WO2017075942A1 - Dyeing and finishing method for manufacturing fabric by using heat absorbable heating material - Google Patents

Dyeing and finishing method for manufacturing fabric by using heat absorbable heating material Download PDF

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WO2017075942A1
WO2017075942A1 PCT/CN2016/079098 CN2016079098W WO2017075942A1 WO 2017075942 A1 WO2017075942 A1 WO 2017075942A1 CN 2016079098 W CN2016079098 W CN 2016079098W WO 2017075942 A1 WO2017075942 A1 WO 2017075942A1
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Prior art keywords
heat
dyeing
controlled
minutes
temperature
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PCT/CN2016/079098
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French (fr)
Chinese (zh)
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张卫东
奚炳华
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江苏新凯盛企业发展有限公司
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Publication of WO2017075942A1 publication Critical patent/WO2017075942A1/en

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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C7/00—Heating or cooling textile fabrics
    • D06C7/02—Setting
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C11/00—Teasing, napping or otherwise roughening or raising pile of textile fabrics
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06L—DRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
    • D06L1/00—Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods
    • D06L1/12—Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods using aqueous solvents
    • D06L1/16—Multi-step processes
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
    • D06P5/02—After-treatment
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
    • D06P5/02—After-treatment
    • D06P5/10—After-treatment with compounds containing metal

Definitions

  • the invention relates to the textile field of textile fabrics, garments and the like, and particularly relates to a dyeing and finishing method for fabrics which can be made of heat-absorbing heat-generating materials.
  • the heat balance of the body is achieved by directly modifying the yarn, selecting a sheath core structure, and continuously absorbing heat and heat by daylight adjustment.
  • the surface of the fabric will produce color and color difference, and the dyeing effect is poor, which cannot meet the needs of people.
  • the technical problem mainly solved by the invention is to provide a dyeing and finishing method for fabrics which can be made of heat absorbing heat-generating materials.
  • the core structure is selected, and the heat is absorbed by the sunlight to achieve the heat of the body.
  • the velvet ensures the warmth of the fabric and makes the fabric feel more comfortable and soft. There is no longer any problem of hair loss on the surface of the fabric.
  • a technical solution adopted by the present invention is to provide a dyeing and finishing method for fabricating a heat-absorbing heat-generating material, comprising the following specific steps:
  • dye choose 40-50 degrees warm water, stir in the dyeing tank for 30-40 minutes;
  • Cool down cool down, cool down from 130 °C at 3-5 °C / minute to 115-100 °C and continue to cool down, cool down to 80-90 °C at 3-2 °C, continue to take 2-3 °C / minute after sampling Cool down to 50-60 ° C, drain the water in the tank, wash the water two times, wash each lane for 15-20 minutes to avoid excessive floating color;
  • the upper soft add the first type of raising agent 2-3g / L, the second type of raising agent 5-6g / L and hydrophilic softener 0.5-1g/L, the cloth is rolled from the rolling mill, the rolling pressure is 3.5-5 kg, and the combination of pressure and special additives improves the hand feeling;
  • napping a fleece machine with a 36-needle roll, through napping-singing-shearing-singing-shearing-shaping, wherein the piled portion includes the first napping and the second napping;
  • Finished product setting The setting temperature is controlled at 100-120 °C, and the fixed speed is controlled at 18-21 m/min.
  • the piled portion in the step 4) is subjected to two raisings using six pile machines, and the number of the pile machines is 1-6.
  • the first napping in the step 4) is carried out by using a cloth guide wheel, and the guide wheel speed is controlled by a gear, and the guide wheel speed is 20-30 meters. /min, the temperature is controlled below 100 degrees.
  • the second raising in the step 4) is performed by using the cloth that has been finished for the first time, and then passes through the guide wheel to enter the raising machine, and the speed of the guiding wheel is controlled by gears.
  • the guide wheel speed is 23-30 m/min.
  • the speed of the pile machine is the same as the speed of the guide wheel.
  • Figure 1 is a flow chart showing a preferred embodiment of a dyeing and finishing method for a fabric made of an endothermic heat-generating material.
  • a dyeing and finishing method for fabric made of heat absorbing heat-generating material comprising the following specific steps:
  • dye choose 40-50 degrees warm water, stir in the dyeing tank for 30-40 minutes;
  • Cool down cool down from 130 °C at 3-5 °C / minute to 115-100 °C and continue to cool down, cool down to 80-90 °C at 3-2 °C, continue to take 2-3 °C / minute after sampling Cool down to 50-60 ° C, drain the water in the tank, wash the water two times, wash each lane for 15-20 minutes;
  • the upper soft add the first type of raising agent 2-3g / L, the second type of raising agent 5-6g / L and the hydrophilic softener 0.5-1g / L, the cloth from the rolling car, the rolling car pressure is 3.5 -5 kg;
  • Fleece a pile gun with a 36-needle roll, through pile-hairing-shearing-hairing-shearing-shaping, wherein the piled portion includes the first napping and the second raising, twice The velvet ensures that the fabric feels warm and velvet is strong;
  • Finished product setting The setting temperature is controlled at 100-120 °C, and the fixed speed is controlled at 18-21 m/min.
  • the first napping is carried out by the cloth guide wheel, and the guide wheel speed is controlled by gears.
  • the guide wheel speed is 20-30 m/min, and the temperature is controlled below 100 degrees.
  • the second napping uses the cloth that has been finished for the first time to pass through the guide cloth wheel and enters the pile machine.
  • the speed of the guide wheel is controlled by gears, and the speed of the guide wheel is 23-30 m/min.
  • the speed of the raising machine described above is the same as the speed of the guide wheel, and the speed is 20-30 m/min.
  • the invention directly transforms the yarn, selects the sheath core structure, and continuously absorbs heat and heat through the sunlight adjustment to achieve the heat balance of the body, and the warmth effect is good.
  • the method for dyeing and finishing the fabric of the heat-absorbing and heat-generating material of the present invention achieves the heat balance of the body by directly modifying the yarn, selecting a sheath-core structure, and continuously absorbing heat and heat through sunlight adjustment.
  • the warmth effect is good, and the problem of dyeing and coloring is well solved.
  • the process of special hair-shearing-shaping and two times of raising are ensured that the fabric feels warm and the velvet feel makes the fabric feel more Comfortable and soft, the fabric surface will no longer cause hair loss.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Coloring (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

Disclosed in the present invention is a dyeing and finishing method for manufacturing fabric by using a heat absorbable heating material. The method comprises the following specific steps: dyeing processing, softening, drying, raising and finished-product forming. In this way, according to the dyeing and finishing method for manufacturing fabric by using a heat absorbable heating material provided in the present invention, yarns are directly modified, a skin-core structure is selected, heat is continuously absorbed and released by means of sunlight adjustment, the heat balance of the body is implemented, the warmth retention effect is good, and the dyeing defect problem can also be well resolved; meanwhile, by means of a special wool drawing, wool cutting and fleece process as well as twice raising, the hand feeling warmth of the fabric is ensured, and the velvet feeling is strong, so that the handle of the fabric is more comfortable and softer, and the wool dropping problem of the surface of the fabric does not occur.

Description

一种可吸热发热材料制成面料的染整方法Dyeing and finishing method for fabric made of heat absorbing heat-generating material 技术领域Technical field
本发明涉及纺织面料、服装等纺织领域，尤其涉及一种可吸热发热材料制成面料的染整方法。The invention relates to the textile field of textile fabrics, garments and the like, and particularly relates to a dyeing and finishing method for fabrics which can be made of heat-absorbing heat-generating materials.
背景技术Background technique
过去，在天气寒冷时，人们常常使用棉衣或多穿衣服来进行保暖，但是在经过长期的储藏和穿着后，棉衣会遭到不同程度的磨损，使保暖度降低，而且容易滋生细菌；如果人们用多穿衣服进行保暖，则会让日常行动变得不方便，而且也不美观。In the past, when the weather was cold, people often used cotton coats or clothes to keep warm, but after long-term storage and wearing, the coats were subject to different degrees of wear, which reduced the warmth and easily breed bacteria; Keeping clothes warmer will make daily activities inconvenient and unattractive.
现在，随着科技的发展，市场上也有一些保暖面料开始出现。虽然他们都能起到保暖的效果，但是问题还是很多。现有技术一般是以提高面料克重和起绒效果来达到保暖效果，但是效果并不好，克重会加重，引起穿着不适，拉绒过重，则会造成掉毛现象。Now, with the development of technology, there are also some warm fabrics on the market. Although they can all keep warm, there are still many problems. The prior art generally achieves the warmth effect by improving the fabric weight and the lint effect, but the effect is not good, the weight will be aggravated, causing discomfort, and the brushing is too heavy, which will cause hair loss.
现有技术中也有通过对纱线直接改造，选用皮芯结构，通过日光调节不断吸热放热，来达到身体的热量平衡。但是染色工艺的限制，在染整的过程中，面料的表面会产生色花和色差，染色效果差，不能满足人们的需求。In the prior art, the heat balance of the body is achieved by directly modifying the yarn, selecting a sheath core structure, and continuously absorbing heat and heat by daylight adjustment. However, in the process of dyeing and finishing, in the process of dyeing and finishing, the surface of the fabric will produce color and color difference, and the dyeing effect is poor, which cannot meet the needs of people.
发明内容Summary of the invention
本发明主要解决的技术问题是提供一种可吸热发热材料制成面料的染整方法，通过对纱线直接改造，选用皮芯结构，通过日光调节不断吸热放热，来达到身体的热量平衡，保暖效果好，同时专门针对性的优化后整理工艺条件和流程，以及研发的助剂又很好地解决了染色色花等问题，特殊的拉毛-剪毛-摇粒的过程以及进行两次起绒，保证了面料的温暖感，使面料手感更加舒适和柔润， 面料表面也不会再产生掉毛的问题。The technical problem mainly solved by the invention is to provide a dyeing and finishing method for fabrics which can be made of heat absorbing heat-generating materials. By directly modifying the yarn, the core structure is selected, and the heat is absorbed by the sunlight to achieve the heat of the body. Balance, good warmth effect, and specially targeted optimization of finishing conditions and processes, as well as research and development of auxiliaries, which solve the problems of dyeing and coloring, special hair-shearing-shaping process and two times The velvet ensures the warmth of the fabric and makes the fabric feel more comfortable and soft. There is no longer any problem of hair loss on the surface of the fabric.
为解决上述技术问题，本发明采用的一个技术方案是：提供了一种可吸热发热材料制成面料的染整方法，包括以下具体步骤：In order to solve the above technical problem, a technical solution adopted by the present invention is to provide a dyeing and finishing method for fabricating a heat-absorbing heat-generating material, comprising the following specific steps:
1)、染色处理：1), dyeing treatment:
1.1)、化染料，选择40-50度温水，在染缸中搅拌30-40分钟；1.1), dye, choose 40-50 degrees warm water, stir in the dyeing tank for 30-40 minutes;
1.2)、加料，常温加入乳化除油剂1-3g/L和匀染剂1-3g/L后，常温加染料并用过滤网过滤，保证染料化开，避免产生色点；1.2), feeding, adding emulsified degreasing agent 1-3g / L and leveling agent 1-3g / L at room temperature, add dye at room temperature and filter with filter to ensure dye opening, avoiding the generation of color points;
1.3)、升温，常温下以2-5℃/分钟的速率升温至50-60℃，保温2-3分钟，继续升温，以0.8-1℃/分钟的速率升温至80-90℃，保温2-4分钟，继续以1.2-1.5℃/分钟的速率升温至115-120℃后，再以1.5-2℃/分钟的速率升温至130-150℃,不规则的升温方式使上色率得到提高；1.3), heat up, heat up to 50-60 ° C at a rate of 2-5 ° C / min at room temperature, keep warm for 2-3 minutes, continue to heat up, increase the temperature to 80-90 ° C at a rate of 0.8-1 ° C / min, keep warm 2 -4 minutes, continue to increase the temperature to 115-120 ° C at a rate of 1.2-1.5 ° C / minute, and then increase the temperature to 130-150 ° C at a rate of 1.5-2 ° C / minute, irregular heating method to improve the color ratio ;
1.4)保温，温度升至130-150℃后，保温30-40分钟；1.4) Keep warm, after the temperature rises to 130-150 ° C, keep warm for 30-40 minutes;
1.5)降温，从130℃以3-5℃/分钟的速率降温至115-100℃继续降温，以3-2℃降温至80-90℃，取样后，继续以2-3℃/分钟的速度降温至50-60℃以下，排尽缸中水后，水洗两道，每道洗15-20分钟，避免过多浮色的产生；1.5) Cool down, cool down from 130 °C at 3-5 °C / minute to 115-100 °C and continue to cool down, cool down to 80-90 °C at 3-2 °C, continue to take 2-3 °C / minute after sampling Cool down to 50-60 ° C, drain the water in the tank, wash the water two times, wash each lane for 15-20 minutes to avoid excessive floating color;
1.6)固色，重新进水加入99％浓度的片碱2-3g/L，保险粉2.5-3g/L，浴比控制在1:8-10，继续升温至85-95℃，升温速率控制在2-3℃/分钟，保温时间为15-20分钟，使产品染色更加均匀；1.6) Fix the color, re-inject water to add 99% concentration of caustic soda 2-3g/L, insurance powder 2.5-3g/L, bath ratio is controlled at 1:8-10, continue to heat up to 85-95 °C, heating rate control At 2-3 ° C / min, the holding time is 15-20 minutes, making the product dye more uniform;
1.7)酸洗：保温结束后降温至50℃以下，降温速率控制在2-3℃/分钟，排尽缸中水后，水洗两道，每道洗15分钟，重新进水并加入98％浓度的冰醋酸1-2g/L，升温至50-60℃，升温速率控制在3-5℃/分钟，洗布15-30分钟，进一步去掉面料的浮色；1.7) Pickling: After the end of the heat preservation, cool down to below 50 °C, the cooling rate is controlled at 2-3 °C / min. After draining the water in the tank, wash the water twice, wash each lane for 15 minutes, re-inject water and add 98% concentration. The glacial acetic acid 1-2g/L, the temperature is raised to 50-60 ° C, the heating rate is controlled at 3-5 ° C / min, the cloth is washed for 15-30 minutes, and the floating color of the fabric is further removed;
2)、上柔：加入第一种起毛剂2-3g/L，第二种起毛剂5-6g/L和亲水柔软剂 0.5-1g/L，布从轧车过，轧车压力为3.5-5公斤，压力和专门助剂的配合使手感得到提高；2), the upper soft: add the first type of raising agent 2-3g / L, the second type of raising agent 5-6g / L and hydrophilic softener 0.5-1g/L, the cloth is rolled from the rolling mill, the rolling pressure is 3.5-5 kg, and the combination of pressure and special additives improves the hand feeling;
3)、烘干：烘干温度控制在120-140℃，定型车速控制在15-18米/分钟；3), drying: drying temperature is controlled at 120-140 ° C, the speed of the fixed speed is controlled at 15-18 m / min;
4)起绒：用36针辊的起绒机，经起绒-梳毛-剪毛-梳毛-剪毛-摇粒，其中，起绒部分包括第一次起绒和第二次起绒；4) napping: a fleece machine with a 36-needle roll, through napping-singing-shearing-singing-shearing-shaping, wherein the piled portion includes the first napping and the second napping;
5)成品定型：定型温度控制在100-120℃，定型车速控制在18-21米/分钟。5) Finished product setting: The setting temperature is controlled at 100-120 °C, and the fixed speed is controlled at 18-21 m/min.
在本发明一个较佳实施例中，所述的步骤4)中的起绒部分采用六台起绒机进行两次起绒，起绒机的编号为1-6号。In a preferred embodiment of the present invention, the piled portion in the step 4) is subjected to two raisings using six pile machines, and the number of the pile machines is 1-6.
在本发明一个较佳实施例中，所述的步骤4)中的第一次起绒采用布上机后经导布轮，导布轮速度用齿轮控制，导布轮速度为20-30米/分钟，温度控制在100度以下。In a preferred embodiment of the present invention, the first napping in the step 4) is carried out by using a cloth guide wheel, and the guide wheel speed is controlled by a gear, and the guide wheel speed is 20-30 meters. /min, the temperature is controlled below 100 degrees.
在本发明一个较佳实施例中，所述的步骤4)中的第二次起绒采用第一次起绒完毕的布再次通过导布轮进入起绒机，导布轮速度用齿轮控制，导布轮速度为23-30米/分钟。In a preferred embodiment of the present invention, the second raising in the step 4) is performed by using the cloth that has been finished for the first time, and then passes through the guide wheel to enter the raising machine, and the speed of the guiding wheel is controlled by gears. The guide wheel speed is 23-30 m/min.
在本发明一个较佳实施例中，所述的起绒机速度与导布轮速度一致。In a preferred embodiment of the invention, the speed of the pile machine is the same as the speed of the guide wheel.
本发明的有益效果是：本发明的一种可吸热发热材料制成面料的染整方法，通过对纱线直接改造，选用皮芯结构，通过日光调节不断吸热放热，来达到身体的热量平衡，保暖效果好，又很好地解决了染色色花等问题，同时，专门的拉毛-剪毛-摇粒的过程以及进行两次起绒，保证了面料的手感温暖，绒感强使面料手感更加舒适和柔润，面料表面也不会再产生掉毛的问题。The invention has the beneficial effects that the dyeing and finishing method of the fabric of the heat absorbing heat-generating material of the invention is achieved by directly modifying the yarn, selecting the sheath core structure, and continuously absorbing heat and heat through the sunlight adjustment to reach the body. The heat balance is good, the warmth effect is good, and the problems of dyeing and coloring are well solved. At the same time, the process of special hair-shearing-shaping and two times of raising are ensured that the fabric feels warm and the velvet is strong. The hand feels more comfortable and soft, and the surface of the fabric will no longer cause hair loss.
附图说明DRAWINGS
为了更清楚地说明本发明实施例中的技术方案，下面将对实施例描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本发明 的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其它的附图，其中：In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly described below. It is obvious that the drawings in the following description are merely the present invention. For some embodiments of the present invention, other drawings may be obtained from those skilled in the art without any inventive effort, wherein:
图1是本发明一种可吸热发热材料制成面料的染整方法的一较佳实施例的流程图。BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a flow chart showing a preferred embodiment of a dyeing and finishing method for a fabric made of an endothermic heat-generating material.
具体实施方式detailed description
下面将对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅是本发明的一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例，都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below. It is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments of the present invention without creative efforts are within the scope of the present invention.
如图1所示，本发明实施例包括：As shown in FIG. 1, the embodiment of the present invention includes:
一种可吸热发热材料制成面料的染整方法，包括以下具体步骤：A dyeing and finishing method for fabric made of heat absorbing heat-generating material, comprising the following specific steps:
1)、染色处理：1), dyeing treatment:
1.1)、化染料，选择40-50度温水，在染缸中搅拌30-40分钟；1.1), dye, choose 40-50 degrees warm water, stir in the dyeing tank for 30-40 minutes;
1.2)、加料，常温加入乳化除油剂1-3g/L和匀染剂1-3g/L后，常温加染料并用过滤网过滤，以便染料更充分化开，避免产生色花等现象；1.2), feeding, adding emulsified degreasing agent 1-3g / L and leveling agent 1-3g / L at room temperature, add dye at room temperature and filter with filter, so that the dye is more fully opened, to avoid the occurrence of color and other phenomena;
1.3)、升温，常温下以2-5℃/分钟的速率升温至50-60℃，保温2-3分钟，继续升温，以0.8-1℃/分钟的速率升温至80-90℃，保温2-4分钟，继续以1.2-1.5℃/分钟的速率升温至115-120℃后，再以1.5-2℃/分钟的速率升温至130-150℃保温，不规则的升温速度保证了上色更加充分；1.3), heat up, heat up to 50-60 ° C at a rate of 2-5 ° C / min at room temperature, keep warm for 2-3 minutes, continue to heat up, increase the temperature to 80-90 ° C at a rate of 0.8-1 ° C / min, keep warm 2 -4 minutes, continue to increase the temperature to 115-120 ° C at a rate of 1.2-1.5 ° C / min, and then heat up to 130-150 ° C at a rate of 1.5-2 ° C / min, irregular heating rate to ensure more color full;
1.4)保温，130-150℃保温30-40分钟，使面料上色更加饱满，同时更均匀；1.4) Keep warm, keep at 130-150 °C for 30-40 minutes, make the fabric more full and more uniform;
1.5)降温，从130℃以3-5℃/分钟的速率降温至115-100℃继续降温，以3-2℃降温至80-90℃，取样后，继续以2-3℃/分钟的速度降温至50-60℃以下，排尽缸中水后，水洗两道，每道洗15-20分钟； 1.5) Cool down, cool down from 130 °C at 3-5 °C / minute to 115-100 °C and continue to cool down, cool down to 80-90 °C at 3-2 °C, continue to take 2-3 °C / minute after sampling Cool down to 50-60 ° C, drain the water in the tank, wash the water two times, wash each lane for 15-20 minutes;
1.6)固色，重新进水加入99％浓度的片碱2-3g/L，保险粉2.5-3g/L，浴比控制在1:8-10，继续升温至85-95℃，升温速率控制在2-3℃/分钟，保温时间为15-20分钟，助剂用量和温度的控制使面料避免了色花问题，使产品染色更加均匀，同时去掉表面的浮色；1.6) Fix the color, re-inject water to add 99% concentration of caustic soda 2-3g/L, insurance powder 2.5-3g/L, bath ratio is controlled at 1:8-10, continue to heat up to 85-95 °C, heating rate control At 2-3 ° C / min, the holding time is 15-20 minutes, the amount of additives and the temperature control make the fabric avoid the problem of color, make the product dye more uniform, and remove the floating color of the surface;
1.7)酸洗：保温结束后降温至50℃以下，降温速率控制在2-3℃/分钟，排尽缸中水后，水洗两道，每道洗15分钟，重新进水并加入98％浓度的冰醋酸1-2g/L，升温至50-60℃，升温速率控制在3-5℃/分钟，洗布15-30分钟，进一步去掉面料的浮色；1.7) Pickling: After the end of the heat preservation, cool down to below 50 °C, the cooling rate is controlled at 2-3 °C / min. After draining the water in the tank, wash the water twice, wash each lane for 15 minutes, re-inject water and add 98% concentration. The glacial acetic acid 1-2g/L, the temperature is raised to 50-60 ° C, the heating rate is controlled at 3-5 ° C / min, the cloth is washed for 15-30 minutes, and the floating color of the fabric is further removed;
2)、上柔：加入第一种起毛剂2-3g/L，第二种起毛剂5-6g/L和亲水柔软剂0.5-1g/L，布从轧车过，轧车压力为3.5-5公斤；2), the upper soft: add the first type of raising agent 2-3g / L, the second type of raising agent 5-6g / L and the hydrophilic softener 0.5-1g / L, the cloth from the rolling car, the rolling car pressure is 3.5 -5 kg;
3)、烘干：烘干温度控制在120-140℃，定型车速控制在15-18米/分钟，烘干的车速和温度保证面料的手感；3), drying: drying temperature is controlled at 120-140 ° C, the speed of the fixed speed is controlled at 15-18 m / min, the speed and temperature of drying ensure the feel of the fabric;
4)起绒：用36针辊的起绒机，经起绒-梳毛-剪毛-梳毛-剪毛-摇粒，其中，起绒部分包括第一次起绒和第二次起绒，两次起绒保证了面料的手感温暖，绒感强；4) Fleece: a pile gun with a 36-needle roll, through pile-hairing-shearing-hairing-shearing-shaping, wherein the piled portion includes the first napping and the second raising, twice The velvet ensures that the fabric feels warm and velvet is strong;
5)成品定型：定型温度控制在100-120℃，定型车速控制在18-21米/分钟。5) Finished product setting: The setting temperature is controlled at 100-120 °C, and the fixed speed is controlled at 18-21 m/min.
上述中，所述的步骤4)中的起绒部分采用六台起绒机进行两次起绒，起绒机的编号为1-6号。In the above, the piled portion in the step 4) is subjected to two raisings by using six pile machines, and the number of the pile machines is 1-6.
其中，第一次起绒采用布上机后经导布轮，导布轮速度用齿轮控制，导布轮速度为20-30米/分钟，温度控制在100度以下。第二次起绒采用第一次起绒完毕的布再次通过导布轮进入起绒机，导布轮速度用齿轮控制，导布轮速度为23-30米/分钟。以上所述的起绒机速度与导布轮速度一致，速度均为20-30米/分钟。 Among them, the first napping is carried out by the cloth guide wheel, and the guide wheel speed is controlled by gears. The guide wheel speed is 20-30 m/min, and the temperature is controlled below 100 degrees. The second napping uses the cloth that has been finished for the first time to pass through the guide cloth wheel and enters the pile machine. The speed of the guide wheel is controlled by gears, and the speed of the guide wheel is 23-30 m/min. The speed of the raising machine described above is the same as the speed of the guide wheel, and the speed is 20-30 m/min.
同时，本发明通过对纱线直接改造，选用皮芯结构，通过日光调节不断吸热放热，来达到身体的热量平衡，保暖效果好。At the same time, the invention directly transforms the yarn, selects the sheath core structure, and continuously absorbs heat and heat through the sunlight adjustment to achieve the heat balance of the body, and the warmth effect is good.
综上所述，本发明的一种可吸热发热材料制成面料的染整方法，通过对纱线直接改造，选用皮芯结构，通过日光调节不断吸热放热，来达到身体的热量平衡，保暖效果好，又很好地解决了染色色花等问题，同时，专门的拉毛-剪毛-摇粒的过程以及进行两次起绒，保证了面料的手感温暖，绒感强使面料手感更加舒适和柔润，面料表面也不会再产生掉毛的问题。In summary, the method for dyeing and finishing the fabric of the heat-absorbing and heat-generating material of the present invention achieves the heat balance of the body by directly modifying the yarn, selecting a sheath-core structure, and continuously absorbing heat and heat through sunlight adjustment. The warmth effect is good, and the problem of dyeing and coloring is well solved. At the same time, the process of special hair-shearing-shaping and two times of raising are ensured that the fabric feels warm and the velvet feel makes the fabric feel more Comfortable and soft, the fabric surface will no longer cause hair loss.
以上所述仅为本发明的实施例，并非因此限制本发明的专利范围，凡是利用本发明说明书内容所作的等效结构或等效流程变换，或直接或间接运用在其它相关的技术领域，均同理包括在本发明的专利保护范围内。。 The above is only the embodiment of the present invention, and thus does not limit the scope of the patent of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification of the present invention, or directly or indirectly applied to other related technical fields, The same is included in the scope of patent protection of the present invention. .

Claims (5)

  1. 一种可吸热发热材料制成面料的染整方法，其特征在于，包括以下具体步骤：A dyeing and finishing method for fabricating a heat-absorbing heat-generating material, comprising the following specific steps:
    1)、染色处理：1), dyeing treatment:
    1.1)、化染料，选择40-50度温水，在染缸中搅拌30-40分钟；1.1), dye, choose 40-50 degrees warm water, stir in the dyeing tank for 30-40 minutes;
    1.2)、加料，常温加入乳化除油剂1-3g/L和匀染剂1-3g/L后，常温加染料并用过滤网过滤；1.2), feeding, adding emulsified degreasing agent 1-3g / L and leveling agent 1-3g / L at room temperature, adding dye at room temperature and filtering with filter;
    1.3)、升温，常温下以2-5℃/分钟的速率升温至50-60℃，保温2-3分钟，继续升温，以0.8-1℃/分钟的速率升温至80-90℃，保温2-4分钟，继续以1.2-1.5℃/分钟的速率升温至115-120℃后，再以1.5-2℃/分钟的速率升温至130-150℃；1.3), heat up, heat up to 50-60 ° C at a rate of 2-5 ° C / min at room temperature, keep warm for 2-3 minutes, continue to heat up, increase the temperature to 80-90 ° C at a rate of 0.8-1 ° C / min, keep warm 2 -4 minutes, continue to increase the temperature to 115-120 ° C at a rate of 1.2-1.5 ° C / minute, and then increase the temperature to 130-150 ° C at a rate of 1.5-2 ° C / minute;
    1.4)保温，温度升至130-150℃后，保温30-40分钟；1.4) Keep warm, after the temperature rises to 130-150 ° C, keep warm for 30-40 minutes;
    1.5)降温，从130℃以3-5℃/分钟的速率降温至115-100℃继续降温，以3-2℃降温至80-90℃，取样后，继续以2-3℃/分钟的速度降温至50-60℃以下，排尽缸中水后，水洗两道，每道洗15-20分钟；1.5) Cool down, cool down from 130 °C at 3-5 °C / minute to 115-100 °C and continue to cool down, cool down to 80-90 °C at 3-2 °C, continue to take 2-3 °C / minute after sampling Cool down to 50-60 ° C, drain the water in the tank, wash the water two times, wash each lane for 15-20 minutes;
    1.6)固色，重新进水加入99％浓度的片碱2-3g/L，保险粉2.5-3g/L，浴比控制在1:8-10，继续升温至85-95℃，升温速率控制在2-3℃/分钟，保温时间为15-20分钟；1.6) Fix the color, re-inject water to add 99% concentration of caustic soda 2-3g/L, insurance powder 2.5-3g/L, bath ratio is controlled at 1:8-10, continue to heat up to 85-95 °C, heating rate control At 2-3 ° C / min, the holding time is 15-20 minutes;
    1.7)酸洗：保温结束后降温至50℃以下，降温速率控制在2-3℃/分钟，排尽缸中水后，水洗两道，每道洗15分钟，重新进水并加入98％浓度的冰醋酸1-2g/L，升温至50-60℃，升温速率控制在3-5℃/分钟，洗布15-30分钟，去掉面料的浮色；1.7) Pickling: After the end of the heat preservation, cool down to below 50 °C, the cooling rate is controlled at 2-3 °C / min. After draining the water in the tank, wash the water twice, wash each lane for 15 minutes, re-inject water and add 98% concentration. The glacial acetic acid 1-2g/L, the temperature is raised to 50-60 ° C, the heating rate is controlled at 3-5 ° C / min, the cloth is washed for 15-30 minutes, and the floating color of the fabric is removed;
    2)、上柔：加入第一种起毛剂2-3g/L，第二种起毛剂5-6g/L和亲水柔软剂0.5-1g/L，布从轧车过，轧车压力为3.5-5公斤；2), the upper soft: add the first type of raising agent 2-3g / L, the second type of raising agent 5-6g / L and the hydrophilic softener 0.5-1g / L, the cloth from the rolling car, the rolling car pressure is 3.5 -5 kg;
    3)、烘干：烘干温度控制在120-140℃，定型车速控制在15-18米/分钟；3), drying: drying temperature is controlled at 120-140 ° C, the speed of the fixed speed is controlled at 15-18 m / min;
    4)起绒：用36针辊的起绒机，经起绒-梳毛-剪毛-梳毛-剪毛-摇粒，其中，起绒部分包括第一次起绒和第二次起绒； 4) napping: a fleece machine with a 36-needle roll, through napping-singing-shearing-singing-shearing-shaping, wherein the piled portion includes the first napping and the second napping;
    5)成品定型：定型温度控制在100-120℃，定型车速控制在18-21米/分钟。5) Finished product setting: The setting temperature is controlled at 100-120 °C, and the fixed speed is controlled at 18-21 m/min.
  2. 根据权利要求1所述的一种可吸热发热材料制成面料的染整方法，其特征在于，所述的步骤4)中的起绒部分采用六台起绒机进行两次起绒，起绒机的编号为1-6号。The method for dyeing and finishing a fabric made of a heat-absorbing heat-generating material according to claim 1, wherein the piled portion in the step 4) is lifted twice by using six pile machines. The number of the cashmere is 1-6.
  3. 根据权利要求1所述的一种可吸热发热材料制成面料的染整方法，其特征在于，所述的步骤4)中的第一次起绒采用布上机后经导布轮，导布轮速度用齿轮控制，导布轮为速度20-30米/分钟，温度控制在100度以下。The method for dyeing and finishing a fabric made of a heat absorbing heat-generating material according to claim 1, wherein the first step of the step 4) is carried out by using a cloth guide wheel after guiding the cloth. The cloth wheel speed is controlled by gears, the guide wheel is at a speed of 20-30 m/min, and the temperature is controlled below 100 degrees.
  4. 根据权利要求1所述的一种可吸热发热材料制成面料的染整方法，其特征在于，所述的步骤4)中的第二次起绒采用第一次起绒完毕的布再次通过导布轮进入起绒机，导布轮速度用齿轮控制，导布轮为速度23-30米/分钟。A dyeing and finishing method for fabricating a heat-generating heat-generating material according to claim 1, wherein the second raising in the step 4) is repeated by using the cloth which is finished for the first time. The guide cloth wheel enters the pile machine, the guide wheel speed is controlled by gears, and the guide wheel speed is 23-30 m/min.
  5. 根据权利要求3或4所述的一种可吸热发热材料制成面料的染整方法，其特征在于，所述的起绒机速度与导布轮速度一致。 A method for dyeing and finishing a fabric made of a heat-absorbing heat-generating material according to claim 3 or 4, wherein the speed of the pile machine is the same as the speed of the guide wheel.
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