WO2015133012A1 - 建設機械の冷却ファン制御装置 - Google Patents
建設機械の冷却ファン制御装置 Download PDFInfo
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- WO2015133012A1 WO2015133012A1 PCT/JP2014/080358 JP2014080358W WO2015133012A1 WO 2015133012 A1 WO2015133012 A1 WO 2015133012A1 JP 2014080358 W JP2014080358 W JP 2014080358W WO 2015133012 A1 WO2015133012 A1 WO 2015133012A1
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- engine
- speed
- main pump
- fan
- target fan
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Classifications
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/226—Safety arrangements, e.g. hydraulic driven fans, preventing cavitation, leakage, overheating
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/08—Superstructures; Supports for superstructures
- E02F9/0808—Improving mounting or assembling, e.g. frame elements, disposition of all the components on the superstructures
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/2058—Electric or electro-mechanical or mechanical control devices of vehicle sub-units
- E02F9/2095—Control of electric, electro-mechanical or mechanical equipment not otherwise provided for, e.g. ventilators, electro-driven fans
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2278—Hydraulic circuits
- E02F9/2292—Systems with two or more pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P5/00—Pumping cooling-air or liquid coolants
- F01P5/02—Pumping cooling-air; Arrangements of cooling-air pumps, e.g. fans or blowers
- F01P5/04—Pump-driving arrangements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P7/00—Controlling of coolant flow
- F01P7/02—Controlling of coolant flow the coolant being cooling-air
- F01P7/04—Controlling of coolant flow the coolant being cooling-air by varying pump speed, e.g. by changing pump-drive gear ratio
- F01P7/044—Controlling of coolant flow the coolant being cooling-air by varying pump speed, e.g. by changing pump-drive gear ratio using hydraulic drives
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B11/00—Servomotor systems without provision for follow-up action; Circuits therefor
- F15B11/08—Servomotor systems without provision for follow-up action; Circuits therefor with only one servomotor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
- F15B13/04—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor
- F15B13/0401—Valve members; Fluid interconnections therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60Y—INDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
- B60Y2200/00—Type of vehicle
- B60Y2200/40—Special vehicles
- B60Y2200/41—Construction vehicles, e.g. graders, excavators
- B60Y2200/412—Excavators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/38—Control of exclusively fluid gearing
- F16H61/40—Control of exclusively fluid gearing hydrostatic
- F16H61/4148—Open loop circuits
Definitions
- the present invention relates to a cooling fan control device for a construction machine that controls the rotation speed of a cooling fan provided in a construction machine such as a hydraulic excavator.
- a construction machine such as a hydraulic excavator is provided at a top of a traveling body via a revolving frame and revolves in a left-right direction, and a front work machine attached in front of the revolving body and revolves in a vertical direction.
- the swivel body has an engine stored in the engine room, a main pump driven by the engine, and a control valve for controlling the flow of hydraulic oil discharged from the main pump.
- the front work machine has an actuator that is operated by hydraulic oil supplied from the control valve and a work body that is driven by the actuator, and work such as excavation is performed by the work body.
- the engine is driven and hydraulic oil is discharged as pressure oil from the main pump to the actuator via the control valve, so that the temperature of the engine coolant and hydraulic oil gradually increases.
- a radiator that cools engine cooling water, an oil cooler that cools hydraulic oil discharged from the main pump, and cooling air generated by rotation are used.
- a cooling fan for cooling the engine coolant and the hydraulic oil circulating in the radiator and the oil cooler is provided in the revolving body.
- the construction machine has a cooling fan control device capable of adjusting the flow rate of the cooling air by controlling the number of rotations of the cooling fan so that optimum cooling efficiency can be achieved in accordance with various conditions and environments in the revolving body.
- a cooling fan control device capable of adjusting the flow rate of the cooling air by controlling the number of rotations of the cooling fan so that optimum cooling efficiency can be achieved in accordance with various conditions and environments in the revolving body.
- a detection unit which is applied to a cooling fan provided independently of the engine and detects a state quantity described later related to the driving of the cooling fan, and this detection
- a control device for a hydraulically driven cooling fan that includes a control unit that controls the number of revolutions of the cooling fan based on the state quantity detected by the unit (see, for example, Patent Document 1).
- the engine cooling water temperature, the hydraulic oil temperature, and the engine speed are used as the state quantities related to the driving of the cooling fan.
- the engine cooling water temperature, the hydraulic oil temperature, and the target fan rotational speed data respectively corresponding to the engine rotational speed are stored, and the target fan rotational speed and the detected hydraulic oil corresponding to the detected engine cooling water temperature are stored.
- the rotation speed of the cooling fan is controlled according to the smaller target fan rotation speed.
- the upper limit of the cooling fan rotation speed is set according to the engine coolant temperature and the hydraulic oil temperature.
- Patent Document 1 avoids overcooling in an environment where the engine coolant temperature and the hydraulic oil temperature tend to be low as described above.
- the rotation speed of the cooling fan is suppressed to a low speed rotation speed with a small cooling capacity according to the engine coolant temperature and the hydraulic oil temperature, so if the warm-up operation such as the above-mentioned bucket cloud relief is continued for a certain period of time Oil temperature rises rapidly.
- the temperature of the control valve near the oil passage through which the hydraulic oil flows is higher than that of the other parts. Since it is affected by heat, the main spool in the control valve becomes stickable. If the main spool sticks, even if the warm-up operation is finished and the pilot lever is operated, even if another actuator that was not used for the warm-up operation does not move or moves temporarily, the pilot lever There is a possibility that the machine does not stop when the machine is returned, and there is a concern that the front work machine cannot be moved as intended by the operator.
- the present invention has been made based on the actual situation of the prior art, and an object of the present invention is to provide a cooling fan control device for a construction machine that can suppress the thermal influence due to the warm-up operation.
- a cooling fan control device for a construction machine includes an engine, a main pump driven by the engine, and a control valve for controlling a flow of hydraulic oil discharged from the main pump. And an actuator that operates with hydraulic oil supplied from the control valve, a radiator that cools engine cooling water that cools the engine, and an oil cooler that cools hydraulic oil discharged from the main pump.
- a first cooling fan that cools engine cooling water that circulates in the radiator by the cooling air generated in the engine, and an oil cooler that is provided independently of the engine and circulates in the oil cooler by the cooling air generated by rotation.
- a detection unit that detects a state quantity related to driving of the rejection fan, and a control unit that controls the number of revolutions of the second cooling fan based on the state quantity detected by the detection unit; Includes an engine coolant temperature, a hydraulic fluid temperature, and an engine speed, and the detection unit detects an engine coolant temperature sensor, a hydraulic fluid temperature sensor detects a hydraulic fluid temperature, and an engine
- the state quantity includes a main pump discharge pressure
- the detection unit detects a main pump discharge pressure.
- the control valve is disposed in a flow path of cooling air generated by rotation of the second cooling fan, and the control unit includes the sensor.
- the second cooling fan is controlled in accordance with the engine speed.
- the control unit includes main pump discharge pressure, engine coolant temperature, hydraulic oil temperature, and engine speed as state quantities related to driving of the second cooling fan. Based on the above, since the cooling air is sent to the control valve by controlling the rotation speed of the second cooling fan, the warm-up operation is performed in an environment such as a cold region where the engine coolant temperature and the hydraulic oil temperature tend to be low Even if this is performed, the heat in the control valve can be sufficiently dissipated.
- FIG. 5 is an enlarged view showing a relationship between a main pump discharge pressure and a target fan speed in the first setting unit shown in FIG. 4.
- An embodiment of a cooling fan control device for a construction machine according to the present invention is applied to a construction machine, for example, a hydraulic excavator 1 shown in FIG.
- the hydraulic excavator 1 is disposed on the upper side of the traveling body 2, the revolving body 3 having a revolving frame 3 a, and interposed between the traveling body 2 and the revolving body 3. 3A, and a front work machine 4 that is attached to the front of the swivel body 3 and pivots in the vertical direction.
- the front work machine 4 includes a boom 4A whose base end is pivotally attached to the turning frame 3a and pivots in the vertical direction, an arm 4B pivotally attached to the tip of the boom 4A, and the arm
- the bucket 4C is rotatably attached to the tip of 4B.
- the above-described revolving unit 3 is disposed, for example, at the rear of the vehicle body, the counterweight 5 that keeps the balance of the vehicle body, the cab 6 that is disposed on the front left side of the vehicle body and on which an operator who operates the front work machine 4 gets on, An engine room 7 disposed between the counterweight 5 and the cab 6 and a vehicle body cover 8 provided on the upper part of the engine room 7 and forming an exterior of the upper part of the vehicle body are provided.
- the revolving structure 3 is provided with the inlet port which flows in external air inside.
- the swing body 3 includes a vehicle body controller 10 that controls the operation of the vehicle body, an engine 11 that is stored in the engine room 7, and a turbocharger that supercharges air supplied to the engine 11. (Not shown), a main pump 12 connected to the output shaft of the engine 11 and driven by the engine 11, and hydraulic oil discharged from the main pump 12 connected to the main pump 12 via a pipe 41. And a control valve 13 for controlling the flow.
- the control valve 13 has a main spool that controls the flow direction and flow rate of hydraulic oil in the actuator by stroke.
- the swing body 3 includes an actuator that is operated by hydraulic oil supplied from the control valve 13, and this actuator connects the swing body 3 and the boom 4A, and rotates the boom 4A by extending and contracting.
- the boom cylinder 4a is disposed on the upper side of the boom 4A, and the boom 4A and the arm 4B are connected to each other.
- the arm cylinder 4b that rotates the arm 4B by extending and contracting, and the arm 4B and the bucket 4C are connected to expand and contract.
- a bucket cylinder 4c that rotates the bucket 4C.
- the revolving structure 3 is disposed on the right front side of the engine 11, a fuel tank 15 that stores fuel supplied to the engine 11, and a hydraulic oil that is disposed behind the fuel tank 15 and is sucked into the main pump 12.
- Is disposed on the left side of the engine 11, is disposed adjacent to the rear of the radiator 17, and is supercharged by a turbocharger.
- the engine 11 and the radiator 17 are connected by pipes 42a and 42b, and the engine cooling water cooled by the radiator 17 circulates between the engine 11 and the radiator 17 through the pipes 42a and 42b. It has become.
- the revolving unit 3 is disposed between the radiator 17 and the cab 6 and includes an oil cooler 19 that cools the hydraulic oil discharged from the main pump 12.
- the oil cooler 19 and the control valve 13 are connected by a pipe line 43a, and the oil cooler 19 and the hydraulic oil tank 16 are connected by a pipe line 43b. Therefore, the hydraulic fluid that has returned from the boom cylinder 4a, arm cylinder 4b, and bucket cylinder 4c to the control valve 13 flows into the oil cooler 19 through the conduit 43a, is cooled, and flows through the conduit 43b to become hydraulic fluid. It returns to the tank 16.
- the revolving body 3 is provided on the side of the engine 11 on the side of the radiator 17, and the engine cooling water circulating in the radiator 17 by the cooling air generated by the rotation of the driving force of the engine 11 or the air in the intercooler 18.
- a second cooling fan 21 that is provided independently of the engine 11 and that cools the working oil that circulates in the oil cooler 19 by the cooling air generated by rotation. ing.
- control valve 13 is disposed in a cooling air flow path generated by the cooling fan 21 rotating.
- control valve 13 is disposed in front of the engine 11, and the cooling fan 21 is opposed to the control valve 13 by being attached to the control valve 13 side of the oil cooler 19 via the fan shroud 22.
- a detection unit that detects a state quantity described later related to driving of the cooling fan 21, and a control unit 10 a that controls the rotation speed of the cooling fan 21 based on the state quantity detected by the detection unit, It has.
- the state quantity related to the driving of the cooling fan 21 includes the main pump discharge pressure P, the engine coolant temperature Tw, the hydraulic oil temperature To, and the engine speed E, and is detected.
- the unit includes a main pump discharge pressure sensor 25 that detects the main pump discharge pressure P, an engine coolant temperature sensor 26 that detects the engine coolant temperature Tw, a hydraulic oil temperature sensor 27 that detects the hydraulic oil temperature To, and an engine And an engine speed sensor 28 for detecting the speed E.
- the main pump discharge pressure sensor 25 is provided in a pipe line 41 that connects the main pump 12 and the control valve 13, and the engine coolant temperature sensor 26 is provided in a pipe line 42 b that connects the engine 11 and the radiator 17. Further, the hydraulic oil temperature sensor 27 is provided in a pipe line 43 b connecting the oil cooler 19 and the hydraulic oil tank 16, and the engine rotation speed sensor 28 is provided in the engine 11.
- the control unit 10a described above is stored in the vehicle body controller 10.
- the control unit 10a includes a main pump discharge pressure P detected by the main pump discharge pressure sensor 25, an engine coolant temperature Tw detected by the engine coolant temperature sensor 26, and a hydraulic oil temperature To detected by the hydraulic oil temperature sensor 27.
- the rotational speed of the cooling fan 21 is controlled according to the engine rotational speed E detected by the engine rotational speed sensor 28. Then, when the cooling fan 21 rotates at the number of rotations controlled by the control unit 10a, the outside air is taken into the inside from the intake port of the revolving structure 3 as cooling air, and at that time, the oil cooler 19 is cooled, and then the control is performed. The air is blown toward the valve 13 side.
- a fan pump 31 driven by the main pump 12, a hydraulic motor 32 that rotates the cooling fan 21 using hydraulic oil discharged from the fan pump 31, and the fan pump 31 and the hydraulic motor 32 are connected.
- These are provided in the pipes 44a and 44b and control the flow rate of the hydraulic oil discharged from the fan pump 31 in accordance with a control command from the control unit 10a, and from the fan pump 31 toward the hydraulic motor 32.
- a fan valve pressure sensor 34 for detecting the pressure of the hydraulic oil flowing through the fan valve 33.
- the fan valve pressure sensor 34 is provided in a pipe line 44a that connects the fan pump 31 and the hydraulic motor 32, and inputs the detected pressure to the control unit 10a.
- the fan valve 33 has one end connected to the pipe 44a and the other end connected to the pipe 44b, and opens when the pressure in the pipe 44a is lower than the pressure in the pipe 44b.
- a check valve 35 for returning from the path 44b to the pipe 44a, one end of which is connected to the pipe 44a and the other end of the check valve 35 are connected to the pipe 44b, so that hydraulic oil flows from the pipe 44a to the pipe 44b to flow the pipe 44a.
- a relief valve 36 for limiting the internal pressure to a set relief pressure, and an electromagnetic proportional valve 37 for changing the relief pressure of the relief valve 36 in response to a control command from the control unit 10a.
- the hydraulic proportional valve 37 is supplied with hydraulic oil in the pipe 44a through a throttle.
- the control unit 10 a includes a first setting unit 51 in which the relationship between the main pump discharge pressure P and the target fan rotation speed Np is set in advance, and the main pump discharge set in the first setting unit 51.
- a first calculator (not shown) that calculates the target fan speed Np based on the relationship between the pressure P and the target fan speed Np and the main pump discharge pressure P detected by the main pump discharge pressure sensor 25; have.
- the control unit 10a also includes a second setting unit 52 in which the relationship between the engine cooling water temperature Tw and the target fan rotational speed Nw is set in advance, and the engine cooling water temperature Tw set in the second setting unit 52 and the target A second calculating unit (not shown) that calculates the target fan speed Nw based on the relationship with the fan speed Nw and the engine coolant temperature Tw detected by the engine coolant temperature sensor 26; Yes.
- control unit 10a includes a third setting unit 53 in which the relationship between the hydraulic oil temperature To and the target fan rotation speed No is set in advance, and the hydraulic oil temperature To and the target fan rotation set in the third setting unit 53.
- a third calculation unit (not shown) that calculates the target fan rotational speed No based on the relationship with the number No and the hydraulic oil temperature To detected by the hydraulic oil temperature sensor 27 is provided.
- the control unit 10a also includes a fourth setting unit 54 in which the relationship between the engine speed E and the target fan speed Ne is set in advance, and the engine speed E and the target fan speed set in the fourth setting unit 54.
- a fourth calculation unit (not shown) that calculates the target fan rotation speed Ne based on the relationship with the number Ne and the engine rotation speed E detected by the engine rotation speed sensor 28 is provided.
- control unit 10a obtains the target fan rotation speed Np calculated by the first calculation section, the target fan rotation speed Nw calculated by the second calculation section, and the target fan rotation speed No calculated by the third calculation section.
- the highest target fan speed is selected by comparison, the selected target fan speed is compared with the target fan speed Ne calculated by the fourth calculation unit, and the lowest target fan speed is set as the final target fan speed.
- a selection unit 60 that selects N is included.
- the selection unit 60 detects, for example, that the engine coolant temperature Tw detected by the engine coolant temperature sensor 26 is equal to or lower than a predetermined first temperature T1 (see FIG. 6) and is detected by the hydraulic oil temperature sensor 27.
- the hydraulic oil temperature To is equal to or lower than a predetermined second temperature T2 (see FIG. 7) and the main pump discharge pressure P detected by the main pump discharge pressure sensor 25 is equal to or higher than a predetermined pressure P1 (refer to FIG. 5)
- the first The target fan speed Np calculated by the calculation unit is selected.
- the relationship between the main pump discharge pressure P and the target fan speed Np in the first setting unit 51, the relationship between the engine coolant temperature Tw and the target fan speed Nw in the second setting unit 52, The relationship between the hydraulic oil temperature To and the target fan speed No in the third setting unit 53 and the relationship between the engine speed E and the target fan speed Ne in the fourth setting unit 54 include, for example, the engine coolant temperature Tw and the operation In order to prevent the oil temperature To from becoming high or from overheating of the engine 11, the target fan speed Np, Nw, No, Ne is the main pump discharge pressure P, the engine coolant temperature Tw, the hydraulic oil temperature To, and the engine It is set so as to increase as the rotational speed E increases.
- the relationship between the main pump discharge pressure P and the target fan rotation speed Np in the first setting unit 51 is such that the target fan rotation speed Np is designated in advance as the main pump discharge pressure P increases, as shown in FIG.
- the target fan speed Np is set to a minimum value of 600 rpm when the main pump discharge pressure P is a predetermined pressure P1.
- the target fan rotational speed Np is set to a maximum value described later.
- the relationship between the engine coolant temperature Tw and the target fan rotational speed Nw in the second setting unit 52 is such that, for example, as shown in FIG.
- the target fan speed Nw is set to the minimum value of 600 rpm.
- the target fan rotational speed Nw is set to a maximum value of 2000 rpm.
- the relationship between the hydraulic oil temperature To and the target fan rotational speed No in the third setting unit 53 is such that, for example, as shown in FIG. 600 rpm) to a maximum value (for example, 2000 rpm), and when the hydraulic oil temperature To is equal to or lower than the predetermined second temperature T2, the target fan rotational speed No is set to the minimum value 600 rpm, When the hydraulic oil temperature To is equal to or higher than a predetermined fourth temperature T4 (> T2), the target fan rotational speed No is set to a maximum value of 2000 rpm.
- the relationship between the engine speed E and the target fan speed Ne in the fourth setting unit 54 is such that the target fan speed Ne becomes a minimum value (for example, as the engine speed E increases, for example, as shown in FIG. 8).
- the target fan speed Ne is set to the minimum value 600 rpm and the engine speed is increased.
- the target fan rotational speed Ne is set to a maximum value of 2000 rpm.
- the target fan rotation speed Np corresponding to the main pump discharge pressure P set by the first setting unit 51 that is equal to or higher than the predetermined pressure P1 is the second setting unit 52, the third setting unit 53, and It is limited to about half (for example, 800 rpm to 1200 rpm) of the maximum value 2000 rpm of the target fan rotational speed Nw, No, Ne set by the fourth setting unit 54. That is, of the relationship between the main pump discharge pressure P and the target fan speed Np in the first setting unit 51 described above, the maximum value of the target fan speed Np is a value in the range of 800 rpm to 1200 rpm, for example, 1000 rpm. Is set.
- control unit 10 a has a fifth setting unit 55 in which the relationship between the final target fan rotational speed N and the target relief pressure Pd is set in advance, and the final setting set in the fifth setting unit 55.
- a fifth calculation unit (not shown) for calculating the target relief pressure Pd based on the relationship between the target fan rotation number N and the target relief pressure Pd and the final target fan rotation number N selected by the selection unit 60; Have.
- control unit 10a includes a sixth setting unit 56 in which the relationship between the target relief pressure Pd and the command current value I is set in advance, and the target relief pressure Pd and the command current value I set in the sixth setting unit 56.
- a sixth computing unit (not shown) that computes a command current value I based on the target relief pressure Pd computed by the fifth computing unit, and is computed by the sixth computing unit.
- the command current value I is output to the electromagnetic proportional valve 37 of the fan valve 33.
- the main pump discharge pressure sensor 25, the engine coolant temperature sensor 26, the hydraulic oil temperature sensor 27, and the engine speed sensor 28 are the main pump discharge pressure P as state quantities related to driving of the cooling fan 21.
- the engine coolant temperature Tw, the hydraulic oil temperature To, and the engine speed E are detected.
- the warm-up operation is performed in order to make the operation of the vehicle body good.
- bucket cloud relief is performed to increase the load on the main pump 12 by moving the bucket 4C of the front work machine 4 in the cloud direction.
- the calculation unit is based on the relationship between the main pump discharge pressure P set by the first setting unit 51 and the target fan rotational speed Np, and the main pump discharge pressure P ( ⁇ P1) detected by the main pump discharge pressure sensor 25.
- a target fan speed Np 600 rpm ⁇ Np ⁇ 1000 rpm is obtained.
- the fourth calculation unit of the control unit 10a includes the relationship between the engine speed E set by the fourth setting unit 54 and the target fan speed Ne, and the engine speed E detected by the engine speed sensor 28 ( ⁇ E2). ) To obtain the target fan rotational speed Ne (maximum value 2000 rpm).
- the second calculation unit of the control unit 10a in the vehicle body controller 10 is set by the second setting unit 52.
- the target fan speed Nw (minimum value 600 rpm) is calculated from the relationship between the engine coolant temperature Tw and the target fan speed Nw and the engine coolant temperature Tw ( ⁇ T1) detected by the engine coolant temperature sensor 26.
- the third calculation unit of the control unit 10a in the vehicle body controller 10 is set by the third setting unit 53.
- the target fan rotational speed No (minimum value 600 rpm) is obtained from the relationship between the hydraulic oil temperature To and the target fan rotational speed No and the hydraulic oil temperature To ( ⁇ T2) detected by the hydraulic oil temperature sensor 27.
- the selection unit 60 of the control unit 10a of the vehicle body controller 10 includes the target fan rotation speed Np (600 rpm ⁇ Np ⁇ 1000 rpm) calculated by the first calculation unit and the target fan rotation speed Nw calculated by the second calculation unit. (Minimum value 600 rpm) and target fan rotation number No. calculated by the third calculation unit (minimum value 600 rpm), the target fan rotation calculated by the first calculation unit which is the largest target fan rotation number A number Np (600 rpm ⁇ Np ⁇ 1000 rpm) is selected.
- the selection unit 60 compares the selected target fan rotation speed Np (600 rpm ⁇ Np ⁇ 1000 rpm) with the target fan rotation speed Ne (maximum value 2000 rpm) calculated by the fourth calculation unit, and makes the smallest target fan rotation.
- the fifth calculation unit of the control unit 10a of the vehicle body controller 10 determines the relationship between the final target fan speed N and the target relief pressure Pd set by the fifth setting unit 55 and the final selected by the selection unit 60.
- a target relief pressure Pd is calculated from the target fan speed N.
- the 6th calculating part of the control part 10a of the vehicle body controller 10 is the target relief pressure calculated by the relationship between the target relief pressure Pd and the command current value I set by the 6th setting part 56, and the 5th calculating part.
- the calculated command current value I is output to the electromagnetic proportional valve 37 of the fan valve 33.
- the electromagnetic proportional valve 37 changes the relief pressure of the relief valve 36 in accordance with the input command current value I
- the pressure in the pipe 44 a connecting the fan pump 31 and the hydraulic motor 32 is changed. Since the pressure is adjusted to the relief pressure, the hydraulic motor 32 rotates the cooling fan 21 at a rotational speed corresponding to the main pump discharge pressure P. Accordingly, the cooling air generated by being taken into the revolving structure 3 from the intake port by the cooling fan 21 is sent to the oil cooler 19 and the control valve 13.
- the control unit 10a in the vehicle body controller 10 has a low engine coolant temperature Tw that is equal to or lower than the predetermined first temperature T1 and the hydraulic oil temperature To that is equal to or lower than the predetermined second temperature T2. Even in the case of the temperature, the rotation speed of the cooling fan 21 can be increased from the minimum value of 600 rpm in accordance with the increase in the main pump discharge pressure P by the bucket cloud relief performed as the warm-up operation. Then, the cooling air generated by the cooling fan 21 is sent to the control valve 13 facing the cooling fan 21, so that the heat generated in the control valve 13 can be sufficiently dissipated.
- the heat generation in the vicinity of the oil passage through which the hydraulic oil flows in the control valve 13 can be suppressed, and the temperature difference between the vicinity of this oil passage and other portions can be reduced. Thermal effects such as expansion can be suppressed. Thereby, since the main spool in the control valve 13 can be smoothly stroked, the stick of the main spool can be avoided, and the operation performance of the front work machine 4 can be maintained high.
- the target fan corresponding to the main pump discharge pressure 25 is selected by the selector 60.
- the rotation speed Np is selected as the rotation speed of the cooling fan 21, but when the bucket cloud relief is completed and the excavation or the like is actually performed by the hydraulic excavator 1, the engine coolant temperature Tw and the hydraulic oil temperature To are When increased, the target fan rotation speed Nw, No calculated by the second calculation section and the third calculation section is larger than the upper limit (1000 rpm) of the target fan rotation speed Np calculated by the first calculation section.
- the portion 60 corresponds to any one of the engine coolant temperature Tw, the hydraulic oil temperature To, and the engine speed E. Fan speed is selected as the final target fan speed N. Therefore, the control unit 10a of the vehicle body controller 10 can smoothly switch the rotation speed of the cooling fan 21 to the target fan rotation speed corresponding to each state quantity before and after the end of the bucket cloud relief by the selection unit 60. As a result, a stable operation state of the cooling fan 21 can be obtained even immediately after the end of the bucket cloud relief, so that work such as excavation by the excavator 1 can be quickly started.
- bucket cloud relief is performed in an environment such as a cold region where the engine coolant temperature Tw and the hydraulic oil temperature To tend to be low, and the main pump discharge pressure P detected by the main pump discharge pressure sensor 25 is When the pressure rises to a predetermined pressure P1 or higher, as described above, the selection unit 60 of the control unit 10a in the vehicle body controller 10 causes the engine coolant temperature Tw, the hydraulic oil temperature To, and the engine in the second to fourth setting units 52 to The target fan speed corresponding to the main pump discharge pressure P in the first setting unit 51 than the target fan speed Nw (minimum value 600 rpm), No (minimum value 600 rpm), Ne (maximum value 2000 rpm) corresponding to the speed E.
- target fan speed corresponding to the main pump discharge pressure P in the first setting unit 51 than the target fan speed Nw (minimum value 600 rpm), No (minimum value 600 rpm), Ne (maximum value 2000 rpm) corresponding to the speed E.
- the number Np (600 rpm ⁇ Np ⁇ 2000 rpm) is preferentially selected.
- the electromagnetic proportional valve 37 and the relief valve 36 of the fan valve 33 are operated, the pressure in the pipe 44a connecting the fan pump 31 and the hydraulic motor 32 is increased, and the driving force of the hydraulic motor 32 is increased.
- the number of rotations of the cooling fan 21 can be easily controlled according to the increase in the main pump discharge pressure P. Therefore, since the cooling air having a flow rate suitable for heat dissipation in the control valve 13 by the bucket cloud relief can be accurately sent to the control valve 13, the heat dissipation efficiency in the control valve 13 can be improved.
- the upper limit is set to 1000 rpm for the target fan rotational speed Np corresponding to the main pump discharge pressure P set by the first setting unit 51 that is equal to or higher than the predetermined pressure P1
- the warm-up operation is performed. Even if the bucket cloud relief is performed and the rotational speed of the cooling fan 21 is controlled in accordance with the main pump discharge pressure P by the controller 10a, the cooling fan 21 does not rotate at a rotational speed greater than 1000 rpm. That is, the cooling fan 21 can be rotated within a necessary and sufficient range for the heat dissipation in the control valve 13 due to the bucket cloud relief. Thereby, since the load concerning the engine 11 with the rotation operation of the cooling fan 21 can be reduced, the fuel consumption performance of the hydraulic excavator 1 can be improved.
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Abstract
Description
3 旋回体
3A 旋回装置
4 フロント作業機
4A ブーム
4B アーム
4C バケット
4a ブームシリンダ
4b アームシリンダ
4c バケットシリンダ
10 車体コントローラ
10a 制御部
11 エンジン
12 メインポンプ
13 コントロールバルブ
17 ラジエータ
18 インタクーラ
19 オイルクーラ
20,21 冷却ファン
25 メインポンプ吐出圧力センサ
26 エンジン冷却水温度センサ
27 作動油温度センサ
28 エンジン回転数センサ
31 ファンポンプ
32 油圧モータ
33 ファンバルブ
34 ファンバルブ圧力センサ
35 チェック弁
36 リリーフ弁
37 電磁比例弁
41,42a,42b,43a,43b,44a,44b 管路
51 第1設定部
52 第2設定部
53 第3設定部
54 第4設定部
55 第5設定部
56 第6設定部
60 選択部
Claims (4)
- エンジン(11)と、このエンジン(11)によって駆動されるメインポンプ(12)と、このメインポンプ(12)から吐出された作動油の流れを制御するコントロールバルブ(13)と、このコントロールバルブ(13)から供給される作動油によって動作するアクチュエータ(4a,4b,4c)と、前記エンジン(11)を冷却するエンジン冷却水を冷却するラジエータ(17)と、前記メインポンプ(12)から吐出された作動油を冷却するオイルクーラ(19)と、回転することで生起した冷却風により前記ラジエータ(17)内を循環するエンジン冷却水を冷却する第1の冷却ファン(20)と、前記エンジン(11)から独立して設けられ、回転することで生起した冷却風により前記オイルクーラ(19)内を循環する作動油を冷却する第2の冷却ファン(21)とを備えた建設機械(1)に設けられ、
前記冷却ファン(21)の駆動に関連する状態量を検出する検出部(25,26,27,28)と、この検出部(25,26,27,28)によって検出された状態量に基づいて、前記第2の冷却ファン(21)の回転数を制御する制御部(10a)とを備え、前記状態量は、エンジン冷却水温度、作動油温度、及びエンジン回転数を含み、前記検出部(25,26,27,28)は、エンジン冷却水温度を検出するエンジン冷却水温度センサ(26)と、作動油温度を検出する作動油温度センサ(27)と、エンジン回転数を検出するエンジン回転数センサ(28)とを含む建設機械(1)の冷却ファン制御装置において、
前記状態量として、メインポンプ吐出圧力を含むと共に、
前記検出部(25,26,27,28)として、メインポンプ吐出圧力を検出するメインポンプ吐出圧力センサ(25)を含み、
前記コントロールバルブ(13)は、前記第2の冷却ファン(21)が回転して生起する冷却風の流路に配置され、
前記制御部(10a)は、
前記メインポンプ吐出圧力センサ(25)によって検出されたメインポンプ吐出圧力、前記エンジン冷却水温度センサ(26)によって検出されたエンジン冷却水温度、前記作動油温度センサ(27)によって検出された作動油温度、及び前記エンジン回転数センサ(28)によって検出されたエンジン回転数に応じて前記第2の冷却ファン(21)の回転数を制御することを特徴とする建設機械(1)の冷却ファン制御装置。 - 請求項1に記載の建設機械(1)の冷却ファン制御装置において、
前記制御部(10a)は、
メインポンプ吐出圧力と目標ファン回転数との関係が予め設定された第1設定部(51)と、
この第1設定部(51)で設定されたメインポンプ吐出圧力と目標ファン回転数との関係と、前記メインポンプ吐出圧力センサ(25)によって検出されたメインポンプ吐出圧力とに基づいて目標ファン回転数を演算する第1演算部と、
エンジン冷却水温度と目標ファン回転数との関係が予め設定された第2設定部(52)と、
この第2設定部(52)で設定されたエンジン冷却水温度と目標ファン回転数との関係と、前記エンジン冷却水温度センサ(26)によって検出されたエンジン冷却水温度とに基づいて目標ファン回転数を演算する第2演算部と、
作動油温度と目標ファン回転数との関係が予め設定された第3設定部(53)と、
この第3設定部(53)で設定された作動油温度と目標ファン回転数との関係と、前記作動油温度センサ(27)によって検出された作動油温度とに基づいて目標ファン回転数を演算する第3演算部と、
エンジン回転数と目標ファン回転数との関係が予め設定された第4設定部(54)と、
この第4設定部(54)で設定されたエンジン回転数と目標ファン回転数との関係と、前記エンジン回転数センサ(28)によって検出されたエンジン回転数とに基づいて目標ファン回転数を演算する第4演算部と、
前記第1演算部によって演算された目標ファン回転数、前記第2演算部によって演算された目標ファン回転数、及び前記第3演算部によって演算された目標ファン回転数を比較して最も大きい目標ファン回転数を選択し、この選択した目標ファン回転数と前記第4演算部によって演算された目標ファン回転数を比較して最も小さい目標ファン回転数を選択する選択部(60)とを含むことを特徴とする建設機械(1)の冷却ファン制御装置。 - 請求項2に記載の建設機械(1)の冷却ファン制御装置において、
前記選択部(60)は、
前記エンジン冷却水温度センサ(26)によって検出されたエンジン冷却水温度が所定の第1温度以下、前記作動油温度センサ(27)によって検出された作動油温度が所定の第2温度以下、及び前記メインポンプ吐出圧力センサ(25)によって検出されたメインポンプ吐出圧力が所定の圧力以上のとき、前記第1演算部によって演算された目標ファン回転数を選択することを特徴とする建設機械(1)の冷却ファン制御装置。 - 請求項3に記載の建設機械(1)の冷却ファン制御装置において、
前記第1設定部(51)で設定される前記所定の圧力以上のメインポンプ吐出圧力に対応した目標ファン回転数は、前記第2設定部(52)、前記第3設定部(53)、及び前記第4設定部(54)でそれぞれ設定される目標ファン回転数の最大値のおよそ半分程度に制限されたことを特徴とする建設機械(1)の冷却ファン制御装置。
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US14/917,101 US10132058B2 (en) | 2014-03-06 | 2014-11-17 | Cooling fan control device for construction machine |
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KR1020167004037A KR101754544B1 (ko) | 2014-03-06 | 2014-11-17 | 건설 기계의 냉각 팬 제어 장치 |
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