WO2016051904A1 - モータ - Google Patents
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- Publication number
- WO2016051904A1 WO2016051904A1 PCT/JP2015/069677 JP2015069677W WO2016051904A1 WO 2016051904 A1 WO2016051904 A1 WO 2016051904A1 JP 2015069677 W JP2015069677 W JP 2015069677W WO 2016051904 A1 WO2016051904 A1 WO 2016051904A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- bus bar
- connector
- main body
- circuit board
- seal
- Prior art date
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Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/10—Casings or enclosures characterised by the shape, form or construction thereof with arrangements for protection from ingress, e.g. water or fingers
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/22—Auxiliary parts of casings not covered by groups H02K5/06-H02K5/20, e.g. shaped to form connection boxes or terminal boxes
- H02K5/225—Terminal boxes or connection arrangements
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
- H02K11/20—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection for measuring, monitoring, testing, protecting or switching
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
- H02K11/20—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection for measuring, monitoring, testing, protecting or switching
- H02K11/21—Devices for sensing speed or position, or actuated thereby
- H02K11/215—Magnetic effect devices, e.g. Hall-effect or magneto-resistive elements
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
- H02K11/30—Structural association with control circuits or drive circuits
- H02K11/33—Drive circuits, e.g. power electronics
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/04—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
- H02K3/28—Layout of windings or of connections between windings
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/46—Fastening of windings on the stator or rotor structure
- H02K3/50—Fastening of winding heads, equalising connectors, or connections thereto
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/46—Fastening of windings on the stator or rotor structure
- H02K3/52—Fastening salient pole windings or connections thereto
- H02K3/521—Fastening salient pole windings or connections thereto applicable to stators only
- H02K3/522—Fastening salient pole windings or connections thereto applicable to stators only for generally annular cores with salient poles
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/16—Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields
- H02K5/173—Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields using bearings with rolling contact, e.g. ball bearings
- H02K5/1732—Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields using bearings with rolling contact, e.g. ball bearings radially supporting the rotary shaft at both ends of the rotor
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/08—Structural association with bearings
- H02K7/083—Structural association with bearings radially supporting the rotary shaft at both ends of the rotor
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K2203/00—Specific aspects not provided for in the other groups of this subclass relating to the windings
- H02K2203/03—Machines characterised by the wiring boards, i.e. printed circuit boards or similar structures for connecting the winding terminations
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K2211/00—Specific aspects not provided for in the other groups of this subclass relating to measuring or protective devices or electric components
- H02K2211/03—Machines characterised by circuit boards, e.g. pcb
Definitions
- the present invention relates to a motor.
- Patent Document 1 a motor having a casing is known.
- an O-ring as a seal member is disposed inside the casing.
- the plug portion protrudes from the casing to the outside.
- an external force is applied to the plug portion, at least one of the mold material having the plug portion and the holder base and the casing that come into contact with the mold material via the seal member may be deformed.
- the motor according to one aspect of the present invention has an object of being able to suppress a decrease in hermeticity.
- One aspect of the motor of the present invention includes a rotor, a stator, a first bearing, a second bearing, a housing, a bus bar assembly, and a cover.
- the rotor has a shaft centered on a central axis extending in one direction.
- the stator surrounds the rotor and rotates the rotor around the shaft.
- the first bearing is disposed on the first side in one direction of the stator and supports the shaft.
- the second bearing is disposed on a second side opposite to the first side of the stator and supports the shaft.
- the housing has a cylindrical shape and holds the second bearing, the stator, and the first bearing.
- the bus bar assembly holds the second bearing. The first side end of the bus bar assembly is located inside the housing.
- the cover is fixed to the housing and covers at least a part of the second side of the bus bar assembly.
- the bus bar assembly includes a bus bar and a bus bar holder.
- the bus bar is electrically connected to the stator.
- the bus bar holder holds the bus bar.
- the bus bar holder has a main body portion and a connector portion.
- the main body is cylindrical and has an opening on the second side.
- the connector part protrudes from the main body part to the outside in the radial direction of the shaft, and is located on the second side of the housing.
- the bus bar holder is provided with a seal portion. The seal portion directly or indirectly contacts the cover over one circumference in the circumferential direction of the central axis.
- the connector part has a connector connecting part and a connector body part.
- the connector connecting portion is connected to the main body portion.
- a connector main-body part is provided in a radial direction outer side from a connector connection part. At least a part of the second side surface of the connector connecting portion is located on the first side of the seal portion on the radially outer side of the seal portion.
- FIG. 1 is a cross-sectional view showing a motor according to a preferred first embodiment.
- FIG. 2 is a view showing the motor according to the first preferred embodiment, and is a partially enlarged view of FIG.
- FIG. 3 is a perspective view showing the bus bar assembly according to the first preferred embodiment.
- FIG. 4 is a plan view showing the bus bar assembly according to the first preferred embodiment.
- FIG. 5 is a partial cross-sectional view showing another example of the motor of the preferred first embodiment.
- FIG. 6 is a partial cross-sectional view showing another example of the motor of the preferred first embodiment.
- FIG. 7 is a partial cross-sectional view showing another example of the motor of the preferred first embodiment.
- FIG. 8 is a cross-sectional view showing a motor according to a preferred second embodiment.
- an XYZ coordinate system is appropriately shown as a three-dimensional orthogonal coordinate system.
- the Z-axis direction is a direction parallel to the axial direction (one direction) of the central axis J shown in FIG.
- the X-axis direction is a direction parallel to the length direction of the bus bar assembly 60 shown in FIG. 1, that is, the left-right direction in FIG.
- the Y-axis direction is a direction parallel to the width direction of the bus bar assembly 60, that is, a direction orthogonal to both the X-axis direction and the Z-axis direction.
- the positive side in the Z-axis direction (+ Z side, second side) is called the “rear side”
- the rear side and the front side are simply names used for explanation, and do not limit the actual positional relationship and direction.
- a direction parallel to the central axis J (Z-axis direction) is simply referred to as an “axial direction”
- a radial direction around the central axis J is simply referred to as a “radial direction”.
- the circumference of the central axis J ( ⁇ Z direction) is simply referred to as “circumferential direction”.
- extending in the axial direction means not only extending in the axial direction (Z-axis direction) but also extending in a direction inclined by less than 45 ° with respect to the axial direction. Including. Further, in this specification, the term “extend in the radial direction” means 45 ° with respect to the radial direction in addition to the case where it extends strictly in the radial direction, that is, the direction perpendicular to the axial direction (Z-axis direction). Including the case of extending in a tilted direction within a range of less than.
- FIG. 1 is a cross-sectional view showing a motor 10 of the present embodiment.
- FIG. 2 is a cross-sectional view showing a portion of the motor 10, and is a partially enlarged view of FIG.
- the motor 10 of this embodiment is a brushless motor.
- the motor 10 includes a housing 21, a cover 22, a rotor 30 having a shaft 31, a stator 40, a first bearing 51, a second bearing 52, a control device 70, A bus bar assembly 60 and a plurality of O-rings are provided.
- the plurality of O-rings includes a front-side O-ring 81 and a rear-side O-ring 82.
- the rotor 30, the stator 40, the first bearing 51, and the oil seal 80 are accommodated in the housing 21.
- the housing 21 has an opening that opens to the rear side (+ Z side).
- the front side ( ⁇ Z side) end of the bus bar assembly 60 is inserted into the opening of the housing 21.
- the bus bar assembly 60 holds the second bearing 52.
- the first bearing 51 and the second bearing 52 support both sides of the shaft 31 in the axial direction (Z-axis direction).
- the cover 22 covers at least a part of the rear side (+ Z side) of the bus bar assembly 60.
- the cover 22 is fixed to the housing 21.
- the cover 22 includes a cylindrical portion 22a, a lid portion 22b, a cover front surface 22c, and a rear flange portion 24.
- the control device 70 is disposed between the second bearing 52 and the cover 22.
- the front-side O-ring 81 is disposed between the bus bar assembly 60 and the housing 21. .
- the rear-side O-ring 82 is disposed between the bus bar assembly 60 and the cover 22.
- the housing 21 is a cylindrical member, and holds the stator 40 and the first bearing 51.
- the housing 21 has a multistage cylindrical shape with both ends opened.
- the material of the housing 21 is, for example, a metal. More specifically, the material of the housing 21 is preferably, for example, an iron alloy containing aluminum or SUS.
- the housing 21 includes a housing flange portion 23, a bus bar assembly insertion portion 21a, a stator holding portion 21b, a front bearing holding portion 21c, and an oil seal holding portion 21d.
- the housing flange portion 23, the bus bar assembly insertion portion 21a, the stator holding portion 21b, the front bearing holding portion 21c, and the oil seal holding portion 21d are arranged on the rear side (+ Z) along the axial direction (Z-axis direction). Side) to the front side ( ⁇ Z side) in this order. That is, in the housing 21, the front flange portion 23 is disposed on the most rear side, and the oil seal holding portion 21d is disposed on the most front side.
- the bus bar assembly insertion portion 21a, the stator holding portion 21b, the front bearing holding portion 21c, and the oil seal holding portion 21d are respectively concentric cylindrical shapes. The diameters of these members become smaller in the order of the bus bar assembly insertion portion 21a, the stator holding portion 21b, the front bearing holding portion 21c, and the oil seal holding portion 21d.
- the housing flange portion 23 extends radially outward from the rear side (+ Z side) end portion of the bus bar assembly insertion portion 21a. That is, the housing 21 has a housing flange portion 23 at the rear end.
- the bus bar assembly insertion portion 21a surrounds the front side ( ⁇ Z side) end of the bus bar assembly 60 from the outside in the radial direction of the central axis J. In other words, at least a part of the front side ( ⁇ Z side) end portion of the bus bar assembly 60 is disposed in the bus bar assembly insertion portion 21a. That is, the front end of the bus bar assembly 60 is located inside the housing 21.
- the outer surface of the stator 40 (that is, the outer surface of the core back portion 41 described later) is fitted to the inner surface of the stator holding portion 21b. Thereby, the stator 40 is held in the housing 21.
- the front bearing holding portion 21 c holds the first bearing 51.
- the inner surface of the front bearing holding portion 21 c is fitted with the outer surface of the first bearing 51.
- An oil seal 80 is held inside the oil seal holding portion 21d.
- the rotor 30 includes a shaft 31, a rotor core 32, and a rotor magnet 33.
- the shaft 31 is centered on a central axis J extending in one direction (Z-axis direction).
- the shaft 31 is a columnar member.
- the shaft 31 may be solid or a hollow cylindrical member.
- the shaft 31 is supported by the first bearing 51 and the second bearing 52 so as to be rotatable around the axis ( ⁇ ⁇ Z direction).
- the front end ( ⁇ Z side) end of the shaft 31 protrudes outside the housing 21.
- An oil seal 80 is disposed around the shaft 31 in the oil seal holding portion 21d.
- the rotor core is a substantially cylindrical member.
- the rotor core 32 is fixed to the shaft 31 so as to surround the shaft 31 around the axis ( ⁇ Z direction). More specifically, the rotor core 32 has a through hole penetrating in the axial direction. At least a part of the shaft 31 is disposed in the through hole of the rotor core 32.
- the shaft 31 is fixed to the rotor core 32 by, for example, press fitting or adhesion.
- the rotor magnet 33 is substantially annular.
- the outer surface of the rotor core 32 faces the inner surface of the rotor magnet 33.
- the rotor magnet 33 is fixed to the rotor core 32 by, for example, adhesion.
- the shape of the rotor magnet 33 is not necessarily an annular shape.
- the rotor magnet 33 may be composed of a plurality of magnets arranged in the circumferential direction on the outer peripheral surface of the rotor core 32.
- the rotor magnet 33 is fixed to the outer surface along the axis of the rotor core 32.
- the rotor core 32 and the rotor magnet 33 rotate integrally with the shaft 31.
- the outer shape of the stator 40 is substantially cylindrical.
- the rotor 30 is located inside the stator 40.
- the stator 40 surrounds the rotor 30 around the axis ( ⁇ Z direction).
- the stator 40 rotates the rotor 30 around the central axis J.
- the stator 40 includes a core back portion 41, a plurality of teeth portions 42, a plurality of coils 43, and a plurality of bobbins 44.
- the core back part 41 and the teeth part 42 consist of a laminated steel plate constituted by laminating a plurality of electromagnetic steel plates.
- the shape of the core back part 41 is cylindrical.
- the shape of the core back portion 41 is concentric with the shaft 31.
- a plurality of tooth portions 42 are arranged on the inner side surface of the core back portion 41.
- Each teeth portion 42 extends from the inner side surface of the core back portion 41 toward the radially inner side (that is, the shaft 31 side).
- the teeth portions 42 are arranged at equal intervals in the circumferential direction of the inner side surface of the core back portion 41.
- the bobbin 44 is preferably a substantially cylindrical member. Each bobbin 44 is attached to each tooth portion 42.
- the bobbin 44 is preferably composed of two or more members meshed from the axial direction.
- Each coil 43 is disposed on each bobbin 44.
- Each coil 43 is configured by winding a conductive wire 43a.
- the conductive wire 43a is preferably a round wire or a flat wire.
- the first bearing 51 is disposed on the front side ( ⁇ Z side) of the stator 40.
- the first bearing 51 is held by the front bearing holding portion 21c.
- the second bearing 52 is disposed on the rear side (+ Z side) opposite to the front side of the stator 40.
- the 2nd bearing 52 is hold
- the first bearing 51 and the second bearing 52 support the shaft 31 of the rotor 30.
- the first bearing 51 and the second bearing 52 are ball bearings.
- the types of the first bearing 51 and the second bearing 52 are not particularly limited to the above-mentioned types of bearings.
- other types of bearings such as a sleeve bearing and a fluid dynamic pressure bearing may be used.
- the type of bearing of the first bearing 51 may be different from the type of bearing of the second bearing 52.
- the oil seal 80 is a substantially annular member.
- the oil seal 80 is mounted around the axis of the shaft 31 ( ⁇ Z direction) inside the oil seal holding portion 21d. More specifically, the oil seal 80 is disposed inside the oil seal holding portion 21d. The lower end of the shaft 31 in the axial direction passes through the through hole of the oil seal 80.
- the oil seal 80 is disposed between the oil seal holding portion 21d and the shaft 31. Thereby, the oil seal 80 can suppress water, oil, and the like from entering the housing portion 20 from between the oil seal holding portion 21d and the shaft 31.
- the oil seal 80 is made of, for example, a resin material. However, the configuration and material of the oil seal 80 are not limited to those described above, and oil seals of other types of configurations and materials may be used.
- the control device 70 controls driving of the motor 10.
- the control device 70 includes a circuit board 71, a rotation sensor 72, a sensor magnet holding member 73a, and a sensor magnet 73b. That is, the motor 10 includes a circuit board 71, a rotation sensor 72, a sensor magnet holding member 73a, and a sensor magnet 73b.
- the circuit board 71 is disposed on an extension of the rear side (+ Z side) of the shaft 31.
- the circuit board 71 is disposed between the second bearing 52 and the cover 22 in the axial direction (Z-axis direction).
- the circuit board 71 has a circuit board rear surface 71a located on the rear side, and a circuit board front surface 71b located on the front side ( ⁇ Z side).
- the circuit board rear surface 71 a and the circuit board front surface 71 b are main surfaces of the circuit board 71. That is, the circuit board front surface 71b and the circuit board rear surface 71a intersect the central axis J (Z axis).
- the main surface of the circuit board 71 is orthogonal to the axial direction.
- the circuit board rear surface 71a faces the cover front surface 22c.
- the circuit board 71 is supported by the rear side (+ Z side) ends of a plurality of circuit board support portions 67 described later.
- Printed wiring (not shown) is provided on at least one of the main surfaces of the circuit board 71.
- the circuit board 71 outputs, for example, a motor drive signal.
- the sensor magnet holding member 73a is an annular member.
- the small-diameter portion of the end portion on the rear side (+ Z side) of the shaft 31 is fitted into the central hole of the sensor magnet holding member 73a. Thereby, the sensor magnet holding member 73 a is positioned with respect to the shaft 31.
- the sensor magnet holding member 73a is preferably attached to the shaft 31 by press-fitting or bonding. The sensor magnet holding member 73a can rotate together with the shaft 31.
- the sensor magnet 73b has an annular shape.
- the N pole and the S pole of the sensor magnet 73b are alternately arranged in the circumferential direction.
- the sensor magnet 73b is fitted to the outer peripheral surface of the sensor magnet holding member 73a. More specifically, at least a part of the sensor magnet 73b is in contact with the outer peripheral surface of the sensor magnet holding member 73a. Thereby, the sensor magnet 73b is hold
- the sensor magnet 73b is rotatably arranged with the shaft 31 around the shaft 31 ( ⁇ ⁇ Z direction) on the rear side (+ Z side) of the second bearing 52.
- At least one rotation sensor 72 is attached to the circuit board front surface 71b.
- the rotation sensor 72 faces the sensor magnet 73b in the axial direction (Z-axis direction).
- the rotation sensor 72 detects the position of the rotor by a change in the magnetic flux of the sensor magnet 73b.
- three rotation sensors 72 are arranged on the circuit board front surface 71b.
- a Hall element is used as the rotation sensor 72.
- FIG. 3 is a perspective view showing the bus bar assembly 60.
- FIG. 4 is a plan view showing the bus bar assembly 60.
- the bus bar assembly 60 is a unit that supplies a drive current to the stator 40 from an external power source or the like. As shown in FIGS. 1 to 4, the bus bar assembly 60 includes a bus bar holder 61, a bus bar 91, and a wiring member 92. In this preferred embodiment, the bus bar assembly 60 has a plurality of bus bars 91.
- the bus bar holder 61 is a resin holder. Preferably, the material constituting the bus bar holder is an insulating resin.
- the bus bar holder 61 holds the bus bar 91 and the wiring member 92.
- the rear side (+ Z side) of the bus bar holder 61 is accommodated in the cylindrical portion 22a.
- the bus bar holder 61 is press-fitted into the cylindrical portion 22a. At least a part of the front side ( ⁇ Z side) of the bus bar holder 61 is accommodated in the bus bar assembly insertion portion 21a.
- the material constituting the bus bar holder 61 is not particularly limited as long as it is an insulating resin.
- the bus bar holder 61 is manufactured as a single member by, for example, injection molding. As shown in FIGS. 3 and 4, the bus bar holder 61 includes a main body portion 62, a connector portion 63, a connection terminal holding portion 64, a rear bearing holding portion 65, connecting portions 66 a, 66 b, 66 c, 66 d, A plurality of circuit board support portions 67.
- the main body 62 has a cylindrical shape surrounding the central axis J in the circumferential direction ( ⁇ Z direction).
- the main body 62 has an opening 62a on the rear side (+ Z side).
- the main body 62 has a main body inner surface 62b, a main body rear surface 62c located on the rear side, and a main body outer surface 62d.
- the main body 62 is cylindrical.
- the main body 62 surrounds the end on the rear side of the rotor 30 and the end on the rear side of the stator 40 in the circumferential direction. That is, at least a part of the rotor 30 and at least a part of the rear side of the stator 40 are located inside the main body 62 on the front side ( ⁇ Z side).
- a stepped portion 62g is provided on the inner side surface at the front side ( ⁇ Z side) end of the main body 62 in which the inner diameter of the main body 62 increases from the rear side (+ Z side) to the front side.
- the step surface orthogonal to the axial direction (Z-axis direction) of the stepped portion 62g is in contact with the rear side (+ Z side) end of the core back portion 41.
- the bus bar holder 61 comes into contact with the rear end of the stator 40.
- the bus bar holder 61 is positioned in the axial direction by contacting the stator 40.
- a seal portion 83 is disposed in the main body portion 62. That is, the seal portion 83 is disposed on the bus bar holder 61. In the present embodiment, the seal portion 83 is disposed on the main body rear surface 62c.
- the seal portion 83 is a portion that seals between the cover 22 and the bus bar holder 61.
- the groove portion 62f in which the groove portion 62f is disposed is formed over the entire circumference along the outer shape of the main body portion 62 surrounding the opening portion 62a.
- the groove 62f has an annular shape in a plan view (XY plane view).
- a rear O-ring 82 is fitted into the groove 62f. That is, the rear side O-ring 82 is disposed in the seal portion 83. Accordingly, the seal portion 83 indirectly contacts the cover 22 over the entire circumference of the central axis J via the rear O-ring 82.
- an O-ring holding part 62e is arranged on the front side (-Z side) of the main body part outer surface 62d of the main body part 62. As shown in FIG. 1, a front-side O-ring 81 is fitted into the O-ring holding part 62e.
- the rear bearing holding portion 65 is disposed on the radially inner side of the main body portion 62.
- the rear bearing holding part 65 holds the second bearing 52.
- the connecting portions 66 a, 66 b, 66 c, and 66 d connect the main body portion 62 and the rear bearing holding portion 65 provided inside the main body portion 62.
- Each of the connecting portions 66a to 66d is disposed around the rear bearing holding portion 65 with an interval in the circumferential direction.
- the gaps 66e, 66f, 66g, and 66h are disposed between the connecting portions 66a to 66d adjacent in the circumferential direction. That is, gaps 66e, 66f, 66g, and 66h are disposed between the rear bearing holding portion 65 and the main body portion 62.
- the gap 66e includes a connecting portion 66a, a connecting portion 66b, a main body portion 62, and a rear bearing holding portion 65.
- the gap 66f includes a connecting portion 66b, a connecting portion 66c, a main body portion 62, and a rear bearing holding portion 65.
- the gap 66g includes a connecting portion 66c, a connecting portion 66d, a main body portion 62, and a rear bearing holding portion 65.
- the gap 66h includes a connecting portion 66d, a rear bearing holding portion 65, a connecting portion 66a, a connection terminal holding portion 64, and a main body portion 62.
- the position where the gap 66e is disposed is a position including coil connecting portions 91a and 91b described later.
- the position where the gap 66f is disposed is a position including coil connecting portions 91c and 91d described later.
- the position where the gap 66g is disposed is a position including coil connecting portions 91e and 91f described later.
- the position where the gap 66h is disposed is a position including a circuit board connection terminal 95 described later.
- the outer shape of the gap 66h is substantially rectangular.
- the plurality of circuit board support portions 67 protrude from the rear side (+ Z side) surface of the rear bearing holding portion 65 to the rear side.
- the three circuit board support portions 67 are disposed on the rear side surface of the rear bearing holding portion 65.
- the circuit board support part 67 supports the circuit board 71 at the rear end.
- the connector part 63 is a part connected to an external power source (not shown). As shown in FIGS. 1 and 2, the connector part 63 extends from a part of the main body part outer side surface 62 d of the main body part 62 toward the radially outer side (+ X side) of the central axis J. That is, the connector part 63 protrudes from the main body part 62 to the outside in the radial direction of the central axis J. The connector part 63 is located on the rear side (+ Z side) from the housing 21. The connector part 63 is cylindrical. The external shape of the connector part 63 is a substantially rectangular parallelepiped. The connector part 63 has an opening on the radially outer side (+ X side). The entire connector portion 63 is exposed to the outside of the cover 22.
- the connector part 63 has a connector connecting part 63a and a connector main body part 63b.
- the connector connecting portion 63a has, for example, a rectangular parallelepiped shape.
- the connector connecting portion 63a is connected to the main body portion 62.
- the connector connecting portion 63a is connected to the connector main body portion 63b. That is, the connector connecting portion 63a connects the main body portion 62 and the connector main body portion 63b.
- the connector connecting portion 63a has a connector portion rear surface 63c located on the rear side (+ Z side).
- the connector part rear surface 63c is located on the front side ( ⁇ Z side) of the seal part 83 on the radially outer side of the seal part 83. That is, the connector part rear surface 63c is located on the front side of the main body part rear surface 62c.
- the rear side surface of the connector connecting portion 63a is configured only by the connector portion rear surface 63c. That is, in the present embodiment, the entire rear side surface of the connector connecting portion 63 a is located on the front side of the seal portion 83. In the present embodiment, the entire rear side surface of the connector connecting portion 63 a is located on the radially outer side than the seal portion 83.
- the rear side (+ Z side) surface of the connector connecting portion is the surface of the connector connecting portion that can be seen when the connector connecting portion is viewed from the rear side to the front side ( ⁇ Z side). Including all of.
- the surface which a connector connection part has may be a flat surface, and may be a curved surface.
- the entire connector portion rear surface 63c is exposed when viewed from the rear side (+ Z side) to the front side (that is, viewed in the -Z direction). In other words, the cover 22 is not disposed on the rear side of the connector portion rear surface 63c.
- a gap AR2 is formed on the rear side of the connector connecting portion 63a.
- the space AR ⁇ b> 2 is located on the radially outer side of the main body 62.
- the gap AR2 is located between the main body 62 and the connector main body 63b in the radial direction.
- a gap AR1 is formed between the connector connecting portion 63a and the housing flange portion 23 of the housing 21. That is, the gap AR ⁇ b> 1 is located between the connector portion 63 and the housing 21 in the axial direction.
- the connector main body 63b is disposed on the radially outer side of the connector connecting portion 63a.
- the connector body 63b has a power supply opening 63d.
- the power supply opening 63 d opens on one side (+ X side) of the bus bar holder 61 in the length direction.
- On the bottom surface of the power supply opening 63d a bus bar 91 and an external power supply connection terminal 94 to be described later are arranged.
- connection terminal holding portion 64 protrudes radially inward from the inner surface 62b of the main body portion.
- the connection terminal holding portion 64 is disposed on the main body inner side surface 62b of the portion to which the connector portion 63 is connected.
- the connection terminal holding portion 64 has a holding portion inner side surface 64a located on the radially inner side and a holding portion rear surface 64b located on the rear side (+ Z side). As shown in FIG. 2, the holding portion rear surface 64b is located on the front side ( ⁇ Z side) with respect to the main body portion rear surface 62c.
- the bus bar 91 is a thin plate member made of a conductive material (for example, metal). Bus bar 91 is electrically connected to stator 40 directly or indirectly. The drive current is supplied to the stator 40 via the bus bar 91 from an external power source or the like. Although not shown, in the preferred embodiment, a plurality of bus bars 91 are attached to the stator 40. For example, in the case of a three-phase motor, it is desirable that at least three bus bars 91 are attached to the stator 40. Further, the number of bus bars 91 may be appropriately changed to four or more depending on the coil connection method. Each bus bar 91 is arranged in a bus bar holder 61. As shown in FIG. 1, one end of the bus bar 91 protrudes from the bottom surface of the power supply opening 63 d and is exposed to the outside of the cover 22. An external power supply is preferably connected to one end of the bus bar 91 exposed to the outside.
- the plurality of bus bars 91 have coil connecting portions 91a, 91b, 91c, 91d, 91e, 91f.
- the coil connection portions 91a to 91f are arranged at the other ends of the plurality of bus bars 91.
- the coil connecting portions 91a to 91f protrude from the main body portion inner side surface 62b. In the circumferential direction, the positions of the coil connection portions 91a to 91f are different from the positions where the connection terminal holding portions 64 are arranged.
- the rear side (+ Z side) end of the coil connection portion 91c is located on the rear side of the circuit board front surface 71b. At least a part of the coil connection portion 91c overlaps the circuit board 71 in the radial direction.
- the coil connection part 91c is electrically connected to the coil 43 via a connection member (not shown).
- the bus bar 91 is electrically connected to the stator 40.
- the configuration of the coil connection portions 91a, 91b, 91d to 91f is the same as the configuration of the coil connection portion 91c, and thus the description thereof is omitted.
- the wiring member 92 is held by the bus bar holder 61. A part of the wiring member 92 is embedded in the bus bar holder 61.
- the wiring member 92 electrically connects an external power source (not shown) and the circuit board 71.
- the wiring member 92 has an external power supply connection terminal 94 and a circuit board connection terminal 95. The external power connection terminal 94 and the circuit board connection terminal 95 are exposed from the bus bar holder 61.
- the external power connection terminal 94 is disposed in the connector part 63.
- the external power connection terminal 94 protrudes from the bottom surface of the power supply opening 63d.
- the external power supply connection terminal 94 is electrically connected to an external power supply (not shown).
- the circuit board connection terminal 95 protrudes from the holding portion inner side surface 64a.
- the circuit board connection terminal 95 includes a first terminal portion 95a, a second terminal portion 95b, a third terminal portion 95c, a fourth terminal portion 95d, and a plate-like portion 95e.
- the first terminal portion 95a protrudes radially inward from the holding portion inner side surface 64a.
- the first terminal portion 95 a is located on the outer side in the radial direction than the circuit board 71.
- the second terminal portion 95b extends from the radially inner end of the first terminal portion 95a to the rear side (+ Z side).
- the second terminal portion 95b extends to the rear side from the circuit board rear surface 71a.
- the third terminal portion 95c extends radially inward from the rear side (+ Z side) end portion of the second terminal portion 95b.
- the fourth terminal portion 95d extends from the third terminal portion 95c to the front side ( ⁇ Z side).
- the plate-like portion 95e extends radially inward from the front side ( ⁇ Z side) end portion of the fourth terminal portion 95d.
- the plate-like portion 95 e is disposed at the radially inner end of the circuit board connection terminal 95.
- the plate-like portion 95e has a connection surface 95f.
- the connection surface 95f is parallel to the circuit board rear surface 71a.
- the connection surface 95f is in contact with the circuit board rear surface 71a.
- the plate-like portion 95e is fixed to the circuit board 71 by, for example, soldering.
- the circuit board connection terminal 95 is electrically connected to the circuit board 71. That is, the wiring member 92 is electrically connected to the circuit board 71.
- the position of the circuit board connection terminal 95 is different from the positions of the coil connection portions 91a to 91f of the bus bar 91 in the circumferential direction ( ⁇ Z direction) of the central axis J.
- the front side O-ring 81 is disposed inside the housing 21.
- the front O-ring 81 is held by the O-ring holding part 62e.
- the front-side O-ring 81 makes contact with the inner surface of the housing 21 and the outer surface of the main body 62 over the entire circumference. That is, the front-side O-ring 81 makes contact with the main body 62 and the housing 21 over one turn. Stress is applied to the front O-ring 81 from the inner surface of the bus bar assembly insertion portion 21a.
- the rear O-ring 82 is disposed inside the cover 22. As described above, the rear-side O-ring 82 is disposed on the seal portion 83 disposed on the main body portion 62. The rear O-ring 82 is fitted into the groove 62f. The entire circumference of the rear O-ring 82 is in contact with a cover front surface 22c described later. Stress is applied to the rear O-ring 82 from the cover front surface 22c.
- the configurations of the front-side O-ring 81 and the rear-side O-ring 82 are not limited to the configurations described above, and O-rings with other configurations may be used.
- a resin material such as silicon rubber may be used as a material for the front O-ring 81 and the rear O-ring 82.
- silicon rubber is used as the material of the O-rings 81 and 82, for example, it is desirable that the silicon rubber is manufactured by processing an elongated silicon rubber having a round cross section into a ring shape.
- the cover 22 is attached to the rear side (+ Z side) of the housing 21.
- the cover 22 is preferably made of a metal such as aluminum or an iron alloy containing SUS. As described above, the cover 22 includes the cylindrical portion 22a, the lid portion 22b, and the cover flange portion 24.
- the cylindrical portion 22a opens to the front side ( ⁇ Z side).
- the cylindrical portion 22a surrounds the bus bar assembly 60 from the outside in the radial direction of the central axis J. More specifically, the cylindrical portion 22a surrounds the rear side (+ Z side) end portion of the main body portion 62 from the radially outer side of the central axis J. In other words, at least a part of the rear side (+ Z side) end of the main body 62 is disposed in the cylindrical portion 22a.
- the cylindrical portion 22a is connected to the rear side (+ Z side) end of the bus bar assembly insertion portion 21a via the housing flange portion 23 and the cover flange portion 24.
- the lid portion 22b is connected to the rear side (+ Z side) end of the cylindrical portion 22a.
- the lid portion 22b has a flat plate shape.
- the plan view (XY plane view) shape of the lid portion 22b is, for example, a circular shape.
- the lid portion 22 b covers the entire rear side (+ Z side) of the main body portion 62.
- the lid portion 22b closes the opening 62a. .
- the lid portion 22b is disposed radially inward of the connector connecting portion 63a. That is, the lid portion 22b does not overlap the connector connecting portion 63a in a plan view (XY plane view).
- the cover front surface 22c is located on the front side (-Z side) of the lid portion 22b.
- the cover front surface 22c is in contact with the entire circumference of the rear O-ring 82. Accordingly, the cover 22 indirectly contacts the seal portion 83 disposed on the main body rear surface 62c through the rear O-ring 82 over the entire circumference of the opening 62a.
- the cover flange portion 24 extends radially outward from the front side ( ⁇ Z side) end of the cylindrical portion 22a. That is, the cover 22 has a cover flange portion 24 at the front end.
- the cover flange portion 24 is overlapped with the housing flange portion 23.
- the cover flange portion 24 is fixed to the housing flange portion 23 by, for example, welding, caulking, adhesion, screws, or the like. Thereby, the housing 21 is joined to the cover 22.
- An external power source is connected to the motor 10 via the connector portion 63.
- the connected external power source is electrically connected to the bus bar 91 and the wiring member 92.
- the bus bar 91 protrudes from the bottom surface of the power supply opening 63d. Accordingly, a drive current is supplied from the external power source to the coil 43 and the rotation sensor 72 via the bus bar 91 and the wiring member 92.
- the rotation sensor 72 detects the magnetic flux of the rotor magnet.
- the drive current supplied to the coil 43 is controlled according to, for example, the rotational position of the rotor 30 calculated based on the detected magnetic flux of the rotor magnet.
- a magnetic field is generated in the coil 43.
- torque is generated between the rotor 30 and the stator 40.
- the rotor 30 having the shaft 31 is rotated by this torque. In this way, the motor 10 obtains a rotational driving force.
- the connector part rear surface 63c is located on the front side of the seal part 83. Therefore, for example, when an external force is applied to the connector part 63, the external force is not easily transmitted from the connector connecting part 63 a to the seal part 83. Thereby, it can suppress that the seal
- the seal portion 83 is disposed in the main body portion 62.
- the entire connector portion rear surface 63c is exposed. That is, the lid portion 22b is not disposed on the rear side of the connector connecting portion 63a. Therefore, when an external force is applied to the connector part 63 and the connector connecting part 63a is deformed, it is possible to suppress the cover part 22b from being deformed together with the deformation of the connector connecting part 63a. Therefore, according to this embodiment, it can suppress that the sealing performance between the cover 22 and the bus-bar holder 61 falls.
- the seal portion 83 is disposed on the main body rear surface 62c. Therefore, for example, when the bus bar holder 61 is inserted into the cover 22 as in the present embodiment, it is possible to prevent the rear-side O-ring 82 disposed on the seal portion 83 from being damaged. Therefore, according to this embodiment, it can suppress that the sealing performance by the seal part 83 falls.
- the connector connecting portion 63a is located on the front side with respect to the rear surface seal portion 83. That is, in the present embodiment, the entire connector portion rear surface 63 c is located on the front side of the seal portion 83. Therefore, it is possible to further suppress the external force applied to the connector part 63 from being transmitted to the seal part 83. Thereby, according to this embodiment, it can suppress more that the seal
- the bus bar holder 61 is positioned in the axial direction by contacting the rear end portion of the stator 40.
- the bus bar holder 61 cannot be positioned by the stator 40 if the connector portion 63 contacts the housing 21 before the bus bar holder 61 contacts the stator 40. Therefore, in the present embodiment, the gap AR ⁇ b> 1 is disposed between the connector portion 63 and the housing 21. Thereby, it can prevent that the connector part 63 contacts the housing 21.
- the connector part 63 When the gap AR ⁇ b> 1 is disposed between the connector part 63 and the housing 21, the connector part 63 does not contact the housing 21. Therefore, the connector part 63 is not supported from the front side by the housing 21. Therefore, for example, when an external force is applied to the connector part 63 from the rear side, the connector part 63 is easily bent and deformed to the front side. More specifically, the connector connecting portion 63a is easily bent and deformed to the front side.
- the effect of suppressing the deterioration of the sealing performance in the present embodiment employs a configuration in which the connector portion 63 is easily deformed (that is, a configuration in which the gap AR1 is disposed between the connector portion 63 and the housing 21). In particular, the effect is high.
- the cover 22 has a cover flange portion 24.
- the housing 21 has a housing flange portion 23.
- the cover flange portion 24 is fixed to the housing flange portion 23. Therefore, the cover 22 is firmly fixed to the housing 21 and the hermeticity of the motor 10 can be improved.
- circuit board 71 Since the circuit board 71 is arranged, electronic components such as the rotation sensor 72 can be arranged with high accuracy.
- the rear ends of the coil connecting portions 91a to 91f are located on the rear side of the circuit board front surface 71b. Therefore, end portions on the rear side of the coil connection portions 91 a to 91 f are arranged on the rear side with respect to the circuit board support portion 67 that supports the circuit board 71. Thereby, it is easy for the coil connecting portions 91a to 91f to be connected to the coil 43 of the stator 40 from the opening 62a side.
- the position of the circuit board connection terminal 95 is different from the positions of the coil connection portions 91a to 91f. Therefore, when the circuit board connection terminal 95 is connected to the circuit board 71 and when the coil connection parts 91a to 91f are connected to the coil 43, the circuit board connection terminal 95 is prevented from interfering with the coil connection parts 91a to 91f. Is done. As a result, each connection can be made easily.
- the circuit board connection terminal 95 has a plate-like portion 95e.
- the plate-like portion 95e has a connection surface 95f.
- the connection surface 95f is in contact with the circuit board rear surface 71a. Therefore, according to this embodiment, the area where the circuit board connection terminal 95 contacts the circuit board 71 can be increased, and the circuit board connection terminal 95 and the circuit board 71 can be stably fixed.
- the rear O-ring 82 is disposed on the seal portion 83. Therefore, the sealing property between the cover 22 and the bus bar holder 61 can be improved.
- the rear O-ring 82 is used as a seal member provided in the seal portion 83.
- the seal member 83 is not limited to the above-described member.
- a liquid gasket or the like may be used as the seal member disposed in the seal portion 83.
- the member that seals between the housing 21 and the bus bar holder 61 is not limited to the above-described member, and a liquid gasket or the like may be used.
- the seal portion 83 is in direct contact with the cover front surface 22c. That is, in the present embodiment, the seal portion 83 can be in direct or indirect contact with the cover 22 over one circumference in the circumferential direction of the central axis J.
- the seal member may not be disposed in the seal portion 83.
- the space between the cover 22 and the bus bar holder 61 may be sealed by pressing the seal portion 83 against the cover front surface 22c.
- the lid portion 22b may be located on the rear side of the connector connecting portion 63a.
- the gap AR1 may not be configured.
- the cover 22 may not have the cover flange portion 24.
- the housing 21 may not have the housing flange portion 23.
- the circuit board 71 is disposed on the rear side of the shaft 31.
- the position of the circuit board is not limited to the position described above.
- the circuit board 71 may be formed with a through hole, and the shaft 31 may be inserted into the through hole. In that case, a configuration in which the rear end portion of the shaft 31 protrudes to the rear side of the circuit board 71 is desirable.
- the circuit board 71 is not necessarily arranged.
- At least a part of the rear side surface of the connector connecting portion may be located on the front side of the seal portion on the radially outer side of the seal portion.
- FIG. 5 is a cross-sectional view showing a portion of a motor 110 that is another example of the present embodiment.
- the same components as those described above may be omitted by appropriately attaching the same reference numerals.
- the motor 110 has a bus bar assembly 160.
- the bus bar assembly 160 has a bus bar holder 161.
- the bus bar holder 161 has a main body portion 62 and a connector portion 163.
- the connector part 163 includes a connector connecting part 163a and a connector main body part 63b.
- the connector connecting portion 163a has a connector portion rear surface 163c located on the rear side (+ Z side).
- the position of the connector portion rear surface 163c is the same as the position of the main body portion rear surface 62c. That is, in the axial direction, the position of the connector portion rear surface 163c is substantially the same as the position of the seal portion 83.
- a concave portion 163e recessed on the front side ( ⁇ Z side) is disposed on the connector rear surface 163c. That is, a concave portion 163e that is recessed toward the front side is arranged on the rear side surface of the connector connecting portion 163a.
- the bottom surface of the recess 163e is located on the front side ( ⁇ Z side) from the seal portion 83. As shown in FIG. 5, the recessed part 163e is formed in a part of the width direction (Y-axis direction) of the connector connecting part 163a. The recess 163e may be formed over the entire width of the connector connecting portion 163a.
- the depth of the recess 163e (that is, the dimension in the axial direction (Z-axis direction)) is not particularly limited.
- the recessed part 163e may be arrange
- a gap AR3 is formed in the connector connecting portion 163a. That is, the space AR3 is a space inside the recess 163e.
- the gap AR3 is located between the main body 62 and the connector main body 63b in the radial direction.
- the rear side (+ Z side) surface of the connector connecting portion 163a is configured by a connector portion rear surface 163c and a bottom surface of the recess 163e.
- the bottom surface of the recess 163e is located on the front side ( ⁇ Z side) with respect to the seal portion 83. That is, a part of the rear side surface of the connector connecting portion 163 a is located on the front side with respect to the seal portion 83.
- the other configuration of the motor 110 is the same as the configuration of the motor 10 shown in FIGS. 1 to 4, and the description thereof is omitted.
- the concave portion 163e is disposed on the connector portion rear surface 163c.
- the bottom surface of the recess 163e is located on the front side of the seal portion 83. Therefore, the external force applied to the connector part 63 is not easily transmitted to the seal part 83. According to this configuration, the seal portion 83 is not easily deformed, and it is possible to suppress a decrease in the sealing performance between the cover 22 and the bus bar holder 161.
- Part of the rear side surface of the connector connecting portion 163a is located on the front side of the seal portion 83. That is, the bottom surface of the recess 163 e is located on the front side of the seal portion 83. Therefore, the dimension of the connector connecting portion 163a in the axial direction can be increased except for the portion where the recess 163e is disposed. Therefore, according to this configuration, the bending rigidity of the connector connecting portion 163a can be improved. As a result, it is possible to suppress deformation of the connector connecting portion 163a when an external force is applied to the connector portion 63.
- the recessed part 163e may be one and multiple (two or more) may be arrange
- the connector part rear surface 163c may be located on the front side of the seal part 83, or may be located on the rear side. That is, if a part of the rear side surface of the connector connecting portion 163a is disposed on the front side of the seal portion 83, the other portion of the rear side surface of the connector connecting portion 163a It may be arranged in a position.
- the lid portion 22b may be located on the rear side of the connector connecting portion 163a.
- the seal portion 83 may be disposed on the connector portion rear surface 163c.
- the concave portion 163e is disposed on a portion of the connector portion rear surface 163c that is located on the radially outer side than the seal portion 83.
- FIG. 6 is a cross-sectional view showing a portion of a motor 210 which is another example of the present embodiment.
- the same components as those described above may be omitted by appropriately attaching the same reference numerals.
- the motor 210 has a bus bar assembly 260.
- the bus bar assembly 260 has a bus bar holder 261.
- the bus bar holder 261 includes a main body part 62 and a connector part 263.
- the connector part 263 includes a connector connecting part 263a and a connector main body part 63b.
- the connector connecting portion 263a is the same as the connector connecting portion 63a shown in FIGS. 1 to 4 except that the rib 263f is provided, and the description thereof is omitted.
- the rib 263f protrudes from the connector part rear surface 63c to the rear side (+ Z side).
- the rib 263f extends in the entire width direction (Y-axis direction) of the connector connecting portion 263a.
- the position of the rear end surface of the rib 263f is the same as the position of the main body rear surface 62c. That is, in the axial direction, the position of the rear end face of the rib 263f is substantially the same as the position of the seal portion 83.
- a gap AR4 and a gap AR5 are formed on the rear side (+ Z side) of the connector portion rear surface 63c.
- the gap AR4 and the gap AR5 are blocked by the rib 263f.
- the gap AR4 and the gap AR5 are located between the main body 62 and the connector main body 63b in the radial direction.
- the rear side (+ Z side) surface of the connector connecting portion 263a is composed of a connector portion rear surface 63c and a rear side end surface of the rib 263f.
- the connector portion rear surface 63c is located on the front side ( ⁇ Z side) with respect to the seal portion 83. That is, a part of the rear side surface of the connector connecting portion 263 a is located on the front side of the seal portion 83.
- the configuration of the motor 210 other than the above is the same as the configuration of the motor 10 shown in FIGS.
- the bending rigidity of the connector connecting portion 263a can be increased by the rib 263f. Therefore, deformation of the connector connecting portion 263a can be suppressed.
- FIG. 7 is a cross-sectional view showing a portion of a motor 310 which is another example of the present embodiment.
- the same components as those described above may be omitted by appropriately attaching the same reference numerals.
- the motor 310 has a bus bar assembly 360.
- the bus bar assembly 360 has a bus bar holder 361.
- the bus bar holder 361 includes a main body part 62 and a connector part 363.
- the connector part 363 includes a connector connecting part 363a and a connector main body part 63b.
- the connector part rear surface 363c is a rear side (+ Z side) surface of the connector connecting part 363a.
- the connector rear surface 363c is an inclined surface that is inclined with respect to a surface (XY surface) orthogonal to the axial direction (Z-axis direction).
- the rear side surface of the connector connecting portion 363a is configured only by the connector portion rear surface 363c.
- the axial position of the connector portion rear surface 363c becomes the front side ( ⁇ Z side) as it goes outward in the radial direction. In other words, the radial distance between the connector portion rear surface 363c and the central axis J gradually decreases as it goes upward in the axial direction.
- the position of the radially inner end of the connector part rear surface 363c is the same as the position of the seal part 83.
- a portion of the connector rear surface 363c other than the radially inner end is located on the front side of the seal portion 83. That is, a part of the rear side surface of the connector connecting portion 363 a is located on the front side with respect to the seal portion 83.
- the dimension in the axial direction of the connector connecting portion 363a continuously decreases as it goes outward in the radial direction.
- the connector portion rear surface 363c is an inclined surface. Therefore, a gap AR6 is formed on the rear side (+ Z side) of the connector connecting portion 363a.
- the gap AR6 is located between the main body 62 and the connector main body 63b in the radial direction.
- the configuration of the motor 310 other than the above is the same as the configuration of the motor 10 shown in FIGS.
- the deformation of the seal portion 83 can be suppressed in the same manner as described above.
- the second embodiment is different from the first embodiment in that a seal portion 483 is provided on the inner surface 462b of the main body portion 462.
- a seal portion 483 is provided on the inner surface 462b of the main body portion 462.
- FIG. 8 is a cross-sectional view showing the motor 410 of this embodiment.
- the motor 410 includes a housing 21, a cover 422, a rotor 30 having a shaft 31, a stator 40, a first bearing 51, a second bearing 52, a control device 70, It has a bus bar assembly 460 and a plurality of O-rings.
- the plurality of O-rings includes a front-side O-ring 81 and a rear-side O-ring 482.
- the bus bar assembly 460 includes a bus bar holder 461.
- the bus bar holder 461 includes a main body portion 462, a connector portion 63, and a connection terminal holding portion 464.
- the main body 462 includes an opening 462a and a main body inner side surface 462b.
- the inner diameter of the main body portion 462 is larger than the inner diameter of the main body portion 62 shown in the first embodiment.
- a seal portion 483 is disposed on the main body portion inner surface 462 b of the main body portion 462.
- a rear-side O-ring 482 is disposed on the seal portion 483.
- the cover 422 includes a cylindrical portion 22a, a lid portion 22b, an insertion portion 422d, and a cover flange portion 24.
- the lid portion 22b has a cover front surface 22c.
- the insertion portion 422d protrudes from the cover front surface 22c to the front side ( ⁇ Z side).
- the insertion portion 422d has an annular shape in plan view (XY plane view).
- a groove 422e is formed over the entire outer surface of the insertion portion 422d.
- a rear-side O-ring 482 is fitted into the groove 422e.
- the insertion portion 422d is inserted into the main body portion 462 from the opening 462a.
- the rear-side O-ring 482 contacts the main body portion inner side surface 462b over the entire circumference. Accordingly, the insertion portion 422d is indirectly in contact with the seal portion 483 via the rear side O-ring 482.
- the other configuration of the motor 410 is the same as the configuration of the motor 10 in the first embodiment, and the description thereof is omitted.
- the motor of the present embodiment it is possible to prevent the sealing performance from being lowered, similarly to the motor of the first embodiment.
- the insertion portion 422d is inserted inside the main body portion 462 and indirectly contacts the seal portion 483 disposed in the main body portion 462. Therefore, according to the present embodiment, the cover 422 can be more stably fixed to the main body 462.
- the configuration of the seal member disposed in the seal portion 483 is not particularly limited, and for example, a liquid gasket or the like may be used.
- a liquid gasket is used as the seal member disposed in the seal portion 483, the insertion portion 422d of the cover 422 is in direct contact with the seal portion 483. That is, in the present embodiment, the insertion portion 422d can directly or indirectly contact the seal portion 483.
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- Engineering & Computer Science (AREA)
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- Insulation, Fastening Of Motor, Generator Windings (AREA)
Abstract
Description
また、本明細書において、径方向に延びる、とは、厳密に径方向、すなわち、軸方向(Z軸方向)に対して垂直な方向に延びる場合に加えて、径方向に対して、45°未満の範囲で傾いた方向に延びる場合も含む。
図1は、本実施形態のモータ10を示す断面図である。図2は、モータ10の部分を示す断面図であって、図1の部分拡大図である。
本実施形態のモータ10は、ブラシレスモータである。モータ10は、図1に示すように、ハウジング21と、カバー22と、シャフト31を有するロータ30と、ステータ40と、第1の軸受51と、第2の軸受52と、制御装置70と、バスバーアッシー60と、複数のOリングと、を備える。複数のOリングは、フロント側Oリング81と、リア側Oリング82と、を含む。
ハウジング21は、筒状の部材であり、ステータ40と第1の軸受51とを保持する。本実施形態において、ハウジング21は、両端が開口した多段の円筒形状である。この好ましい実施形態において、ハウジング21の材料は、例えば、金属である。より詳細には、ハウジング21の材料としては、例えば、アルミニウムやSUSを含む鉄合金などが望ましい。
バスバーアッシー挿入部21aは、バスバーアッシー60のフロント側(-Z側)の端部を中心軸Jの径方向外側から囲む。言い換えると、バスバーアッシー60のフロント側(-Z側)の端部の少なくとも一部は、バスバーアッシー挿入部21a内に配置される。すなわち、バスバーアッシー60のフロント側の端部は、ハウジング21の内側に位置する。
フロントベアリング保持部21cは、第1の軸受51を保持する。本実施形態においては、フロントベアリング保持部21cの内側面が、第1の軸受51の外側面と、嵌合される。
オイルシール保持部21dの内部には、オイルシール80が保持される。
ロータ30は、シャフト31と、ロータコア32と、ロータマグネット33と、を有する。
シャフト31は、一方向(Z軸方向)に延びる中心軸Jを中心とする。この好ましい実施形態においては、シャフト31は、円柱状の部材である。シャフト31は、中実であってもよく、中空の円筒状の部材であってもよい。シャフト31は、第1の軸受51と第2の軸受52とによって、軸周り(±θZ方向)に回転可能に支持される。シャフト31のフロント側(-Z側)の端部は、ハウジング21の外部に突出する。オイルシール保持部21dにおいてシャフト31の軸周りには、オイルシール80が配置される。
ロータマグネット33は、ロータコア32の軸周りに沿った外側面に固定される。
ロータコア32及びロータマグネット33は、シャフト31と一体となって回転する。
ステータ40の外形は、略筒状である。ロータ30は、ステータ40の内部に位置する。言い換えると、ステータ40は、ロータ30を軸周り(θZ方向)に囲む。ステータ40は、ロータ30を中心軸J周りに回転させる。ステータ40は、コアバック部41と、複数のティース部42と、複数のコイル43と、複数のボビン44と、を有する。この好ましい実施形態においては、コアバック部41とティース部42とは、複数の電磁鋼板が積層されて構成される積層鋼板からなる。
コアバック部41の内側面には、複数のティース部42が配置される。各ティース部42は、コアバック部41の内側面から径方向内側(すなわち、シャフト31側)に向かって延びる。各ティース部42は、コアバック部41の内側面の周方向に均等な間隔で配置される。
第1の軸受51は、ステータ40のフロント側(-Z側)に配置される。第1の軸受51は、フロントベアリング保持部21cに保持される。
第2の軸受52は、ステータ40のフロント側と反対のリア側(+Z側)に配置される。第2の軸受52は、後述するバスバーホルダ61のリアベアリング保持部65に保持される。
この好ましい実施形態において、第1の軸受51と第2の軸受52は、玉軸受である。しかしながら、第1の軸受51及び第2の軸受52の種類は、上記の種類の軸受に特に限定されず、例えば、スリーブ軸受や流体動圧軸受などの他の種類の軸受が用いられてもよい。また、第1の軸受51の軸受の種類が、第2の軸受52の軸受の種類と、異なっていてもよい。
オイルシール80は、略円環状の部材である。オイルシール80は、オイルシール保持部21dの内部に、シャフト31の軸周り(θZ方向)に装着される。より詳細には、オイルシール80は、オイルシール保持部21dの内部に配置される。シャフト31の軸方向下側の端部は、オイルシール80の貫通穴を通る。オイルシール80は、オイルシール保持部21dとシャフト31との間に、配置される。これにより、オイルシール80は、オイルシール保持部21dとシャフト31との間からハウジング部20内に水や油等が侵入することを、抑制することができる。オイルシール80は、例えば、樹脂材料から構成される。しかしながら、オイルシール80の構成および材料は、上述のもの限定されず、他の種類の構成および材料のオイルシールが用いられてもよい。
制御装置70は、モータ10の駆動を制御する。制御装置70は、回路基板71と、回転センサ72と、センサマグネット保持部材73aと、センサマグネット73bと、を備える。すなわち、モータ10は、回路基板71と、回転センサ72と、センサマグネット保持部材73aと、センサマグネット73bと、を備える。
図3は、バスバーアッシー60を示す斜視図である。図4は、バスバーアッシー60を示す平面図である。
バスバーアッシー60は、外部電源などからステータ40に駆動電流を供給するユニットである。図1から図4に示すように、バスバーアッシー60は、バスバーホルダ61と、バスバー91と、配線部材92と、を有する。なお、この好ましい実施形態において、バスバーアッシー60は、複数のバスバー91を有する。
バスバーホルダ61は、樹脂製のホルダである。好ましくは、バスバーホルダを構成する材料は、絶縁性を有する樹脂である。バスバーホルダ61は、バスバー91及び配線部材92を保持する。図1に示すように、バスバーホルダ61のリア側(+Z側)は、筒状部22aに収容される。本実施形態においては、バスバーホルダ61は、筒状部22aに圧入される。バスバーホルダ61のフロント側(-Z側)の少なくとも一部は、バスバーアッシー挿入部21aに収容される。
図4に示すように、連結部66a,66b,66c,66dは、本体部62と、本体部62の内側に設けられたリアベアリング保持部65と、を連結する。
各連結部66a~66dは、リアベアリング保持部65の周りに、周方向に間隔を空けて配置される。
コネクタ連結部63aは、例えば、直方体形状である。コネクタ連結部63aは、本体部62と連結される。コネクタ連結部63aは、コネクタ本体部63bと連結される。すなわち、コネクタ連結部63aは、本体部62とコネクタ本体部63bとを、連結する。
バスバー91は、導電性材料(例えば、金属など)からなる薄板状の部材である。バスバー91は、ステータ40に直接または間接的に電気的に接続される。駆動電流は、外部電源等からバスバー91を介してステータ40に供給される。図示は省略するが、この好ましい実施形態においては、複数のバスバー91が、ステータ40に取り付けられる。例えば、3相モータであれば、少なくとも3枚のバスバー91がステータ40に取り付けられるのが望ましい。また、コイルの結線方法の違いにより、バスバー91の枚数は、4枚以上などに適宜変更されてもよい。各バスバー91は、バスバーホルダ61に配置される。図1に示すように、バスバー91の一端は、電源用開口部63dの底面から突出し、カバー22の外部に露出する。この外部に露出したバスバー91の一端に、好ましくは、外部電源が接続される。
上記の点においてコイル接続部91a,91b,91d~91fの構成は、コイル接続部91cの構成と同様であるため、その説明を省略する。
図2に示すように、配線部材92は、バスバーホルダ61に、保持される。配線部材92の一部が、バスバーホルダ61に、埋設される。配線部材92は、外部電源(図示省略)と回路基板71とを、電気的に接続する。配線部材92は、外部電源接続端子94と、回路基板接続端子95と、を有する。外部電源接続端子94及び回路基板接続端子95は、バスバーホルダ61から露出する。
第2端子部95bは、第1端子部95aの径方向内側の端部からリア側(+Z側)に延びる。第2端子部95bは、回路基板リア面71aよりもリア側まで延びる。
第4端子部95dは、第3端子部95cからフロント側(-Z側)に延びる。
図1に示すように、フロント側Oリング81は、ハウジング21の内側に配置される。フロント側Oリング81は、Oリング保持部62eに保持される。フロント側Oリング81は、ハウジング21の内側面と、本体部62の外側面とに一周に亘り、接触する。すなわち、フロント側Oリング81は、一周に亘り、本体部62とハウジング21とに、接触する。フロント側Oリング81には、バスバーアッシー挿入部21aの内側面から応力がかかる。
カバー22は、ハウジング21のリア側(+Z側)に取り付けられる。カバー22の材料は、例えば、アルミニウムやSUSを含む鉄合金などの金属が望ましい。上述のように、カバー22は、筒状部22aと、蓋部22bと、カバーフランジ部24と、を有する。
カバー22は、カバーフランジ部24を有していなくてもよい。ハウジング21は、ハウジングフランジ部23を有していなくてもよい。
また、本実施形態においては、必ずしも回路基板71が配置されなくてもよい。
なお、以下の説明においては、上記説明と同様の構成については、適宜同一の符号を付す等により、その説明を省略する場合がある。
モータ110の上記以外の構成は、図1から図4において示したモータ10の構成と同様であり、その説明を省略する。
また、コネクタ部リア面163cは、シール部83よりフロント側に位置してもよいし、リア側に位置してもよい。すなわち、コネクタ連結部163aのリア側の面の一部がシール部83よりもフロント側に配置されていれば、コネクタ連結部163aのリア側の面のその他の部分は、軸方向において、いずれの位置に配置されてもよい。
なお、以下の説明においては、上記説明と同様の構成については、適宜同一の符号を付す等により、その説明を省略する場合がある。
コネクタ連結部263aは、リブ263fが設けられている点を除いて、図1から図4において示したコネクタ連結部63aの構成と同様であり、その説明を省略する。
モータ210の上記以外の構成は、図1から図4において示したモータ10の構成と同様であり、その説明を省略する。
なお、以下の説明においては、上記説明と同様の構成については、適宜同一の符号を付す等により説明を省略する場合がある。
モータ310の上記以外の構成は、図1から図4において示されたモータ10の構成と同様であり、その説明を省略する。
第2実施形態は、第1実施形態に対して、シール部483が本体部462の本体部内側面462bに設けられている点において異なる。
なお、以下の説明においては、上記実施形態と同様の構成については、適宜同一の符号を付す等により、その説明を省略する場合がある。
図8に示すように、モータ410は、ハウジング21と、カバー422と、シャフト31を有するロータ30と、ステータ40と、第1の軸受51と、第2の軸受52と、制御装置70と、バスバーアッシー460と、複数のOリングと、を有する。複数のOリングは、フロント側Oリング81と、リア側Oリング482と、を含む。
本体部462の内径は、第1実施形態で示された本体部62の内径よりも、大きい。本体部462の本体部内側面462bには、シール部483が配置される。シール部483には、リア側Oリング482が配置される。
挿入部422dは、カバーフロント面22cからフロント側(-Z側)に突出する。挿入部422dは、例えば、平面視(XY面視)で、円環状である。挿入部422dの外側面には、一周に亘って溝部422eが形成される。溝部422eには、リア側Oリング482が嵌め込まれる。挿入部422dは、開口部462aから、本体部462の内側に挿入される。
モータ410のその他の構成は、第1実施形態におけるモータ10の構成と同様であり、その説明を省略する。
Claims (13)
- モータであって、
一方向に延びる中心軸を中心とするシャフトを有するロータと、
前記ロータを囲み、前記ロータを前記中心軸周りに回転させるステータと、
前記ステータの前記一方向の第1の側に配置され前記シャフトを支持する第1の軸受と、
前記ステータの前記第1の側と反対の第2の側に配置され前記シャフトを支持する第2の軸受と、
前記ステータと前記第1の軸受とを保持する筒状のハウジングと、
前記第2の軸受を保持し、前記第1の側の端部が前記ハウジングの内側に位置するバスバーアッシーと、
前記ハウジングに固定され、前記バスバーアッシーの前記第2の側の少なくとも一部を覆うカバーと、
を備え、
前記バスバーアッシーは、
前記ステータと電気的に接続されるバスバーと、
前記バスバーを保持するバスバーホルダと、
を有し、
前記バスバーホルダは、
前記第2の側に開口部を有する筒状の本体部と、
前記本体部から前記中心軸の径方向外側に突出し、前記ハウジングよりも前記第2の側に位置するコネクタ部と、
を有し、
前記バスバーホルダには、前記中心軸の周方向の一周に亘って、前記カバーと直接的または間接的に接触するシール部が設けられ、
前記コネクタ部は、
前記本体部と連結されるコネクタ連結部と、
前記コネクタ連結部より径方向外側に設けられるコネクタ本体部と、
を有し、
前記コネクタ連結部の前記第2の側の面の少なくとも一部は、前記シール部よりも前記径方向外側において、前記シール部よりも前記第1の側に位置する。 - 請求項1に記載のモータであって、
前記シール部は、前記本体部に設けられ、
前記コネクタ連結部の前記第2の側の面の全体は、前記第2の側から前記第1の側に視て、露出している。 - 請求項1または2に記載のモータであって、
前記シール部は、前記本体部の前記第2の側の面に設けられる。 - 請求項1または2に記載のモータであって、
前記シール部は、前記本体部の内側面に設けられ、
前記カバーは、前記本体部の内側に挿入され前記シール部と直接的または間接的に接触する挿入部を有する。 - 請求項1から4のいずれか一項に記載のモータであって、
前記コネクタ連結部の前記第2の側の面の全体は、前記シール部よりも前記第1の側に位置する。 - 請求項1から5のいずれか一項に記載のモータであって、
前記コネクタ連結部の前記第2の側の面には、前記第1の側に窪む凹部が設けられている。 - 請求項1から6のいずれか一項に記載のモータであって、
前記バスバーホルダは、前記ステータの前記第2の側の端部と接触し、
前記一方向において、前記コネクタ部と前記ハウジングとの間には、隙間が設けられている。 - 請求項1から7のいずれか一項に記載のモータであって、
前記カバーは、前記第1の側の端部にカバーフランジ部を有し、
前記ハウジングは、前記第2の側の端部にハウジングフランジ部を有し、
前記カバーフランジ部は、前記ハウジングフランジ部と固定されている。 - 請求項1から8のいずれか一項に記載のモータであって、
前記一方向において前記第2の軸受と前記カバーとの間に配置され、前記第2の側の面が前記一方向と交差する回路基板をさらに備え、
前記バスバーアッシーは、外部電源と前記回路基板とを電気的に接続する配線部材を有し、
前記配線部材は、前記回路基板と電気的に接続される回路基板接続端子を有し、
前記バスバーは、前記本体部の前記内側面から突出し前記ステータのコイルと電気的に接続されるコイル接続部を有する。 - 請求項9に記載のモータであって、
前記コイル接続部の前記第2の側の端部は、前記回路基板の前記第1の側の面よりも前記第2の側に位置する。 - 請求項9または10に記載のモータであって、
前記コイル接続部の少なくとも一部は、前記径方向において、前記回路基板と重なる。 - 請求項9から11のいずれか一項に記載のモータであって、
前記回路基板接続端子と前記コイル接続部とは、前記中心軸の周方向において、異なる位置に配置される。 - 請求項9から12のいずれか一項に記載のモータであって、
前記回路基板接続端子は、板状部を有し、
前記板状部は、前記回路基板の前記第2の側の面と平行な接続面を有し、
前記接続面は、前記回路基板の前記第2の側の面と接触する。
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Also Published As
Publication number | Publication date |
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KR20170042741A (ko) | 2017-04-19 |
CN106716789A (zh) | 2017-05-24 |
US20170201152A1 (en) | 2017-07-13 |
KR101896304B1 (ko) | 2018-09-07 |
DE112015004490T5 (de) | 2017-06-22 |
US10411553B2 (en) | 2019-09-10 |
JP6435754B2 (ja) | 2018-12-12 |
CN106716789B (zh) | 2019-05-31 |
JP2016073117A (ja) | 2016-05-09 |
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