WO2018058885A1 - 一种用于近光车灯模组的聚光器 - Google Patents
一种用于近光车灯模组的聚光器 Download PDFInfo
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- WO2018058885A1 WO2018058885A1 PCT/CN2017/074195 CN2017074195W WO2018058885A1 WO 2018058885 A1 WO2018058885 A1 WO 2018058885A1 CN 2017074195 W CN2017074195 W CN 2017074195W WO 2018058885 A1 WO2018058885 A1 WO 2018058885A1
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- concentrator
- brightness
- seg10
- low beam
- forming structure
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- 230000001105 regulatory effect Effects 0.000 claims description 9
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- 238000005265 energy consumption Methods 0.000 claims 1
- 230000003287 optical effect Effects 0.000 abstract description 9
- 239000000463 material Substances 0.000 description 7
- 230000033228 biological regulation Effects 0.000 description 6
- 238000005286 illumination Methods 0.000 description 5
- 229920003023 plastic Polymers 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- 230000004907 flux Effects 0.000 description 3
- 230000002238 attenuated effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/20—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/10—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
- F21S41/14—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source characterised by the type of light source
- F21S41/141—Light emitting diodes [LED]
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/10—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
- F21S41/14—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source characterised by the type of light source
- F21S41/141—Light emitting diodes [LED]
- F21S41/143—Light emitting diodes [LED] the main emission direction of the LED being parallel to the optical axis of the illuminating device
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/20—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
- F21S41/24—Light guides
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/20—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
- F21S41/25—Projection lenses
- F21S41/27—Thick lenses
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/20—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
- F21S41/285—Refractors, transparent cover plates, light guides or filters not provided in groups F21S41/24 - F21S41/2805
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/30—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by reflectors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/30—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by reflectors
- F21S41/32—Optical layout thereof
- F21S41/322—Optical layout thereof the reflector using total internal reflection
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B19/00—Condensers, e.g. light collectors or similar non-imaging optics
- G02B19/0004—Condensers, e.g. light collectors or similar non-imaging optics characterised by the optical means employed
- G02B19/0028—Condensers, e.g. light collectors or similar non-imaging optics characterised by the optical means employed refractive and reflective surfaces, e.g. non-imaging catadioptric systems
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B19/00—Condensers, e.g. light collectors or similar non-imaging optics
- G02B19/0033—Condensers, e.g. light collectors or similar non-imaging optics characterised by the use
- G02B19/0047—Condensers, e.g. light collectors or similar non-imaging optics characterised by the use for use with a light source
- G02B19/0061—Condensers, e.g. light collectors or similar non-imaging optics characterised by the use for use with a light source the light source comprising a LED
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B19/00—Condensers, e.g. light collectors or similar non-imaging optics
- G02B19/0033—Condensers, e.g. light collectors or similar non-imaging optics characterised by the use
- G02B19/0047—Condensers, e.g. light collectors or similar non-imaging optics characterised by the use for use with a light source
- G02B19/0061—Condensers, e.g. light collectors or similar non-imaging optics characterised by the use for use with a light source the light source comprising a LED
- G02B19/0066—Condensers, e.g. light collectors or similar non-imaging optics characterised by the use for use with a light source the light source comprising a LED in the form of an LED array
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21W—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
- F21W2102/00—Exterior vehicle lighting devices for illuminating purposes
- F21W2102/10—Arrangement or contour of the emitted light
- F21W2102/13—Arrangement or contour of the emitted light for high-beam region or low-beam region
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21W—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
- F21W2102/00—Exterior vehicle lighting devices for illuminating purposes
- F21W2102/10—Arrangement or contour of the emitted light
- F21W2102/17—Arrangement or contour of the emitted light for regions other than high beam or low beam
- F21W2102/18—Arrangement or contour of the emitted light for regions other than high beam or low beam for overhead signs
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
Definitions
- the present invention relates to a vehicle light, and in particular to a concentrator for a low beam headlight module.
- the low beam lamp module of the LED light source has been various, but the module is compact, the structure is simple, the low cost and the high performance are the development trend. In these respects, there is still a lot of room for development.
- the lamp module with the above characteristics has a good market potential.
- the concentrator In the existing lamp module, the concentrator generally has only a single concentrating structure, and in order to form a low-beam shape conforming to specific regulations (such as ECE R123 Class C, V, E, etc.), a visor, etc. must also be provided.
- specific regulations such as ECE R123 Class C, V, E, etc.
- a visor etc.
- the existing lamp module with concentrator has a low degree of integration.
- an additional visor is still used.
- the realization of the parts makes the structure of the lamp module not simple enough, the volume is not small enough; or the brightness of a specific area in the low beam shape is controlled by the illumination of a large number of LEDs, the cost of doing so is necessarily higher, and because of the need
- the number of LEDs and the number of concentrating structures are large, and the size of the entire module is large.
- an object of the present invention is to provide a concentrator for a low beam lamp module, and the technical solution of the concentrator for a low beam lamp module is as follows:
- a concentrator for a low beam lamp module comprising a concentrating structure (1), a cut-off line forming structure 2, a 50L dark area forming structure 3, a III area forming structure 4, a SEG10 brightness reducing structure 5, and a concentrating light Device mounting structure 6, characterized in that
- the concentrating structure (1) is disposed at a rear end of the concentrator, that is, an LED light source end.
- the cut-off line forming structure 2 has an end surface contour curve of a near lens end in a circular arc shape and is disposed at a front end of the concentrator.
- the SEG10 brightness reducing structure 5 is a cross-sectional hill-shaped protrusion disposed at the bottom of the concentrator, so that the light irradiated on the SEG10 brightness reducing structure 5 corresponds to the regulatory test area of the low beam light SEG10, and the SEG10 area is suppressed.
- the brightness is too high,
- the III region forming structure 4 is disposed at the bottom of the concentrator and located at the front end of the SEG10 brightness reducing structure 5, and the III region forming structure 4 is used for forming a broadening of the low beam shape and making the light portion of the III region The HV test point is reduced in brightness,
- the 50L dark area forming structure 3 is disposed at the bottom of the concentrator, and the structure makes the brightness of the 50L area in the low beam light controllable.
- an LED light source is disposed at the center of the rear end of the light collecting structure 1, and most of the light concentrated by the light collecting structure 1 is emitted through the front end surface of the cut-off line forming structure 2 to form a low beam shape.
- the light irradiated on the 50L dark region forming structure 3 is reflected and refracted by the light, and the portion of the light is weakened to reduce the brightness of the low-beam light 50L test point; and the light irradiated on the III region to form the structure 4
- the cut-off line forms a structure 2 whose end face profile curve is perpendicular to the direction of the light and/or a concave or convex arc along the direction of the light to form 15° or 45° cutoff shape.
- the 50L dark region forming structure 3 is provided at the bottom of the concentrator and is located between the III region forming structure 4 and the cutoff line forming structure 2, and the 50L dark region forming structure It is perpendicular to the direction of light propagation, that is, the axial direction of the low beam illumination is triangular.
- the SEG10 brightness reduction structure is the focus of the present invention.
- the light source efficiency is generally above 50%, and the efficiency can be even close to 60%, and generally no fan is required because LED dispersion arrangement, good heat dissipation effect, in order to make full use of the high efficiency of the concentrator combined with the LED light source and the excellent heat dissipation, the luminous flux output of the low beam is generally more than 1000 lm, if the structure of the SEG10 is not intentionally reduced The brightness of the test area is relatively high, and the regulatory judgment will be unqualified.
- the previously adopted method is to use a transparent visor to shield part of the light, and the structure in which the brightness of the SEG10 region is directly reduced by the invention is simple in the concentrator, and The effect is good, mainly reflected in the more uniform light shape.
- a concentrator for a low beam lamp module according to the present invention characterized in that
- the III region is broadened to form a structure 4-1, the overall width is 10-15 mm, the height is 0.3-0.7 mm, and the passing light forms a region III broadening.
- the brightness of the III region is in compliance with the regulatory requirements, and the width of the III region is formed into a circular arc shape with a small radius on the front end surface of the structure 4-1, and the radius is R5-R10 mm.
- a concentrator for a low beam lamp module according to the present invention is characterized in that the HV brightness reduction structure 4-2 is a triangular or polygonal protrusion to reduce HV brightness.
- the III-zone widening forming structure 4-1 has a concave curved shape facing the front end of the concentrator.
- a concentrator for a low beam lamp module according to the present invention characterized in that
- the HV brightness reduction structure 4-2 is located at the middle front portion of the III area widening forming structure 4-1;
- the HV brightness reduction structure 4-2 is located in the middle of the III area widening forming structure 4-1, meaning that the HV brightness reduction structure 4-2 is located in the concave curved bottom of the III area widening forming structure 4-1.
- the HV brightness reduction structure 4-2 is located at the front of the III area broadening forming structure 4-1, meaning that the HV brightness reduction structure 4-2 is closer to the concentrator than the widening forming structure 4-1. Location.
- the HV luminance reduction structure 4-2 and the III region are broadened to form a lower bottom surface of the structure 4-1 (i.e., the III region widening formation structure 4-1 and the SEG10 luminance reduction structure 5
- the angle of the abutment surface is obtuse
- the HV brightness reducing structure 4-2 and the front end face of the III zone widening forming structure 4-1 are at an acute angle.
- the light emitted by the LED light source is partially irradiated to the front central entrance structure 1-1, and the other portion is irradiated onto the side central entrance structure 1-2, and the front central entrance structure refracts the light irradiated thereto.
- the refracted light enters the interior of the concentrator.
- the front center inlet structure 1-1 is disposed at the front inner end of the concentrating structure 1 and has the same material as the concentrator material.
- the material is transparent plastic or resin, and the structure refracts light emitted from the LED light source. Injected into the interior of the concentrator.
- a concentrator for a low beam lamp module according to the present invention characterized in that
- the III region forming structure 4 includes a III region broadening forming structure 4-1 and an HV brightness reducing structure 4-2;
- the front end of the III region widening forming structure 4-1 has an arc shape, and the rear end is a sheet shape connected to the front end of the SEG10 brightness reducing structure 5, and the HV brightness reducing structure 4-2 is disposed at an intermediate position therebetween;
- the HV brightness reduction structure 4-2 is a triangular or polygonal protrusion to reduce HV brightness.
- the III region forms light rays that are irradiated on the structure 4, and most of them are broadened by the III region to form a structure 4-1.
- the front end face is emitted to form a broadening of the low beam shape, and the other small portion is irradiated on the HV brightness reducing structure 4-2, and the HV test point brightness of the III region light portion is lowered by reflection and refraction thereof.
- the brightness of the HV test point of the light-emitting portion of the III region is lowered, so that it has a large margin under the premise of satisfying the regulations.
- HV is a test point on the light distribution screen, which is the intersection of the H-H line (horizontal axis) and the V-V line (vertical axis), that is, the (0, 0) position.
- a concentrator for a low beam lamp module according to the present invention characterized in that
- the III region is broadened to form a structure 4-1, the overall width is 10-15 mm, the height is 0.3-0.7 mm, and the passing light forms a region III broadening.
- the III region widening forming structure 4-1 has a circular arc shape with a small radius on the front end surface, and has a radius of R5-R10 mm.
- the extension of the III region forms a circular arc shape with a small radius on the front end surface of the structure 4-1 to diffuse the light, so that the brightness of the III region meets the regulatory requirements.
- a concentrator for a low beam lamp module characterized in that the HV brightness reduction structure 4-2 is located in the middle portion of the III region widening forming structure 4-1 And the angle between the lower surface of the III-zone widening forming structure 4-1 is an obtuse angle, and the angle of the front end surface of the III-zone widening forming structure 4-1 is an acute angle.
- the light illuminating the HV luminance reducing structure 4-2 is refracted to change the original ray path, and the HV point forming the low beam III region and its vicinity are no longer irradiated, and the luminance of the HV point is lowered.
- the center front position is as shown in FIG. 7 and FIG. 8 , which is a bottom view of the concentrator, and the HV brightness reduction structure 4-2 is located at the middle position of the front end arc surface of the III region widening forming structure 4-1, the lower bottom surface and The front end face is shown in Figure 9, and the angle relationship is shown in Figure 10.
- a concentrator for a low beam lamp module according to the present invention characterized in that
- the SEG10 brightness reduction structure 5 has an obtuse triangle along the illuminator light trajectory section, and the two angles that are connected to the bottom surface of the concentrator are acute angles.
- the light irradiated onto the region of the SEG10 brightness reducing structure 5 corresponds to the SEG10 region of the low beam shape
- the light irradiated onto the SEG10 brightness reducing structure 5 is partially totally reflected, and is emitted through the front end surface of the cut-off line forming structure 2, and the other portion is directly or repeatedly refracted and then emitted out of the concentrator.
- the light irradiated onto the SEG10 brightness reducing structure 5 is partially totally reflected, and is emitted through the front end surface of the cut-off line forming structure 2, and the other portion is directly or repeatedly refracted to emit the concentrator, without From The front end surface of the cut-off line forming structure 2 is emitted,
- the light emitted from the front end surface of the cut-off line forming structure 2 forms a low-beam SEG10 region having a luminance of 12300 cd or less.
- a concentrator for a low beam lamp module characterized in that the surface of the SEG10 brightness reduction structure 5 forms a skin texture, scatters light rays incident thereon and consumes light energy. , reducing the energy of the SEG10 region in the low beam shape.
- the surface of the SEG 10 brightness reducing structure 5 forms a grain texture, which reduces the energy of the SEG 10 region in the low beam shape such that its brightness is below 12300 cd.
- a concentrator for a low beam lamp module wherein the concentrator mounting structure 6 is disposed on two sides of the concentrator; and the concentrator structure is provided with two the above.
- a concentrator for a low beam lamp module is characterized in that the lower side of the concentrator is a concave curved surface or a plane, and the lower side of the concentrator is formed with a condensed light. Going to the left and right parts with the difference, the boundary line of the left and right sides of the lower side of the concentrator (1) having the drop is located in the middle of the concentrating direction of the lower side of the concentrator (1), and the drop size is 0.4. -0.6mm range.
- a concentrator for a low beam lamp module according to the present invention characterized in that the III region forming structure 4 on the lower side of the concentrator (1) spans the left and right portions having a drop
- the plate-like protrusion of the lower side of the concentrator (1), the lower side of the protrusion is concave curved.
- the concentrator for a low beam lamp module according to the present invention is characterized in that the SEG10 brightness reduction structure 5 spans the lower side boundary of the left and right two-part concentrator (1) having a drop And the surface of the SEG10 brightness reduction structure 5 also differs in the left and right portions having a drop.
- a concentrator for a low beam lamp module characterized in that the concentrator mounting structure 6 comprises two screw holes for mounting and fixing the concentrator and The optical device performs a predetermined rectangular guide groove, and the screw hole and the guide groove are respectively disposed on two sides of the concentrator, and the positioning hole of the concentrator is precisely positioned in the screw hole.
- a concentrator for a low beam lamp module according to the present invention is characterized in that the material of the concentrator is a transparent plastic or resin.
- the material of the concentrator is a transparent plastic or resin.
- PC for example, PC, model LC1500PC, model LC1500.
- a concentrator for a low beam lamp module according to the present invention characterized in that
- the concentrating structure 1 comprises a front central inlet structure 1-1, a side central inlet structure 1-2 and a reflective structure 1-3;
- the front center inlet structure 1-1 is disposed at a front inner end of the concentrating structure 1 .
- the reflective structure 1-3 is located at the tail end of the concentrator, and is disposed on the outer side of the concentrating structure 1 and has a circular arc shape.
- the side center inlet structure 1-2 is disposed inside the concentrating structure 1 and connects the front center inlet structure 1-1 and the reflection structure 1-3;
- Light emitted by the low-beam LED light source propagates forward through the front central entrance structure 1-1, the refraction of the side center entrance structure 1-2, and the total reflection of the reflective structure 1-3.
- the front central inlet structure 1-1 and the side central inlet structure 1-2 together constitute an inner concave surface of the concentrating structure 1, wherein the front central inlet structure 1-1 is a front end surface of the concave surface, and the side central inlet structure 1-2 is the side wall surface of the concave surface.
- the shapes of the two are different, the front central inlet structure 1-1 is a circular arc with a boundary, and the side central inlet structure 1-2 is a circular cylindrical arc surface with arc ends at both ends; There is no difference in function, and the light emitted by the LED light source is refracted and injected into the interior of the concentrator. However, the light refracted by the front center entrance structure 1-1 is not irradiated to the reflective structure 1-3, and the light refracted by the side center entrance structure 1-2 is irradiated to the reflective structure 1-3, and then the reflective structure 1 is irradiated. -3 total reflection.
- the reflective structure 1-3 has a convex arc shape, and the rear end of the reflective structure 1-3 is provided with a back LED.
- the arcuate section of the side center inlet structure 1-2 includes an irregular arc line.
- the front center inlet structure 1-1 is disposed at the front end of the center of the concentrating structure 1 and is disposed at the same position as the concentrator material, and is a transparent plastic or resin, for example, PC, model LC1500PC, model LC1500.
- the structure refracts light emitted from the LED light source and then enters the inside of the concentrator.
- the HV brightness reduction structure 4-2 is located at the middle front portion of the III region widening forming structure 4-1, and
- the angle between the lower bottom surface of the III region widening forming structure 4-1 is an obtuse angle, and the angle of the front end surface of the III region widening forming structure 4-1 is an acute angle, so that the HV brightness reducing structure is irradiated 4
- the light of 2 is refracted to change the original light path, and the light of the HV point forming the low beam III region and its vicinity is no longer irradiated, and the brightness of the HV point is lowered.
- the HV brightness reduction structure 4-2 is another focus of the present invention. Without the structure, the brightness of the HV point can be less than the maximum value of 625 cd prescribed by the regulations, but the margin is relatively small, and the luminous flux increases with the light source. The stability is not good, there is a possibility that the brightness of the HV point will increase, and the regulatory judgment is unqualified. With the HV brightness reduction structure, the brightness of the HV point can be guaranteed to be below 625 cd.
- the 50L dark zone forming structure 3 is perpendicular to
- the triangular convex structure in the direction of light propagation is preferably an isosceles triangle having a bottom edge of 10-20°. More preferably, the structural triangle is an isosceles triangle having a base of 15°.
- the 50L dark zone forming structure can make the low beam without glare under the premise of having sufficient illumination, so as not to affect the normal driving behavior of the opposite driver.
- the integration of the optical components ensures that the positional accuracy between the various optical functional components is ensured without the positional error caused by the assembly;
- HV brightness reduction structure makes the HV point in the low beam shape lower and more stable, and has more regulatory value judgment margin.
- FIG. 1 is a perspective structural view of a concentrator for a low beam lamp module of the present invention.
- FIG. 2 is a perspective view of the concentrator of the present invention for a low beam lamp module.
- FIG. 3 is a perspective structural view showing a structure of a III region of a concentrator for a low beam lamp module of the present invention.
- FIG. 4 is a schematic view of a low beam shape formed by a concentrator for use in a low beam lamp module of the present invention.
- FIG. 5 is a schematic view showing the light pattern of the III region formed by the concentrator for the low beam lamp module of the present invention.
- FIG. 6 is a schematic view showing the light direction of the SEG10 brightness reduction structure in the concentrator of the low beam lamp module of the present invention.
- Fig. 7 is a schematic view showing the arrangement of the HV brightness reducing structure 4-2 for forming the III region of the low beam lamp module of the present invention.
- Fig. 8 is an enlarged schematic view showing the arrangement of the HV brightness reducing structure 4-2 for forming the III region of the low beam lamp module of the present invention.
- Fig. 9 is a schematic view showing the arrangement of the III-zone widening forming structure 4-1 and the HV brightness reducing structure 4-2 for forming the III region of the low beam lamp module of the present invention.
- Fig. 10 is an enlarged schematic view of Fig. 9.
- Figure 11 is a schematic diagram of HV brightness test points.
- FIGS. 12A and B are respectively schematic views of a concentrating structure of a concentrator of the present invention.
- concentrating structure 2. cut-off line forming structure, 3.50L dark area forming structure, 4.III area forming structure, 5. SEG10 brightness reducing structure, 6. concentrator mounting structure, 1-1. side Center entrance structure, 1-2. Front center inlet structure, 1-3. Reflective structure, 4-1.III area broadening forming structure, 4-2. HV brightness reducing structure.
- an embodiment of the present invention provides a concentrator for a low beam headlight module for use in a low beam illumination of an automobile, placed in a headlight of a vehicle.
- the concentrator includes a concentrating structure 1, a cut-off line forming structure 2, a 50L dark area forming structure 3, a III area forming structure 4, an SEG10 brightness reducing structure 5, and a concentrator mounting structure 6.
- the concentrator has a total dimension of about 65 mm in length, about 50 mm in width, and about 10 mm in height.
- the material of the concentrator is a transparent plastic or resin.
- the material used in this embodiment is PC, and the refractive index is 1.586-1.587.
- the concentrating structure 1 is disposed at the rear end of the concentrator, the cut-off line forming structure 2 is disposed at the front end of the concentrator, the SEG10 brightness reducing structure 5 is disposed at the bottom of the concentrator, and the III area forming structure 4 is disposed at the concentrator
- the bottom portion is located at the front end of the SEG10 brightness reducing structure 5, and the 50L dark area forming structure 3 is disposed at the bottom of the concentrator, and is located between the III region forming structure 4 and the cut-off line forming structure 2, and the concentrator mounting structure 6 is disposed at the poly
- the number of concentrator structures is four.
- An LED light source is disposed at the center of the rear end of the concentrating structure 1, and most of the light condensed by the concentrating structure 1 is emitted through the front end surface of the cut-off line forming structure 2 to form a broadened portion of the low-beam shape, and is irradiated in a 50-L dark area to form a structure.
- the light on 3 is reflected and refracted by the light, and the light is weakened to reduce the brightness of the low-beam light 50L test point; the light irradiated on the structure 4 in the III region forms a portion of the III region of the low-beam shape, and the brightness is irradiated on the SEG10.
- the reflection and refraction of light on the structure 5 is reduced, and this portion of the light is attenuated to reduce the brightness of the low beam photometric SEG10 test area.
- the luminous flux of the four LEDs is two-way: 750 lm and 250 lm.
- the largest concentrator in the middle is arranged with 750 lm LEDs, and the left two and the right one are arranged with 250 lm LEDs. It shows that the low beam output is about 1000 lm and the brightness is about 55 lx.
- the concentrating structure 1 includes a front center inlet structure 1-1, a side center inlet structure 1-2, and a reflection structure 1-3.
- the front center inlet structure 1-1 is disposed at the center inner front end of the concentrating structure 1, and the reflection structure 1-3 Provided on the outer side of the concentrating structure 1, the side center inlet structure 1-2 is disposed on the inner side of the concentrating structure 1, and connects the front center inlet structure 1-1 and the reflection structure 1-3, and the rear end center of the concentrating structure 1
- the LED light source is disposed, and the light emitted by the low-beam LED light source propagates forward through the total reflection of the front central entrance structure 1-1, the refraction of the side central entrance structure 1-2, and the reflection structure 1-3.
- the structure 4 includes a III-zone broadening forming structure 4-1 and an HV luminance reducing structure 4-2, and the III region forms a junction.
- the width of the III area is 4-1, the overall width is 12mm, the height is 0.5mm, and the light passing through forms the width of the III area.
- the brightness of the III area meets the requirements of the regulations, and the front end surface has a circular arc shape with a radius of R7mm.
- the range of the formed III region is: -10° to +10° in the horizontal direction and +7° in the longitudinal direction.
- the HV brightness reduction structure 4-2 is located at the middle front portion of the III region widening forming structure 4-1, and is at an obtuse angle with the lower surface of the III region widening forming structure 4-1, and the III region is broadened to form the structure 4
- the angle of the front end face of -1 is acute, so that the light irradiated to the HV brightness reducing structure 4-2 is refracted to change the original light path, and the light of the HV point forming the low beam III region and its vicinity is no longer irradiated, and the light is lowered.
- the brightness of the HV point is simulated to be about 0.2 lx.
- FIG. 1 A schematic diagram of the formed III region light shape is shown in FIG.
- the cross section of the SEG10 brightness reduction structure 5 is an obtuse triangle, and the two corners that are in contact with the bottom surface of the concentrator are acute angles, and the overall size is 35 mm long, 20 mm wide, and 6.5 mm high.
- the light irradiated onto the region of the SEG10 luminance reduction structure 5 corresponds to the SEG10 region of the low beam shape, and the light irradiated onto the SEG10 luminance reduction structure 5 is partially totally reflected, and is emitted through the front end surface of the cut-off line forming structure 2, and the other portion is After direct or multiple refraction, the concentrator is emitted, and is not emitted from the front end surface of the cut-off line forming structure 2, and the light emitted from the front end surface of the cut-off line forming structure 2 forms a low-beam SEG10 region with a brightness of 12300 cd or less. .
- the brightness of the SEG10 test area in the low beam shape is about 9800 cd, which complies with the regulatory requirements of ECE R123 Class C, V, and E.
- the concentrator mounting structure 6 includes two screw holes for mounting and fixing the concentrator, and a rectangular guide groove for pre-positioning the concentrator.
- the screw holes and the guide grooves are respectively placed on both sides of the concentrator, and the screw holes are respectively There is a positioning rib for accurately positioning the concentrator.
- the concentrator is positioned and mounted on the heat sink.
- the space utilization efficiency is greatly improved; the positional accuracy between the optical functional parts is ensured without positional error; and the cost is low.
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Abstract
Description
Claims (10)
- 一种用于近光车灯模组的聚光器,包括聚光结构(1)、截止线形成结构(2)、50L暗区形成结构(3)、III区形成结构(4)、SEG10亮度降低结构(5)和聚光器安装结构(6),其特征在于,所述聚光结构(1)设于聚光器的后端,即LED光源端,所述截止线形成结构(2),其近透镜端的端面轮廓曲线呈圆弧形,设于聚光器的前端,所述SEG10亮度降低结构(5)为截面山坡形凸起,设于聚光器的底部,使得照射在所述SEG10亮度降低结构(5)上的光线对应近光光形SEG10的法规测试区域,抑制SEG10区域的亮度过高,所述III区形成结构(4)设于聚光器的底部并位于所述SEG10亮度降低结构(5)的前端,所述III区形成结构(4)用于形成近光光形的展宽,并使得III区光形部分的HV测试点亮度降低,所述50L暗区形成结构(3)设于聚光器的底部,该结构使近光光形中50L区域亮度可控。
- 如权利要求1所述一种用于近光车灯模组的聚光器,其特征在于,所述III区形成结构(4)包括III区展宽形成结构(4-1)和HV亮度降低结构(4-2);所述III区展宽形成结构(4-1)面向聚光器的前端呈弧形,后端和SEG10亮度降低结构(5)的前端相连接,整体为贴附于聚光器底部的薄片形状,在III区展宽形成结构(4-1)和SEG10亮度降低结构(5)中间位置设置HV亮度降低结构(4-2);所述HV亮度降低结构(4-2)为三角形或多边形凸起,以降低HV亮度。
- 如权利要求1或2所述一种用于近光车灯模组的聚光器,其特征在于,所述III区展宽形成结构(4-1),总体宽度10-15mm,高度0.3-0.7mm,经过的光线形成III区展宽,为了对光线进行扩散,使III区的亮度符合法规要求,所述III区展宽形成结构(4-1)前端面呈小半径的圆弧形,半径R5-R10mm。
- 如权利要求1或3所述一种用于近光车灯模组的聚光器,其特征在于,所述HV亮度降低结构结构(4-2),位于所述III区展宽形成结构(4-1)的中前部;所述HV亮度降低结构结构(4-2)位于所述III区展宽形成结构(4-1)的中部,意味所述HV亮度降低结构结构(4-2)位于III区展宽形成结构(4-1)的内凹弧形底部,所述HV亮度降低结构结构(4-2)位于所述III区展宽形成结构(4-1)的前部,意味所述HV亮度降低结构结构(4-2)比展宽形成结构(4-1)更近于聚光器前部位置。
- 如权利要求1所述一种用于近光车灯模组的聚光器,其特征在于,所述SEG10亮度降低结构(5)的沿聚光器光线走向截面呈钝角三角形,且和聚光器底面相接的两个角为锐角,照射到所述SEG10亮度降低结构(5)区域上的光线对应近光光形的SEG10区域,照射到所述SEG10亮度降低结构(5)上的光线,一部分全反射后,经所述截止线形成结构2的前端面射出,另一部分被直接或多次折射后射出聚光器。
- 如权利要求1所述一种用于近光车灯模组的聚光器,其特征在于,所述SEG10亮度降低结构(5)的表面形成皮纹,对射到其上的光线进行散射以及光能消耗,降低近光光形中的SEG10区域的能量。
- 如权利要求1所述一种用于近光车灯模组的聚光器,其特征在于,所述聚光器安装结构(6)设于聚光器的两侧;所述聚光结构设置2个以上。
- 如权利要求1所述一种用于近光车灯模组的聚光器,其特征在于,所述聚光器下侧面为内凹弧形面或平面,聚光器下侧面形成有沿聚光走向具有落差的左右二部分,所述聚光器(1)下侧面的具有落差的左右二部分的分界线位于聚光器(1)下侧面沿聚光走向的中部,所述落差尺寸为0.4-0.6mm范围。
- 如权利要求8所述一种用于近光车灯模组的聚光器,其特征在于,所述聚光器(1)下侧面的III区形成结构(4)为跨越具有落差的左右二部分聚光器(1)下侧面分界线的板状凸起物,凸起物下侧面为内凹弧形。
- 如权利要求8所述一种用于近光车灯模组的聚光器,其特征在于,所述SEG10 亮度降低结构(5)跨越具有落差的左右二部分聚光器(1)下侧面分界线,且在所述SEG10亮度降低结构5表面也相差具有落差的左右二部分。
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EP20154448.3A EP3663637A1 (en) | 2016-09-30 | 2017-02-21 | Condenser for low-beam vehicle light module |
EP20154449.1A EP3667161A1 (en) | 2016-09-30 | 2017-02-21 | Condenser for low-beam vehicle light module |
US16/068,647 US10563832B2 (en) | 2016-09-30 | 2017-02-21 | Condenser for low-beam vehicle light module |
RS20200622A RS60348B1 (sr) | 2016-09-30 | 2017-02-21 | Kondenzator modula kratkog svetla za vozilo |
EP17854346.8A EP3382263B1 (en) | 2016-09-30 | 2017-02-21 | Condenser for low-beam vehicle light module |
KR1020187021323A KR102087412B1 (ko) | 2016-09-30 | 2017-02-21 | 근거리 빔 자동차 램프 모듈용 집광기 |
JP2018537534A JP6637187B2 (ja) | 2016-09-30 | 2017-02-21 | ロービームのヘッドライトモジュールに用いられる集光器 |
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CN201610866450.8 | 2016-09-30 | ||
CN201621094737.5 | 2016-09-30 | ||
CN201610866450.8A CN106439682B (zh) | 2016-09-30 | 2016-09-30 | 一种用于近光车灯模组的聚光器 |
CN201621094737.5U CN206469173U (zh) | 2016-09-30 | 2016-09-30 | 一种用于近光车灯模组的聚光器 |
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US (1) | US10563832B2 (zh) |
EP (3) | EP3667161A1 (zh) |
JP (3) | JP6637187B2 (zh) |
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RS (1) | RS60348B1 (zh) |
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EP3667161A1 (en) | 2020-06-17 |
JP6827097B2 (ja) | 2021-02-10 |
EP3382263A1 (en) | 2018-10-03 |
RS60348B1 (sr) | 2020-07-31 |
US20190017670A1 (en) | 2019-01-17 |
JP6738476B2 (ja) | 2020-08-12 |
KR20180101419A (ko) | 2018-09-12 |
JP2019502245A (ja) | 2019-01-24 |
JP2020057616A (ja) | 2020-04-09 |
US10563832B2 (en) | 2020-02-18 |
KR102087412B1 (ko) | 2020-03-12 |
EP3663637A1 (en) | 2020-06-10 |
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