively
  • the gear 242 moves up and down, so that the gear 242 limits the connecting rod 243 to drive the connecting rod 243 to rotate, and the button lock body 11 fixedly connected to the connecting rod 243 rotates.
  • the driving assembly 20 includes a guide rail 25, wherein the guide rail 25 is fixedly arranged and does not move with other components of the driving assembly.
  • the rack 241 is driven by the transmission member 22 to move laterally on the guide rail 25 to ensure that the rack 241 pushes the gear 242 to rotate stably after being pushed to the contact position of the gear 242, In turn, the button lock body 11 is driven to rotate.
  • the gear 242 is provided on the connecting rod 243
  • the rack 241 is provided on the transmission member 22, and the transmission member 22 is driven by the driving part 21.
  • the ground reciprocates, and the direction of movement of the transmission member 22 is the tangential direction of the rotation of the gear 242, so that the transmission member 22 drives the rack 241 to move forward to a certain distance and is geared to the gear 242,
  • the rack 241 is further driven forward to drive the gear 242 to rotate, so that the gear 242 is driven to rotate by 90°.
  • the lock head 111 and the upper part 121 of the button lock are arranged at 90°.
  • the bottom cross section of the lock head 111 is the same as the cross section of the upper part 121 of the button lock, that is, when the button lock body 11 is not rotating, the button The lock upper part 121 and the lock head 111 are aligned.
  • the button lock body 11 is driven to rotate to a certain angle, the lock head 111 of the button lock body 11 and the button lock upper part 121 Being held misplaced.
  • the corner block 2 has a receiving cavity 200 and an open channel 201 connecting the receiving cavity 200 and the outside space, wherein the cross-sectional shape of the open channel 201 is consistent with the upper part 121 of the button And the open channel 201 allows the lock head 111 to enter the accommodating cavity 200.
  • the lock head 111 of the button lock body 11 is driven to rotate to a certain angle, the lock head 111 of the button lock body 11 The lock head 111 is not allowed to disengage from the opening channel 201, so that the automatic lifting button lock 1 locks the corner block 2.
  • the corner blocks 2 of the container 3 are locked, the container 3 is stably held in the carrying equipment, effectively preventing tipping.
  • the lock head 111 penetrates into the accommodating cavity 200 and the lock head 111 fits on the bottom surface of the corner block 2, and then can fasten the corner block 2 to move.
  • the transmission mode between the rack 241 and the gear 242 is transmission between the rack and the gear. Furthermore, the gears of the rack 241 are on the same plane.
  • the transmission member 22 drives the rack 241 to approach the gear 242. , So that the rack 241 is pushed forward in a predetermined direction.
  • the driving rod 233 is located at the junction of the first rail 2311 and the second rail 2312 When in position, the rack 241 is pushed to mesh with the gear 242.
  • the positioning detection unit 31 detects that the button lock lower portion 122 that is driven to move upward is in the raised position and sends a stop message to the controller 5, wherein the controller 5 controls the driving part 21 Stop, so that the button lock assembly 10 is held in the raised position and waits for the container 3 to fall to the corresponding position.
  • the driving part 21 of the controller 5 further moves forward, because the driving rod 233 is not affected.
  • the second rail 2312 is further pushed upwards but remains in place, the button lock assembly 10 is not further pushed by the driving rod 233, wherein the rack 241 provided on the transmission member 242 moves forward And it drives the meshed gear 242 to rotate 90°.
  • the button lock body 11 of the button lock assembly 10 is axially fixed by the driving member 24, so that the button lock body 11 is driven to rotate 90°, because the lock head 111 has a long side
  • the long side of the lock head 111 is aligned with the short side of the button lock upper part 121, wherein the lock head 111 and the button lock
  • the upper part 121 forms an angle. Since the lock head 111 is not aligned with the long and short sides of the opening channel 201 after being rotated by 90°, the lock head 111 cannot be separated from the opening channel 201 of the corner block 2 to lock the corner block 2.
  • the container 3 is positioned on the carrier equipment in a manner locked by each of the automatic lifting button locks 1.
  • the rack 241 and the gear 242 are not in contact, and the button lock assembly 10 only performs a straight upward movement.
  • the driving rod 233 of the pushing member 23 reaches the second rail 2312 from the first rail 2311, the rack 241 contacts the gear 242, and then the driving part 21 further drives the
  • the gear 242 is driven to rotate by the rack 241 moving forward.
  • the gear 242 is driven to rotate by 90° by the rack.
  • the preset angle of rotation of the button lock body 11 is the rotation angle of the gear 242, and the rotation angle of the button lock body 11 is 90°.
  • the driving part 21 has the largest displacement.
  • the driving unit 21 is stopped under the control of the controller 5.
  • the controller 5 controls the driving part 21 to make a return movement
  • the driving part 21 returns, wherein the transmission member 22 driven by the drive part 21 drives the rack 241 to make a return movement, thereby
  • the rack 241 drives the gear 242 to rotate until the transmission member 22 drives the rack 241 to disengage from the gear 242.
  • the gear 242 drives the button lock body 11 to rotate by 90°, and the lock head 111 can adaptably pass through the inlet channel of the corner block 2 2012.
  • the driving part 21 is further restored, and the button lock assembly 10 is pushed down by the pushing member 23.
  • the driving part 21 returns to the initial position, that is, when the displacement of the driving part 21 is zero, the button lock assembly 10 is lowered to the initial position.
  • the driving part 21 drives the button lock assembly 10 to rise first.
  • the controller 5 controls the driving portion 21 to stop driving to keep the button lock assembly 10 held in the Raise the position until each corner block 2 of the container 3 that is falling is aligned with the automatic lifting button lock 1, and the controller 5 controls the driving part 21 to drive the button of the button lock assembly 10
  • the lock body 11 rotates.
  • the button lock body 11 rotates to 90°, the lock head 111 of the button lock body 11 is stuck in the accommodating cavity 200 of the corner block 2, wherein the driving part 21 is blocked.
  • the controller 5 is controlled to stop, so that the automatic lifting button lock 1 locks each corner block 2 of the container 3 to prevent the container 3 from rotating or shifting.
  • the driving part 21 drives the transmission member 22 to drive the rack 241 to move back along the track 25, wherein the rack 242 drives The gear 242 rotates.
  • the gear 242 rotates by 90°
  • the button lock body 11 is driven to rotate by the connecting shaft 243, and the lock head 111 of the button lock body 11 can be adapted to pass through the corner block In the open channel 201 of 20, the button lock assembly 10 is in the raised position.
  • the driving part 21 drives the button lock assembly 10 to descend.
  • the rack 241 is separated from the gear 242, and the rack 241 returns on the rail 25 in a predetermined direction.
  • the driving part 21 further drives the transmission assembly 22 to drive the pushing member 23 to make a circular motion.
  • the pushing member 23 pushes the button lock lower portion 122 to descend, knowing that the pushing member 23 pushes the button lock assembly 10 to move to the initial position.
  • the automatic lifting button lock is located at the initial position.
  • the button lock body 11 can rotate at any angle between 30° and 150°, which is not limited in the present invention. It is worth mentioning that the number of teeth of the rack 241 and the number of teeth of the gear 242 are preset, and the rotation angle of the gear 242 is controlled by the number of teeth of the rack 241 and the gear of the gear 242 .
  • the carrier equipment 4 is a logistics vehicle 4, and when the logistics vehicle 4 receives the fallen container 3, it is transported to other carrier equipment 4. More preferably, the logistics vehicle 4 can be automatically button-locked to the container 3 through the automatic lifting button lock 1 and then automatically transported to a preset position.
  • the container 3 is pre-installed with four corner blocks 2. More preferably, the corner blocks 2 are respectively arranged on the four corners of the bottom surface of the container 3, so that the container 3 can be held stably when the corner blocks 2 at the four corners of the container 3 are locked. Don't shake or fall.
  • the automatic lifting button locks 1 are pre-buried in an accommodating space 400 of the carrier equipment 4.
  • the automatic lifting button locks 1 The lifting button lock 1 is raised to the raised position and then protrudes from a carrying plane 401 of the carrying equipment 4.
  • the button lock body 11 of the automatic lifting button lock 1 rotates 90° from the raised position to the locked position, and penetrates into the receiving cavity 200 of the corner block 2
  • the lock head 111 is rotated to limit the position of preventing the corner block 2 from escaping from the automatic lifting button lock 1 so that each of the automatic lifting button locks 1 lock the container 3 in cooperation.
  • the logistics vehicle 4 is provided with the automatic lifting button lock 1 in the corresponding position to satisfy the two sizes of the container 3 being stably loaded,
  • the logistics vehicle 4 can load two small-sized containers 3 side by side, wherein the automatic lifting button lock 1 is arranged side by side in two rows, so that the logistics loaded side by side The car 4 can be locked by the corner block 2 and the automatic lifting button lock 1 in four different positions.
  • the logistics vehicle 4 when the logistics vehicle 4 is assembled with the large-sized container 3, the logistics vehicle 4 is loaded with a large gear of the container 3, which is embedded in 8 locations of the logistics vehicle 4 at this time.
  • the part of the automatic lifting button lock 1 is pre-buried below the loading plane 401 of the container 3, so that the remaining four automatic lifting button locks 1 lock the container 3 of large size.
  • the four corner blocks 2 embedded in the logistics vehicle 4 are automatically raised to allow the corresponding corner blocks 2 can be locked.
  • the logistics vehicle 4 can be moved under control.
  • each corner block 2 provided on the container 3 is correspondingly covered on each of the Automatic lifting button lock 1.
  • the container 3 can be stably fixed to the logistics vehicle 4, which can prevent The dumping of the container 3 enables the container 3 to be safely carried to other logistics vehicles 4, such as ships.
  • the small-sized container 3 is locked by the automatic lifting button lock 1 and mounted on the logistics vehicle 4 process is disclosed and explained in detail, referring to FIG. 7A, two small-sized When the container 3 is dropped to the logistics vehicle 4, part of the automatic lifting button lock 1 is automatically raised to the raised position.
  • the container 3 falls to the logistics vehicle 4, and each corner block 2 of the container 3 is correspondingly covered on the automatic lifting button lock 1, so that the automatic lifting button lock 1 is aligned with each The corner block 2.
  • the button of the automatic lifting button lock 1 is rotated by 90° so that the button lock body 11 of the automatic lifting button lock 1 is stably locked in the receiving cavity 200 of the corner block 2.
  • the automatic lifting button lock 1 is unlocked, and then is separated from the accommodating cavity 200 of the corner block 4 to the initial position.
  • the container 3 can be separated from the logistics vehicle 4.
  • the small-sized containers 3 can be respectively loaded on the logistics vehicle 4 sequentially, or can be loaded at the same time.
  • the four automatic lifting button locks 1 in the middle are embedded in the accommodating space 400 and do not protrude from the logistics vehicle 4
  • the loading plane 401 allows the four automatic lifting button locks 1 at the corners to rise and lock the large-sized container 3.
  • the automatic lifting button lock 1 can be controlled separately. Preferably, when each of the automatic lifting button locks 1 is controlled in groups. Furthermore, each row of the automatic lifting button locks 1 is uniformly controlled, wherein the automatic lifting button locks 1 are divided into 4 rows.
  • the logistics vehicle 4 can be pre-embedded with different numbers of the automatic lifting button locks 2.
  • the logistics vehicle 4 can be equipped with four The corner block 2 is used to assemble the container 3 of a single size. It is also possible that the logistics vehicle 4 is equipped with six corner blocks 2 to assemble the containers 3 of different sizes, but only one container 3 can be loaded. In addition, the logistics vehicle 4 can be equipped with more than 8 corner blocks to assemble multiple containers 3, which is not limited in the present invention.
  • the present invention further provides an automatic lifting and locking method.
  • the automatic lifting and locking method includes the following steps:

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Abstract

一种自动升降钮锁及其自动钮锁方法，所述自动升降钮锁（1）适于被安装于一运载设备（4）锁定一被锁定件，所述自动升降钮锁（1）包括一驱动组件（20）和一钮锁组件（10），其中所述驱动组件（20）往复地运动，其中所述驱动组件（20）驱动所述钮锁组件（10）自动升起锁定和解锁所述被锁定件，其中所述钮锁组件（10）包括一钮锁主体（11）与一移动主体（12）；其中所述驱动组件（20）驱动所述钮锁组件（10）直线升降与钮锁，当所述驱动组件（20）驱动所述钮锁组件（10）自一初始位置至一升起位置时，所述钮锁主体（11）与所述移动主体（12）被驱动地上升，当所述驱动组件（20）驱动所述钮锁组件（10）自所述升起位置至一锁定位置，其中所述钮锁主体（11）扭转一定角度，当所述钮锁组件（10）被驱动地解锁时，所述钮锁组件（10）自所述锁定位置通过所述升起位置至所述钮锁主体（11）。该装置和方法可以实现自动升降，提高物流自动化。

Description

自动升降钮锁及其自动钮锁方法 技术领域
本发明涉及集装箱运载领域，尤其涉及一自动升降钮锁及其自动钮锁方法。
背景技术
集装箱被广泛地应用于货物运载过程中，用于装载以及保护货物被平稳地运输。进一步地说，集装箱被广泛地应用于货船、物流车等运载设备。尤其在所述物流车装载所述集装箱时，由于所述集装箱有两种长度不一的尺寸，当不同尺寸的所述集装箱被安装于所述物流车的过程中，所述物流车可适配地装载不同尺寸的所述集装箱，保持所述集装箱被所述物流车稳定地运载至目的地。
根据所述集装箱的结构特性，各个所述集装箱的底部设有至少四个角块，其中所述钮锁被预设地安装于所述物流车来对应地锁定其中一种尺寸的所述集装箱的四个所述角块，进而来锁定所述集装箱。
由于现有的所述钮锁采用手工机械式钮锁来锁定每个所述角块，使得所述集装箱的装载过程非常复杂且消耗较多的人工。当与之尺寸不匹配的所述集装箱被装载时，钮锁需要被拆卸或者降到所述物流车车内以防止所述钮锁被损坏。
所述集装箱的各个角块被所述钮锁手工锁定和解锁的过程较为繁琐。当所述集装箱被下降至物流车的过程中，需要人工来装配钮锁以使得下降的集装箱的所述角块与钮锁相匹配，转动所述钮锁来锁定所述角块，进而通过多个所述角块被锁定后定位所述集装箱的位置，防止集装箱移动。当所述集装箱被拆卸的时候，每个所述钮锁需要被人工地调节来将所述钮锁回复至初始位置。不仅这个人工锁扣的过程需要消耗大量的人工，而且也存在一定的人身安全隐患，不利于货物输送的效率和安全性，更进一步地说，通过手工锁所述集装箱的方式无法实现所述集装箱装载的高效和电动化，不利于整体物流的自动化，使得物流领域的效率。
发明内容
本发明的一个优势在于提供一自动升降钮锁及其自动钮锁方法，其中所述自动升降钮锁实现自动升降。
本发明的另一个优势在于提供一自动升降钮锁及其自动钮锁方法，实现了自 动化地锁定一集装箱的至少一被锁定物。
本发明的另一个优势在于提供一自动升降钮锁及其自动钮锁方法，实现了自动化地锁定一集装箱的至少一角块。
本发明的另一个优势在于提供一自动升降钮锁及其自动钮锁方法，实现所述自动升降钮可主动锁扣下落的所述集装箱。
本发明的另一个优势在于提供一自动升降钮锁及其自动钮锁方法，实现所述集装箱需要被脱离时，所述自动升降钮锁自动地解锁所述角块，以允许所述集装箱被脱离。
本发明的另一个优势在于提供一自动升降钮锁及其自动钮锁方法，其中所述自动升降钮锁升起至一升起位置后可转动一定角块以嵌合于所述角块内部，使得所述角块无法被脱离，通过定位多个预设的所述角块来实现锁定所述集装箱，实现锁定所述集装箱的自动化。
本发明的另一个优势在于提供一自动升降钮锁及其自动钮锁方法，其中所述自动升降钮锁实现自动锁扣后自动解锁被下落至预设位置的所述集装箱的所述角块。
本发明的另一个优势在于提供一自动升降钮锁及其自动钮锁方法，其中所述自动升降钮锁自一初始位置经过一升起位置至一锁定位置切换，其中所述自动升降钮锁可自所述初始位置上移到所述升起位置并可被保持于所述升起位置，当所述集装箱被对准地下落至覆盖所述自动升降钮锁时，所述自动升降钮锁旋转一定角度自所述升起位置至所述锁定位置，以完成锁定所述集装箱的至少一个所述角块。
本发明的另一个优势在于提供一自动升降钮锁及其自动钮锁方法，其中所述自动升降钮锁自所述锁定位置经过所述升起位置转化至所述初始位置，其中所述自动升降钮锁自所述锁定位置切换至所述升起位置，以允许所述自动升降钮锁不需要用于锁定所述集装箱的所述角块时，所述自动升降锁自动解锁，而后再从所述升起位置转换至所述初始位置。
本发明的另一个优势在于提供一自动升降钮锁及其自动钮锁方法，其中所述自动升降钮锁设有一防压构件，当所述集装箱的所述预设角块与对应的所述自动升降钮锁没有对准时，所述防压构件缓冲所述集装箱对所述自动升降钮锁的压力，进而防止所述自动升降钮锁的损坏。
本发明的另一个优势在于提供一自动升降钮锁及其自动钮锁方法，其中所述防压构件被设置于所述自动升降钮锁的受力轴向上，其中所述防压构件形变来缓冲外力对所述自动升降钮锁损坏。
本发明的另一个优势在于提供一自动升降钮锁及其自动钮锁方法，其中所述防压构件被实施为弹簧，其中所述弹簧被预设地缓冲所述集装箱对所述自动升降钮锁的压力，进而防止所述自动升降钮锁的损坏。
本发明的另一个优势在于提供一自动升降钮锁及其自动钮锁方法，其中所述防压构件被设置于所述自动升降钮锁的中轴位置。
本发明的另一个优势在于提供一自动升降钮锁及其自动钮锁方法，其中所述自动升降钮锁包括一驱动组件与一钮锁组件，其中所述驱动组件驱动所述钮锁组件以升降，并驱动所述钮锁组件保持于所述升起位置时扭转预设角度。
本发明的另一个优势在于提供一自动升降钮锁及其自动钮锁方法，其中所述防压构件被设置于所述自动升降钮锁的受力轴向上，其中所述防压构件形变来缓冲外力对所述驱动组件损坏。
本发明的另一个优势在于提供一自动升降钮锁及其自动钮锁方法，其中所述自动升降钮锁包括一定位检测单元，其中所述定位检测单元被检测到所述钮锁组件位于所述升起位置时，可发送信息至一控制器，以使得所述驱动组件被停止以保持所述钮锁组件被保持于所述升起位置。
本发明的另一个优势在于提供一自动升降钮锁及其自动钮锁方法，其中所述座体被预设地固定于一运载设备，其中所述定位检测单元被可预设地定位于所述座体，进而所述定位检测单元被固定。
本发明的其它优势和特点通过下述的详细说明得以充分体现并可通过所附权利要求中特地指出的手段和装置的组合得以实现。
依本发明的一个方面，能够实现前述目的和其他目的和优势的本发明的一自动升降钮锁，所述自动升降钮锁适于被安装于一运载设备锁定一被锁定件，包括：
一驱动组件，其中所述驱动组件往复地运动；和
一钮锁组件，其中所述驱动组件驱动所述钮锁组件自动升起锁定和解锁所述被锁定件，其中所述钮锁组件包括一钮锁主体与一移动主体；其中所述驱动组件驱动所述钮锁组件直线升降与钮锁，当所述驱动组件驱动所述钮锁组件自一初始位置至一升起位置时，所述钮锁主体与所述移动主体被驱动地上升，当所述驱动 组件驱动所述钮锁组件自所述升起位置至一锁定位置，其中所述钮锁主体扭转一定角度，当所述钮锁组件被驱动地解锁时，所述钮锁组件自所述锁定位置通过所述升起位置至所述钮锁主体。
根据本发明的一个实施例，所述自动升降钮锁包括一检测定位元件，其中所述检测定位元件检测所述钮锁组件的位置，当所述钮锁组件位于所述升起位置，其中所述钮锁组件可被控制地保持。
根据本发明的一个实施例，所述钮锁组件包括一驱动部、一传动构件、一推动构件以及一驱转构件，其中所述驱动部驱动所述传动构件带动所述推动构件推动所述钮锁组件升降，当所述钮锁组件位于所述升起位置时，所述驱转构件传动地连接于所述钮锁主体，以使得当所述钮锁组件位于所述升起位置与所述锁定位置之间时，所述驱转构件驱动所述钮锁主体转动。
根据本发明的一个实施例，所述移动主体包括一钮锁上部与一钮锁下部，其中所述钮锁下部被所述驱动组件推动，进而带动所述钮锁主体与所述钮锁上部升降，其中所述钮锁上部被轴向地套设于所述钮锁主体，其中所述钮锁主体可相对于所述移动钮锁上部转动。
根据本发明的一个实施例，所述移动主体包括一钮锁上部与一钮锁下部，其中所述钮锁下部被所述推动组件推动，进而带动所述钮锁主体与所述钮锁上部升降，其中所述钮锁上部被轴向地套设于所述钮锁主体，其中所述钮锁主体可相对于所述移动钮锁上部转动。
根据本发明的一个实施例，所述自动升降钮锁进一步地包括一防压机构，其中所述防压机构被可形变，其中所述防压机构被设置于所述钮锁组件轴向上，其中所述钮锁组件被所述驱动组件支撑，所述防压机构缓冲外力对所述驱动组件的压力。
根据本发明的一个实施例，所述自动升降钮锁进一步地包括一防压机构，其中所述防压机构被可形变，其中所述防压机构被所述钮锁下部与所述钮锁上部夹持，所述防压机构缓冲外力对所述推动构件的压力。
根据本发明的一个实施例，所述防压机构是弹簧。
根据本发明的一个实施例，所述推动构件包括一摇臂、一旋转轴以及一驱动杆，所述旋转轴被固定地设置，所述摇臂被所述传动构件一端固定，以带动所述摇臂以所述旋转轴为轴往复转动，所述驱动杆被限位于所述摇臂。
根据本发明的一个实施例，所述摇臂具有一轨道，其中所述轨道包括一第一轨道与一第二轨道，其中所述驱动杆被限位于所述第一轨道与所述第二轨道，其中当所述驱动杆被限位于所述第一轨道时，所述摇臂支撑所述驱动杆升降，当所述驱动杆移动至所述第二轨道时，所述摇臂运动的过程中保持所述驱动杆的位置。
根据本发明的一个实施例，所述驱转构件在一分离状态与一驱转状态切换，其中所述推动构件推动所述钮锁构件运动时，所述驱转构件处于分离状态，当所述推动构件保持所述钮锁构件保持于所述升起位置时，所述驱转构件被连接并可传动地带动所述钮锁主体转动。
根据本发明的一个实施例，所述驱转构件包括一齿条、一齿轮以及一连轴杆，其中所述齿条被设置于所述传动构件，其中所述连轴杆被周向限位地连接于所述钮锁主体，其中所述齿轮被套固于所述连轴杆，所述齿条被所述传动构件带动地往复运动，当所述驱动杆移动至所述第二轨道时，所述摇臂保持所述驱动杆的位置，此时，所述齿条与所述齿轮啮合，以传动地驱转所述钮锁主体。
根据本发明的一个实施例，所述定位检测元件检测所述钮锁组件的位置，其中所述定位检测元件检测到所述钮锁组件处于所述升起位置，其中所述驱动部被控制地停止。
根据本发明的一个实施例，所述移动主体包括一钮锁上部与一钮锁下部，其中所述钮锁下部被所述驱动组件推动，进而带动所述钮锁主体与所述钮锁上部升降，其中所述定位检测元件检测所述的钮锁下部的位置，其中所述定位检测元件检测到所述钮锁下部处于所述升起位置，其中所述驱动部被控制地停止。
根据本发明的一个实施例，所述钮锁上部包括一主体与一限位部，其中所述钮锁下部具有一限位面，其中所述限位部自所述主体向下延伸至所述钮锁下部的限位面并被所述钮锁下部的所述限位面限位地阻挡，防止所述钮锁下部与所述钮锁上部相对转动。
依本发明的另一个方面，本发明进一步提供一自动升降锁定方法，所述自动升降锁定的方法包括以下步骤：
(a)自一初始位置自动地升起至一升起位置；
(b)被控制地停止于所述升起位置；
(c)当对应的被锁定件下落至预设位置，扭转一定角度以锁定所述锁定件；以及
(d)当所述被锁定件需要被脱离时，自动地脱离所述锁定件至所述初始位置。
通过对随后的描述和附图的理解，本发明进一步的目的和优势将得以充分体现。
本发明的这些和其它目的、特点和优势，通过下述的详细说明，附图和权利要求得以充分体现。
附图说明
图1是本发明的第一个优选实施例的自动升降钮锁的立体示意图。
图2是本发明的第一个优选实施例的自动升降钮锁的钮锁组件处于初始位置的左视示意图。
图3是本发明的第一个优选实施例的自动升降钮锁的钮锁组件处于升起位置的左视示意图。
图4是本发明的第一个优选实施例的自动升降钮锁的钮锁组件另一视角的立体示意图。
图5是本发明的第一个优选实施例的自动升降钮锁的钮锁组件的纵截面示意图。
图6是本发明的第一个优选实施例的自动升降钮锁适配的一角块的立体剖面示意图。
图7A是本发明的第一个优选实施例的自动升降钮锁被应用于运载设备的立体示意图和自动升降钮锁的处于初始位置的示意图。
图7B是本发明的第一个优选实施例的自动升降钮锁升起至升起位置且集装箱可预设被装载于运载设备的示意图。
图7C是本发明的第一个优选实施例的自动升降钮锁停留在升起位置且集装箱被对应地装载于运载设备的示意图。
图7D是本发明的第一个优选实施例的自动升降钮锁钮对应的角块的示意图。
图8A是本发明的第一个优选实施例的自动升降钮锁处于锁定位置开始解锁的示意图。
图8B是本发明的第一个优选实施例的自动升降钮锁停留在升起位置的示意图。
图8C是本发明的第一个优选实施例的自动升降钮锁就锁回复的示意图。
图8D是本发明的第一个优选实施例的自动升降钮锁就锁回复后的集装箱被脱离运载设备的示意图。
图9是本发明的第一个优选实施例的运载设备运载一个集装箱的立体示意图以及不同位置的自动升降钮锁的状态示意图。
具体实施方式
以下描述用于揭露本发明以使本领域技术人员能够实现本发明。以下描述中的优选实施例只作为举例，本领域技术人员可以想到其他显而易见的变型。在以下描述中界定的本发明的基本原理可以应用于其他实施方案、变形方案、改进方案、等同方案以及没有背离本发明的精神和范围的其他技术方案。
本领域技术人员应理解的是，在本发明的揭露中，术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系是基于附图所示的方位或位置关系，其仅是为了便于描述本发明和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此上述术语不能理解为对本发明的限制。
根据图1至图9，本发明的第一个优选实施例的一自动升降钮锁及其自动钮锁方法被详细地揭露，其中所述自动升降钮锁1包括一钮锁组件10与一驱动组件20，其中所述驱动组件20驱动所述钮锁组件10可实现自动锁扣后解锁一集装箱3的一角块2，进而实现所述自动升降钮锁1实现自动化锁扣所述集装箱3于一运载设备4。
优选地，所述钮锁组件10被所述驱动组件20驱动地做往复运动。当需要锁定所述角块2时，所述钮锁组件10先升起，再转动预设角度，去扣合所述集装箱3的一个所述角块2；当需要解锁所述角块2时，所述钮锁组件10转动以允许可脱离所述角块2回转预设角度，再驱动所述钮锁组件10下降，进而实现所述自动升降钮锁1自动地锁扣所述集装箱3的所述角块2并可以自动地解锁所述集装箱3的所述角块2。
本领域技术人员应当可以理解并知晓，所述自动升降钮锁1锁定的被锁定物在本发明的第一个优选实施例中被实施为所述角块2，同时所述自动升降钮锁1 可锁定其他的被锁定物2，如被一体形成于所述集装箱3的某一预设固定位。
根据本发明的第一个优选实施例，所述自动升降钮锁1进一步地包括一定位组件30和一防压机构40。所述定位组件30定位所述钮锁组件10和所述驱动组件20，以使得所述驱动组件20驱动所述钮锁组件10自所述初始状态至所述升起状态之间的切换。所述防压机构40被轴向地设置于所述钮锁组件10，当所述集装箱3的至少一个所述角块2没有对准对应的所述钮锁组件10时，所述钮锁组件10被所述集装箱3挤压，所述防压机构40被设置于所述钮锁组件10的中心轴位置，使得所述防压机构40减缓外部压力对所述自动升级钮锁1的损坏。
值得一提的是，所述钮锁组件10扭转的一定角度是被预先设置的，如预设角度为45°至135°之间的任一角度。优选地，所述钮锁组件10的部分扭转角度为90°，使得所述自动升降钮锁1可锁扣所述集装箱3的所述角块2。
值得注意的是，所述集装箱3的尺寸可有至少二种选择，其中不同尺寸的所述集装箱3被可被组合地装载于所述运载设备，其中多个所述自动升降钮锁1可适配地升降，以锁扣所述集装箱3的各个所述角块2。当适配较小尺寸的所述集装箱3的其中二个所述自动升降钮锁1不能适配下落的较大齿轮的所述集装箱3的对应的所述角块2时，所述自动升降钮锁1被控制地下降而被稳定地容置于所述运载设备4。
进一步地说，所述自动升降钮锁1被预埋于所述运载设备4，当所述自动升降钮锁1需要被使用时，被控制地上升，当所述集装箱3被落于对应位置后，被控制地旋转以对所述集装箱3的所述角块2进行锁定。
优选地，所述运载设备4是物流车4。
本领域技术人员应当可以理解并知晓，所述运载设备4也可以是其它运载装置，如在本发明中不受任何限制。
参考图5，所述钮锁组件10包括一钮锁主体11以及一移动主体12，其中所述移动主体12被套于所述钮锁主体11且所述移动主体12被所述钮锁主体11轴向地定位，使得所述移动主体12和所述钮锁主体11可上升或者下降，使得所述钮锁主体11可相对于所述移动主体12扭转一定角度，而所述移动主体12往复地直线运动。
优选地，所述钮锁组件10被所述驱动组件20驱动地自一初始位置经过一升起位置至一锁定位置切换，其中所述钮锁组件10可自所述初始位置上移到所述 升起位置并可被保持于所述升起位置，当一集装箱3的至少四角块2被对准地下落至覆盖所述自动升降钮锁1时，所述钮锁组件10所述钮锁主体11被所述驱动组件20驱动地旋转一定角度自所述升起位置转化至所述锁定位置，以完成锁定各个所述角块2，当各个所述自动升降钮锁1锁定被安装于所述集装箱3的各个所述角块2。也就是说，所述钮锁组件10的行程可被分为两个阶段，其一是直线升降阶段，另一个是转动一定角度，进而实现在下落的所述集装箱3可被所述钮锁组件10锁定或者解锁。
所述移动主体12进一步地包括一钮锁上部121和一钮锁下部122，其中所述钮锁上部121限位地套于所述钮锁主体11，其中所述钮锁上部121轴向且周向地定位所述钮锁主体11，使得所述钮锁主体11可被稳定地旋转移动，其中所述钮锁上部121和所述钮锁下部122上下被设置，其中所述钮锁下部122被所述钮锁上部121限位地设置，其中所述钮锁的壳体14和所述钮锁下部122不能相对转动。
所述钮锁主体11包括一锁头111和一锁轴112，其中所述锁头111被设置于所述锁轴112的顶端。
优选地，所述钮锁上部121被设置于所述锁头111的下方，且所述锁头111可相对于所述钮锁上部121转动，其中所述钮锁上部121以贴合所述锁头111的方式套于所述锁轴112，其中所述钮锁上部121被所述锁轴112轴向地定位，进而所述钮锁上部121可随着所述锁轴112上下移动，而不会随着所述搜轴112转动。
所述当所述钮锁组件10被保持于所述升起位置时，所述钮锁主体11的所述锁头111适配地伸入所述集装箱3的其中一个所述角块2中，通过所述驱动组件20驱动所述钮锁主体11旋转而使得所述钮锁主体11的所述锁头111转动一定角度而使得所述锁头无法从所述集装箱3的各个所述角块2脱离。值得一提的是，所述钮锁主体11的所述锁头111的下表面靠近所述角块2的内侧表面，使得所述钮锁组件10的所述锁头111紧密地限位所述角块2而防止所述角块2倾倒，通过多个所述自动升降钮锁1的匹配，防止所述集装箱3的倾倒。
参考本发明的第一个优选实施例，所述升起位置指的是所述钮锁组件10被驱动地升起至最高位置。
优选地，所述防压机构40被实施为弹簧40，其中所述弹簧40被设置于所述 的钮锁组件10的中心轴位置，当所述自动升降钮锁1的其中一个没有与对应的所述集装箱3的所述角块2的其中一个对准时，所述自动升降钮锁1会承受更大的压力，其中所述弹簧40被压缩来缓冲外部压力对所述自动升降钮锁1的损坏。
优选地，所述弹簧40被设置于所述钮锁上部121和所述钮锁下部122之间，所述钮锁上部121和所述钮锁主体15处于所述升起状态，当所述钮锁主体15未与预设的所述角块2匹配地嵌合时，所述钮锁主体15受到所述集装箱3更大的压力，所述钮锁组件10被挤压，通过被设置于所述钮锁上部121和所述钮锁下部122之间的所述弹簧40的压缩形变，可一定程度地缓冲所述集装箱3对所述钮锁组件10的压力。
值得一提的是，所述钮锁下部122具有一导向面1221，其中所述导向面1221为所述钮锁下部122的一凹弧侧面。
所述钮锁上部121包括一主体1211和一限位部1212，其中所述限位部1212被固定于所述钮锁上部121，其中所述限位部1212自所述主体1211向下延伸，其中所述限位部1212被定位于所述钮锁下部122的所述导向面1221的外侧，且所述限位部1212被定位地设置于所述钮锁下部122的所述导向面1221的最凹部位，使得所述钮锁上部121与所述钮锁下部122相互定位。
更优选地，所述第一定位部31被定位地设置于所述钮锁下部122匹配地位于所述钮锁下部122的所述导向面1221的中心位置，使得所述钮锁上部121与所述钮锁下部122相互定位，防止所述钮锁下部122好所述钮锁上部121随着所述钮锁主体11旋转。换言之，所述钮锁下部122和所述钮锁上部121随着所述钮锁主体11上升或者下降。也就是说，所述钮锁下部122和所述钮锁上部121相互之间定位且只做直线运动。
参考图1至图5，所述驱动组件20包括一驱动部21、一传动构件22、至少二推动构件23以及一驱转构件24。所述驱动部21驱动所述传动构件22做往复运动。所述推动构件23的一端被固定地连接于所述传动构件22，其中所述推动构件23被所述传动构件22带动地以一旋转轴为中心转动，进而带动被一端限位的所述钮锁下部122升起。
所述推动构件23包括一摇臂231、一旋转轴232以及一驱动杆233。所述旋转轴232被固定地设置，其中所述摇臂231的一端被所述传动构件22以轴固定的方式带动，使得所述摇臂231的一转动端2312以所述旋转轴232为轴心转动 一定角度，使得所述驱动部21的直线往复运动转化为弧线方向上的往复运动。所述驱动杆233的一端被限位于所述摇臂231，其中另一端被固定地连接于所述钮锁下部122，使得所述驱动杆233被带动地上升或者下降时带动所述钮锁下部122上升或者下降。
优选地，所述驱动部21在在预设方向做直线往复运动，通过所述推动构件23驱动所述钮锁组件10在竖直方向上往复运动，同时通过所述驱转构件24驱动所述钮锁组件10的所述钮锁主体11往复转动，其中所述钮锁组件10的竖直方向上的运动与所述钮锁组件10的所述钮锁主体11往复转动不同时发生。
可选地，所述驱动部21在水平方向上做直线往复运动，也可以在水平方向倾斜一定角度地做直线往复运动。
优选地，所述驱动部21为电机21，所述电极21驱动所述传动构件22在预设方向上做直线往复运动，被轴固定于所述传动构件22的所述推动构件23被所述传动构件22带动以所述旋转轴232为轴心做圆周运动，被所述推动构件23的所述轨道2310限位的所述驱动杆233被所述摇臂231推动进而带动所述钮锁下部122做竖直方向上的直线运动后在一段时间内停止，以使得所述钮锁主体11先被推动到所述升起位置，而后所述钮锁主体11的所述锁头111被所述驱转构件24旋转90°的过程中高度不变。
进一步地说，所述摇臂231具有一轨道2310，其中所述轨道2310具有一第一轨道2311与一第二轨道2312，起始时，所述驱动杆233被限位于所述推动构件23的所述轨道2310的所述第一轨道2311的最高点，当所述摇臂231被推动地向上转动时，被限位于所述轨道2310的所述驱动杆233沿着所述第一轨道2311向下滑动，由于所述摇臂231的所述第一轨道2311的预设的形状，使得所述驱动杆233被推动地向上直线移动，继而带动所述钮锁下部122向上直线运动。
由于所述摇臂231的运动轨迹是圆弧轨迹，通过所述摇臂231的所述轨道2310的形状设计，使得被限位于所述轨道2310的所述驱动杆233的运动方向是直线运动的。当所述钮锁组件10自所述初始位置移动至所述升起位置的过程中，其中所述驱动杆233自所述第一轨道2311的顶端逐渐向下滑动，在这一过程中，相对于地面，所述驱动杆233被限位于所述第一轨道2311可被所述摇臂231推动地直线上升。
当所述驱动杆233移动至所述第二轨道2312与所述第一轨道2311的连接位 置时，所述钮锁组件10到达至所述升起位置，也就是所述钮锁组件10的升起位置。
根据本发明的第一个优选实施例，所述摇臂231的所述轨道2310的所述第二轨道2312是以所述旋转轴232为轴心的圆弧轨道。当所述摇臂231被进一步地驱动向上运动时，由于所述第二轨道2312是以所述旋转轴232为轴心的圆弧轨道，也就是说，当所述摇臂231被进一步地向上转动时，被限制于所述第二轨道2312的所述驱动杆233不会被所述摇臂231进一步地推动而保持于原来的位置，使得所述钮锁组件10被保持于升起位置一段时间。
当在驱动杆233被保持于升起位置时，所述驱动部21进一步地驱动所述摇臂231向上转动，在这一过程中，所述钮锁组件10自所述升起位置向所述锁定位置转化时，其中所述摇臂231被所述传动构件22驱动地进一步地向上运动，进而使得所述驱动杆233继续在所述轨道2310向下滑动，而不改变所述驱动杆233的高度，直到所述驱动杆233被卡位于所述摇臂231的所述轨道2310的底端。也就是说，所述驱动组件20驱动所述钮锁组件10上升时是先直线上升后保持于升起位置。
当所述驱动组件20驱动所述钮锁组件10下降时，所述钮锁组件10做与上升相反地回复运动，也就是说，所述驱动部21驱动所述传动构件22做回复运动，所述摇臂231被所述传动构件22带动地向下转动，由于所述驱动杆233被限位于所述摇臂231的所述第二轨道2312，所述摇臂231不对所述驱动杆233增加推力带动其运动，使得相对于地面，所述驱动杆233被稳定地保持于原来的位置，但是相对于所述第二轨道2312，所述驱动杆233沿着所述第二轨道2312向上运动，直到所述驱动杆233位于所述第二轨道2312和所述第一轨道2311的连接处。所述驱动组件20进一步地驱动所述传动构件22回复运动，其中所述摇臂231被所述传动构件22带动地向下转动，由于所述驱动杆233位于所述摇臂231的所述第一轨道2311，使得所述摇臂231推动所述驱动杆233向下直线移动，直到所述驱动杆233回落至最低位置时，被所述驱动杆233驱动的所述钮锁下部122下落至最低位置，其中所述钮锁组件10从所述升起位置运动至所述初始位置。
根据本发明的第一个实施例，所述定位组件30包括一基座31和一检测定位元件32。所述基座31被套于所述钮锁上部121，且被固定地连接于所述运输设备3。也就是说，所述基座31不随着所述钮锁组件10和所述驱动组件20的运 动而运动。所述检测定位元件32被设置于所述基座31，其中所述定位检测元件32检测所述钮锁下部122的位置，当所述定位检测元件32检测到所述钮锁下部122移动至升起位置时，也就是所述钮锁组件10移动至所述升起位置时，所述定位检测元件32发送升起电信号至一控制器5，通过所述控制器5控制所述钮锁组件10保持在所述升起位置，直到所述集装箱3下落至对应位置，其中所述集装箱3的各个所述角块2对齐所述自动升降钮锁1的位置，且覆盖于所述钮锁组件10的所述锁头111，进而使得所述集装箱3可下落到其对应的位置，且所述集装箱3的各个所述角块2分别覆盖对应的所述自动升降钮锁1。
可选地，所述控制器5可以被实施为一控制***5或者其他钮锁***5，在本发明中不受任何限制。
当所述集装箱3的任意一个所述角块2没有对齐所述自动升降钮锁1时，所述集装箱3施加压力于所述自动升降钮锁1，被设置于所述钮锁组件10的所述钮锁上部121和所述钮锁下部122之间的所述防压构件40缓冲受到的压力，进而防止所述自动升降钮锁1的损坏。
参考图4，所述枢转构件24包括一齿条241、一齿轮242以及一连轴杆243。所述连轴杆243被所述钮锁主体11轴向地限位。所述齿条241被固定地设置于所述传动构件22，其中所述齿轮242被套于所述连轴杆243，且被位于所述连轴杆243的下端。
所述钮锁主体11的所述锁轴112具有一驱动开口1120，其中所述连杆轴23被周向固定地自所述驱动开口1120向外延伸，其中所述连杆轴23的一端被周向且周向地固定与所述齿轮242。优选地，所述驱动开口1120留有一定的空间，以使得所述锁轴112和所述连杆轴23相对运动或者共同地转动。
值得一提的是，所述锁轴112可被所述钮锁下部122带动地上升，所述锁轴112相对于所述连杆轴243上升，其中所述连杆轴243不做升降运动。换句话说，所述连杆轴243、所述齿轮242只做旋转运动，不会上下升降。
所述钮锁主体11被设置于所述连轴杆243的前端，且所述锁轴112被所述连杆轴23带动地转动。所述齿轮242被套于所述连轴杆243，其中所述齿轮242被驱动地转动一定角度，其中被所述齿轮242限位的所述连轴杆243被所述齿轮242带动地转动一定角度。
优选地，所述连轴杆243被实施为方轴。换句话说，所述连轴杆243的横截 面是方形。所述齿轮242适配地套于所述连轴杆243，使得所述齿轮242可被所述齿条241带动。
优选地，所述锁轴112界定的所述驱动开口1220是长方体的，所述连轴杆243被周向地卡位，使得所述连轴杆243带动所述锁轴112转动。
值得注意的是，所述齿轮242被所述齿条241驱动地转动一定角度，其中所述齿轮242被限位于所述齿条241的预设轨道，其中所述连轴杆243可相对于所述齿轮242上下移动，使得所述齿轮242限位所述连轴杆243进而带动所述连轴杆243转动，且被固定地连接于所述连轴杆243的所述钮锁主体11转动。
值得一提的是，所述驱动组件20包括一导轨25，其中所述导轨25被固定地设置，不随着所述驱动组件的其他构件运动。所述齿条241被所述传动构件22驱动地在所述导轨25横向运动，以保证所述齿条241在被推动至所述齿轮242的接触位置后，稳定地推动所述齿轮242转动，进而带动所述钮锁主体11转动。
值得一提的是，由于所述齿轮242被设置于所述连轴杆243，其中所述的齿条241被设置于所述传动构件22，其中所述传动构件22被所述驱动部21驱动地往复运动，且所述传动构件22运动的方向是所述齿轮242转动的切线方向，使得所述传动构件22带动所述齿条241向前运动至一定距离，与所述齿轮242齿轮连接，其中所述齿条241被进一步地向前驱动，进而带动所述齿轮242转动，进而实现了所述齿轮242被驱动地转动90°。也就是说，所述锁头111与所述钮锁上部121呈90°地被设置。
参考本发明的第一个优选实施例，所述锁头111的底部横截面与所述钮锁上部121的横截面一致，也就是说，在所述钮锁主体11没有转动时，所述钮锁上部121和所述锁头111是对准的，当所述钮锁主体11被驱动地转动一定角度后，所述钮锁主体11的所述锁头111和所述钮锁上部121之件错位地被保持。
参考图6，所述角块2具有一容置腔200以及连通所述容置腔200与外界空间的一开口通道201，其中所述开口通道201的横截面形状与所述钮锁上部121一致且所述开口通道201允许所述锁头111进入至所述容置腔200，当所述钮锁主体11的所述锁头111被驱动地转动一定角度后，所述钮锁主体11的所述锁头111不允许从所述开口通道201脱离，进而使得所述自动升降钮锁1锁定所述角块2。当所述集装箱3的各个角块2被锁定后，所述集装箱3被稳定地保持于所述运载设备，有效地防止倾倒。
参考图7A至图9，所述锁头111探入所述容置腔200且所述锁头111适配于所述角块2的底面，继而可紧扣所述角块2发生移动。
参考图1至图3，所述齿条241与所述齿轮242之间的传动方式是齿条和齿轮之间的传动。进一步地说，所述齿条241的齿轮在同一平面，当被所述传动构件22驱动所述推动构件23转动的过程中，被所述传动构件22带动所述齿条241靠近所述齿轮242，使得所述齿条241被于一预设方向推动地前进，当所述摇臂231被转动一定角度后，所述驱动杆233位于所述第一轨道2311和所述第二轨道2312的交界位置时，所述齿条241被推动地与所述齿轮242啮合。此时，所述定位检测单元31检测到被驱动地向上运动的所述钮锁下部122处于升起位置后发送停止信息至所述控制器5，其中所述控制器5控制所述驱动部21停止，以使得所述钮锁组件10被保持于所述升起位置等待所述集装箱3下落至对应的位置。
当所述集装箱3的每个所述角块2对齐所述自动升降钮锁1的其中一个，所述控制器5所述驱动部21进一步地向前运动，由于所述驱动杆233不被所述第二轨道2312进一步地向上推动而是保持原位，所述钮锁组件10不被所述驱动杆233进一步地推动，其中被设置于所述传动构件242的所述齿条241向前运动并带动被啮合的所述齿轮242转动90°。使得所述钮锁组件10的所述钮锁主体11被所述驱转构件24轴向地固定，使得所述钮锁主体11被带动地转动90°，由于所述锁头111是有长边和短边的类棱台，当所述锁头111被转动90°后，所述锁头111的长边对齐所述钮锁上部121的短边，其中所述锁头111与所述钮锁上部121形成一定角度。由于所述锁头111转动90°后与所述开口通道201的长短边不对齐，使得所述锁头111不能脱离所述角块2的所述开口通道201而锁定所述角块2。当所述集装箱3的每个所述角块2被所述自动升降钮锁1锁定时，所述集装箱3被各个所述自动升降钮锁1锁定地方式被定位于所述运载设备。
在所述推动构件23推动所述钮锁组件10上升的过程中，所述齿条241和所述齿轮242未接触，所述钮锁组件10只做直线上升运动。当所述推动构件23的所述驱动杆233从所述第一轨道2311到达所述第二轨道2312时，所述齿条241与所述齿轮242接触，而后所述驱动部21进一步地驱动所述传动构件22向前运动时，所述齿轮242被向前运动的所述齿条241带动而转动。优选地，所述齿轮242被所述齿条驱动地转动90°。
在所述齿条241与所述齿轮242相互之间啮合后，其中当所述齿条241被所述传动构件22驱动地向前移动，被齿轮卡合的所述齿轮242被带动地转动。被所述齿轮242在轴向方向上定位的所述连轴杆243被带动地转动，继而带动所述钮锁主体11的转动。由于所述驱动部21的往复运动同时带动所述推动构件23和所述驱转构件24的运动，使得所述驱转构件24驱动所述钮锁主体11转动的过程中，所述推动构件23推动所述钮锁主体11升起或者下降。
参考图1，所述钮锁主体11转动的预设角度是所述的齿轮242转动的角度，所述钮锁主体11转动的角度是90°。当所述钮锁主体11转动90°后，所述驱动部21位移最大。所述驱动部21被所述控制器5控制地停止。当所述控制器5控制所述驱动部21做回复运动时，所述驱动部21回复，其中被所述驱动部21带动的所述传动构件22带动所述齿条241做回复运动，进而所述齿条241带动所述齿轮242回转，直到所述传动构件22带动所述齿条241脱离所述齿轮242。当所述齿条241与所述齿轮242分离时，所述齿轮242带动所述钮锁主体11回转90°，进而所述锁头111可适配地通过所述角块2的所述进口通道2012。
所述驱动部21进一步地回复，进而所述钮锁组件10被所述推动构件23推动地下降。当所述驱动部21回复到初始位置时，也就是是所述驱动部21位移为零时，所述钮锁组件10下降到所述初始位置。
进一步地说，所述驱动部21驱动所述钮锁组件10先上升。通过所述定位检测单元31检测到所述钮锁组件10到达所述升起位置时，所述控制器5通过控制所述驱动部21停止驱动而保持所述钮锁组件10被保持于所述升起位置，直到下落的所述集装箱3的各个所述角块2对准所述自动升降钮锁1，所述控制器5控制所述驱动部21驱动所述钮锁组件10的所述钮锁主体11转动。当所述钮锁主体11转动到90°时，由于所述钮锁主体11的所述锁头111被卡位于所述角块2的所述容置腔200，其中所述驱动部21被所述控制器5控制地停止，进而使得所述自动升降钮锁1牛锁所述集装箱3的各个角块2的方式防止所述集装箱3的转动或者偏移。
当所述控制器5控制所述驱动部21回复运动时，所述驱动部21驱动所述传动构件22带动所述齿条241沿着所述轨道25往回运动，其中所述齿条242带动所述齿轮242回转。当所述齿轮242回转90°时，其中所述钮锁主体11被所述连轴杆243驱动地回转，其中所述钮锁主体11的所述锁头111可适配地通过所 述角块20的所述开口通道201，所述钮锁组件10处于所述升起位置。所述驱动部21驱动所述钮锁组件10下降，此时，所述齿条241与所述齿轮242分离，所述齿条241在所述轨道25上沿预设方向回复。所述驱动部21进一步地驱动所述传动组件22带动所述推动构件23做圆周运动。所述推动构件23推动所述钮锁下部122下降，知道所述推动构件23推动所述钮锁组件10移动至所述初始位置。所述自动升降钮锁位于所述初始位置。
可选地，所述钮锁主体11可旋转30°至150°之间的任意角度，在本发明中不受任何限制。值得一提的是，所述齿条241的齿数与所述齿轮242的齿数是预设的，通过所述齿条241的齿数与所述齿轮242的齿轮来控制所述齿轮242被转动的角度。
参考图7A至图9示出了所述自动升降钮锁的应用场景。所述运载设备4是物流车4，当所述物流车4接收到下落的所述集装箱3后运输至其他所述运载设备4。更优选地，所述物流车4通过所述自动升降钮锁1可自动地钮锁所述集装箱3后自动地运输至预设的位置。
所述集装箱3预装了四个角块2。更优选地，所述角块2被分别设置于所述集装箱3底面的四个角，使得当所述集装箱3的四个角落的所述角块2被锁定后可稳定地保持所述集装箱3不摇晃或者倾倒。
优选地，8个所述自动升降钮锁1被预埋于所述运载设备4的一容置空间400，当部分的所述自动升降钮锁1需要锁定所述角块2时，所述自动升降钮锁1升起至所述升起位置进而突出于所述运载设备4的一运载平面401，当下落的所述集装箱3的每个所述角块2被对应地盖于对应的所述自动升降钮锁1时，所述自动升降钮锁1的所述钮锁主体11自所述升起位置转动90°到所述锁定位置，通过探入所述角块2的所述容纳腔200后转动所述锁头111以限位地阻止所述角块2脱离所述自动升降钮锁1，使得各个所述自动升降钮锁1配合地锁定所述集装箱3。
由于所述集装箱3有两种尺寸，所述物流车4设有对应位置的所述自动升降钮锁1以满足两个尺寸的所述集装箱3被稳定地装载，
参考图7A至图8D，所述物流车4可并排地装载两个小尺寸的所述集装箱3，其中所述自动升降钮锁1被两列地并排地设置，使得并排被装载的所述物流车4可被分别四个不同位置的所述角块2所述自动升降钮锁1锁定。
参考图9，当所述物流车4装配大尺寸的所述集装箱3时，所述物流车4装载一个大齿轮的所述集装箱3，此时被预埋于所述物流车4的8个所述自动升降钮锁1的部分被预埋于所述集装箱3的所述装载平面401下方，使得其余四个所述自动升降钮锁1锁定大尺寸的所述集装箱3。
优选地，当大尺寸的集装箱3预被装载于所述物流车4时，被预埋于所述物流车4的四个所述角块2自动地升起，以允许对应的所述角块2可被锁定。
所述物流车4可被控制地移动，当所述集装箱3被下落至所述物流车4的上方，且被设置于所述集装箱3的每个角块2被对应地罩于每个所述自动升降钮锁1，当每个所述角块2被所述自动升降钮锁1锁定于所述物流车4时，所述集装箱3可被稳定地固定于所述物流车4，即可防止所述集装箱3的倾倒，使得所述集装箱3可被安全地运载至其他所述物流车4，如航船等。
参考图7A至图7D，小尺寸的所述集装箱3被所述自动升降钮锁1锁定地搭载于所述物流车4的过程被详细地揭露并诠释，参考图7A，两个小尺寸所述集装箱3被下落至所述物流车4时，部分的所述自动升降钮锁1自动地升起至所述升起位置。
参考图7B，所述集装箱3下落至所述物流车4，且集装箱3的每个所述角块2对应地罩于所述自动升降钮锁1，使得所述自动升降钮锁1对齐每个所述角块2。
参考图7C，所述自动升降钮锁1钮转90°，使得所述自动升降钮锁1的所述钮锁主体11被稳定地卡位于所述角块2的所述容置腔200。
参考图8A至图8C，所述自动升降钮锁1解锁，进而从所述角块4的所述容置腔200脱离至所述初始位置。
参考图8C至图8D，所述集装箱3可被脱离所述物流车4。
值得一提的是，小尺寸的集装箱3可分别依次地被装载于所述物流车4，也可以被同时装载。
参考图9，大尺寸的集装箱3被装配在所述物流车4时，中间的四个所述自动升降钮锁1被预埋于所述容置空间400，且不突出于所述物流车4的所述装载平面401，使得角落的四个所述自动升降钮锁1升起锁定所述大尺寸的所述集装箱3。
所述自动升降钮锁1可被分别地控制。优选地，当每个所述自动升降钮锁1 被分组地控制。进一步地说，每排所述自动升降钮锁1被统一地控制，其中所述自动升降钮锁1被分为4排。
当所述集装箱3的各个角块2对应的地盖于所述自动升降钮锁1，当对应的每个所述自动升降钮锁2被置入对应的所述角块2时，所述自动升降钮锁1被控制地锁定对应的所述角块2。如果有一个所述角块2没有被对齐，所述集装箱3被吊起后重新对准。
值得一提的是，根据不同的设计，所述物流车4可预埋不同数量的所述自动升降钮锁2，在本发明中不受任何限制，如所述物流车4可装配4个所述角块2，以装配单一尺寸的所述集装箱3。也可以是所述物流车4装配6个所述角块2，以装配不同尺寸的所述集装箱3，但是只能装载一个所述集装箱3。此外，所述物流车4可装配8个以上的所述角块，来装配多个所述集装箱3，在本发明中不受任何限制。
依本发明的另一个方面，本发明进一步提供一自动升降锁定方法，所述自动升降锁定的方法包括以下步骤：
(a)自所述初始位置自动地升起至所述升起位置；
(b)被控制地停止于所述升起位置；
(c)当对应的被锁定件下落至预设位置，扭转一定角度以锁定所述角块2；以及
(d)当所述角块2被脱离时，自动地脱离所述角块2至所述初始位置。
多个实施例的实施方式是可以自由组合的，本发明在此方面不受任何限制。
本领域的技术人员应理解，上述描述及附图中所示的本发明的实施例只作为举例而并不限制本发明。本发明的目的已经完整并有效地实现。本发明的功能及结构原理已在实施例中展示和说明，在没有背离所述原理下，本发明的实施方式可以有任何变形或修改。

Claims (16)

  1. 一自动升降钮锁，所述自动升降钮锁适于被安装于一运载设备锁定一被锁定件，其特征在于，包括：
    一驱动组件，其中所述驱动组件往复地运动；
    一钮锁组件，其中所述驱动组件驱动所述钮锁组件自动升起锁定和解锁所述被锁定件，其中所述钮锁组件包括一钮锁主体与一移动主体；其中所述驱动组件驱动所述钮锁组件直线升降与钮锁，当所述驱动组件驱动所述钮锁组件自一初始位置至一升起位置时，所述钮锁主体与所述移动主体被驱动地上升，当所述驱动组件驱动所述钮锁组件自所述升起位置至一锁定位置，其中所述钮锁主体扭转一定角度，当所述钮锁组件被驱动地解锁时，所述钮锁组件自所述锁定位置通过所述升起位置至所述钮锁主体。
  2. 根据权利要求1所述的自动升降钮锁，进一步地包括一检测定位元件，其中所述检测定位元件检测所述钮锁组件的位置，当所述钮锁组件位于所述升起位置，其中所述钮锁组件可被控制地保持。
  3. 根据权利要求1所述的自动升降钮锁，其中所述钮锁组件包括一驱动部、一传动构件、一推动构件以及一驱转构件，其中所述驱动部驱动所述传动构件带动所述推动构件推动所述钮锁组件升降，当所述钮锁组件位于所述升起位置时，所述驱转构件传动地连接于所述钮锁主体，以使得当所述钮锁组件位于所述升起位置与所述锁定位置之间时，所述驱转构件驱动所述钮锁主体转动。
  4. 根据权利要求1所述的自动升降钮锁，其中所述移动主体包括一钮锁上部与一钮锁下部，其中所述钮锁下部被所述驱动组件推动，进而带动所述钮锁主体与所述钮锁上部升降，其中所述钮锁上部被轴向地套设于所述钮锁主体，其中所述钮锁主体可相对于所述移动钮锁上部转动。
  5. 根据权利要求2所述的自动升降钮锁，其中所述移动主体包括一钮锁上部与一钮锁下部，其中所述钮锁下部被所述推动组件推动，进而带动所述钮锁主体与所述钮锁上部升降，其中所述钮锁上部被轴向地套设于所述钮锁主体，其中所述钮锁主体可相对于所述移动钮锁上部转动。
  6. 根据权利要求1所述的自动升降钮锁，进一步地包括一防压机构，其中所述防压机构被设置于所述钮锁组件，其中所述钮锁组件被所述驱动组件支撑，缓冲外力对所述驱动组件的压力。
  7. 根据权利要求4所述的自动升降钮锁，进一步地包括一防压机构，其中 所述防压机构被设置于所述钮锁组件，其中所述钮锁组件被所述推动构件支撑，缓冲外力对所述推动构件的压力。
  8. 根据权利要求6所述的自动升降钮锁，其中所述防压构件被套于所述钮锁主体且被置于所述钮锁下部与所述钮锁上部之间。
  9. 根据权利要求7所述的自动升降钮锁，其中所述防压机构是弹簧。
  10. 根据权利要求2所述的自动升降钮锁，其中所述推动构件包括一摇臂、一旋转轴以及一驱动杆，所述旋转轴被固定地设置，所述摇臂被所述传动构件一端固定，以带动所述摇臂以所述旋转轴为轴往复转动，所述驱动杆被限位于所述摇臂。
  11. 根据权利要求9所述的自动升降钮锁，其中所述摇臂具有一轨道，其中所述轨道包括一第一轨道与一第二轨道，其中所述驱动杆被限位于所述第一轨道与所述第二轨道，其中当所述驱动杆被限位于所述第一轨道时，所述摇臂支撑所述驱动杆升降，当所述驱动杆移动至所述第二轨道时，所述摇臂运动的过程中保持所述驱动杆的位置。
  12. 根据权利要求10所述的自动升降钮锁，其中所述驱转构件在一分离状态与一驱转状态切换，其中所述推动构件推动所述钮锁构件运动时，所述驱转构件处于分离状态，当所述推动构件保持所述钮锁构件保持于所述升起位置时，所述驱转构件被连接并可传动地带动所述钮锁主体转动
  13. 根据权利要求11所述的自动升降钮锁，其中所述驱转构件包括一齿条、一齿轮以及一连轴杆，其中所述齿条被设置于所述传动构件，其中所述连轴杆被周向限位地连接于所述钮锁主体，其中所述齿轮被套固于所述连轴杆，所述齿条被所述传动构件带动地往复运动，当所述驱动杆移动至所述第二轨道时，所述摇臂保持所述驱动杆的位置，其中所述齿条与所述齿轮啮合，以传动地驱转所述钮锁主体。
  14. 根据权利要求1所述的自动升降钮锁，其中所述定位检测元件检测所述钮锁组件的位置，其中所述定位检测元件检测到所述钮锁组件处于所述升起位置，其中所述驱动部被控制地停止。
  15. 根据权利要求4所述的自动升降钮锁，其中所述定位检测元件检测所述的钮锁下部的位置，其中所述定位检测元件检测到所述钮锁下部处于所述升起位置，其中所述驱动部被控制地停止。
  16. 一自动升降锁定方法，其特征在于，所述自动升降锁定的方法包括以下步骤：
    (a)自一初始位置自动地升起至一升起位置；
    (b)被控制地停止于所述升起位置；
    (c)当对应的被锁定件下落至预设位置，扭转一定角度以锁定所述锁定件；
    以及
    (d)当所述被锁定件需要被脱离时，自动地脱离所述锁定件至所述初始位置。
PCT/CN2019/107542 2019-05-05 2019-09-24 自动升降钮锁及其自动钮锁方法 WO2020224167A1 (zh)

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