WO2019196687A1 - 光学模组及车灯 - Google Patents

光学模组及车灯 Download PDF

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Publication number
WO2019196687A1
WO2019196687A1 PCT/CN2019/080580 CN2019080580W WO2019196687A1 WO 2019196687 A1 WO2019196687 A1 WO 2019196687A1 CN 2019080580 W CN2019080580 W CN 2019080580W WO 2019196687 A1 WO2019196687 A1 WO 2019196687A1
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WO
WIPO (PCT)
Prior art keywords
light
optical module
concentrator
heat sink
module according
Prior art date
Application number
PCT/CN2019/080580
Other languages
English (en)
French (fr)
Inventor
张大攀
仇智平
Original Assignee
华域视觉科技(上海)有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 华域视觉科技(上海)有限公司 filed Critical 华域视觉科技(上海)有限公司
Priority to CN201990000357.6U priority Critical patent/CN212057109U/zh
Priority to US16/493,343 priority patent/US11421844B2/en
Priority to JP2019531371A priority patent/JP6969609B2/ja
Priority to KR1020197023674A priority patent/KR102274700B1/ko
Priority to DE112019000012.8T priority patent/DE112019000012T5/de
Publication of WO2019196687A1 publication Critical patent/WO2019196687A1/zh

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/10Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
    • F21S41/14Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source characterised by the type of light source
    • F21S41/141Light emitting diodes [LED]
    • F21S41/143Light emitting diodes [LED] the main emission direction of the LED being parallel to the optical axis of the illuminating device
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S43/00Signalling devices specially adapted for vehicle exteriors, e.g. brake lamps, direction indicator lights or reversing lights
    • F21S43/20Signalling devices specially adapted for vehicle exteriors, e.g. brake lamps, direction indicator lights or reversing lights characterised by refractors, transparent cover plates, light guides or filters
    • F21S43/235Light guides
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/10Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/10Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
    • F21S41/14Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source characterised by the type of light source
    • F21S41/141Light emitting diodes [LED]
    • F21S41/151Light emitting diodes [LED] arranged in one or more lines
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/20Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/20Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
    • F21S41/24Light guides
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/20Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
    • F21S41/25Projection lenses
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/20Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
    • F21S41/285Refractors, transparent cover plates, light guides or filters not provided in groups F21S41/24 - F21S41/2805
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/20Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
    • F21S41/29Attachment thereof
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/30Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by reflectors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/30Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by reflectors
    • F21S41/32Optical layout thereof
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S45/00Arrangements within vehicle lighting devices specially adapted for vehicle exteriors, for purposes other than emission or distribution of light
    • F21S45/40Cooling of lighting devices
    • F21S45/42Forced cooling
    • F21S45/43Forced cooling using gas
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S45/00Arrangements within vehicle lighting devices specially adapted for vehicle exteriors, for purposes other than emission or distribution of light
    • F21S45/40Cooling of lighting devices
    • F21S45/47Passive cooling, e.g. using fins, thermal conductive elements or openings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S45/00Arrangements within vehicle lighting devices specially adapted for vehicle exteriors, for purposes other than emission or distribution of light
    • F21S45/40Cooling of lighting devices
    • F21S45/47Passive cooling, e.g. using fins, thermal conductive elements or openings
    • F21S45/48Passive cooling, e.g. using fins, thermal conductive elements or openings with means for conducting heat from the inside to the outside of the lighting devices, e.g. with fins on the outer surface of the lighting device
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/20Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
    • F21S41/25Projection lenses
    • F21S41/255Lenses with a front view of circular or truncated circular outline
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/30Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by reflectors
    • F21S41/32Optical layout thereof
    • F21S41/321Optical layout thereof the reflector being a surface of revolution or a planar surface, e.g. truncated
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21WINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
    • F21W2102/00Exterior vehicle lighting devices for illuminating purposes
    • F21W2102/10Arrangement or contour of the emitted light
    • F21W2102/13Arrangement or contour of the emitted light for high-beam region or low-beam region
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21WINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
    • F21W2107/00Use or application of lighting devices on or in particular types of vehicles
    • F21W2107/10Use or application of lighting devices on or in particular types of vehicles for land vehicles

Definitions

  • the present disclosure relates to the field of vehicle lamp technology, and in particular to an optical module and a lamp.
  • the headlights are one of the important components of a car that can illuminate when the car is driving in poor light, haze or rainy weather. Since LED light sources have high brightness and excellent energy saving, more and more are used in vehicle lights.
  • the high-intensity glare of the high beam illuminates the driver's eyes, making it impossible to see the road conditions and causing traffic accidents.
  • the purpose of the present disclosure includes, for example, to provide an optical module to solve the technical problem that the strong light emitted by the high beam caused by the prior art causes dazzling to the driver of the traveling vehicle.
  • An optical module provided by an embodiment of the present disclosure includes: a concentrating assembly and a plurality of high beam sources, wherein the plurality of high beam sources are spaced apart in the same direction, the concentrating assembly includes a concentrator, and the concentrating light
  • the light-receiving end of each of the light-guiding members is disposed in one-to-one correspondence with each of the high-beam light sources, and the light-emitting ends of the light-guiding members are gathered together to form an arc-shaped light-emitting portion.
  • the angle between the adjacent light guiding members is an acute angle.
  • an end surface of the light incident end of the light guiding member has an arc shape.
  • the end surface of the light incident end is provided with a light collecting groove, and a center point of the light collecting groove corresponds to a center point of the high beam light source.
  • the width of the light guiding member is gradually increased from a light incident end side of the light guiding member toward a light emitting end side of the light guiding member.
  • the optical module further includes a high beam circuit board, and the high beam light source is mounted on the high beam circuit board.
  • the optical module further includes a heat sink
  • the high-beam circuit board is mounted on the heat sink
  • the concentrating assembly further includes a mounting bracket, and the concentrator passes through the mounting bracket and the heat dissipation Connected.
  • the heat sink is provided with a positioning post
  • the mounting bracket is provided with a positioning groove that cooperates with the positioning post
  • the mounting bracket includes a first connecting member and a second connecting member both connected to the concentrator, and the first connecting member is provided with a plurality of limiting slots, and the guiding of the concentrator The light incident end of the light member protrudes from the limiting slot, and the first connecting member and the second connecting member are respectively located on opposite sides of the concentrator.
  • the first connecting member is provided with a limiting post
  • the second connecting member is provided with a limiting hole that cooperates with the limiting post.
  • a bottom portion of the light exit portion of the concentrator is provided with a flange, and a top portion of the first connecting member is provided with a receiving groove for receiving the flange.
  • the second connecting member includes a connecting plate and an extending portion, and the pressing plate is in contact with a region of the concentrating device adjacent to the light receiving end, a side of the extending portion and a light emitting portion of the concentrator The sides are opposite.
  • the number of the extensions is two, and the two extensions respectively meet the two sides of the light exiting portion of the concentrator.
  • the optical module further includes a low beam light source and a low beam mirror, and the light emitted by the low beam light source is emitted through the low beam mirror, and an upper region of the light exit portion of the concentrator is located at the The light path of the light reflected by the low-beam mirror.
  • a reinforcing rib is connected between each of the light guiding members.
  • a top surface of the light exit portion of the concentrator includes a first plane and a second plane, and when the concentrator is horizontally placed, the first plane is at a higher level than the second plane a horizontal plane, a slope is formed between the first plane and the second plane.
  • the optical module further includes a lens, a lens holder, a dimming bracket, a high beam circuit board, a low beam mirror, a low beam circuit board, a heat sink, and a fan;
  • the lens is fixedly connected to the lens holder, and the dimming bracket simultaneously connects the lens holder and the heat sink;
  • the low-beam circuit board and the high-beam circuit board are both mounted on the heat sink, and the low-light circuit board is mounted on an upper portion of the heat sink and disposed corresponding to the low-beam mirror, the far An optical circuit board is disposed on a side of the heat sink facing the lens;
  • the concentrating assembly is connected to the heat sink, and a light exiting portion of the concentrator faces the lens;
  • the fan is located on a side of the heat sink that faces away from the lens.
  • optical module of the embodiments of the present disclosure include, for example:
  • the optical module is applied to a vehicle lamp. After the high beam is turned on, the light emitted from the high beam light source enters the light guide through the light incident end of the light guide member, and is emitted from the light exit portion of the light guide member. Since the light-emitting ends of the light guiding members corresponding to the high-beam light sources are gathered together, the concentrating device converges the light emitted by the high-beam light sources, and the light emitted by the adjacent high-beam light sources is in the light guiding member.
  • the light exiting portion has a certain fusion, so that the light pattern of the emitted light is more evenly connected.
  • the illumination areas of the different high-beam light sources are different, so that the illumination areas of the lights can be controlled by controlling the illumination of the high-beam light sources to Avoid the area where the vehicle is driving in the opposite direction, so as to avoid the phenomenon of dazzling the driver of the opposite vehicle.
  • An embodiment of the present disclosure provides a vehicle lamp in which the above optical module is mounted.
  • FIG. 1 is a schematic structural view 1 of an optical module according to an embodiment of the present disclosure
  • FIG. 2 is a schematic structural view 2 of an optical module according to an embodiment of the present disclosure
  • FIG. 3 is a cross-sectional view of an optical module according to an embodiment of the present disclosure.
  • FIG. 4 is a schematic view showing the assembly of a concentrating assembly in an optical module according to an embodiment of the present disclosure
  • FIG. 5 is an exploded view of a component of a concentrating assembly in an optical module according to an embodiment of the present disclosure
  • FIG. 6 is a schematic structural diagram of a concentrator in an optical module according to an embodiment of the present disclosure.
  • FIG. 7 is a partial schematic view of a concentrator in an optical module according to an embodiment of the present disclosure.
  • FIG. 8 is a schematic structural diagram of a high-beam circuit board in an optical module according to an embodiment of the present disclosure.
  • the fixed connection may also be a detachable connection or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and may be internal communication between the two elements.
  • the specific meanings of the above terms in the present disclosure can be understood in the specific circumstances by those skilled in the art.
  • an optical module provided by an embodiment of the present disclosure includes: a concentrating assembly 100 and a plurality of high beam sources 210.
  • the plurality of high beam sources 210 are spaced apart in the same direction, and the concentrating assembly 100 includes a concentrating component.
  • the illuminator 110 includes a plurality of light guiding members 111.
  • the light incident end 112 of each light guiding member 111 is disposed in one-to-one correspondence with each of the high beam light sources 210.
  • the light emitting ends of the light guiding members 111 are gathered together and formed.
  • the arc-shaped light exiting portion 113 has an acute angle between adjacent light guides 111.
  • the optical module provided by the embodiment of the present disclosure is applied to a vehicle lamp.
  • the light emitted from the high beam light source 210 enters the light guide 111 through the light incident end 112 of the light guide 111, and is guided by the light.
  • the light exiting portion 113 of the member 111 is emitted. Since the light emitting ends of the light guiding members 111 corresponding to the respective high beam light sources 210 are gathered together, the concentrator 110 converges the light emitted by the respective high beam light sources 210, and causes the light emitted by the adjacent high beam light sources 210. There is a certain fusion in the light exit portion 113 of the light guiding member 111, so that the light pattern of the emitted light is more evenly connected.
  • the illumination areas of the different high-beam light sources 210 are different, so that the illumination of the lights can be controlled by controlling the illumination of the high-beam light sources 210.
  • the area is to avoid the area where the vehicle is traveling in the opposite direction, thereby avoiding the phenomenon that the driver of the opposite vehicle is dazzled. It is worth noting that the high beam light source 210 can use an LED light source.
  • the light-emitting ends of the light-guiding members 111 are gathered together to form an arc-shaped light-emitting portion 113 which is recessed in a direction close to the light-incident end 112 of the light-guiding member 111 to achieve a light-concentrating effect after the light-emitting.
  • the distance between the left and right sides of the high beam light source 210 and the corresponding light exiting portion 113 is greater than the distance between the intermediate high beam light source 210 and the corresponding light exiting portion 113; it can be understood that the high beam light source 210 is at a distance from the middle.
  • the term "middle” as used herein refers to the most middle high beam source 210 or two high beams in the middle. The center of the light source 210.
  • the angle between the adjacent light guiding members 111 is an acute angle. It can be understood that, in FIG. 6, the light guiding member 111 has a strip shape, and the length direction of one light guiding member 111 and the adjacent another guiding member The angle between the longitudinal directions of the light members 111 is an acute angle; or, it can also be understood that between the direction of propagation of the light in one of the light guiding members 111 and the direction of propagation of the light in the adjacent one of the other light guiding members 111 The angle is an acute angle. The acute angle ranges from 0° to 90°, optionally, for example, 5° to 45°.
  • a plurality of light guiding members 111 are arranged side by side, and a wedge gap is disposed between two adjacent light guiding members 111 .
  • the small end of the wedge shaped gap is relatively far away from the high beam light source 210 , and the wedge gap is large.
  • the light in each of the light guides 111 is independently propagated in the corresponding light guide 111, and the light propagates to the wedge gap.
  • the light originally propagating in the respective light guiding members 111 is fused, and is emitted from the light exiting portion 113.
  • the three high beam light sources 210 are respectively configured to illuminate the left side area, the middle area, and the right side area, and are closed when the opposite vehicle comes from the left side.
  • the high beam light source 210 illuminating the left area only turns on the high beam light source 210 illuminating the right side area and the middle area area, thereby ensuring that the driver of the vehicle can obtain a wider field of view without causing the opposite driver to appear dazzling. .
  • the optical module further includes a high beam circuit board 200, and the high beam light source 210 is mounted on the high beam circuit board 200.
  • the number of the high beam light sources 210 is ten, and the high beam light sources 210 are arranged at intervals along the length direction of the wiring board. In this way, the illumination area of the lamp can be divided into ten areas and controlled separately, so that there are more control modes, which is beneficial to further enlarge the illumination area on the basis of ensuring that the driver of the opposite vehicle is not irradiated, and A variety of options to increase the brightness of the illumination.
  • the number of the high-beam light sources 210 can be selected from 3 to 26, and can be selected according to requirements during actual application. When the number of the high-beam light sources 210 is relatively small, it is more energy-saving and easy to control. When the number of the high-beam light sources 210 is large, the division of the illumination area is more detailed, and more control modes can be realized, and the brightness is larger. .
  • the number of the light guiding members 111 is equal to the number of the high beam light sources 210, and is arranged one by one. As shown in FIG. 6 and FIG. 7, the width of the light guiding member 111 is input by the light guiding member 111. The light-emitting end side of the light guide 111 on the end 112 side gradually increases.
  • the number of the light guiding members 111 and the number of the high beam light sources 210 may also be different.
  • the module A may be provided, and 12 guiding lights are provided.
  • the pieces 111 and 12 high-beam light sources 210 realize 12 illumination areas; when the user demand is 10 illumination areas, in order to reduce development and manufacturing costs, the above-mentioned 12 light guides 111 are used, and the number of high-beam light sources 210 is used. Change to 10 (for example, remove the leftmost and rightmost ones) to form the module B, and the number of the light guiding members 111 is larger than that of the high beam light source 210.
  • the "width” referred to herein can be understood as the relative position in FIGS. 6 and 7, and the “width” refers to the distance of the light guide 111 in the left-right direction. It can also be understood as the distance along the direction in which the respective light guiding members 111 are arranged.
  • the end surface of the light-incident end 112 of the light-guiding member 111 is arc-shaped, and the end surface of the light-incident end 112 is provided with a collecting groove 114.
  • the collecting groove 114 is a cylindrical groove, and the side wall of the collecting groove 114 And the bottom has a certain curvature.
  • the center point of the concentrating groove 114 corresponds to the center point of the high beam light source 210, thereby increasing the utilization of the light emitted by the high beam source 210.
  • the arrangement of the concentrating grooves 114 allows the light emitted from the high beam light source 210 to be collected more in the light guiding member 111, effectively improving the light efficiency.
  • the distance between the center point of the concentrating groove 114 and the center point of the illuminating surface of the high beam light source 210 is ⁇ 2 mm.
  • the two center points are arranged in a coincident manner.
  • reinforcing ribs 115 are connected between the light guiding members 111.
  • the reinforcing rib 115 is connected to a side of the light guiding member 111 near the light receiving end 112, and the reinforcing rib 115 is configured to improve the structural strength and the relative precision between the light guiding members 111, and ensure the light guiding between the light guiding members 111. The relative distance is unchanged.
  • the light guiding member 111 and the reinforcing rib 115 are integrated.
  • the concentrator 110 is made of a light-transmitting material, and can be selected as a transparent silica gel material.
  • the advantage is that the transparent silica gel has high temperature resistance, long-term illumination is not easy to yellow, and the material is soft, and can be installed close to the light source. High efficiency. It can also be realized by using PC (Polycarbonate, polycarbonate), PMMA (polymethyl methacrylate), glass or other transparent resin materials.
  • the optical module further includes a heat sink 800.
  • the high-beam circuit board 200 is mounted on the heat sink 800.
  • the concentrating assembly 100 further includes a mounting bracket 118, and the concentrator 110 is coupled to the heat sink 800 through the mounting bracket 118.
  • the mounting bracket is made of metal material and matt black on the surface to avoid unnecessary reflection.
  • the mounting bracket 118 includes a first connecting member 120 and a second connecting member 130 respectively connected to the concentrator 110.
  • the first connecting member 120 is provided with a plurality of limiting slots. 121.
  • the light incident end 112 of the light guide 111 of the concentrator 110 protrudes from the limiting slot 121, and the first connecting member 120 and the second connecting member 130 are respectively located on opposite sides of the concentrator 110.
  • the concentrator 110 is provided with mounting angles 116 on both sides thereof, and the mounting angle 116 is provided with mounting holes, in the first connecting member 120 and the second connecting A through hole is provided in each of the positions of the member 130 corresponding to the mounting hole.
  • the mounting bracket 118 and the concentrator 110 may be connected by a fastener, such as a bolt or a locating pin, etc., and the locating pin 140 is used to connect the mounting bracket 118 and the concentrator 110 in FIG.
  • the first connecting member 120 is located below the concentrator 110, the second connecting member 130 is located above the concentrator 110, and the second connecting member 130 and the first connecting member 120 are clamped from the up and down direction. Holding the concentrator 110, the positioning pin 140 passes through the through hole on the second connecting member 130 from top to bottom, the mounting hole on the concentrator 110 and the through hole in the first connecting member 120, thereby connecting the mounting bracket 118 and Condenser 110.
  • the limiting post 122 is disposed on the upper surface of the first connecting member 120.
  • the two connecting members 130 are disposed with the limiting holes 131 in cooperation with the limiting posts 122.
  • the limiting post 122 is inserted into the limiting hole 131 to perform initial positioning. After the installation is completed, the matching of the limiting post 122 and the limiting hole 131 is also performed on the first connecting member 120 and the second connecting member. 130 plays a limiting role.
  • the light-injecting end 112 of the concentrator 110 is placed in the corresponding limiting slot 121, and the limiting slot 121 serves on the one hand on the concentrator 110.
  • the limiting action on the other hand, can separate the light incident ends 112 of the light guiding members 111 to avoid mutual light.
  • the limiting slot 121 is a U-shaped slot, and the opening is upward, and the light-incident end 112 of the concentrator 110 is placed into the U-shaped slot from top to bottom.
  • a flange 117 is disposed at a bottom of the light exit portion 113 of the concentrator 110, and a receiving groove 123 for receiving the flange 117 is disposed at a top of the first connector 120.
  • the flange 117 is caused to protrude into the accommodating groove 123, thereby functioning as an initial positioning.
  • the mounting bracket 118 and the heat sink 800 are connected by bolts.
  • a positioning post 810 is disposed on the heat sink 800, and the mounting bracket 118 is disposed on the mounting bracket 118.
  • a positioning groove 124 is provided on the positioning post 810.
  • a positioning slot 124 is disposed at both ends of the first connecting member 120, and an interference fit is formed between the positioning slot 124 and the positioning post 810.
  • the side surface of the groove 124 may be enclosed by two opposite circular arc surfaces and two opposite planes, or a positioning rib may be disposed in the positioning groove 124.
  • the structure of the two positioning slots 124 may be the same or different. For example, in FIG. 4, the positioning slot 124 on the left side is surrounded by two opposite arc surfaces and two opposite planes, and the positioning slot on the right side.
  • Four positioning ribs are disposed in the 124, and the positioning ribs are uniformly distributed in the positioning groove 124 along the circumferential direction of the positioning groove 124.
  • a rectangular hole is provided in the high-beam circuit board 200, and the positioning post 810 protrudes from the rectangular hole to cooperate with the positioning groove 124.
  • the shape of the hole is not limited to a rectangle, and may be a shape such as a circle, a polygon, or the like.
  • the high-beam circuit board 200 is further provided with a connector 220 configured to be connected to a power source or a control device to control the high-beam light sources 210.
  • the low beam function can also be integrated.
  • the optical module further includes a low beam source 710 and a low beam mirror 600.
  • the light emitted by the low beam source 710 is emitted through the low beam mirror 600, and the upper portion of the light exit portion 113 of the concentrator 110 is located near The light path reflected by the light reflecting mirror 600 is in the light path.
  • the upper region of the light exit portion 113 of the concentrator 110 can form a cut-off line.
  • the cut-off effect of the integrated low beam makes the structure of the integrated low-light headlight module simple, and the upper end line of the light-emitting portion 113 of the concentrator 110 may be in the shape of a near-light cut-off line, so that the light is emitted through the upper region of the light-emitting portion 113.
  • Light rays can form a low beam type with a near-optical cutoff.
  • the second connecting member 130 includes the pressing plate 132 and the extending portion 133 connected to each other, and the pressing plate 132 is in contact with a region of the concentrator 110 near the light incident end 112, and a side surface of the extending portion 133 is opposed to a side surface of the light exit portion 113 of the concentrator 110.
  • the extending portion 133 is curved.
  • the extending portion 133 and the light exit portion 113 form a curved structure having a wider width, and the extending portion 133 is matched with the concentrator 110.
  • the upper boundary of the light exit portion 113 forms a complete near-light cutoff line.
  • the number of the extending portions 133 may be one or two. When the number of the extending portions 133 is one, the extending portion 133 is aligned with one side of the light emitting portion 113 of the concentrator 110; as shown in FIGS. 4 and 5, When the number of the extension portions 133 is two, the two extension portions 133 are respectively opposed to both sides of the light exit portion 113 of the concentrator 110.
  • the top surface of the light exit portion 113 of the concentrator 110 includes a first plane 134 and a second plane 135.
  • the first plane 134 is at a higher level than the second plane.
  • a slope 136 is formed between the first plane 134 and the second plane 135 at a level 135 where it is located.
  • the top surface of the extending portion 133 on the side of the first plane 134 is at the same level as the first plane 134, and the top surface of the extending portion 133 on the side of the second plane 135 is at the same level as the second plane 135.
  • the angle between the slope 136 and the first plane 134 may be an angle of 15°, 30°, 45° or the like.
  • a cutoff line having a certain inflection point slope can be formed at the upper end (top surface) of the light exit portion 113; of course, the above three faces are also not distinguished. It is also possible to achieve this by, for example, providing a top surface of the light exiting portion 113 to a profiled curved surface having a line of intersection with the light exiting portion 113.
  • the optical module includes a lens 300, a lens holder 400, a dimming bracket 500, a concentrating assembly 100, a high-beam circuit board 200, and a low beam mirror. 600, low-light circuit board 700 and heat sink 800.
  • the lens 300 is fixed by the lens holder 400, the dimming bracket 500 is connected to the lens 300 and the heat sink 800, and the low-beam circuit board 700 and the high-beam circuit board 200 are all mounted on the heat sink 800, and the low-light circuit board 700 is mounted on
  • the upper portion of the heat sink 800 is disposed corresponding to the low beam mirror 600, and the high beam circuit board 200 is disposed on a side of the heat sink 800 facing the lens 300.
  • the concentrating assembly 100 is connected to the heat sink 800.
  • the light incident end 112 of the concentrator 110 of the concentrating assembly 100 faces the high beam light source 210 on the high beam circuit board 200, and the light exiting portion 113 of the concentrator 110 faces the lens 300.
  • the optical module further includes a fan 900 located on a side of the heat sink 800 facing away from the lens 300.
  • the heat sink 800 can be a metal aluminum die cast.
  • the lens 300 is a convex lens, and the focal plane of the lens 300 is in the vicinity of the near-light cutoff line formed by the concentrator 110 and the extending portion 133.
  • Embodiments of the present disclosure also provide a vehicle lamp in which the above-described optical module is mounted.
  • the optical module shown in FIG. 1 and FIG. 2 includes a concentrating assembly 100 , a high beam circuit board 200 , a lens 300 , a heat sink 800 , and a fan 900 , and a concentrating assembly 100 and a high beam circuit board .
  • the high-beam circuit board 200 is connected to the heat sink 800
  • the fan 900 is connected to the heat sink 800
  • the lens 300 and the heat sink 800 are respectively located at two sides of the heat sink 800
  • the heat sink 800 is provided with a positioning post 810.
  • the optical module shown in FIG. 3 includes a concentrating assembly 100 , a high beam circuit board 200 , a lens 300 , a lens holder 400 , a dimming bracket 500 , a low beam mirror 600 , a low beam circuit board 700 , and heat dissipation .
  • the lens 800 and the fan 900 are connected to the lens holder 400.
  • the dimming bracket 500 is connected to the lens holder 400 and the heat sink 800.
  • the low-beam circuit board 700 and the high-beam circuit board 200 are mounted on the heat sink 800.
  • the circuit board 700 is mounted on the upper portion of the heat sink 800 and disposed corresponding to the low beam mirror 600.
  • the high beam circuit board 200 is disposed on a side of the heat sink 800 facing the lens 300.
  • the concentrating assembly 100 is coupled to the heat sink 800 and faces the lens.
  • the fan 900 is connected to the heat sink 800 and is located on a side of the heat sink 800 facing away from the lens 300.
  • the low-light circuit board 700 is provided with a low-light source 710, and the low-beam source 710 is disposed toward the low-beam mirror 600.
  • the concentrating assembly 100 of FIG. 4 and FIG. 5 includes a concentrator 110, a mounting bracket 118 and a positioning pin 140.
  • the concentrator 110 includes a plurality of light guiding members 111
  • the mounting bracket 118 includes a connecting member 120 and a second connecting member 130
  • the first connecting member 120 is located below the concentrator 110
  • the second connecting member 130 is located above the concentrator 110
  • the first connecting member 120 is provided with a plurality of light guiding devices
  • the first connecting member 120 is provided with a through hole
  • the concentrator 110 is provided with a mounting hole
  • the second connecting member 130 is provided with a through hole
  • the positioning pin 140 passes through the second connecting member 130.
  • the second connecting member 130 is provided with a limiting hole 131, and the limiting hole 131 is matched with the limiting post 122 to realize a predetermined position of the first connecting member 120 and the third connecting member 130.
  • the second connecting member 130 includes a pressing plate 132.
  • both ends of the first connecting member 120 are provided with positioning grooves 124, positioning grooves 124 and positioning posts 810 (shown in FIG. 1
  • the top surface of the concentrator 110 includes a first plane 134 and a second plane 135, and a slope 136 is formed between the first plane 134 and the second plane 135; the first connecting member 120 is provided with a receiving groove 123.
  • the concentrator 110 shown in FIG. 6 includes a plurality of light guiding members 111.
  • the plurality of light guiding members 111 are arranged side by side, and the light emitting ends of all the light guiding members 111 are gathered together to form an arc-shaped light emitting portion.
  • a reinforcing rib 115 is connected between the light incident ends 112 of the adjacent two light guiding members 111; both ends of the concentrator 110 are provided with a mounting angle 116; the concentrator 110 is disposed with the receiving groove 123 (Fig. An adapted flange 117 is shown in FIG.
  • a light collecting groove 114 is disposed on an end surface of the light incident end 112 of the light guiding member 111 illustrated in FIG. 7 .
  • the number of the high-beam light sources 210 shown in FIG. 8 is ten, and the ten high-beam light sources 210 are arranged side by side, and are not equidistant. Ten high-beam light sources 210 are mounted on the high-beam circuit board 200.
  • the high-profile circuit board 200 is further provided with a connector 220.
  • the present disclosure provides an optical module and a lamp, which are simple in structure and reasonable in design, and can effectively alleviate the glare from the high beam caused by the high beam in the prior art, causing the driver of the oncoming vehicle to dazzle.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
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  • Optics & Photonics (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)

Abstract

一种光学模组及车灯,光学模组包括:聚光组件(100)和多个远光光源(210),多个远光光源(210)沿同一方向间隔设置,聚光组件(100)包括聚光器(110),聚光器(110)包括多个导光件(111),各导光件(111)的入光端(112)与各远光光源(210)一一对应设置,各导光件(111)的出光端汇聚在一起并形成弧形的出光部(113),相邻的导光件(111)之间的夹角均为锐角。光学模组应用于车灯,通过控制不同的远光光源(210)控制车灯射出的光线的照射区域,从而避免光线直接照射到对向的车辆,从而解决对向车辆中的驾驶员因远光灯照射而产生目眩的问题。

Description

光学模组及车灯
相关申请的交叉引用
本公开要求于2018年04月13日提交中国专利局的申请号为2018103317562、名称为“光学模组及车灯”的中国专利申请的优先权,其全部内容通过引用结合在本公开中。
技术领域
本公开涉及车灯技术领域,尤其是涉及一种光学模组及车灯。
背景技术
车灯是汽车的重要组成部分之一,其能为汽车在光线不好、雾霾天气或者阴雨天气等光线较暗的条件下行驶时提供照明。由于LED光源具有高亮度和优良的节能性,因此越来越多的被应用于车灯中。
驾驶员在夜间行驶于黑暗的环境中,往往会开启汽车的远光灯,以便于看到更为广阔的范围,从而有利于更好地掌握前方路况。
但是,对于行驶于开启远光灯的车辆对向的车辆来说,被远光灯的高亮度强光照射会使得驾驶员眼花目眩,从而无法看清路况,易发生交通事故。
发明内容
本公开的目的包括,例如,提供了一种光学模组,以解决现有技术中存在的远光灯发出的强光导致对向行驶的车辆的驾驶员目眩的技术问题。
本公开的实施例可以这样实现:
本公开的实施例提供的光学模组,包括:聚光组件和多个远光光源,多个所述远光光源沿同一方向间隔设置,所述聚光组件包括聚光器,所述聚光器包括多个导光件,各所述导光件的入光端与各所述远光光源一一对应设置,各所述导光件的出光端汇聚在一起并形成弧形的出光部,相邻的所述导光件之间的夹角均为锐角。
可选的,所述导光件的入光端的端面为圆弧状。
可选的,所述入光端的端面设置有聚光槽,所述聚光槽的中心点与所述远光光源的中心点对应。
可选的,所述导光件的宽度由所述导光件的入光端一侧向所述导光件的出光端一侧逐渐增大。
可选的,所述光学模组还包括远光线路板,所述远光光源安装于远光线路板上。
可选的,所述光学模组还包括散热器,所述远光线路板安装于散热器上,所述聚光组件还包括安装支架,所述聚光器通过所述安装支架与所述散热器连接。
可选的,所述散热器设置有定位柱,所述安装支架设置有与所述定位柱配 合的定位槽。
可选的,所述安装支架包括均与所述聚光器连接的第一连接件和第二连接件,所述第一连接件上设置有多个限位槽,所述聚光器的导光件的入光端伸出所述限位槽,所述第一连接件和所述第二连接件分别位于所述聚光器的相对的两侧。
可选的,所述第一连接件设置有限位柱,所述第二连接件设置有与所述限位柱配合的限位孔。
可选的,所述聚光器的出光部的底部设置有翻边,所述第一连接件的顶部设置有容纳所述翻边的容纳槽。
可选的,所述第二连接件包括相互连接的压板与延伸部,所述压板与所述聚光器靠近入光端的区域接触,所述延伸部的侧面与所述聚光器的出光部的侧面对合。
可选的,所述延伸部的数量为两个,两个所述延伸部分别与所述聚光器的出光部的两侧对合。
可选的,所述光学模组还包括近光光源和近光反射镜,所述近光光源发出的光线经由所述近光反射镜射出,所述聚光器的出光部的上部区域位于所述近光反射镜反射出的光线的光路中。
可选的,各所述导光件之间连接有加强筋。
可选的,所述聚光器的出光部的顶面包括第一平面和第二平面,所述聚光 器水平放置时,所述第一平面所处水平面高于所述第二平面所处水平面,所述第一平面与所述第二平面之间形成有斜面。
可选的,所述光学模组还包括透镜、透镜支架、调光支架、远光线路板、近光反射镜、近光线路板、散热器和风扇;
所述透镜与所述透镜支架连接固定,所述调光支架同时连接所述透镜支架以及所述散热器;
所述近光线路板和所述远光线路板均安装于所述散热器上,所述近光线路板安装于所述散热器的上部且与所述近光反射镜对应设置,所述远光线路板设置于所述散热器朝向所述透镜的一侧;
所述聚光组件与所述散热器连接,所述聚光器的出光部朝向所述透镜;
所述风扇位于所述散热器背离所述透镜的一侧。
相对于现有技术,本公开实施例的光学模组的有益效果包括,例如:
该光学模组应用于车灯中,在开启远光灯后,远光光源发射出来的光线经由导光件的入光端进入导光件,并从导光件的出光部射出。由于各远光光源对应的导光件的出光端汇聚在一起,因此聚光器对于各远光光源发出的光线起到汇聚作用,且使得相邻的远光光源发出的光线在导光件的出光部有一定的融合,从而使得发出的光线的光型衔接更为均匀。由于远光光源的数量为多个,且沿同一方向间隔设置,不同的远光光源发出的光线的照射区域不同,因此可通过控制各远光光源的亮灭来控制车灯的照射区域,以避开对向行驶的车辆所在区域,从而避免发生对向车辆的驾驶员目眩的现象。
本公开的目的还包括,提供了一种车灯,以解决现有技术中存在的远光灯发出的强光导致对向行驶的车辆的驾驶员目眩的技术问题。
本公开的实施例可以这样实现:
本公开实施例提供的一种车灯,所述车灯内安装有上述的光学模组。
所述车灯与上述光学模组相对于现有技术所具有的优势相同,在此不再赘述。
附图说明
为了更清楚地说明本公开实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本公开的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。
图1为本公开实施例提供的光学模组的结构示意图一;
图2为本公开实施例提供的光学模组的结构示意图二;
图3为本公开实施例提供的光学模组的剖视图;
图4为本公开实施例提供的光学模组中聚光组件的装配示意图;
图5为本公开实施例提供的光学模组中聚光组件的零件***图;
图6为本公开实施例提供的光学模组中聚光器的结构示意图;
图7为本公开实施例提供的光学模组中聚光器的局部示意图;
图8为本公开实施例提供的光学模组中远光线路板的结构示意图。
图中:100-聚光组件;110-聚光器;111-导光件;112-入光端;113-出光部;114-聚光槽;115-加强筋;116-安装角;117-翻边;118-安装支架;120-第一连接件;121-限位槽;122-限位柱;123-容纳槽;124-定位槽;130-第二连接件;131-限位孔;132-压板;133-延伸部;134-第一平面;135-第二平面;136-斜面;140-定位销;200-远光线路板;210-远光光源;220-插接件;300-透镜;400-透镜支架;500-调光支架;600-近光反射镜;700-近光线路板;710-近光光源;800-散热器;810-定位柱;900-风扇。
具体实施方式
为使本公开实施例的目的、技术方案和优点更加清楚,下面将结合本公开实施例中的附图,对本公开实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本公开一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本公开实施例的组件可以以各种不同的配置来布置和设计。
因此,以下对在附图中提供的本公开的实施例的详细描述并非旨在限制要求保护的本公开的范围,而是仅仅表示本公开的选定实施例。基于本公开中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本公开保护的范围。
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解 释。
在本公开的描述中,需要说明的是,若出现术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本公开和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本公开的限制。
此外,若出现术语“第一”、“第二”、“第三”等仅用于区分描述,而不能理解为指示或暗示相对重要性。
此外,若出现术语“水平”、“竖直”、“悬垂”等并不表示要求部件绝对水平或悬垂,而是可以稍微倾斜。如“水平”仅仅是指其方向相对“竖直”而言更加水平,并不是表示该结构一定要完全水平,而是可以稍微倾斜。
在本公开的描述中,还需要说明的是,除非另有明确的规定和限定,若出现术语“设置”、“安装”、“相连”、“连接”等应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本公开中的具体含义。
需要说明的是,在不冲突的情况下,本公开的实施例中的特征可以相互结合。
如图1-8所示,本公开实施例提供的光学模组,包括:聚光组件100和多个远光光源210,多个远光光源210沿同一方向间隔设置,聚光组件100包括聚光器110,聚光器110包括多个导光件111,各导光件111的入光端112与各远光光源210一一对应设置,各导光件111的出光端汇聚在一起并形成弧形的出光部113,相邻的导光件111之间的夹角均为锐角。
本公开实施例提供的光学模组应用于车灯中,在开启远光灯后,远光光源210发射出来的光线经由导光件111的入光端112进入导光件111,并从导光件111的出光部113射出。由于各远光光源210对应的导光件111的出光端汇聚在一起,因此聚光器110对于各远光光源210发出的光线起到汇聚作用,且使得相邻的远光光源210发出的光线在导光件111的出光部113有一定的融合,从而使得发出的光线的光型衔接更为均匀。
由于远光光源210的数量为多个,且沿同一方向间隔设置,不同的远光光源210发出的光线的照射区域不同,因此可通过控制各远光光源210的亮灭来控制车灯的照射区域,以避开对向行驶的车辆所在区域,从而避免发生对向车辆的驾驶员目眩的现象。值得说明的是,远光光源210可以使用LED光源(LED light source)。
结合图6,导光件111的出光端汇聚在一起并形成弧形的出光部113,该弧形在靠近导光件111的入光端112的方向上凹陷,以实现发光后的聚光效果。同时,可选的,左、右两侧远光光源210与对应的出光部113的距离大于中间的远光光源210与对应的出光部113的距离;可以理解的,远光光源210距离中间的位置越远,这个距离越大,用以减小左右两侧远光光源210相对透镜的 呈像差,这里所讲的“中间”是指最中间一颗远光光源210或中间两颗远光光源210的中心。
同时,相邻的导光件111之间的夹角均为锐角,可以理解为,图6中,导光件111呈条形,其中一个导光件111的长度方向与相邻的另一个导光件111的长度方向之间的夹角为锐角;或,也可以理解为,其中一个导光件111中光线的传播方向与相邻的另一个导光件111中光线的传播方向之间的夹角为锐角。锐角的范围为0°-90°,可选的,例如:5°-45°。
结合图6和图7,多个导光件111并排设置,相邻的两个导光件111之间设置有楔形间隙,该楔形间隙的小端相对远离远光光源210,该楔形间隙的大端相对靠近远光光源210,远光光源210发出的光线在导光件111内传播时,各个导光件111内的光线各自独立在对应的导光件111内传播,光线传播至上述楔形间隙的小端后,原在各自导光件111内传播的光线进行融合,并射出出光部113。
举例来说,当远光光源210的数量为三个时,三个远光光源210分别配置成照射左侧区域、中部区域和右侧区域,当对向的车从左侧驶来时,关闭照射左侧区域的远光光源210,仅开启照射右侧区域和中部区域的远光光源210,从而保证本车驾驶员可以获得较为广阔的视野且不会使得对向的驾驶员出现炫目的现象。
如图8所示,光学模组还包括远光线路板200,远光光源210安装于远光线路板200上。在图8中,远光光源210的数量为十个,且远光光源210沿线路板的长度方向间隔排列。如此设置,可以将车灯的照射区域划分为十个区域, 并分别控制,从而有更多种控制方式,有益于实现在保证不照射对向车辆驾驶员的基础上,进一步扩大照射区域,且增加照射亮度的多种选择。
在本实施例中,远光光源210的数量可选为3-26个,在实际应用过程中,可根据需求进行选择。当远光光源210的数量相对较少时,较为省电且易于控制,当远光光源210的数量较多时,对于照射区域的划分更为细致,可实现更多种控制方式,且亮度较大。
在本实施例中,导光件111的数量与远光光源210的数量相等,且一一对应设置,如图6和图7所示,导光件111的宽度由导光件111的入光端112一侧向导光件111的出光端一侧逐渐增大。
同时,可以理解的,导光件111的数量与远光光源210的数量也可以不相等,例如,当用户需求是12个照明区域的模组,则可以提供模组A,具有12个导光件111和12个远光光源210,实现12个照明区域;当用户需求是10个照明区域,为了降低开发和制造成本,还是沿用上述的12个导光件111,将远光光源210的数量更改为10个(比如去掉最左和最右各1个),形成模组B,此时导光件111的数量大于远光光源210的情况。
同时,结合图6和图7,这里所指的“宽度”可以理解为,以图6和图7中的相对位置作介绍,“宽度”指的是导光件111在左右方向上的距离,也可以理解为沿各个导光件111排布方向上的距离。
结合图7,导光件111的入光端112的端面为圆弧状,入光端112的端面设置有聚光槽114,聚光槽114为类似圆柱凹槽,聚光槽114的侧壁和底部带 有一定曲率。聚光槽114的中心点与远光光源210的中心点对应,从而增加对于远光光源210发出的光线的利用率。聚光槽114的设置使得远光光源210发出的光更多地被收集到导光件111中,有效提高光效。
一般的,聚光槽114的中心点与远光光源210的发光面的中心点之间的距离≤2mm,可选的,两个中心点重合设置。
可选的,各导光件111之间连接有加强筋115。具体实施时,加强筋115连接于导光件111靠近入光端112的一侧,加强筋115配置成提高结构强度及各导光件111之间的相对精度,保证各导光件111之间相对距离不变。在本实施例中,导光件111与加强筋115为一体结构。
在本实施例中,聚光器110采用透光材料,可选为透明硅胶材料,优势为透明硅胶耐温高,长期光照不易黄化,且材质较软,可与光源较近距离安装,光效高。选用PC(Polycarbonate,聚碳酸酯)、PMMA(polymethyl methacrylate,聚甲基丙烯酸甲酯)、玻璃或其他透明树脂材料,亦可实现功能。
可选的,光学模组还包括散热器800,为便于为远光线路板200散热,远光线路板200安装于散热器800上。为便于将聚光组件100固定,聚光组件100还包括安装支架118,聚光器110通过安装支架118与散热器800连接。
为保证安装支架的连接强度,安装支架采用金属材料制作,且在其表面做亚光黑色处理,以避免不必要的反光。
如图4和图5所示,可选的,安装支架118包括均与聚光器110连接的第一连接件120和第二连接件130,第一连接件120上设置有多个限位槽121, 聚光器110的导光件111的入光端112伸出限位槽121,第一连接件120和第二连接件130分别位于聚光器110的相对的两侧。
为便于将聚光器110与安装支架118连接,结合图6,聚光器110的两侧均设置有安装角116,安装角116上设置有安装孔,在第一连接件120和第二连接件130上与安装孔对应的位置分别设置有通孔。安装支架118与聚光器110之间可通过紧固件连接,例如螺栓或者定位销等连接,在图5中采用定位销140实现安装支架118和聚光器110的连接。
以图5中的相对位置介绍,第一连接件120位于聚光器110的下方,第二连接件130位于聚光器110的上方,第二连接件130和第一连接件120从上下方向夹持聚光器110,定位销140由上至下分别穿过第二连接件130上的通孔,聚光器110上的安装孔以及第一连接件120上通孔,从而连接安装支架118和聚光器110。
可选的,如图4所示,为了在安装定位销140之前将第一连接件120与第二连接件130进行初定位,在第一连接件120的上表面设置有限位柱122,在第二连接件130上设置有与限位柱122配合限位孔131。
在安装过程中,将限位柱122***限位孔131中,从而进行初定位,在安装完成后,限位柱122与限位孔131的配合也对第一连接件120和第二连接件130起到限位作用。
为了便于将聚光器110与第一连接件120进行初定位,将聚光器110的入光端112放入对应的限位槽121中,限位槽121一方面对聚光器110起到限位 作用,另一方面可将各导光件111的入光端112隔开,避免相互窜光。如图5所示,限位槽121为U型槽,且开口向上,聚光器110的入光端112由上至下放入U型槽中。
可选的,在聚光器110的出光部113的底部设置有翻边117,在第一连接件120的顶部设置有容纳该翻边117的容纳槽123。在将聚光器110放置于第一连接件120上时,使得翻边117伸入容纳槽123中,从而起到初定位的作用。
在本实施例中,安装支架118与散热器800之间通过螺栓连接,为了便于在安装支架118与散热器800连接时进行初定位,在散热器800上设置有定位柱810,在安装支架118上设置有与定位柱810配合的定位槽124。
具体地,在第一连接件120的两端均设置有定位槽124,定位槽124与定位柱810之间为过盈配合,为了使得定位槽124与定位柱810之间的连接更紧密,定位槽124的侧面可由两个相对的圆弧面以及两个相对的平面围成,或者,在定位槽124中设置定位筋。两个定位槽124的结构可相同也可不同,例如,在图4中,位于左侧的定位槽124由两个相对的圆弧面以及两个相对的平面围成,位于右侧的定位槽124中设置四个定位筋,各定位筋在定位槽124中沿定位槽124的周向均匀分布。
如图8所示,在远光线路板200上设置有矩形的孔,定位柱810从矩形孔中伸出,以与定位槽124配合。当然,孔的形状不限于矩形,还可以为圆形、多边形等形状。
远光线路板200上还设置有插接件220,配置成连接电源或者控制装置, 从而对各远光光源210进行控制。
在本实施例提供的光学模组中,还可集成近光功能。如图3所示,光学模组还包括近光光源710和近光反射镜600,近光光源710发出的光线经由近光反射镜600射出,聚光器110的出光部113的上部区域位于近光反射镜600反射出的光线的光路中。如此设置,聚光器110的出光部113的上部区域可形成近光截止线(Cut-off line)。集成近光的截止作用,使得集成近光的车灯模组的结构简化,聚光器110的出光部113的上端边线可以为近光截止线形状,这样经由出光部113的上部区域射出的近光光线可以形成具有近光截止线的近光光型。
可选的,由于远光角度范围在水平方向相对狭窄,近光的宽度相对较大,因此为了形成整个近光的截止线,第二连接件130包括相互连接的压板132与延伸部133,压板132与聚光器110靠近入光端112的区域接触,延伸部133的侧面与聚光器110的出光部113的侧面对合。
延伸部133为弧形,当将延伸部133与聚光器110的出光部113对合后,延伸部133与出光部113形成宽度更宽的弧形结构,延伸部133配合聚光器110的出光部113的上边界,形成完整的近光截止线。
延伸部133的数量可以为一个或者两个,当延伸部133的数量为一个时,延伸部133与聚光器110的出光部113的其中一侧对合;如图4和图5所示,当延伸部133的数量为两个,两个延伸部133分别与聚光器110的出光部113的两侧对合。
可选的,结合图4,聚光器110的出光部113的顶面包括第一平面134和第二平面135,聚光器110水平放置时,第一平面134所处水平面高于第二平面135所处水平面,第一平面134与第二平面135之间形成有斜面136。
位于第一平面134一侧的延伸部133的顶面与第一平面134处于同一水平面,位于第二平面135一侧对合的延伸部133的顶面与第二平面135处于同一水平面。斜面136与第一平面134之间的夹角可为15°、30°、45°等角度。
可以理解的,通过第一平面134、第二平面135和斜面136的设置,可以在出光部113的上端(顶面)形成具有一定拐点斜度的截止线;当然了不区分上述三个面也可以实现,例如将出光部113的顶面设置为和出光部113交线为截止线形状的异型曲面也可以达到该目的。
如图1-3所示,可选的,一个具体的实施例中,光学模组包括透镜300、透镜支架400、调光支架500、聚光组件100、远光线路板200、近光反射镜600、近光线路板700和散热器800。其中,透镜300通过透镜支架400固定,调光支架500连接透镜300以及散热器800等结构,近光线路板700和远光线路板200均安装于散热器800上,近光线路板700安装于散热器800的上部且与近光反射镜600对应设置,远光线路板200设置于散热器800朝向透镜300的一侧。聚光组件100与散热器800连接,聚光组件100中聚光器110的入光端112朝向远光线路板200上的远光光源210,聚光器110的出光部113朝向透镜300。为了加快散热器800的散热效率,光学模组还包括风扇900,风扇900位于散热器800背离透镜300的一侧。
散热器800可为金属铝压铸件。透镜300为凸透镜,透镜300的焦面处于 聚光器110与延伸部133共同形成的近光截止线的附近。
本公开的实施例还提供了一种车灯,车灯内安装有上述的光学模组。
车灯与上述光学模组相对于现有技术所具有的优势相同,在此不再赘述。
在一些实施例中:
请参考图1和图2:图1和图2示出的光学模组包括聚光组件100、远光线路板200、透镜300、散热器800和风扇900,聚光组件100与远光线路板200连接,远光线路板200与散热器800连接,风扇900与散热器800连接,透镜300和散热器800分别位于散热器800的两侧,散热器800设置有定位柱810。
请参考图3,图3示出的光学模组包括聚光组件100、远光线路板200、透镜300、透镜支架400、调光支架500、近光反射镜600、近光线路板700、散热器800和风扇900,透镜300与透镜支架400连接固定,调光支架500同时连接透镜支架400以及散热器800,近光线路板700和远光线路板200均安装于散热器800上,近光线路板700安装于散热器800的上部且与近光反射镜600对应设置,远光线路板200设置于散热器800朝向透镜300的一侧,聚光组件100与散热器800连接,且朝向透镜300,风扇900与散热器800连接且位于散热器800背离透镜300的一侧,近光线路板700上设置有近光光源710, 近光光源710朝向近光反射镜600设置。
请参考图4和图5,图4和图5中的聚光组件100包括聚光器110、安装支架118和定位销140,聚光器110包括多个导光件111,安装支架118包括第一连接件120和第二连接件130,第一连接件120位于聚光器110的下方,第二连接件130位于聚光器110的上方,第一连接件120上设置有多个与导光件111适配的限位槽121;第一连接件120设置有通孔,聚光器110设置有安装孔,第二连接件130设置有通孔,定位销140穿过第二连接件130的通孔、聚光器110的安装孔和第一连接件120的通孔后,实现第一连接件120、聚光器110以及第二连接件130的相对固定;第一连接件120设置有限位柱122,第二连接件130设置有限位孔131,限位孔131与限位柱122适配,实现第一连接件120和第三连接件130的预定位;第二连接件130包括压板132和两个延伸部133,两个延伸部133分别位于压板132的两端,且均与压板132连接,压板132与聚光器110接触,延伸部133的侧面与聚光器110的侧面对合;第一连接件120的两端均设置有定位槽124,定位槽124与定位柱810(图1中示出)配合;聚光器110的顶面包括第一平面134和第二平面135,第一平面134与第二平面135之间形成有斜面136;第一连接件120设置有容纳槽123。
请参考图6,图6中示出的聚光器110包括多个导光件111,多个导光件111并排设置,所有的导光件111的出光端汇聚在一起形成弧形的出光部113,相邻的两个导光件111的入光端112之间连接有加强筋115;聚光器110的两端均设置有安装角116;聚光器110设置有与容纳槽123(图5中示出)适配的翻边117。
请参考图7,图7中示出的导光件111的入光端112的端面设置有聚光槽114。
请参考图8,图8中示出的远光光源210的数量为十个,十个远光光源210并排间隔分布,且不等距,十个远光光源210安装在远光线路板200上,远光线路板200上还设置有插接件220。
以上所述,仅为本公开的具体实施方式,但本公开的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本公开揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本公开的保护范围之内。因此,本公开的保护范围应以所述权利要求的保护范围为准。
工业实用性:
综上所述,本公开提供了一种光学模组及车灯,其结构简单,设计合理,可以有效缓解现有技术中存在远光灯发出的强光导致对向行驶的车辆的驾驶员目眩的技术缺陷。

Claims (17)

  1. 一种光学模组,其特征在于,包括:聚光组件和多个远光光源,多个所述远光光源沿同一方向间隔设置,所述聚光组件包括聚光器,所述聚光器包括多个导光件,各所述导光件的入光端与各所述远光光源一一对应设置,各所述导光件的出光端汇聚在一起并形成弧形的出光部,相邻的所述导光件之间的夹角均为锐角。
  2. 根据权利要求1所述的光学模组,其特征在于,所述导光件的入光端的端面为圆弧状。
  3. 根据权利要求1或2所述的光学模组,其特征在于,所述入光端的端面设置有聚光槽,所述聚光槽的中心点与所述远光光源的中心点对应。
  4. 根据权利要求1-3任一项所述的光学模组,其特征在于,所述导光件的宽度由所述导光件的入光端一侧向所述导光件的出光端一侧逐渐增大。
  5. 根据权利要求1-4任一项所述的光学模组,其特征在于,所述光学模组还包括远光线路板,所述远光光源安装于远光线路板上。
  6. 根据权利要求5所述的光学模组,其特征在于,所述光学模组还包括散热器,所述远光线路板安装于散热器上,所述聚光组件还包括安装支架,所述聚光器通过所述安装支架与所述散热器连接。
  7. 根据权利要求6所述的光学模组,其特征在于,所述散热器设置有定位柱,所述安装支架设置有与所述定位柱配合的定位槽。
  8. 根据权利要求6或7所述的光学模组,其特征在于,所述安装支架包括均与所述聚光器连接的第一连接件和第二连接件,所述第一连接件上设置有多 个限位槽,所述聚光器的导光件的入光端伸出所述限位槽,所述第一连接件和所述第二连接件分别位于所述聚光器的相对的两侧。
  9. 根据权利要求8所述的光学模组,其特征在于,所述第一连接件设置有限位柱,所述第二连接件设置有与所述限位柱配合的限位孔。
  10. 根据权利要求8或9所述的光学模组,其特征在于,所述聚光器的出光部的底部设置有翻边,所述第一连接件的顶部设置有容纳所述翻边的容纳槽。
  11. 根据权利要求8-10任一项所述的光学模组,其特征在于,所述第二连接件包括相互连接的压板与延伸部,所述压板与所述聚光器靠近入光端的区域接触,所述延伸部的侧面与所述聚光器的出光部的侧面对合。
  12. 根据权利要求11所述的光学模组,其特征在于,所述延伸部的数量为两个,两个所述延伸部分别与所述聚光器的出光部的两侧对合。
  13. 根据权利要求1-12任一项所述的光学模组,其特征在于,所述光学模组还包括近光光源和近光反射镜,所述近光光源发出的光线经由所述近光反射镜射出,所述聚光器的出光部的上部区域位于所述近光反射镜反射出的光线的光路中。
  14. 根据权利要求1-13任一项所述的光学模组,其特征在于,各所述导光件之间连接有加强筋。
  15. 根据权利要求1-14任一项所述的光学模组,其特征在于,所述聚光器的出光部的顶面包括第一平面和第二平面,所述聚光器水平放置时,所述第一平面所处水平面高于所述第二平面所处水平面,所述第一平面与所述第二平面之间形成有斜面。
  16. 根据权利要求1-4任一项所述的光学模组,其特征在于,所述光学模组还包括透镜、透镜支架、调光支架、远光线路板、近光反射镜、近光线路板、散热器和风扇;
    所述透镜与所述透镜支架连接固定,所述调光支架同时连接所述透镜支架以及所述散热器;
    所述近光线路板和所述远光线路板均安装于所述散热器上,所述近光线路板安装于所述散热器的上部且与所述近光反射镜对应设置,所述远光线路板设置于所述散热器朝向所述透镜的一侧;
    所述聚光组件与所述散热器连接,所述聚光器的出光部朝向所述透镜;
    所述风扇位于所述散热器背离所述透镜的一侧。
  17. 一种车灯,其特征在于,所述车灯内安装有如权利要求1-16任一项所述的光学模组。
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