CN110965198A - Washable energy-storage and particle-shaking knitted fabric and production process thereof - Google Patents
Washable energy-storage and particle-shaking knitted fabric and production process thereof Download PDFInfo
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- CN110965198A CN110965198A CN201911336529.XA CN201911336529A CN110965198A CN 110965198 A CN110965198 A CN 110965198A CN 201911336529 A CN201911336529 A CN 201911336529A CN 110965198 A CN110965198 A CN 110965198A
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- knitted fabric
- washable
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/16—Other fabrics or articles characterised primarily by the use of particular thread materials synthetic threads
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/14—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/14—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
- D04B21/16—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes incorporating synthetic threads
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C27/00—Compound processes or apparatus, for finishing or dressing textile fabrics, not otherwise provided for
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/02—After-treatment
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/04—Heat-responsive characteristics
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to a washable energy storage and pilling knitted fabric and a production process thereof, wherein the washable energy storage and pilling knitted fabric is woven by the following materials: heat-accumulative yarns, polyester and cotton. The related production process comprises the following post-treatment process: plucking, combing, shearing and checking the shakeout. The invention has the following beneficial effects: compared with the energy storage and pilling knitted fabric taking common yarns as raw materials, the water-washing-resistant energy storage and pilling knitted fabric has the advantages that the warm-keeping effect is 3-5 ℃, and the sweater made of the knitted fabric can be widely applied to outdoor places with lower temperature; through a post-treatment process consisting of four steps of plucking, carding, shearing and shaking, the fluffy feeling and the heat preservation performance of the knitted fabric are enhanced, and the sweater made of the knitted fabric has excellent water washing resistance; the post-treatment of the four steps has a synergistic effect, the prepared knitted fabric is ensured not to lose fibers after being washed by water, and the hand feeling bulkiness, the thickness and the elasticity are not obviously different from those before being washed, so that the comfort level of the sweater is not influenced.
Description
Technical Field
The invention relates to the field of textile materials, in particular to washable energy-storage pilling knitted fabric and a production process thereof.
Background
The sweater is made of knitted fabric. As clothes commonly used for warm keeping in winter, various new woollen sweaters sold in the market at present are generally flat in appearance, soft and fluffy in hand feeling, proper in warm keeping degree and very comfortable to wear. However, after the sweater is washed for a plurality of times, the performances of various aspects of the sweater are obviously reduced, such as fiber falling phenomenon, thereby affecting the appearance of the sweater; the hand feeling bulkiness, the thickness and the elasticity are reduced, so that the comfort level and the heat retention of the sweater are influenced; and cause dimensional changes. The occurrence of the series of undesirable negative effects greatly influences the quality of the sweater, and the service life of the sweater is greatly shortened.
Therefore, a production process of the energy storage and pilling knitted fabric used for the sweater and resistant to water washing is needed to overcome the defects.
Disclosure of Invention
The invention provides a knitted fabric with washing resistance and energy storage and particle shaking functions, which is prepared by blending heat storage yarn as a raw material with polyester and cotton, and the production process of the knitted fabric comprises post-treatment processes of hair grabbing, combing, hair shearing, particle shaking and the like, so that the knitted fabric has a good heat preservation effect, and compared with the common knitted fabric, the temperature of the knitted fabric is increased by 3-5 ℃; and the fiber will not fall off after washing, and the good bulkiness, thickness and elasticity are still kept. The sweater prepared from the knitted fabric still has the excellent characteristics of the knitted fabric, and can meet the daily requirements of people.
The present invention is realized by the following technical means.
The invention aims to provide an energy storage and pilling knitted fabric resistant to water washing.
The washable energy storage and pilling knitted fabric is woven from the following materials in percentage by mass:
25-30 parts of heat storage yarn
35-45 parts of polyester
35-45 parts of cotton.
Furthermore, the heat-accumulating yarn is made by MAMAO CORPORATION and is of EASY WARM POLY.
Further, the polyester is selected from polyesters of hundred macro company under the designation SD DTY POLY; the cotton is selected from 30S/1 grade cotton of Weiqiao company.
The invention also aims to provide a production process of the washable energy-storage pilling knitted fabric, which comprises the following post-treatment processes:
(1) plucking: the energy storage and shaking particle knitted fabric which is shaped and dried and is washable is subjected to hair grabbing treatment by a hair grabbing machine;
(2) combing: combing the washable energy-storage shaking-grain knitted fabric processed in the step (1) by using a carding machine;
(3) shearing: shearing the hairiness on the washable energy-storage shaking-grain knitted fabric processed in the step (2) into the same length by using a shearing machine;
(4) shaking: and (4) removing fiber flocks remained on the washable energy storage and pilling knitted fabric treated in the step (3) by using a pilling machine.
Further, in the hair grabbing step, a bottom grabbing speed of 18-20m/min is adopted by the hair grabbing machine; in the carding step, the carding speed adopted by the carding machine is 25-30 m/min; in the shearing step, the shearing speed adopted by the shearing machine is 25-30 m/min.
Further, in the shearing step, the shearing machine shears the hairiness length on the knitted fabric to the same length, wherein the range is 3-5 mm.
Further, in the grain shaking step, the grain shaking speed adopted by the grain shaking machine is 25-30m/min, and the grain shaking time is 30-45 min.
Furthermore, the production process of the washable energy-storage pilling knitted fabric further comprises a water squeezing process, wherein a water squeezer is adopted to wash the knitted fabric before the drying process in the water squeezing process, the water squeezing speed is 20-30m/min, and the water squeezing pressure is 2.0-2.5 pounds.
Further, the production process of the washable energy-storage shaking-grain knitted fabric further comprises a color-fixing and softening process, wherein the color-fixing and softening formula is adopted to treat the knitted fabric before the water rolling process in the softening process, and comprises the following components in percentage by mass:
active color fixing agent KH-98000.3-0.4%
2.0 to 3.0 percent of crude oil
Soft oil LB-9008-10%
The balance of soft water;
the bath ratio of color fixation and softening is 1:4, the dyeing temperature is 45 ℃, and the time is 20-30 min.
The invention has the following beneficial effects:
1. the invention adopts the heat storage yarn with good energy storage property as one of the raw materials, the prepared washable energy storage polar fleece knitted fabric has a higher warm-keeping effect by 3-5 ℃ than the energy storage polar fleece knitted fabric using the common yarn as the raw material, and the sweater prepared by the knitted fabric can be widely applied to outdoor places with lower temperature.
2. According to the invention, through a post-treatment process consisting of four steps of plucking, carding, shearing and shaking, the fluffy feeling and the heat preservation performance of the knitted fabric are enhanced, and the sweater made of the knitted fabric has excellent water washing resistance.
3. The post-treatment of the four steps has a synergistic effect, the prepared knitted fabric is ensured not to lose fibers after being washed by water, and the hand feeling bulkiness, the thickness and the elasticity are not obviously different from those before being washed, so that the comfort level of the sweater is not influenced.
Detailed Description
Example 1
The washable energy storage and pilling knitted fabric is woven from the following materials in percentage by mass:
25 parts of EASY WARM POLY heat storage yarn
35 parts of 150D/144F SD DTY POLY polyester
35 portions of 30S/1 cotton.
Wherein the heat-storing yarn is from MAO Hua, the 150D/144F SD DTY POLY polyester is from MAO Baihong, and the cotton is from WEIJIN.
The production process of the washable energy-storage pilling knitted fabric comprises the following steps: weaving, presetting, dyeing, peracid neutralization, color fixation and softening, water squeezing, drying by a setting machine, plucking, combing, shearing and grain shaking to prepare a finished product.
Wherein, the color fixing and softening formula comprises:
active color fixing agent KH-98000.3%
2.0 percent of coarse oil
LB-9008% of soft oil
The balance of soft water;
the bath ratio of color fixation and softening is 1:4, the dyeing temperature is 45 ℃, and the time is 20 min.
The color fixing and softening process comprises the following steps: and (3) physically mixing the knitted fabric with the color-fixed soft formula at 45 ℃ for 1h, draining water, and taking out the knitted fabric.
Wherein, in the process of water squeezing, the water squeezing speed is 20m/min, and the water squeezing pressure is 2.0 pounds.
Wherein, in the drying process, a setting machine is adopted for drying, the speed of the setting machine is 20m/min, and the drying temperature is 130 ℃.
After the setting machine is dried, the method comprises the following post-treatment processes:
(1) plucking: carrying out hair grabbing treatment on the shaped and dried washable energy storage and pilling knitted fabric by using a hair grabbing machine, wherein the bottom grabbing speed is 18 m/min;
(2) combing: combing the washable energy-storage pilling knitted fabric processed in the step (1) by using a carding machine, wherein the carding speed of the carding machine is 25 m/min;
(3) shearing: shearing the hair feathers on the washable energy-storage shaking-grain knitted fabric processed in the step (2) into the same length by using a shearing machine, wherein the shearing speed adopted by the shearing machine is 25m/min, and the length of the sheared hair is 3 mm;
(4) shaking: and (4) removing fiber flocks remained on the washable energy storage shaking grain knitted fabric processed in the step (3) by using a shaking grain machine, wherein the shaking grain speed adopted by the shaking grain machine is 25m/min, and the shaking grain time is 30 min.
Example 2
The washable energy storage and pilling knitted fabric is woven from the following materials in percentage by mass:
30 parts of EASY WARM POLY heat storage yarn
45 parts of 75D/36F SD DTY POLY polyester
45 parts of 30S/1 cotton.
Wherein the heat-storing yarn is from MAO Hua, the 75D/36F SD DTY POLY polyester is from MAO Baihong, and the cotton is from WEIJIN.
A production process of washable energy-storage pilling knitted fabric comprises the following steps: weaving, presetting, dyeing, peracid neutralization, color fixation and softening, water squeezing, drying by a setting machine, plucking, combing, shearing and grain shaking to prepare a finished product.
Wherein, the color fixing and softening formula comprises:
active color fixing agent KH-98000.4%
3.0 percent of coarse oil
LB-90010% of soft oil
The balance of soft water;
the bath ratio of color fixation and softening is 1:4, the dyeing temperature is 45 ℃, and the time is 30 min.
The color fixing and softening process comprises the following steps: and (3) physically mixing the knitted fabric with the color-fixed soft formula at 45 ℃ for 1h, draining water, and taking out the knitted fabric.
Wherein, in the process of water squeezing, the water squeezing speed is 30m/min, and the water squeezing pressure is 2.5 pounds.
Wherein, in the drying process, a setting machine is adopted for drying, the speed of the setting machine is 20m/min, and the drying temperature is 130 ℃.
After the setting machine is dried, the method comprises the following post-treatment processes:
(1) plucking: carrying out hair grabbing treatment on the shaped and dried washable energy storage and pilling knitted fabric by using a hair grabbing machine, wherein the bottom grabbing speed is 20 m/min;
(2) combing: combing the washable energy-storage pilling knitted fabric processed in the step (1) by using a carding machine, wherein the carding speed of the carding machine is 30 m/min;
(3) shearing: shearing the hair feather on the washable energy-storage shaking-grain knitted fabric processed in the step (2) into the same length by using a shearing machine, wherein the shearing speed adopted by the shearing machine is 30m/min, and the sheared length is 5 mm;
(4) shaking: and (4) removing fiber flocks remained on the washable energy storage shaking grain knitted fabric processed in the step (3) by using a shaking grain machine, wherein the shaking grain speed adopted by the shaking grain machine is 30m/min, and the shaking grain time is 45 min.
Example 3
The washable energy storage and pilling knitted fabric is woven from the following materials in percentage by mass:
27 parts of EASY WARM POLY heat-storage yarn
40 parts of 75D/36F SD DTY POLY polyester
40 portions of 30S/1 cotton.
Wherein the heat-storing yarn is from MAO Hua, the 75D/36F SD DTY POLY polyester is from MAO Baihong, and the cotton is from WEIJIN.
A production process of washable energy-storage pilling knitted fabric comprises the following steps: weaving, presetting, dyeing, peracid neutralization, color fixation and softening, water squeezing, drying by a setting machine, plucking, combing, shearing and grain shaking to prepare a finished product.
Wherein, the color fixing and softening formula comprises:
active color fixing agent KH-98000.35%
2.5 percent of coarse oil
LB-9009% of soft oil
The balance of soft water;
the bath ratio of color fixation and softening is 1:4, the dyeing temperature is 45 ℃, and the time is 25 min.
The color fixing and softening process comprises the following steps: and (3) physically mixing the knitted fabric with the color-fixed soft formula at 45 ℃ for 1h, draining water, and taking out the knitted fabric.
Wherein, in the process of squeezing water, the squeezing speed is 25m/min, and the squeezing pressure is 2.3 pounds.
Wherein, in the drying process, a setting machine is adopted for drying, the speed of the setting machine is 20m/min, and the drying temperature is 135 ℃.
After the setting machine is dried, the method comprises the following post-treatment processes:
(1) plucking: carrying out hair grabbing treatment on the shaped and dried washable energy storage and pilling knitted fabric by using a hair grabbing machine, wherein the bottom grabbing speed is 19 m/min;
(2) combing: combing the washable energy-storage pilling knitted fabric processed in the step (1) by using a carding machine, wherein the carding speed of the carding machine is 25 m/min;
(3) shearing: shearing the hair feathers on the washable energy-storage shaking-grain knitted fabric processed in the step (2) into the same length by using a shearing machine, wherein the shearing speed adopted by the shearing machine is 25m/min, and the length of the sheared hair is 4 mm;
(4) shaking: and (4) removing fiber flocks remained on the washable energy storage polar fleece knitted fabric processed in the step (3) by using a polar fleece machine, wherein the polar fleece speed adopted by the polar fleece machine is 25m/min, and the polar fleece time is 38 min.
Comparative example 1
Comparative example 1 was prepared according to the same procedure and with the same parameters as example 1, except that: the EASY warm poly heat accumulating yarn of example 1 was replaced with a plain yarn and the post-treatment process did not include the step of plucking.
Comparative example 2
Comparative example 2 was prepared according to the same procedure and parameters as example 1, except that: the EASY warm poly heat accumulating yarn of example 1 was replaced with a plain yarn and the post-treatment process did not include the step of carding.
Comparative example 3
Comparative example 3 was prepared according to the same procedure and parameters as example 1, except that: the EASY warm poly heat accumulating yarn of example 1 was replaced with a plain yarn and the post-treatment process did not include the step of shearing.
Comparative example 4
Comparative example 4 was prepared according to the same procedure and parameters as example 1, except that: the EASY warm poly heat accumulating yarn of example 1 was replaced with a plain yarn and no panning was included in the post-treatment process.
Example 5
A series of related performance tests were conducted on the knitted fabrics of examples 1-3 and comparative examples 1-4, using the test criteria shown in the table below.
TABLE 1 standards according to which test methods are based
The test results obtained are shown in table 2.
TABLE 2 data relating to examples 1-3 and comparative examples 1-4
As can be seen from the above table, the knitted fabrics prepared in examples 1-3 have a temperature 3-5 ℃ higher than that of comparative examples 1-4 because of the use of the heat storage yarn; and the examples 1-3 have perfect post-treatment process, so the test performance is ideal in all aspects, while the comparative examples 1-4 have great loss of performance due to the lack of one of the necessary post-treatment process steps described in the invention. This fully illustrates the advancement of the solution of the invention.
Finally, it should be noted that the above examples are only used to illustrate the technical solutions of the present invention and do not limit the protection scope of the present invention. It will be understood by those skilled in the art that various deductions and equivalents may be made to the technical solution of the present invention without departing from the spirit and scope of the technical solution of the present invention.
Claims (9)
1. The washable energy storage and pilling knitted fabric is characterized by being woven from the following materials in mass ratio:
25-30 parts of heat storage yarn
35-45 parts of polyester
35-45 parts of cotton.
2. The washable energy storage wobbled yarn knitted fabric according to claim 1, wherein the heat-accumulative yarn is a heat-accumulative yarn manufactured by MAO Hua corporation under the trademark EASY WARM POLY.
3. The washable energy storing polar fleece fabric of claim 1, wherein said polyester is selected from the group consisting of polyesters sold by hundred macros under the designation SD DTY POLY; the cotton is selected from 30S/1 grade cotton of Weiqiao company.
4. The production process of the washable energy-storage shaking grain knitted fabric according to any one of claims 1 to 3, which is characterized by comprising the following post-treatment processes:
(1) plucking: the energy storage and shaking particle knitted fabric which is shaped and dried and is washable is subjected to hair grabbing treatment by a hair grabbing machine;
(2) combing: combing the washable energy-storage shaking-grain knitted fabric processed in the step (1) by using a carding machine;
(3) shearing: shearing the hairiness on the washable energy-storage shaking-grain knitted fabric processed in the step (2) into the same length by using a shearing machine;
(4) shaking: and (4) removing fiber flocks remained on the washable energy storage and pilling knitted fabric treated in the step (3) by using a pilling machine.
5. The production process of the washable energy-storage shaking grain knitted fabric according to claim 4, characterized in that in the step of plucking, a plucking speed of a plucking machine is 18-20 m/min; in the carding step, the carding speed adopted by the carding machine is 25-30 m/min; in the shearing step, the shearing speed adopted by the shearing machine is 25-30 m/min.
6. The production process of the washable energy-storage shaking grain knitted fabric according to claim 4, wherein in the shearing step, the shearing machine shears the hairiness length on the knitted fabric to the same length, which is in the range of 3-5 mm.
7. The production process of the washable energy-storage shaking grain knitted fabric according to claim 4, wherein in the shaking grain step, a shaking grain speed adopted by a shaking grain machine is 25-30m/min, and the shaking grain time is 30-45 min.
8. The process for producing the washable energy-storage pilling knitted fabric according to any one of claims 4 to 7, wherein the process for producing the washable energy-storage pilling knitted fabric further comprises a water squeezing process, wherein the water squeezing process is used for washing the knitted fabric by a water squeezer before the drying process, the water squeezing speed is 20 to 30m/min, and the water squeezing pressure is 2.0 to 2.5 pounds.
9. The production process of the washable energy storage shaking table knitted fabric according to claim 8, further comprising a color fixation softening process, wherein the softening process is performed before the water rolling process, the knitted fabric is processed by adopting a color fixation softening formula, and the color fixation softening formula comprises the following components in percentage by mass:
active color fixing agent KH-98000.3-0.4%
2.0 to 3.0 percent of crude oil
Soft oil LB-9008-10%
The balance of soft water;
the bath ratio of color fixation and softening is 1:4, the dyeing temperature is 45 ℃, and the time is 20-30 min.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911336529.XA CN110965198A (en) | 2019-12-23 | 2019-12-23 | Washable energy-storage and particle-shaking knitted fabric and production process thereof |
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| CN201911336529.XA CN110965198A (en) | 2019-12-23 | 2019-12-23 | Washable energy-storage and particle-shaking knitted fabric and production process thereof |
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2019
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Application publication date: 20200407 |