WO2016051905A1 - モータ - Google Patents
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- Publication number
- WO2016051905A1 WO2016051905A1 PCT/JP2015/069678 JP2015069678W WO2016051905A1 WO 2016051905 A1 WO2016051905 A1 WO 2016051905A1 JP 2015069678 W JP2015069678 W JP 2015069678W WO 2016051905 A1 WO2016051905 A1 WO 2016051905A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- circuit board
- bus bar
- rib
- main body
- connection terminal
- Prior art date
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Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/22—Auxiliary parts of casings not covered by groups H02K5/06-H02K5/20, e.g. shaped to form connection boxes or terminal boxes
- H02K5/225—Terminal boxes or connection arrangements
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/46—Fastening of windings on the stator or rotor structure
- H02K3/50—Fastening of winding heads, equalising connectors, or connections thereto
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
- H02K11/20—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection for measuring, monitoring, testing, protecting or switching
- H02K11/21—Devices for sensing speed or position, or actuated thereby
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
- H02K11/30—Structural association with control circuits or drive circuits
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/04—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
- H02K3/28—Layout of windings or of connections between windings
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/08—Structural association with bearings
- H02K7/083—Structural association with bearings radially supporting the rotary shaft at both ends of the rotor
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K2203/00—Specific aspects not provided for in the other groups of this subclass relating to the windings
- H02K2203/06—Machines characterised by the wiring leads, i.e. conducting wires for connecting the winding terminations
Definitions
- the present invention relates to a motor.
- Patent Document 1 a motor having a casing is known.
- an O-ring as a seal member is provided inside the casing.
- the plug portion protrudes from the casing to the outside.
- an external force is applied to the plug portion, at least one of the mold material having the plug portion and the holder base and the casing that come into contact with the mold material via the seal member may be deformed.
- the motor according to one aspect of the present invention has an object of being able to suppress a decrease in hermeticity.
- a motor includes a rotor, a stator, a first bearing, a second bearing, a housing, a bus bar assembly, a cover, and a circuit board.
- the rotor has a shaft centered on a central axis extending in one direction.
- the stator surrounds the rotor and rotates the rotor around the central axis.
- the first bearing is disposed on the first side in one direction of the stator and supports the shaft.
- the second bearing is disposed on a second side opposite to the first side of the stator and supports the shaft.
- the housing is cylindrical and holds the stator and the first bearing. .
- the bus bar assembly holds the second bearing. The first side end of the bus bar assembly is located inside the housing.
- the cover is fixed to the housing and covers at least a part of the second side of the bus bar assembly.
- the circuit board is disposed between the second bearing and the cover in one direction. The surface on the second side of the circuit board intersects with one direction.
- the bus bar assembly includes a bus bar, a wiring member, and a bus bar holder.
- the bus bar is electrically connected to the stator.
- the wiring member electrically connects the external power supply and the circuit board.
- the bus bar holder holds the bus bar and the connection terminal.
- the bus bar holder includes a main body portion, a connector portion, and a connection terminal holding portion.
- the main body is cylindrical and has an opening on the second side.
- the connector portion protrudes from the main body portion outward in the radial direction of the central axis.
- connection terminal portion protrudes radially inward from the inner surface of the main body portion, and at least partially overlaps the connector portion in the radial direction.
- the main body portion has a seal portion.
- the seal member includes an external power supply connection terminal and a circuit board connection terminal.
- the wiring member is in direct or indirect contact with the cover over a circumference of the central axis.
- the external power supply connection terminal is provided in the connector portion and is electrically connected to the external power supply.
- the circuit board connection terminal is held by the connection terminal holding part on the first side from the end part on the second side of the main body part, and is electrically connected to the circuit board.
- a rib projecting to the second side from the circuit board is provided on the second side surface of the connection terminal holding portion.
- FIG. 1 is a cross-sectional view showing a preferred motor of this embodiment.
- FIG. 2 is a view showing a preferred motor of the present embodiment, and is a partially enlarged view of FIG.
- FIG. 3 is a perspective view showing the bus bar assembly according to the preferred embodiment.
- FIG. 4 is a plan view showing the bus bar assembly of the present preferred embodiment.
- FIG. 5 is a partial cross-sectional view showing another example of the preferred motor of the present embodiment.
- FIG. 6 is a plan view showing another example of the bus bar assembly according to the present preferred embodiment.
- FIG. 7 is a partial cross-sectional view showing another example of the preferred motor of the present embodiment.
- FIG. 8 is a plan view showing another example of the bus bar assembly of the preferred embodiment.
- an XYZ coordinate system is appropriately shown as a three-dimensional orthogonal coordinate system.
- the Z-axis direction is a direction parallel to the axial direction (one direction) of the central axis J shown in FIG.
- the X-axis direction is a direction parallel to the length direction of the bus bar assembly 60 shown in FIG. 1, that is, the left-right direction in FIG.
- the Y-axis direction is a direction parallel to the width direction of the bus bar assembly 60, that is, a direction orthogonal to both the X-axis direction and the Z-axis direction.
- the positive side in the Z-axis direction (+ Z side, second side) is called the “rear side”
- the rear side and the front side are simply names used for explanation, and do not limit the actual positional relationship and direction.
- a direction parallel to the central axis J (Z-axis direction) is simply referred to as an “axial direction”
- a radial direction around the central axis J is simply referred to as a “radial direction”.
- the circumference of the central axis J ( ⁇ Z direction) is simply referred to as “circumferential direction”.
- extending in the axial direction means not only extending in the axial direction (Z-axis direction) but also extending in a direction inclined by less than 45 ° with respect to the axial direction. Including. Further, in this specification, the term “extend in the radial direction” means 45 ° with respect to the radial direction in addition to the case where it extends strictly in the radial direction, that is, the direction perpendicular to the axial direction (Z-axis direction). Including the case of extending in a tilted direction within a range of less than.
- FIG. 1 is a cross-sectional view showing a motor 10 of the present embodiment.
- FIG. 2 is a cross-sectional view showing a portion of the motor 10, and is a partially enlarged view of FIG.
- the motor 10 of this embodiment is a brushless motor.
- the motor 10 includes a housing 21, a cover 22, a rotor 30 having a shaft 31, a stator 40, a first bearing 51, a second bearing 52, a control device 70, A bus bar assembly 60 and a plurality of O-rings are provided.
- the plurality of O-rings includes a front-side O-ring 81 and a rear-side O-ring 82.
- the rotor 30, the stator 40, the first bearing 51, and the oil seal 80 are accommodated in the housing 21.
- the housing 21 has an opening on the rear side (+ Z side).
- the front side ( ⁇ Z side) end of the bus bar assembly 60 is inserted into the opening of the housing 21.
- the bus bar assembly 60 holds the second bearing 52.
- the first bearing 51 and the second bearing 52 support both sides of the shaft 31 in the axial direction (Z-axis direction).
- the cover 22 covers at least a part of the rear side (+ Z side) of the bus bar assembly 60.
- the cover 22 is fixed to the housing 21.
- the cover 22 includes a cylindrical portion 22a, a lid portion 22b, a cover front surface 22c, and a rear flange portion 24.
- the control device 70 is disposed between the second bearing 52 and the cover 22.
- the front-side O-ring 81 is disposed between the bus bar assembly 60 and the housing 21.
- the rear-side O-ring 82 is disposed between the bus bar assembly 60 and the cover 22.
- the housing 21 is a cylindrical member, and holds the stator 40 and the first bearing 51.
- the housing 21 has a multistage cylindrical shape with both ends opened.
- the material of the housing 21 is, for example, metal. More specifically, as a material of the housing 21, for example, aluminum or iron alloy is desirable.
- the housing 21 includes a housing flange portion 23, a bus bar assembly insertion portion 21a, a stator holding portion 21b, a front bearing holding portion 21c, and an oil seal holding portion 21d.
- the housing flange portion 23, the bus bar assembly insertion portion 21a, the stator holding portion 21b, the front bearing holding portion 21c, and the oil seal holding portion 21d are arranged on the rear side (+ Z) along the axial direction (Z-axis direction). Side) to the front side ( ⁇ Z side) in this order.
- the bus bar assembly insertion portion 21a, the stator holding portion 21b, the front bearing holding portion 21c, and the oil seal holding portion 21d are respectively concentric cylindrical shapes. The diameters of these members become smaller in the order of the bus bar assembly insertion portion 21a, the stator holding portion 21b, the front bearing holding portion 21c, and the oil seal holding portion 21d.
- the housing flange portion 23 extends radially outward from the rear side (+ Z side) end portion of the bus bar assembly insertion portion 21a. That is, the housing 21 has a housing flange portion 23 at the rear end.
- the bus bar assembly insertion portion 21a surrounds the front side ( ⁇ Z side) end of the bus bar assembly 60 from the outside in the radial direction of the central axis J. In other words, at least a part of the front side ( ⁇ Z side) end portion of the bus bar assembly 60 is disposed in the bus bar assembly insertion portion 21a. That is, the front end of the bus bar assembly 60 is located inside the housing 21.
- the outer surface of the stator 40 is fitted to the inner surface of the stator holding portion 21b. That is, the outer side surface of the core back part 41 mentioned later is fitted by the inner side surface of the stator holding
- the front bearing holding portion 21 c holds the first bearing 51. In the present embodiment, the inner surface of the front bearing holding portion 21 c is fitted with the outer surface of the first bearing 51.
- An oil seal 80 is held inside the oil seal holding portion 21d.
- the rotor 30 includes a shaft 31, a rotor core 32, and a rotor magnet 33.
- the shaft 31 is centered on a central axis J extending in one direction (Z-axis direction).
- the shaft 31 is a columnar member.
- the shaft 31 may be solid or a hollow cylindrical member.
- the shaft 31 is supported by the first bearing 51 and the second bearing 52 so as to be rotatable around the axis ( ⁇ ⁇ Z direction).
- the front end ( ⁇ Z side) end of the shaft 31 protrudes outside the housing 21.
- An oil seal 80 is disposed around the shaft 31 in the oil seal holding portion 21d.
- the rotor core is a substantially cylindrical member.
- the rotor core 32 is fixed to the shaft 31 so as to surround the shaft 31 around the axis ( ⁇ Z direction). More specifically, the rotor core 32 has a through hole penetrating in the axial direction. At least a part of the shaft 31 is disposed in the through hole of the rotor core 32.
- the shaft 31 is fixed to the rotor core 32 by, for example, press fitting or adhesion.
- the rotor magnet 33 is fixed to the outer surface along the axis of the rotor core 32. More specifically, in this preferred embodiment, the rotor magnet 33 is substantially annular. The outer surface of the rotor core 32 faces the inner surface of the rotor magnet 33.
- the rotor magnet 33 is fixed to the rotor core 32 by, for example, adhesion.
- the shape of the rotor magnet 33 is not necessarily an annular shape.
- the rotor magnet 33 may be composed of a plurality of magnets arranged in the circumferential direction on the outer peripheral surface of the rotor core 32.
- the rotor core 32 and the rotor magnet 33 rotate integrally with the shaft 31.
- the outer shape of the stator 40 is substantially cylindrical.
- the rotor 30 is located inside the stator 40.
- the stator 40 surrounds the rotor 30 around the axis ( ⁇ Z direction).
- the rotor 30 rotates relative to the stator 40 around the central axis J.
- the stator 40 includes a core back portion 41, a plurality of teeth portions 42, a plurality of coils 43, and a plurality of bobbins 44.
- the core back part 41 and the teeth part 42 consist of a laminated steel plate constituted by laminating a plurality of electromagnetic steel plates.
- the shape of the core back part 41 is cylindrical.
- the shape of the core back part 41 is concentric with the shaft 31.
- the teeth portion 42 extends from the inner side surface of the core back portion 41 toward the radially inner side (that is, the shaft 31 side).
- the teeth part 42 is arrange
- the bobbin 44 is preferably a substantially cylindrical member.
- the bobbin 44 is attached to each tooth portion 42.
- the bobbin 44 is preferably composed of two or more members meshed from the axial direction.
- Each coil 43 is disposed on each bobbin 44.
- Each coil 43 is configured by winding a conductive wire 43a.
- the conductive wire 43a is preferably a round wire or a flat wire.
- the first bearing 51 is disposed on the front side ( ⁇ Z side) of the stator 40.
- the first bearing 51 is held by the front bearing holding portion 21c.
- the second bearing 52 is disposed on the rear side (+ Z side) opposite to the front side of the stator 40.
- the 2nd bearing 52 is hold
- the first bearing 51 and the second bearing 52 support the shaft 31.
- the first bearing 51 and the second bearing 52 are ball bearings.
- the first bearing 51 and the second bearing 52 are not limited to the above-described bearings, and other types of bearings such as a sleeve bearing and a fluid dynamic bearing may be used. Further, the type of bearing of the first bearing 51 may be different from the type of bearing of the second bearing 52.
- the oil seal 80 is a substantially annular member.
- the oil seal 80 is mounted around the axis of the shaft 31 ( ⁇ Z direction) inside the oil seal holding portion 21d. More specifically, the oil seal 80 is disposed inside the oil seal holding portion 21d. The lower end of the shaft 31 in the axial direction passes through the through hole of the oil seal 80.
- the oil seal 80 is disposed between the oil seal holding portion 21d and the shaft 31. As a result, the oil seal 80 can prevent water, oil, or the like from entering the housing portion 20 from between the oil seal holding portion 21d and the shaft 31.
- the oil seal 80 is made of, for example, a resin material. However, the configuration and material of the oil seal 80 are not limited to those described above, and oil seals of other types of configurations and materials may be used.
- the control device 70 controls driving of the motor 10.
- the control device 70 includes a circuit board 71, a rotation sensor 72, a sensor magnet holding member 73a, and a sensor magnet 73b. That is, the motor 10 includes a circuit board 71, a rotation sensor 72, a sensor magnet holding member 73a, and a sensor magnet 73b.
- the circuit board 71 is disposed on an extension of the rear side (+ Z side) of the shaft 31.
- the circuit board 71 is disposed between the second bearing 52 and the cover 22 in the axial direction (Z-axis direction).
- the circuit board 71 has a circuit board rear surface 71a located on the rear side, and a circuit board front surface 71b located on the front side ( ⁇ Z side).
- the circuit board rear surface 71 a and the circuit board front surface 71 b are main surfaces of the circuit board 71.
- the main surface of the circuit board 71 intersects the axial direction (Z-axis direction). In the present embodiment, the main surface of the circuit board 71 is orthogonal to the central axis J (or axis).
- the circuit board rear surface 71a faces the cover front surface 22c.
- the circuit board 71 is supported by end portions on the rear side (+ Z side) of a plurality of circuit board support portions 67 described later.
- Printed wiring (not shown) is provided on at least one of the main surfaces of the circuit board 71.
- the circuit board 71 outputs, for example, a motor drive signal.
- the sensor magnet holding member 73a is an annular member.
- the small-diameter portion of the end on the rear side (+ Z side) of the shaft 31 is fitted into the central hole of the sensor magnet holding member 73a.
- the shaft 31 is positioned on the sensor magnet holding member 73a.
- the sensor magnet holding member 73a is preferably fixed to the shaft 31 by press-fitting or bonding. The sensor magnet holding member 73a can rotate together with the shaft 31.
- the sensor magnet 73b has an annular shape.
- the N pole and the S pole of the sensor magnet 73b are alternately arranged in the circumferential direction.
- the sensor magnet 73b is fitted to the outer peripheral surface of the sensor magnet holding member 73a. More specifically, at least a part of the sensor magnet 73b is in contact with the outer peripheral surface of the sensor magnet holding member 73a. Thereby, the sensor magnet 73b is hold
- the sensor magnet 73b is rotatably arranged with the shaft 31 around the shaft 31 ( ⁇ ⁇ Z direction) on the rear side (+ Z side) of the second bearing 52.
- the rotation sensor 72 is attached to the circuit board front surface 71b.
- the rotation sensor 72 faces the sensor magnet 73b in the axial direction (Z-axis direction). .
- the rotation sensor 72 detects the position of the rotor by a change in the magnetic flux of the sensor magnet 73b.
- the three rotation sensors 72 are arranged on the circuit board front surface 71b.
- a Hall element is used as the rotation sensor 72.
- FIG. 3 is a perspective view showing the bus bar assembly 60.
- FIG. 4 is a plan view showing the bus bar assembly 60.
- the bus bar assembly 60 is a unit that supplies a drive current to the stator 40 from an external power source or the like.
- the bus bar assembly 60 includes a bus bar holder 61, at least one bus bar 91, and a wiring member 92.
- the bus bar assembly 60 has a plurality of bus bars 91.
- the bus bar holder 61 is a resin holder. Preferably, the material constituting the bus bar holder is an insulating resin.
- the bus bar holder 61 holds the bus bar 91 and the wiring member 92.
- the rear side (+ Z side) of the bus bar holder 61 is accommodated in the cylindrical portion 22a.
- the bus bar holder 61 is press-fitted into the cylindrical portion 22a. At least a part of the front side ( ⁇ Z side) of the bus bar holder 61 is accommodated in the bus bar assembly insertion portion 21 a of the housing 21.
- the material constituting the bus bar holder 61 is not particularly limited as long as it is an insulating resin.
- the bus bar holder 61 is manufactured as a single member by, for example, injection molding. As shown in FIGS. 3 and 4, the bus bar holder 61 includes a main body portion 62, a connector portion 63, a connection terminal holding portion 64, a rear bearing holding portion 65, connecting portions 66 a, 66 b, 66 c, 66 d, A plurality of circuit board support portions 67 and ribs 69 are provided.
- the main body 62 has a cylindrical shape surrounding the central axis J in the circumferential direction ( ⁇ Z direction).
- the main body 62 is cylindrical.
- the main body 62 has an opening 62a on the rear side (+ Z side), a main body inner side surface 62b, a main body rear surface 62c located on the rear side, and a main body outer surface 62d.
- the main body 62 surrounds the end on the rear side of the rotor 30 and the end on the rear side of the stator 40 in the circumferential direction. That is, a part on the rear side of the rotor 30 and a part on the rear side of the stator 40 are located inside the main body 62 on the front side ( ⁇ Z side).
- a stepped portion 62g is provided on the inner side surface at the front side ( ⁇ Z side) end of the main body 62 in which the inner diameter of the main body 62 increases from the rear side (+ Z side) to the front side.
- the step surface orthogonal to the axial direction (Z-axis direction) of the stepped portion 62g is in contact with the rear side end portion of the core back portion 41.
- the bus bar holder 61 comes into contact with the rear end of the stator 40.
- the bus bar holder 61 is positioned in the axial direction by contacting the stator 40.
- a seal portion 83 is disposed in the main body portion 62.
- the seal portion 83 is disposed on the main body rear surface 62c. .
- the seal portion 83 is a portion that seals between the cover 22 and the bus bar holder 61.
- the groove portion 62 f is disposed in the seal portion 83.
- the groove 62f is formed over the entire circumference along the outer shape of the main body 62 surrounding the opening 62a.
- a rear O-ring 82 is fitted into the groove 62f. That is, the rear side O-ring 82 is disposed in the seal portion 83. Accordingly, the seal portion 83 indirectly contacts the cover 22 over the entire circumference of the central axis J via the rear O-ring 82.
- an O-ring holding portion 62e is disposed on the front side ( ⁇ Z side) of the main body portion outer surface 62d. As shown in FIG. 1, a front-side O-ring 81 is fitted into the O-ring holding part 62e.
- the main body 62 includes an arc portion 68 a and a connector connecting portion 68 b.
- the shape of the cross section (XY cross section) perpendicular to the central axis J of the arc portion 68a and the shape in plan view (XY plane view) are arc shapes.
- the shape of the cross section (XY cross section) perpendicular to the central axis J of the arc portion 68 a and the shape in plan view (XY view) are concentric with the rear bearing holding portion 65.
- the shape of the cross section (XY cross section) perpendicular to the central axis J of the arc portion 68a and the plan view (XY view) are arc shapes having a central angle ⁇ of 240 ° or more.
- the arc portion 68a is press-fitted into the cylindrical portion 22a.
- the connector connecting portion 68 b is a portion connected to the connector portion 63.
- the connector connecting portion 68b has a shape that protrudes toward the connector portion 63 side (+ X side).
- the connector connecting portion 68b is connected to both ends of the arc portion 68a.
- a gap AR ⁇ b> 1 is formed between the connector connecting portion 68 b and the housing flange portion 23 of the housing 21 in the axial direction (Z-axis direction). That is, the gap AR1 is formed between the connector connecting portion 68b and the housing 21 in the axial direction.
- the rear bearing holding portion 65 is disposed on the radially inner side of the main body portion 62.
- the rear bearing holding part 65 holds the second bearing 52.
- the connecting portions 66 a, 66 b, 66 c, and 66 d connect the main body portion 62 and the rear bearing holding portion 65 provided inside the main body portion 62.
- the connecting portions 66a to 66d are arranged around the rear bearing holding portion 65 with a gap in the circumferential direction.
- the gaps 66e, 66f, 66g, and 66h are disposed between the connecting portions 66a to 66d adjacent in the circumferential direction. That is, gaps 66e, 66f, 66g, and 66h are disposed between the rear bearing holding portion 65 and the main body portion 62.
- the gap 66e includes a connecting portion 66a, a connecting portion 66b, a main body portion 62, and a rear bearing holding portion 65.
- the gap 66f includes a connecting portion 66b, a connecting portion 66c, a main body portion 62, and a rear bearing holding portion 65.
- the gap 66g includes a connecting portion 66c, a connecting portion 66d, a main body portion 62, and a rear bearing holding portion 65.
- the gap 66h includes a connecting portion 66d, a rear bearing holding portion 65, a connecting portion 66a, a connection terminal holding portion 64, and a main body portion 62.
- the position where the gap 66e is disposed is a position including coil connecting portions 91a and 91b described later.
- the position where the gap 66f is disposed is a position including coil connecting portions 91c and 91d described later.
- the position where the gap 66g is disposed is a position including coil connecting portions 91e and 91f described later.
- the position where the gap 66h is provided in a plan view is a position including a circuit board connection terminal 95 described later.
- the outer shape of the gap 66h is substantially rectangular.
- the circuit board support portion 67 protrudes from the rear side (+ Z side) surface of the rear bearing holding portion 65 to the rear side. As shown in FIG. 4, the three circuit board support portions 67 are disposed on the rear side surface of the rear bearing holding portion 65.
- the circuit board support part 67 supports the circuit board 71 at the rear end.
- the connector part 63 is a part connected to an external power source (not shown).
- the connector portion 63 extends from a part of the outer surface of the connector connecting portion 68b toward the radially outer side (+ X side) of the central axis J. That is, the connector part 63 protrudes from the main body part 62 to the outside in the radial direction of the central axis J.
- the connector part 63 is located on the rear side (+ Z side) from the housing 21.
- the external shape of the connector part 63 is a substantially rectangular parallelepiped.
- the connector part 63 opens to the outside in the radial direction (+ X side). The entire connector portion 63 is exposed to the outside of the cover 22.
- the connector part 63 opens on one side (+ X side) in the length direction of the bus bar holder 61.
- the connector part 63 has a power supply opening 63a.
- connection terminal holding portion 64 is a substantially rectangular parallelepiped portion protruding radially inward from the main body portion inner side surface 62b. More specifically, as shown in FIG. 4, the connection terminal holding part 64 extends from the inner surface of the connector connecting part 68b in the direction opposite to the direction in which the connector part 63 extends (the ⁇ X direction). Thereby, at least a part of the connection terminal holding portion 64 overlaps the connector portion 63 in the radial direction.
- the connection terminal holding portion 64 has a holding portion inner side surface 64a located on the radially inner side and a holding portion rear surface 64b located on the rear side (+ Z side). As shown in FIG. 2, the holding portion rear surface 64b is located on the front side of the main body portion rear surface 62c in the axial direction (Z-axis direction).
- the rib 69 is disposed on the holding portion rear surface 64b.
- the rib 69 protrudes rearward from the circuit board 71 from the holding portion rear surface 64b.
- the rib 69 has a rib inner surface 69a, a rib outer surface 69b positioned on the radially outer side, and a rib protruding surface 69c. That is, the rib protruding surface 69c is located on the rear side of the circuit board rear surface 71a.
- the rib 69 protrudes rearward from a circuit board connection terminal 95 described later.
- the rib protruding surface 69c is located on the front side ( ⁇ Z side) with respect to the main body rear surface 62c.
- the shape of the rib 69 is, for example, a substantially rectangular parallelepiped shape.
- the rib 69 extends perpendicular to the holding portion rear surface 64b.
- the rib 69 is disposed at the radially inner end of the connection terminal holding portion 64.
- the rib inner surface 69a and the holding portion inner surface 64a are connected without a step. That is, the rib inner side surface 69a and the holding portion inner side surface 64a constitute one continuous surface.
- the rib 69 extends in a direction (Y-axis direction) intersecting a direction (X-axis direction) in which the connector portion 63 protrudes.
- the rib 69 extends in a direction (Y-axis direction) orthogonal to the direction in which the connector portion 63 protrudes.
- the rib 69 is connected to the inner surface 62b of the main body. More specifically, both ends of the rib 69 in the extending direction (Y-axis direction) are connected to the inner surface of the arc portion 68a.
- a gap AR2 is formed outside the rib 69 in the radial direction.
- the space AR2 is a space surrounded by the rib outer surface 69b, the main body inner surface 62b, and the holding portion rear surface 64b.
- the bus bar 91 is a thin plate member made of a conductive material (for example, metal). At least one bus bar 91 is electrically connected to the stator 40 and supplies a drive current to the stator 40. In this preferred embodiment, a plurality of bus bars 91 are connected to the stator 40. In this preferred embodiment, a plurality of bus bars 91 are attached to the stator 40. For example, in the case of a three-phase motor, it is desirable that at least three bus bars 91 are attached to the stator 40. Further, the number of bus bars 91 may be appropriately changed to four or more depending on the coil connection method. Each bus bar 91 is arranged in a bus bar holder 61. As shown in FIG. 1, one end of the bus bar 91 protrudes from the bottom surface of the power supply opening 63 a and is exposed to the outside of the cover 22. For example, an external power source is connected to one end of the bus bar 91 exposed to the outside.
- a bus bar holder 61 As shown in FIG. 1, one end of
- the plurality of bus bars 91 have coil connecting portions 91a, 91b, 91c, 91d, 91e, 91f.
- the coil connection portions 91a to 91f are arranged at the other ends of the plurality of bus bars 91.
- the coil connecting portions 91a to 91f protrude from the main body portion inner side surface 62b. More specifically, the coil connection portions 91a to 91f protrude radially inward from the inner surface of the arc portion 68a. In the circumferential direction, the positions of the coil connection portions 91a to 91f are different from the positions where the connection terminal holding portions 64 are disposed.
- the rear side (+ Z side) end of the coil connection portion 91c is located on the rear side of the circuit board front surface 71b. At least a part of the coil connection portion 91c overlaps the circuit board 71 in the radial direction.
- the coil connection part 91c is electrically connected to the coil 43 via a connection member (not shown).
- the bus bar 91 is electrically connected to the stator 40.
- the configuration of the coil connection portions 91a, 91b, 91d to 91f is the same as the configuration of the coil connection portion 91c, and thus the description thereof is omitted.
- the wiring member 92 is partially embedded in the bus bar holder 61.
- the wiring member 92 is held by the bus bar holder 61.
- the wiring member 92 electrically connects an external power source (not shown) and the circuit board 71.
- the wiring member 92 has an external power supply connection terminal 94 and a circuit board connection terminal 95. External power supply connection terminal 94 and circuit board connection terminal 95 are exposed from bus bar holder 61.
- the external power connection terminal 94 is disposed on the connector part 63.
- the external power connection terminal 94 protrudes from the bottom surface of the power supply opening 63a.
- the external power supply connection terminal 94 is electrically connected to an external power supply (not shown).
- the circuit board connection terminal 95 protrudes from the holding portion inner side surface 64a.
- the circuit board connection terminal 95 is held by the connection terminal holding portion 64 on the front side ( ⁇ Z side) with respect to the rear side (+ Z side) end portion of the main body portion 62. That is, the circuit board connection terminal 95 is held by the connection terminal holding portion 64 on the front side ( ⁇ Z side) with respect to the main body portion rear surface 62c.
- the circuit board connection terminal 95 includes a first terminal portion 95a, a second terminal portion 95b, a third terminal portion 95c, a fourth terminal portion 95d, and a plate-like portion 95e.
- the first terminal portion 95a protrudes radially inward from the holding portion inner side surface 64a.
- the first terminal portion 95 a is located on the outer side in the radial direction than the circuit board 71.
- the second terminal portion 95b extends from the radially inner end of the first terminal portion 95a to the rear side (+ Z side).
- the second terminal portion 95b extends to the rear side from the circuit board rear surface 71a.
- the third terminal portion 95c extends radially inward from the rear side (+ Z side) end portion of the second terminal portion 95b.
- the fourth terminal portion 95d extends from the third terminal portion 95c to the front side ( ⁇ Z side).
- the plate-like portion 95e extends radially inward from the front side ( ⁇ Z side) end portion of the fourth terminal portion 95d.
- the plate-like portion 95 e is disposed at the radially inner end of the circuit board connection terminal 95.
- the plate-like portion 95e has a connection surface 95f located on the front side.
- the connection surface 95f is parallel to the circuit board rear surface 71a.
- the connection surface 95f is in contact with the circuit board rear surface 71a.
- the plate-like portion 95e is fixed to the circuit board 71 by, for example, soldering.
- the circuit board connection terminal 95 is electrically connected to the circuit board 71. That is, the wiring member 92 is electrically connected to the circuit board 71.
- the position of the circuit board connection terminal 95 is different from the positions of the coil connection portions 91a to 91f of the bus bar 91.
- the front side O-ring 81 is disposed inside the housing 21.
- the front O-ring 81 is held by the O-ring holding part 62e.
- the front-side O-ring 81 is in contact with the inner surface of the housing 21 and the outer surface of the main body 62 over the entire circumference. That is, the front-side O-ring 81 contacts the main body 62 and the housing 21 over one turn. Stress is applied to the front O-ring 81 from the inner surface of the bus bar assembly insertion portion 21a.
- the rear O-ring 82 is disposed inside the cover 22. As described above, the rear-side O-ring 82 is disposed on the seal portion 83 disposed on the main body portion 62. The rear side O-ring 82 is fitted into the groove 62 f of the main body 62. The entire circumference of the rear O-ring 82 is in contact with a cover front surface 22c described later. Stress is applied to the rear O-ring 82 from the cover front surface 22c.
- the configurations of the front-side O-ring 81 and the rear-side O-ring 82 are not particularly limited to the above-described configurations, and O-rings with other configurations may be used.
- a resin material such as silicon rubber may be used as a material for the front O-ring 81 and the rear O-ring 82.
- silicon rubber is used as the material of the O-rings 81 and 82, for example, it is desirable that an elongated silicon rubber having a round cross section is processed and manufactured into a ring shape.
- the cover 22 is attached to the rear side (+ Z side) of the housing 21.
- the cover 22 is preferably made of a metal such as aluminum or an iron alloy containing SUS. As described above, the cover 22 includes the cylindrical portion 22a, the lid portion 22b, and the cover flange portion 24.
- the cylindrical portion 22a opens to the front side ( ⁇ Z side).
- the cylindrical portion 22a surrounds the bus bar assembly 60 from the outside in the radial direction of the central axis J. More specifically, the cylindrical portion 22 a surrounds the rear side (+ Z side) end portion of the main body portion 62 from the outer side in the radial direction of the central axis J. In other words, at least a part of the rear side (+ Z side) end of the main body 62 is disposed in the cylindrical portion 22a.
- the cylindrical portion 22a is connected to the rear side (+ Z side) end of the bus bar assembly insertion portion 21a via the housing flange portion 23 and the cover flange portion 24.
- the lid portion 22b is connected to the rear side (+ Z side) end of the cylindrical portion 22a.
- the lid portion 22b has a flat plate shape.
- the lid portion 22 b covers the entire rear side (+ Z side) of the main body portion 62.
- the lid portion 22b closes the opening 62a.
- the cover front surface 22c is located on the front side (-Z side) of the lid portion 22b.
- the cover front surface 22c is in contact with the entire circumference of the rear O-ring 82.
- the cover 22 is indirectly in contact with the seal portion 83 via the rear-side O-ring 82 over the entire circumference of the opening 62a.
- the cover flange portion 24 extends radially outward from the front side ( ⁇ Z side) end of the cylindrical portion 22a. That is, the cover 22 has a cover flange portion 24 at the front end.
- the cover flange portion 24 is overlapped with the housing flange portion 23.
- the cover flange portion 24 is fixed to the housing flange portion 23 by, for example, welding, caulking, adhesion, screws, or the like. As a result, the housing 21 is joined to the cover 22.
- An external power source is connected to the motor 10 via the connector portion 63.
- the connected external power source is electrically connected to the bus bar 91 and the wiring member 92. Accordingly, a drive current is supplied from the external power source to the coil 43 and the rotation sensor 72 via the bus bar 91 and the wiring member 92.
- the rotation sensor 72 detects the magnetic flux of the rotor magnet.
- the drive current supplied to the coil 43 is controlled according to, for example, the rotational position of the rotor 30 calculated based on the detected magnetic flux of the rotor magnet.
- the seal portion 83 is disposed on the main body rear surface 62c.
- the cover 22 indirectly comes into contact with the seal portion 83 via the rear side O-ring 82. Therefore, the space between the cover 22 and the bus bar holder 61 is sealed. Thereby, it can suppress that water, oil, etc. enter the inside of the motor 10.
- the rib 69 is disposed on the connection terminal holding portion 64. Therefore, the strength of the connection terminal holding part 64 can be improved. As a result, it is possible to prevent the connection terminal holding portion 64 from being deformed when an external force is applied to the connector portion 63. Furthermore, it is possible to suppress deformation of the main body 62 to which the connection terminal holding portion 64 is connected, and it is possible to suppress deterioration of the sealing performance by the seal portion 83. Therefore, according to the motor in the present embodiment, it is possible to suppress a decrease in sealing performance.
- the rib 69 protrudes rearward from the circuit board 71. Therefore, for example, even when the cover 22 is crushed and deformed to the front side, the deformed cover 22 is likely to contact the ribs 69 before the circuit board 71. Thereby, it is possible to suppress the circuit board 71 from being damaged by the deformed cover 22.
- the rib 69 protrudes rearward from the circuit board connection terminal 95 connected to the circuit board rear surface 71a. Therefore, similarly to the above, even when the cover 22 is deformed, the deformed cover 22 is likely to come into contact with the ribs 69 before the circuit board connection terminals 95. Thereby, according to this embodiment, it can suppress that the circuit board 71 and the circuit board connection terminal 95 are disconnected by the deformed cover 22.
- the rib 69 is connected to the inner surface 62b of the main body, so that the strength of the main body 62 can be improved. Thereby, when the external force is applied to the connector part 63, it can suppress more that the main-body part 62 deform
- the rib 69 extends in a direction intersecting with the direction in which the connector portion 63 protrudes. Therefore, both ends in the extending direction of the rib 69 are likely to be connected to the main body inner side surface 62 b of the main body 62.
- the bus bar holder 61 is positioned in the axial direction by contacting the rear end portion of the stator 40.
- the bus bar holder 61 is positioned in the axial direction by contacting the rear end portion of the stator 40.
- the bus bar holder 61 cannot be positioned by the stator 40.
- a gap AR1 is formed between the connector connecting portion 68b and the housing 21. Thereby, it can prevent that the connector connection part 68b contacts the housing 21.
- the connector connecting portion 68b When the gap AR1 is formed between the connector connecting portion 68b and the housing 21, the connector connecting portion 68b does not contact the housing 21. Therefore, the connector connecting portion 68 b is not supported from the front side by the housing 21. Therefore, for example, when an external force is applied to the connector portion 63 from the rear side, the connector connecting portion 68b is easily bent and deformed to the front side.
- the deformation of the main body 62 is suppressed by the rib 69 as described above. That is, when a configuration in which the connector connecting portion 68b is easily deformed (that is, a configuration in which the gap AR1 is formed between the connector connecting portion 68b and the housing 21) is used, it is possible to suppress deterioration of the sealing performance particularly. it can.
- the holding portion rear surface 64b is located on the front side of the main body portion rear surface 62c. Therefore, as shown in FIGS. 1 and 2, the circuit board 71 can be easily placed inside the main body 62. Accordingly, the cover 22 is positioned on the rear side of the main body portion 62, the lid portion 22 b can be formed into a flat plate shape, and the space between the main body portion 62 and the cover 22 can be sealed by the seal portion 83. Therefore, according to the present embodiment, the sealing property between the cover 22 and the bus bar holder 61 can be improved while simplifying the shape of the cover 22.
- the cover 22 has the cover flange portion 24.
- the housing 21 has a housing flange portion 23.
- the cover flange portion 24 is fixed to the housing flange portion 23. Therefore, the cover 22 and the housing 21 can be firmly fixed, and the hermeticity of the motor 10 can be improved.
- the coil connection portions 91a to 91f overlaps the circuit board 71 in the radial direction. Therefore, the axial dimension of the motor 10 can be reduced.
- the circuit board connection terminal 95 and the coil connection portions 91a to 91f are provided at different positions in the circumferential direction of the central axis J. Therefore, when the circuit board connection terminal 95 and the circuit board 71 are connected and the coil connection portions 91a to 91f and the coil 43 are connected, the circuit board connection terminal 95 and the coil connection portions 91a to 91f interfere with each other. This is suppressed, and each connection can be made easily.
- the circuit board connection terminal 95 has the plate-like portion 95e.
- the connection surface 95f contacts the circuit board rear surface 71a. Therefore, according to this embodiment, the area where the circuit board connection terminal 95 contacts the circuit board 71 can be increased, and the circuit board connection terminal 95 and the circuit board 71 can be stably fixed.
- the rear-side O-ring 82 is disposed on the seal portion 83. Therefore, the sealing property between the cover 22 and the bus bar holder 61 can be improved.
- the rear O-ring 82 is used as a seal member disposed in the seal portion 83.
- the seal member disposed in the seal portion 83 is not particularly limited, and for example, a liquid gasket or the like may be used. Similarly, a liquid gasket or the like may be used for a member that seals between the housing 21 and the bus bar holder 61.
- the seal portion 83 is in direct contact with the cover front surface 22c. That is, in the present embodiment, the seal portion 83 can be in direct or indirect contact with the cover 22 over one circumference in the circumferential direction of the central axis J.
- the seal member may not be disposed on the seal portion 83.
- the space between the cover 22 and the bus bar holder 61 may be sealed by pressing the seal portion 83 against the cover front surface 22c.
- the gap AR1 may not be provided.
- the cover 22 may not have the cover flange portion 24.
- the housing 21 may not have the housing flange portion 23.
- the circuit board 71 is disposed on the rear side of the shaft 31, but the position of the circuit board 71 is not limited to the above position.
- the rib 69 may be connected to the main body 62 only at one end in the extending direction, or may not be connected to the main body 62 at both ends in the extending direction.
- the rib protruding surface 69c may be located on the rear side of the main body rear surface 62c.
- the shape of the rib 69 is not particularly limited, and may be, for example, a cylindrical shape or a polygonal column shape.
- the rib 69 may extend while being inclined with respect to the holding portion rear surface 64b.
- FIGS. 5-8 a structure as shown to FIGS. 5-8 may be sufficient.
- the same components as those described above may be omitted by appropriately attaching the same reference numerals.
- FIG. 5 is a partial cross-sectional view showing a motor 110 which is another example of the present embodiment.
- FIG. 6 is a plan view showing a bus bar assembly 160 of a motor 110 that is another example of the present embodiment. As shown in FIG. 5, the motor 110 has a bus bar assembly 160.
- the bus bar assembly 160 has a bus bar holder 161.
- the bus bar holder 161 includes a main body 62, a connector 63, a connection terminal holding part 64, a rear bearing holding part 65, coupling parts 66a, 66b, 66c, 66d, A plurality of circuit board support portions 67, an inner rib 169a, and an outer rib 169b are provided.
- the inner rib 169a has an inner rib protruding surface 169c.
- the outer rib 169b has an outer rib protruding surface 169d.
- the connection terminal holding part 64 has a holding part rear surface 64b.
- the inner rib 169a and the outer rib 169b are disposed on the holding portion rear surface 64b of the connection terminal holding portion 64. That is, a plurality of ribs are arranged on the holding portion rear surface 64b.
- the inner rib 169a and the outer rib 169b are disposed at positions away from the radially inner end of the connection terminal holding portion 64 radially outward.
- the inner rib 169a is disposed radially inward from the outer rib 169b.
- the inner rib 169a is arranged side by side with the outer rib 169b in the radial direction. That is, the plurality of ribs including the inner rib 169a and the outer rib 169b are arranged side by side in the radial direction.
- the inner rib 169a and the outer rib 169b protrude from the holding portion rear surface 64b to the rear side (+ Z side) from the circuit board 71. That is, the inner rib protruding surface 169c is located on the rear side with respect to the circuit board rear surface 71a.
- the outer rib protruding surface 169d is located on the rear side of the circuit board rear surface 71a.
- the inner rib projecting surface 169c is disposed on the front side ( ⁇ Z side) with respect to the outer rib projecting surface 169d. That is, in the adjacent inner rib 169a and outer rib 169b, the rear side (+ Z side) end of the inner rib 169a located on the radially inner side is the rear end of the outer rib 169b located on the radially outer side. More than the front side.
- a gap AR3 is formed on the inner side in the radial direction of the inner rib 169a.
- the gap AR3 is located between the circuit board 71 and the inner rib 169a in the radial direction.
- a space AR4 is disposed on the radially outer side of the inner rib 169a.
- the gap AR4 is located between the inner rib 169a and the outer rib 169b in the radial direction.
- the gap AR5 is located on the radially outer side of the outer rib 169b.
- the gap AR5 is located between the outer rib 169b and the main body 62 in the radial direction.
- the inner rib 169a and the outer rib 169b are arranged at positions away from the radially inner end of the connection terminal holding portion 64 radially outward. Therefore, the volume of the space AR3 between the inner rib 169a and the circuit board 71 can be increased. Thereby, when the circuit board 71 is connected to the circuit board connection terminal 95, the bus bar holder 61 can be prevented from being deformed by heat such as soldering.
- the inner rib 169a and the outer rib 169b are disposed on the bus bar holder 161. That is, according to this configuration, the plurality of ribs are arranged on the bus bar holder 161. Therefore, the strength of the connection terminal holding part 64 can be further improved.
- the inner rib projecting surface 169c of the inner rib 169a on the side closer to the circuit board 71 is located on the front side than the outer rib projecting surface 169d. Therefore, when the circuit board 71 is connected to the circuit board connection terminal 95, it is easy to take a large work space, and the connection between the circuit board 71 and the circuit board connection terminal 95 is easy.
- the inner rib protruding surface 169c of the inner rib 169a and the outer rib protruding surface 169d of the outer rib 169b may be provided at the same position in the axial direction. Further, in this configuration, the inner rib protruding surface 169c may be disposed on the rear side of the outer rib protruding surface 169d.
- FIG. 7 is a partial cross-sectional view showing a motor 210 which is another example of the present embodiment.
- FIG. 8 is a plan view showing a bus bar assembly 260 of the motor 210 as another example of the present embodiment. As shown in FIG. 7, the motor 210 has a bus bar assembly 260.
- the bus bar assembly 260 has a bus bar holder 261.
- the bus bar holder 261 includes a main body portion 62, a connector portion 63, a connection terminal holding portion 64, a rear bearing holding portion 65, connecting portions 66a, 66b, 66c, 66d, It has a plurality of circuit board support portions 67, first ribs 269a, and second ribs 269b.
- the first rib 269a and the second rib 269b are arranged side by side in a direction (Y-axis direction) orthogonal to the direction in which the connector portion 63 protrudes. Since the first rib 269a and the second rib 269b have the same configuration except for the positions and positions thereof, only the first rib 269a may be described as a representative in the following description.
- the first rib 269a is disposed on the holding portion rear surface 64b.
- the first rib 269a extends in a direction (X-axis direction) parallel to the direction in which the connector portion 63 protrudes.
- the first rib 269a is disposed on the entire holding portion rear surface 64b in the direction in which the connector portion 63 protrudes (X-axis direction). That is, the radially outer end of the first rib 269a is connected to the main body inner surface 62b. More specifically, the radially outer end of the first rib 269a is connected to the inner surface of the connector connecting portion 68b in the main body portion 62. As shown in FIG. 7, the radially inner end of the first rib 269a (that is, the first rib inner surface 269d) is connected to the holding portion inner surface 64a without any step.
- the first rib 269a has a first rib protruding surface 269c located on the rear side (+ Z side).
- the first rib protruding surface 269c is a slope.
- the first rib protruding surface 269c approaches the holding portion rear surface 64b as it goes from the radially outer side to the radially inner side.
- the position of the rear end portion of the first rib 269a is from the rear side to the front side ( ⁇ Z side) as it goes radially inward.
- the entire first rib protruding surface 269c is located on the rear side of the circuit board rear surface 71a.
- the axial distance between the first rib projecting surface 269c and the lid portion 22b gradually decreases toward the radially outer side. In the axial direction, the position of the radially outer end of the first rib projecting surface 269c is the same as the position of the main body rear surface 62c.
- the gap AR6 is located on the + Y side of the first rib 269a.
- the gap AR6 is located between the first rib 269a and the main body 62.
- An air gap AR7 is formed between the first rib 269a and the second rib 269b.
- the space AR8 is located on the ⁇ Y side of the second rib 269b.
- the gap AR8 is located between the second rib 269b and the main body 62.
- the gap AR6, the gap AR7, and the gap AR8 are located between the circuit board 71 and the main body 62 in the radial direction.
- the other configuration of the motor 210 is the same as the configuration of the motor 10 shown in FIGS. 1 to 4, and the description thereof is omitted.
- connection terminal holding part 64 can be further improved.
- the first rib 269a and the second rib 269b extend in a direction parallel to the direction in which the connector portion 63 protrudes. Therefore, the bending rigidity of the connection terminal holding portion 64 in the direction in which the connector portion 63 protrudes can be improved. Thereby, according to this structure, when the force of an axial direction is applied to the connector part 63, it can suppress more that a connection terminal holding
- the first rib protruding surface 269c of the first rib 269a becomes the front side from the rear side as it goes inward in the radial direction.
- the axial distance between the first rib projecting surface 269c and the lid portion 22b gradually decreases toward the outside in the radial direction. Therefore, when the circuit board 71 is connected to the circuit board connection terminal 95, it is easy to take a large work space, and the connection between the circuit board 71 and the circuit board connection terminal 95 is easy.
- the first rib protruding surface 269c may be a curved surface.
- the rear end portion of the first rib 269a may be configured so that the rear side gradually changes from the rear side to the front side as it goes from the radial outer side to the radial inner side.
- the shape of the first rib 269a may be different from the shape of the second rib 269b.
- each structure demonstrated above although it was set as the structure provided with one or two ribs, it is not restricted to this. In each configuration described above, the number of ribs is not limited, and for example, three or more ribs may be provided.
- Bus bar 91a, 91b, 91c, 91d, 91e, 91f ... Coil connecting part, 92 ... Wiring member, 94 ... External power connection 95, circuit board connection terminal, 95e, plate-like portion, 95f, connection surface, 169a, inner rib (rib), 169b, outer rib (rear) ), 269a ... first rib (rib), 269b ... second rib (rib), J ... central axis, AR1 ... clearance
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Abstract
Description
また、本明細書において、径方向に延びる、とは、厳密に径方向、すなわち、軸方向(Z軸方向)に対して垂直な方向に延びる場合に加えて、径方向に対して、45°未満の範囲で傾いた方向に延びる場合も含む。
本実施形態のモータ10は、ブラシレスモータである。図1に示すように、モータ10は、ハウジング21と、カバー22と、シャフト31を有するロータ30と、ステータ40と、第1の軸受51と、第2の軸受52と、制御装置70と、バスバーアッシー60と、複数のOリングと、を備える。複数のOリングは、フロント側Oリング81と、リア側Oリング82と、を含む。
ハウジング21は、筒状の部材であり、ステータ40と第1の軸受51とを保持する。本実施形態において、ハウジング21は、両端が開口した多段の円筒形状である。ハウジング21の材質は、例えば、金属である。より詳細には、ハウジング21の材料としては、例えば、アルミニウムや鉄合金などが望ましい。
バスバーアッシー挿入部21aは、バスバーアッシー60のフロント側(-Z側)の端部を中心軸Jの径方向外側から囲む。言い換えると、バスバーアッシー60のフロント側(-Z側)の端部の少なくとも一部は、バスバーアッシー挿入部21a内に配置される。すなわち、バスバーアッシー60のフロント側の端部は、ハウジング21の内側に位置する。
フロントベアリング保持部21cは、第1の軸受51を保持する。本実施形態においては、フロントベアリング保持部21cの内側面が第1の軸受51の外側面と、嵌合される。
オイルシール保持部21dの内部には、オイルシール80が保持される。
ロータ30は、シャフト31と、ロータコア32と、ロータマグネット33と、を有する。
シャフト31は、一方向(Z軸方向)に延びる中心軸Jを中心とする。この好ましい実施形態においては、シャフト31は、円柱状の部材である。シャフト31は、中実であってもよく、中空の円筒状の部材であってもよい。シャフト31は、第1の軸受51と第2の軸受52とによって、軸周り(±θZ方向)に回転可能に支持される。シャフト31のフロント側(-Z側)の端部は、ハウジング21の外部に突出する。オイルシール保持部21dにおいて、シャフト31の軸周りには、オイルシール80が配置される。
ロータマグネット33は、ロータコア32の軸周りに沿った外側面に固定される。より詳細には、この好ましい実施形態において、ロータマグネット33は、略円環状である。ロータコア32の外側面は、ロータマグネット33の内側面と、対向する。ロータマグネット33は、ロータコア32と、例えば、接着などにより固定される。なお、ロータマグネット33の形状は、必ずしも円環状である必要はない。ロータマグネット33は、ロータコア32の外周面に周方向に並ぶ複数の磁石から構成されてもよい。
ロータコア32及びロータマグネット33は、シャフト31と一体となって回転する。
ステータ40の外形は、略筒状である。ロータ30は、ステータ40の内部に位置する。言い換えると、ステータ40は、ロータ30を軸周り(θZ方向)に囲む。ロータ30は、中心軸J周りに、ステータ40に対して相対的に回転する。ステータ40は、コアバック部41と、複数のティース部42と、複数のコイル43と、複数のボビン44と、を有する。この好ましい実施形態においては、コアバック部41とティース部42とは、複数の電磁鋼板が積層されて構成される積層鋼板からなる。
ティース部42は、コアバック部41の内側面から径方向内側(すなわち、シャフト31側)に向かって延びる。好ましくは、ティース部42は、コアバック部41の内側面の周方向に均等な間隔で配置される。
第1の軸受51は、ステータ40のフロント側(-Z側)に配置される。第1の軸受51は、フロントベアリング保持部21cに保持される。
第2の軸受52は、ステータ40のフロント側と反対のリア側(+Z側)に配置される。第2の軸受52は、後述するバスバーホルダ61のリアベアリング保持部65に保持される。
この好ましい実施形態において、第1の軸受51と第2の軸受52は、玉軸受である。しかしながら、第1の軸受51及び第2の軸受52は、上記の軸受に限定されず、例えば、スリーブ軸受や流体動圧軸受などの他の種類の軸受が用いられてもよい。また、第1の軸受51の軸受の種類が、第2の軸受52の軸受の種類と、異なっていてもよい。
オイルシール80は、略円環状の部材である。オイルシール80は、オイルシール保持部21dの内部に、シャフト31の軸周り(θZ方向)に装着される。より詳細には、オイルシール80は、オイルシール保持部21dの内部に配置される。シャフト31の軸方向下側の端部は、オイルシール80の貫通穴を通る。オイルシール80は、オイルシール保持部21dとシャフト31との間に、配置される。これにより、オイルシール80は、オイルシール保持部21dとシャフト31との間からハウジング部20内に水や油等が侵入することを抑制することができる。オイルシール80は、例えば、樹脂材料から構成される。しかしながら、オイルシール80の構成および材料は、上述のもの限定されず、他の種類の構成および材料のオイルシールが用いられてもよい。
制御装置70は、モータ10の駆動を制御する。制御装置70は、回路基板71と、回転センサ72と、センサマグネット保持部材73aと、センサマグネット73bと、を備える。すなわち、モータ10は、回路基板71と、回転センサ72と、センサマグネット保持部材73aと、センサマグネット73bと、を備える。
図3は、バスバーアッシー60を示す斜視図である。図4は、バスバーアッシー60を示す平面図である。
図1から図4に示すように、バスバーアッシー60は、外部電源などからステータ40に駆動電流を供給するユニットである。バスバーアッシー60は、バスバーホルダ61と、少なくとも1つのバスバー91と、配線部材92と、を有する。なお、この好ましい実施形態において、バスバーアッシー60は、複数のバスバー91を有する。
バスバーホルダ61は、樹脂製のホルダである。好ましくは、バスバーホルダを構成する材料は、絶縁性を有する樹脂である。バスバーホルダ61は、バスバー91及び配線部材92を保持する。図1に示すように、バスバーホルダ61のリア側(+Z側)は、筒状部22aに収容される。本実施形態においては、バスバーホルダ61は、筒状部22aに圧入される。バスバーホルダ61のフロント側(-Z側)の少なくとも一部は、ハウジング21のバスバーアッシー挿入部21aに収容される。
図4に示すように、円弧部68aの中心軸Jに垂直な断面(XY断面)の形状、及び平面視(XY面視)形状は、円弧形状である。円弧部68aの中心軸Jに垂直な断面(XY断面)の形状、及び平面視(XY面視)形状は、リアベアリング保持部65と同心である。望ましくは、円弧部68aの中心軸Jに垂直な断面(XY断面)の形状、及び平面視(XY面視)形状は、中心角φが240°以上の円弧形状である。図1に示すように、円弧部68aは、筒状部22aに圧入される。
図4に示すように、連結部66a,66b,66c,66dは、本体部62と、本体部62の内側に設けられたリアベアリング保持部65と、を連結する。
連結部66a~66dは、リアベアリング保持部65の周りに、周方向に間隔を空けて配置される。
バスバー91は、導電性材料(例えば、金属など)からなる薄板状の部材である。少なくとも1つのバスバー91は、ステータ40に電気的に接続され、ステータ40に駆動電流を供給する。この好ましい実施形態においては、複数のバスバー91が、ステータ40に接続される。この好ましい実施形態においては、複数のバスバー91が、ステータ40に取り付けられる。例えば、3相モータであれば、少なくとも3枚のバスバー91がステータ40に取り付けられるのが望ましい。また、コイルの結線方法の違いにより、バスバー91の枚数は、4枚以上などに適宜変更されてもよい。各バスバー91は、バスバーホルダ61に配置される。図1に示すように、バスバー91の一端は、電源用開口部63aの底面から突出し、カバー22の外部に露出する。この外部に露出したバスバー91の一端に、例えば、外部電源が接続される。
上記の点においてコイル接続部91a,91b,91d~91fの構成は、コイル接続部91cの構成と同様であるため、その説明を省略する。
図2に示すように、配線部材92は、バスバーホルダ61に、部分的に埋設される。配線部材92は、バスバーホルダ61に、保持される。配線部材92は、外部電源(図示省略)と回路基板71とを、電気的に接続する。配線部材92は、外部電源接続端子94と、回路基板接続端子95と、を有する。外部電源接続端子94及び回路基板接続端子95は、バスバーホルダ61から露出する
第2端子部95bは、第1端子部95aの径方向内側の端部からリア側(+Z側)に延びる。第2端子部95bは、回路基板リア面71aよりもリア側まで延びる。
第4端子部95dは、第3端子部95cからフロント側(-Z側)に延びる。
図1に示すように、フロント側Oリング81は、ハウジング21の内側に配置される。フロント側Oリング81は、Oリング保持部62eに保持される。フロント側Oリング81は、ハウジング21の内側面と、本体部62の外側面とに、一周に亘り、接触する。すなわち、フロント側Oリング81は、一周に亘り、本体部62とハウジング21とに接触する。フロント側Oリング81には、バスバーアッシー挿入部21aの内側面から応力がかかる。
カバー22は、ハウジング21のリア側(+Z側)に取り付けられる。カバー22の材料は、例えば、アルミニウムやSUSを含む鉄合金などの金属が望ましい。上述のように、カバー22は、筒状部22aと、蓋部22bと、カバーフランジ部24と、を有する。
カバー22は、カバーフランジ部24を有していなくてもよい。ハウジング21は、ハウジングフランジ部23を有していなくてもよい。
なお、以下の説明において、上記説明と同様の構成については、適宜同一の符号を付す等により、その説明を省略する場合がある。
図5に示すように、モータ110は、バスバーアッシー160を有する。バスバーアッシー160は、バスバーホルダ161を有する。
モータ110のその他の構成は、図1から図4において示したモータ10の構成と同様である。
また、この構成においては、内側リブ突出面169cが、外側リブ突出面169dよりも、リア側に配置されてもよい。
図7に示すように、モータ210は、バスバーアッシー260を有する。バスバーアッシー260は、バスバーホルダ261を有する。
モータ210のその他の構成は、図1から図4において示したモータ10の構成と同様であり、その説明を省略する。
第1リブ269aのリア側の端部の位置は、径方向外側から径方向内側に向かうに従って、徐々にリア側からフロント側となる構成であってもよい。
第1リブ269aの形状は、第2リブ269bの形状と、互いに異なっていてもよい。
Claims (14)
- 一方向に延びる中心軸を中心とするシャフトを有するロータと、
前記ロータを囲み、前記ロータを前記中心軸周りに回転させるステータと、
前記ステータの前記一方向の第1の側に配置され前記シャフトを支持する第1の軸受と、
前記ステータの前記第1の側と反対の第2の側に配置され前記シャフトを支持する第2の軸受と、
前記ステータと前記第1の軸受とを保持する筒状のハウジングと、
前記第2の軸受を保持し、前記第1の側の端部が前記ハウジングの内側に位置するバスバーアッシーと、
前記ハウジングに固定され、前記バスバーアッシーの前記第2の側の少なくとも一部を覆うカバーと、
前記一方向において前記第2の軸受と前記カバーとの間に配置され、前記第2の側の面が前記一方向と交差する回路基板と、
を備え、
前記バスバーアッシーは、
前記ステータと電気的に接続されるバスバーと、
外部電源と前記回路基板とを電気的に接続する配線部材と、
前記バスバー及び前記接続端子を保持するバスバーホルダと、
を有し、
前記バスバーホルダは、
前記第2の側に開口部を有する筒状の本体部と、
前記本体部から前記中心軸の径方向外側に突出するコネクタ部と、
前記本体部の内側面から前記径方向内側に突出し、前記径方向において前記コネクタ部と少なくとも一部が重なる接続端子保持部と、
を有し、
前記本体部には、前記中心軸の周方向の一周に亘って、前記カバーと直接的または間接的に接触するシール部が設けられ、
前記配線部材は、
前記コネクタ部に設けられ前記外部電源と電気的に接続される外部電源接続端子と、
前記本体部の前記第2の側の端部よりも前記第1の側において前記接続端子保持部に保持され前記回路基板と電気的に接続される回路基板接続端子と、
を有し、
前記接続端子保持部の前記第2の側の面には、前記回路基板よりも前記第2の側に突出するリブが設けられるモータ。 - 前記リブは、前記本体部の前記内側面と接続されている、請求項1に記載のモータ。
- 前記リブは、前記コネクタ部が突出する方向と交差する方向に延びる、請求項1または2に記載のモータ。
- 前記リブは、前記コネクタ部が突出する方向と平行な方向に延びる、請求項1または2に記載のモータ。
- 前記リブは、前記接続端子保持部の前記径方向内側の端部から前記径方向外側に離れた位置に設けられる、請求項1から4のいずれか一項に記載のモータ。
- 前記リブは、複数設けられる、請求項1から5のいずれか一項に記載のモータ。
- 前記複数のリブは、前記径方向に並んで設けられ、
隣り合う前記リブにおいて、前記径方向内側に位置する前記リブの前記第2の側の端部は、前記径方向外側に位置する前記リブの前記第2の側の端部よりも、前記第1の側に位置する、請求項6に記載のモータ。 - 前記一方向において、前記リブの前記第2の側の端部の位置は、前記径方向内側に向かうに従って、前記第1の側となる、請求項1から5のいずれか一項に記載のモータ。
- 前記本体部は、前記コネクタ部と連結されるコネクタ連結部を有し、
前記バスバーホルダは、前記ステータの前記第2の側の端部と接触し、
前記一方向において、前記コネクタ連結部と前記ハウジングとの間には、隙間が設けられている、請求項1から8のいずれか一項に記載のモータ。 - 前記接続端子保持部の前記第2の側の面は、前記一方向において、前記本体部の前記第2の側の面よりも前記第1の側に位置する、請求項1から9のいずれか一項に記載のモータ。
- 前記カバーは、前記第1の側の端部にカバーフランジ部を有し、
前記ハウジングは、前記第2の側の端部にハウジングフランジ部を有し、
前記カバーフランジ部は、前記ハウジングフランジ部と固定されている、請求項1から10のいずれか一項に記載のモータ。 - 前記バスバーは、前記本体部の前記内側面から突出し前記ステータのコイルと電気的に接続されるコイル接続部を有し、
前記コイル接続部の少なくとも一部は、前記径方向において、前記回路基板と重なる、請求項1または11のいずれか一項に記載のモータ。 - 前記バスバーは、前記本体部の前記内側面から突出し前記ステータのコイルと電気的に接続されるコイル接続部を有し、
前記接続端子と前記コイル接続部とは、前記中心軸の周方向において、異なる位置に配置される、請求項1から12のいずれか一項に記載のモータ。 - 前記回路基板接続端子は、板状部を有し、
前記板状部は、前記回路基板の前記第2の側の面と平行な接続面を有し、
前記接続面は、前記回路基板の前記第2の側の面と接触する、請求項1から13のいずれか一項に記載のモータ。
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