WO2014178374A1 - 塩素化塩化ビニル系樹脂の製造方法 - Google Patents
塩素化塩化ビニル系樹脂の製造方法 Download PDFInfo
- Publication number
- WO2014178374A1 WO2014178374A1 PCT/JP2014/061870 JP2014061870W WO2014178374A1 WO 2014178374 A1 WO2014178374 A1 WO 2014178374A1 JP 2014061870 W JP2014061870 W JP 2014061870W WO 2014178374 A1 WO2014178374 A1 WO 2014178374A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- vinyl chloride
- chloride resin
- light source
- ultraviolet
- chlorinated vinyl
- Prior art date
Links
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical class ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 title claims abstract description 240
- 239000011347 resin Substances 0.000 title claims abstract description 240
- 229920005989 resin Polymers 0.000 title claims abstract description 240
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 239000000460 chlorine Substances 0.000 claims abstract description 79
- 229910052801 chlorine Inorganic materials 0.000 claims abstract description 79
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 claims abstract description 78
- 238000003756 stirring Methods 0.000 claims abstract description 51
- 239000007900 aqueous suspension Substances 0.000 claims description 25
- 238000006243 chemical reaction Methods 0.000 abstract description 22
- 238000000034 method Methods 0.000 abstract description 17
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 abstract description 16
- 230000001678 irradiating effect Effects 0.000 abstract description 2
- 238000009281 ultraviolet germicidal irradiation Methods 0.000 abstract 1
- 238000005660 chlorination reaction Methods 0.000 description 92
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 36
- 230000000052 comparative effect Effects 0.000 description 36
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 32
- 230000035484 reaction time Effects 0.000 description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 24
- 229910052757 nitrogen Inorganic materials 0.000 description 18
- 229910052753 mercury Inorganic materials 0.000 description 15
- 238000005406 washing Methods 0.000 description 15
- 230000001681 protective effect Effects 0.000 description 13
- 238000011156 evaluation Methods 0.000 description 8
- 239000000178 monomer Substances 0.000 description 7
- 239000002245 particle Substances 0.000 description 6
- 238000000295 emission spectrum Methods 0.000 description 5
- 238000005259 measurement Methods 0.000 description 4
- 239000004065 semiconductor Substances 0.000 description 4
- 239000012736 aqueous medium Substances 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 239000000725 suspension Substances 0.000 description 3
- RZVAJINKPMORJF-UHFFFAOYSA-N Acetaminophen Chemical compound CC(=O)NC1=CC=C(O)C=C1 RZVAJINKPMORJF-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- KZBUYRJDOAKODT-UHFFFAOYSA-N Chlorine Chemical compound ClCl KZBUYRJDOAKODT-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 239000002270 dispersing agent Substances 0.000 description 2
- -1 ethylene, propylene, vinyl Chemical group 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000011259 mixed solution Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 150000004767 nitrides Chemical class 0.000 description 2
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 2
- 239000012071 phase Substances 0.000 description 2
- 239000003505 polymerization initiator Substances 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 239000005297 pyrex Substances 0.000 description 2
- 238000013441 quality evaluation Methods 0.000 description 2
- 238000004904 shortening Methods 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- LNAZSHAWQACDHT-XIYTZBAFSA-N (2r,3r,4s,5r,6s)-4,5-dimethoxy-2-(methoxymethyl)-3-[(2s,3r,4s,5r,6r)-3,4,5-trimethoxy-6-(methoxymethyl)oxan-2-yl]oxy-6-[(2r,3r,4s,5r,6r)-4,5,6-trimethoxy-2-(methoxymethyl)oxan-3-yl]oxyoxane Chemical compound CO[C@@H]1[C@@H](OC)[C@H](OC)[C@@H](COC)O[C@H]1O[C@H]1[C@H](OC)[C@@H](OC)[C@H](O[C@H]2[C@@H]([C@@H](OC)[C@H](OC)O[C@@H]2COC)OC)O[C@@H]1COC LNAZSHAWQACDHT-XIYTZBAFSA-N 0.000 description 1
- STMDPCBYJCIZOD-UHFFFAOYSA-N 2-(2,4-dinitroanilino)-4-methylpentanoic acid Chemical compound CC(C)CC(C(O)=O)NC1=CC=C([N+]([O-])=O)C=C1[N+]([O-])=O STMDPCBYJCIZOD-UHFFFAOYSA-N 0.000 description 1
- 229910002704 AlGaN Inorganic materials 0.000 description 1
- OSDWBNJEKMUWAV-UHFFFAOYSA-N Allyl chloride Chemical compound ClCC=C OSDWBNJEKMUWAV-UHFFFAOYSA-N 0.000 description 1
- YIVJZNGAASQVEM-UHFFFAOYSA-N Lauroyl peroxide Chemical compound CCCCCCCCCCCC(=O)OOC(=O)CCCCCCCCCCC YIVJZNGAASQVEM-UHFFFAOYSA-N 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- QYKIQEUNHZKYBP-UHFFFAOYSA-N Vinyl ether Chemical compound C=COC=C QYKIQEUNHZKYBP-UHFFFAOYSA-N 0.000 description 1
- 125000005396 acrylic acid ester group Chemical group 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000012986 chain transfer agent Substances 0.000 description 1
- 150000001805 chlorine compounds Chemical class 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000010408 film Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 239000001866 hydroxypropyl methyl cellulose Substances 0.000 description 1
- 229920003088 hydroxypropyl methyl cellulose Polymers 0.000 description 1
- UFVKGYZPFZQRLF-UHFFFAOYSA-N hydroxypropyl methyl cellulose Chemical compound OC1C(O)C(OC)OC(CO)C1OC1C(O)C(O)C(OC2C(C(O)C(OC3C(C(O)C(O)C(CO)O3)O)C(CO)O2)O)C(CO)O1 UFVKGYZPFZQRLF-UHFFFAOYSA-N 0.000 description 1
- 235000010979 hydroxypropyl methyl cellulose Nutrition 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 229920000609 methyl cellulose Polymers 0.000 description 1
- 239000001923 methylcellulose Substances 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000011118 polyvinyl acetate Substances 0.000 description 1
- 229920002689 polyvinyl acetate Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000002455 scale inhibitor Substances 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- NMOALOSNPWTWRH-UHFFFAOYSA-N tert-butyl 7,7-dimethyloctaneperoxoate Chemical compound CC(C)(C)CCCCCC(=O)OOC(C)(C)C NMOALOSNPWTWRH-UHFFFAOYSA-N 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 239000012808 vapor phase Substances 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F14/00—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen
- C08F14/02—Monomers containing chlorine
- C08F14/04—Monomers containing two carbon atoms
- C08F14/06—Vinyl chloride
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/08—Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor
- B01J19/12—Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor employing electromagnetic waves
- B01J19/122—Incoherent waves
- B01J19/123—Ultraviolet light
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/46—Polymerisation initiated by wave energy or particle radiation
- C08F2/48—Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F8/00—Chemical modification by after-treatment
- C08F8/18—Introducing halogen atoms or halogen-containing groups
- C08F8/20—Halogenation
- C08F8/22—Halogenation by reaction with free halogens
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/28—Treatment by wave energy or particle radiation
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2327/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers
- C08J2327/22—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers modified by chemical after-treatment
- C08J2327/24—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers modified by chemical after-treatment halogenated
Definitions
- the present invention relates to a method for producing a chlorinated vinyl chloride resin. Specifically, the present invention relates to a method for producing a chlorinated vinyl chloride resin using a photochlorination method.
- the heat resistance temperature of the chlorinated vinyl chloride resin becomes higher than the heat resistance temperature of the vinyl chloride resin due to chlorination. Therefore, chlorinated vinyl chloride resins are used in various fields such as heat-resistant pipes, heat-resistant industrial plates, heat-resistant films and heat-resistant sheets.
- a chlorinated vinyl chloride resin is produced by chlorinating a vinyl chloride resin while supplying chlorine to an aqueous suspension obtained by suspending vinyl chloride resin particles in an aqueous medium. It is common. Usually, when chlorination is performed by a photochlorination method, ultraviolet irradiation with a mercury lamp is performed to generate chlorine radicals (for example, Patent Document 1).
- Chlorinated vinyl chloride resins have excellent mechanical strength and heat resistance, are used in various fields, and improvement in productivity is desired. In order to improve the productivity of the chlorinated vinyl chloride resin, it is desirable to shorten the reaction time of the chlorination reaction of the vinyl chloride resin and increase the reaction efficiency of the chlorination reaction in the photochlorination method.
- the present invention has a higher chlorination reaction efficiency than the conventional photochlorination method using a mercury lamp, and provides a chlorinated vinyl chloride resin having mechanical strength and heat resistance equivalent to those of conventional products.
- a method for producing a resin is provided.
- the present invention provides a method for producing a chlorinated vinyl chloride resin in which a vinyl chloride resin is chlorinated by irradiating ultraviolet light into a reactor into which a vinyl chloride resin and chlorine are introduced. It is performed using at least one light source selected from the group consisting of LED, organic EL and inorganic EL, the light source is disposed in the reactor, and at least one irradiation direction of the ultraviolet rays is a vinyl chloride resin. In the range of 30 ° to 115 ° with respect to the stirring direction, and when the total amount of ultraviolet light irradiated from the light source is 100%, the angle of stirring is 30 ° to 115 with respect to the stirring direction of the vinyl chloride resin.
- the present invention relates to a method for producing a chlorinated vinyl chloride resin, characterized in that the amount of ultraviolet light irradiated within a range of less than or equal to 0 ° is 24% or more.
- the ultraviolet ray irradiated by the light source preferably has a peak wavelength range of 290 nm to 400 nm, and a peak wavelength range of 350 nm to 400 nm. More preferred.
- the light source is preferably an ultraviolet LED.
- the supply of chlorine to the vinyl chloride resin is preferably performed by supplying chlorine to an aqueous suspension of the vinyl chloride resin.
- At least one irradiation direction of ultraviolet rays irradiated from at least one light source selected from the group consisting of ultraviolet LED, organic EL and inorganic EL is set to 30 ° with respect to the stirring direction of the vinyl chloride resin.
- the total amount of ultraviolet rays emitted from the light source is set to 100% while being within the range of 115 ° or less, the ultraviolet rays emitted within the range of 30 ° or more and 115 ° or less with respect to the stirring direction of the vinyl chloride resin.
- the chlorinated vinyl chloride resin has the same mechanical strength and heat resistance as that produced by the photochlorination method using a mercury lamp by shortening the reaction time of the chlorination reaction by making the amount of light of 24% or more. Can be obtained with high reaction efficiency.
- FIG. 1 is a schematic sectional side view of an example of a production apparatus for a chlorinated vinyl chloride resin used in the present invention.
- FIG. 2A is a schematic perspective view for explaining the angle of the ultraviolet irradiation direction with respect to the stirring direction of the vinyl chloride resin in an example of the apparatus for producing a chlorinated vinyl chloride resin used in the present invention
- FIG. FIG. 3 is a graph showing an emission spectrum of an example ultraviolet LED used in the present invention.
- FIG. 4A is a schematic plan view showing the irradiation direction of ultraviolet rays in the apparatus for producing a chlorinated vinyl chloride resin used in Example 1 of the present invention.
- FIG. 1 is a schematic sectional side view of an example of a production apparatus for a chlorinated vinyl chloride resin used in the present invention.
- FIG. 2A is a schematic perspective view for explaining the angle of the ultraviolet irradiation direction with respect to the stirring direction of the vinyl chloride resin in an example of the apparatus for producing a chlorin
- FIG. 4B is a schematic plan view showing the irradiation direction of ultraviolet rays in the apparatus for producing a chlorinated vinyl chloride resin used in Example 2 of the present invention.
- FIG. 4C is a schematic plan view showing the irradiation direction of ultraviolet rays in the apparatus for producing a chlorinated vinyl chloride resin used in Comparative Example 1 of the present invention.
- FIG. 4D is a schematic plan view showing the irradiation direction of ultraviolet rays in the apparatus for producing a chlorinated vinyl chloride resin used in Comparative Example 2 of the present invention.
- FIG. 4E is a schematic plan view showing the irradiation direction of ultraviolet rays in the apparatus for producing a chlorinated vinyl chloride resin used in Comparative Example 3 of the present invention.
- FIG. 4F is a schematic plan view showing the irradiation direction of ultraviolet rays in the apparatus for producing a chlorinated vinyl chloride resin used in Comparative Example 4 of the present invention.
- FIG. 5A is a schematic perspective view of an example light source used in the present invention
- FIG. 5B is a schematic plan view thereof.
- FIG. 6 is a schematic cross-sectional side view of an example of a production apparatus for a chlorinated vinyl chloride resin used in the present invention.
- the chlorinated vinyl chloride resin is preferably used in a reactor into which a vinyl chloride resin and chlorine are introduced, using at least one light source selected from the group consisting of ultraviolet LED, organic EL and inorganic EL. Irradiates ultraviolet rays using an ultraviolet LED, and at least one irradiation direction of the ultraviolet rays emitted from the light source is within a range of 30 ° to 115 ° with respect to the stirring direction of the vinyl chloride resin, and is emitted from the light source.
- the amount of ultraviolet rays irradiated within the range of 30 ° to 115 ° with respect to the stirring direction of the vinyl chloride resin is set to 24% or more, thereby allowing chlorination reaction It has been found that the reaction time can be shortened and the present invention has been achieved. Further, if the stirring property in the reactor and the irradiation range from the light source to the vinyl chloride resin are the same, ultraviolet irradiation is performed using at least one light source selected from the group consisting of ultraviolet LED, organic EL and inorganic EL. As a result, the total power consumption in the process of chlorinating the vinyl chloride resin is reduced compared to mercury lamps, and the production cost is reduced.
- At least one irradiation direction of ultraviolet rays from a light source such as an ultraviolet LED is set within a range of 30 ° to 115 ° with respect to the stirring direction of the vinyl chloride resin.
- the ultraviolet irradiation direction is one direction
- the ultraviolet irradiation direction may be in the range of 30 ° to 115 ° with respect to the stirring direction of the vinyl chloride resin, and the ultraviolet irradiation direction is 2 or more.
- at least one irradiation direction of ultraviolet rays is within a range of 30 ° or more and 115 ° or less with respect to the stirring direction of the vinyl chloride resin.
- the irradiation direction of ultraviolet rays is one direction.
- at least one irradiation direction of the ultraviolet light of the light source such as the ultraviolet LED is 40 ° or more with respect to the stirring direction of the vinyl chloride resin, and more preferably 45 ° or more, more preferably 50 ° or more, further preferably 55 ° or more, more preferably 60 ° or more, further preferably 65 ° or more, and further preferably 70 ° or more. More preferably, it is 75 ° or more, more preferably 80 ° or more, further preferably 85 ° or more, and further preferably 90 ° or more.
- At least one irradiation direction of the ultraviolet light of the light source such as the ultraviolet LED is 110 ° or less with respect to the stirring direction of the vinyl chloride resin, more Preferably it is 105 degrees or less, More preferably, it is 100 degrees or less.
- “specific irradiation direction” means “the irradiation direction of ultraviolet rays from a light source such as an ultraviolet LED is within a range of 30 ° to 115 ° with respect to the stirring direction of the vinyl chloride resin”. .
- the angle of the irradiation direction of the ultraviolet rays with respect to the stirring direction of the vinyl chloride resin is defined as follows.
- a straight line connecting the central point of the cross section (a point on the central axis of the reactor) and the central point of the light source is drawn, and the straight line and the center of the light source
- a line tangent at a right angle at a point is defined as a light source center line.
- the angle of the contact point of the light source is 0 ° and the angle increases along the stirring direction of the vinyl chloride resin, the angle between the light source center line and the straight line connecting the center point of the light source and the light source element is the ultraviolet ray. Is an angle with respect to the stirring direction of the vinyl chloride resin.
- the orthogonal projection of the light source element on the center plane of the light source Element In the case where no light source element is present in a cross section (hereinafter also referred to as the center plane of the light source) that passes through the center point of the light source and is perpendicular to the central axis of the reactor, the orthogonal projection of the light source element on the center plane of the light source Element.
- the center point means the center point in the shape
- the center axis means the center axis in the shape.
- the outer periphery of the light source is a circumference when the shape of the light source (the cross-sectional shape of the light source) is circular or elliptical in a cross section perpendicular to the central axis of the reactor that passes through the center point of the light source.
- the shape is a shape other than a circle or an ellipse, for example, a rectangle, a square, a triangle, or the like, it means the circumference of a circumscribed circle of these shapes.
- the light source element means an ultraviolet LED element, an organic EL element, or an inorganic EL element.
- the shape of the reactor is not particularly limited, and examples thereof include a cylindrical type (columnar type) and a hexagonal column type.
- the shape of the light source is not particularly limited, and examples thereof include a cylindrical shape (columnar shape), a triangular prism shape, a quadrangular prism shape, a pentagonal prism shape, and a hexagonal prism shape.
- the light source is preferably disposed in the reactor in a state of being inserted into the light source protective container. Corrosion due to chlorine can be prevented.
- the light source protective container is not particularly limited as long as it can insert a light source and does not hinder ultraviolet irradiation from the light source. For example, a cylindrical shape (columnar shape), a triangular prism shape, a quadrangular prism shape, a pentagonal prism shape, a hexagonal prism shape, and the like can be given.
- the “light quantity” is measured and calculated as follows.
- the unit light quantity per unit area of the ultraviolet rays emitted from the light source is measured at the position where the distance between the light sources is closest.
- the irradiation area where the ultraviolet rays irradiated from the light source hit the chlorinated vinyl resin is measured.
- a value obtained by multiplying the value of the irradiation area obtained by the above measurement by the value of the unit light quantity per unit area is defined as the light quantity.
- the unit light quantity per unit area and the irradiation area are measured in an air atmosphere and with the reactor inside empty.
- the irradiation direction of ultraviolet rays from the light source is one direction
- the amount of ultraviolet rays in the irradiation direction is the total amount of ultraviolet rays irradiated from the light source.
- the irradiation direction of ultraviolet rays from the light source is one or more
- the total amount of ultraviolet rays in all the irradiation directions is the total amount of ultraviolet rays emitted from the light source.
- the range is from 30 ° to 115 ° with respect to the stirring direction of the vinyl chloride resin. It is preferable that the amount of ultraviolet light irradiated on the surface is 25% or more, more preferably 30% or more, further preferably 35% or more, further preferably 40% or more, and 45% or more. More preferably, it is more preferably 50% or more, and further preferably 55% or more.
- FIG. 2A is a schematic perspective view for explaining the angle of the ultraviolet irradiation direction with respect to the stirring direction of the vinyl chloride resin in an example of the apparatus for producing a chlorinated vinyl chloride resin used in the present invention.
- FIG. 2B is a schematic plan view of the same.
- the reactor and the light source are cylindrical (columnar), and the light source element is an ultraviolet LED element.
- a central point 510 of the cross-section 500 (a point on the central axis 330 of the reactor).
- the center point 110 of the light source are drawn, and a line that makes a right angle contact with the straight line 520 and the center point 110 of the light source is defined as a light source center line 530.
- the straight line 540 connecting the center point 110 of the light source and the ultraviolet LED element 20 and the center of the light source is an angle where the ultraviolet irradiation direction is relative to the stirring direction of the vinyl chloride resin.
- the reaction efficiency of the chlorination reaction is such that when a chlorinated vinyl chloride resin having the same chlorine content is produced using a vinyl chloride resin having the same composition, the chlorine content is set to a predetermined value. It can evaluate by reaction time of chlorination reaction until it becomes. The shorter the reaction time of the chlorination reaction until the chlorine content reaches a predetermined value, the higher the reaction efficiency of the chlorination reaction.
- the chlorination reaction is started by starting the ultraviolet irradiation, and is ended by ending the ultraviolet irradiation.
- the chlorinated vinyl chloride resin supplies chlorine to an aqueous suspension of the vinyl chloride resin and at least one light source selected from the group consisting of an ultraviolet LED, an organic EL, and an inorganic EL. Is used to irradiate ultraviolet rays in a specific irradiation direction to chlorinate the vinyl chloride resin in the aqueous suspension.
- An aqueous suspension of a vinyl chloride resin can be obtained by suspending a vinyl chloride resin in an aqueous medium.
- water can be used as an aqueous medium, and a vinyl chloride resin and water can be mixed to obtain an aqueous suspension of the vinyl chloride resin.
- the chlorinated vinyl chloride resin can be obtained by chlorination in a gas phase (gas phase chlorination), in addition to being obtained by chlorination using an aqueous suspension of vinyl chloride resin as described above. May be.
- Vapor phase chlorination uses ultraviolet light using at least one light source selected from the group consisting of ultraviolet LED, organic EL, and inorganic EL for vinyl chloride resin and chlorine while blowing chlorine directly into vinyl chloride resin powder. Is used to chlorinate vinyl chloride resin.
- the ultraviolet LED is not particularly limited as long as it can emit ultraviolet light.
- a semiconductor light emitting device using a nitride semiconductor material such as AlN, AlGaN, or AlInGaN for the light emitting layer, or a semiconductor light emitting device using a diamond thin film for the light emitting layer, or the like is used.
- an ultraviolet LED having a single peak wavelength is used.
- the peak wavelength of the ultraviolet rays irradiated by the ultraviolet LED can be adjusted by the ratio of each composition of the light emitting layer. For example, when a nitride semiconductor material is used for the light emitting layer of an ultraviolet LED, the peak wavelength of the ultraviolet light becomes shorter as the Al content increases.
- a light source such as an organic EL or an inorganic EL that can irradiate the ultraviolet light can be used for the ultraviolet irradiation.
- ultraviolet LED it is preferable to use ultraviolet LED as a light source.
- Light sources such as organic EL and inorganic EL are also preferably irradiated with ultraviolet rays having the same peak wavelength and / or wavelength range as the ultraviolet rays emitted by the ultraviolet LED. The peak wavelength and wavelength range of the ultraviolet rays irradiated by the ultraviolet LED are as described later.
- the peak wavelength of ultraviolet light emitted from the ultraviolet LED is preferably 290 nm to 400 nm, more preferably 315 nm to 400 nm, and more preferably 340 nm to 400 nm. More preferably, the thickness is 350 nm or more and 400 nm or less.
- the peak wavelength of ultraviolet light emitted from the ultraviolet LED is preferably 340 nm or more and 400 nm or less, more preferably 350 nm or more and 400 nm or less, and further preferably 355 nm or more and 395 nm or less from the viewpoint of durability of the reactor.
- UVA ultraviolet rays having a peak wavelength of 315 nm or more and 400 nm or less.
- the ultraviolet LED an ultraviolet LED that emits ultraviolet light having a peak wavelength of 365 nm or an ultraviolet LED that emits ultraviolet light having a peak wavelength of 385 nm can be used.
- the wavelength range of ultraviolet rays irradiated by the ultraviolet LED is preferably 260 nm or more and 430 nm or less, more preferably 300 nm or more and 420 nm or less, and further preferably 305 nm or more and 400 nm or less.
- the “ultraviolet wavelength range” means a range of wavelengths having a relative emission intensity of 2% or more with respect to the relative emission intensity of the peak wavelength in the emission spectrum. For example, in the ultraviolet light emission spectrum shown in FIG. 3, the wavelength range is 350 nm to 392 nm.
- an ultraviolet LED that irradiates ultraviolet rays having a wavelength range of 300 nm to 430 nm and a peak wavelength of 350 nm to 400 nm. More preferably, an ultraviolet LED that emits ultraviolet rays having a wavelength range of 325 nm to 430 nm and a peak wavelength of 355 nm to 395 nm is preferably used. More preferably, an ultraviolet LED that emits ultraviolet rays having a wavelength range of 330 nm to 430 nm and a peak wavelength of 365 nm to 385 nm is preferably used. An ultraviolet LED that emits ultraviolet rays having a wavelength range of 350 nm to 392 nm and a peak wavelength of 365 nm is particularly preferable.
- the number of ultraviolet LEDs used for chlorination of vinyl chloride resin may be one or more.
- ultraviolet LEDs having the same peak wavelength of irradiated ultraviolet light may be used in combination, or ultraviolet LEDs having different peak wavelengths of irradiated ultraviolet light may be used in combination. May be.
- ultraviolet LED refers to both an ultraviolet LED element and an ultraviolet LED light source device having a plurality of ultraviolet LED elements.
- the vinyl chloride resin used as a raw material for the chlorinated vinyl chloride resin is a vinyl chloride monomer homopolymer, or a copolymer of a vinyl chloride monomer and another copolymerizable monomer. Can be used. Although it does not specifically limit as another copolymerizable monomer, For example, ethylene, propylene, vinyl acetate, allyl chloride, allyl glycidyl ether, acrylic acid ester, vinyl ether etc. are mentioned.
- a dispersant and an oil-soluble polymerization initiator are used.
- a polymerization regulator, a chain transfer agent, a pH regulator, an antistatic agent, a crosslinking agent, a stabilizer, a filler, an antioxidant, a scale inhibitor, and the like may be further used.
- the dispersing agent for example, partially saponified polyvinyl acetate, methylcellulose, hydroxypropylmethylcellulose and the like are used.
- the oil-soluble polymerization initiator include lauroyl peroxide, di-2-ethylhexyl peroxyneodecanoate, t-butylperoxyneodecanoate, ⁇ , ⁇ ′-azobis-2,4-dimethylvaleronitrile. Etc. are used.
- the vinyl chloride resin is not particularly limited, but the average particle size is preferably 0.1 ⁇ m or more and 350 ⁇ m or less, and more preferably 80 ⁇ m or more and 200 ⁇ m or less.
- the average particle size of the vinyl chloride resin is measured using a particle size analyzer (product number “MICROTRAC 9320-X1000”) manufactured by Honeywell.
- the aqueous suspension of the vinyl chloride resin is not particularly limited, and can be obtained, for example, by mixing a vinyl chloride resin and water and suspending the vinyl chloride resin in water.
- the obtained aqueous suspension of vinyl chloride resin is put into a reactor and stirred by a stirring blade disposed in the reactor.
- the stirred aqueous suspension of the vinyl chloride resin is irradiated with ultraviolet rays by a light source such as an ultraviolet LED disposed in the reactor while chlorine is supplied.
- the chlorination reaction of the vinyl chloride resin is started by the start of irradiation of ultraviolet rays from a light source such as an ultraviolet LED.
- the vinyl chloride resin in the aqueous suspension is chlorinated until the desired chlorine content is reached.
- the chlorination reaction is stopped by terminating the irradiation with ultraviolet rays.
- unreacted chlorine in the chlorinated vinyl chloride resin is purged with nitrogen, etc., and chlorinated chloride is used with warm water at a temperature below the Tg (glass transition temperature) of the chlorinated vinyl chloride resin. Residual hydrochloric acid in the vinyl resin is removed. Thereafter, a chlorinated vinyl chloride resin is obtained through dehydration and drying processes.
- the concentration of the vinyl chloride resin in the aqueous suspension is preferably 10% by weight or more and 40% by weight or less, More preferably, it is 20 wt% or more and 35 wt% or less.
- chlorine When supplying chlorine to the reactor, chlorine may be gaseous or liquid, but is preferably gaseous from the viewpoint of ease of handling.
- the chlorine supply method is not particularly limited as long as it can supply chlorine into the aqueous suspension.
- the chlorine supply method includes a method of charging chlorine in the initial batch before the start of the chlorination reaction, a method of intermittently supplying chlorine during the chlorination reaction, a method of supplying chlorine continuously during the chlorination reaction, etc. is there.
- the chlorination reaction is started by starting ultraviolet irradiation, and is ended by ending ultraviolet irradiation.
- the maximum reaction temperature during the chlorination reaction is not particularly limited, but is preferably 90 ° C. or lower, more preferably 88 ° C. or lower, and further preferably 86 ° C. or lower.
- the minimum reaction temperature during the chlorination reaction is preferably more than 0 ° C. from the viewpoint of facilitating the flow of the aqueous suspension with the stirring blade.
- the minimum reaction temperature is preferably 30 ° C. or higher, more preferably 50 ° C. or higher, from the viewpoint of shortening the reaction time.
- the reactor is preferably equipped with a cooling jacket.
- the internal temperature of the reactor is controlled by balancing the heat removal amount and the heat generation amount with this cooling jacket.
- the stirring blade disposed in the reactor may be an axial flow type such as a propeller blade or a wide flow type such as a paddle blade or a turbine blade.
- ultraviolet rays in a specific irradiation direction are irradiated into a reactor into which a vinyl chloride resin and chlorine have been introduced using at least one light source selected from the group consisting of an ultraviolet LED, an organic EL, and an inorganic EL.
- the amount of ultraviolet light irradiated within the range of 30 ° to 115 ° with respect to the stirring direction of the vinyl chloride resin is set to 24% or more.
- the chlorinated vinyl chloride resin obtained by chlorinating vinyl chloride resin with higher reaction efficiency than the photochlorination method using a mercury lamp is equivalent to the conventional product manufactured by the photochlorination method using a mercury lamp. It has mechanical strength and heat resistance.
- the heat resistance of the chlorinated vinyl chloride resin is evaluated by measuring the Vicat softening point by the B50 method according to JIS K 7206. Higher Vicat softening point means higher heat resistance. The details of the evaluation of heat resistance of the chlorinated vinyl chloride resin will be described later.
- the mechanical strength of the chlorinated vinyl chloride resin is evaluated by measuring the tensile strength and the Izod impact strength.
- the tensile strength is measured according to JIS K 7161
- the Izod impact strength is measured according to JIS K 7110.
- Higher values of tensile strength and Izod impact strength mean better mechanical strength. Details of the evaluation of tensile strength and Izod impact strength of the chlorinated vinyl chloride resin will be described later.
- UV-LED light source unit 10 manufactured by Sentec Co., Ltd., model number “OW-311”
- ultraviolet LED element 20 manufactured by Nichia Corporation, product number “NC4U133A”, peak wavelength
- the three ultraviolet LED elements 20 were arranged in a line in the vertical direction at equal intervals of 15 mm.
- the emission spectrum of the ultraviolet LED element 20 was as shown in FIG.
- the ultraviolet light irradiated by the ultraviolet LED element 20 has a wavelength range of 350 nm to 392 nm, one peak, and a peak wavelength of 365 nm.
- the ultraviolet LED light source device 100 was inserted into a transparent glass cylindrical light source protective container 200 ⁇ PYREX (registered trademark) ⁇ having an inner diameter of 74 mm, a height of 600 mm, and a thickness of 7 mm.
- a transparent glass cylindrical light source protective container 200 ⁇ PYREX (registered trademark) ⁇ having an inner diameter of 74 mm, a height of 600 mm, and a thickness of 7 mm.
- one ultraviolet LED light source device 100 placed in a cylindrical light source protective container 200 was placed in a cylindrical reactor 300 (capacity 100 L) with a jacket (not shown). .
- the linear distance La between the central axis 330 of the cylindrical reactor 300 and the outer wall of the cylindrical light source protective container 200 is 170 mm, and the inner wall and the cylinder of the cylindrical reactor 300 are cylindrical.
- the linear distance Lb to the outer wall of the light source protective container 200 is 25 mm.
- the ultraviolet LED light source device 100 was arrange
- the ultraviolet LED element 20 was arranged so that the angle W1 of the ultraviolet irradiation direction with respect to the stirring direction of the vinyl chloride resin was 75 °.
- the reactor 300 is charged with 40 kg of pure water, a K value of 66.7, an average particle diameter of 170 ⁇ m, and an apparent density of 0.568 g / ml, a vinyl chloride resin (manufactured by Kaneka Corporation). 10 kg was charged and the reactor 300 was sealed with a lid 320. Then, an aqueous suspension 400 of vinyl chloride resin, which is a mixed solution of pure water and vinyl chloride resin, was stirred at a rotational speed of 590 rpm using a turbine blade 310 (diameter 180 mm) of the reactor 300.
- the inside of the reactor 300 was vacuum degassed and purged with nitrogen, and then vacuum degassed again. Next, chlorine gas was blown into the aqueous suspension 400 of the vinyl chloride resin.
- the aqueous suspension 400 of the vinyl chloride resin is irradiated with ultraviolet rays from the ultraviolet LED light source device 100 (ultraviolet LED element 20).
- the conversion reaction was started.
- the temperature in the reactor 300 is adjusted to 35 ° C. before the start of the chlorination reaction, raised to 85 ° C. in 100 minutes from the start of the ultraviolet irradiation, and maintained at 85 ° C. during the subsequent chlorination reaction (during the ultraviolet irradiation). I let you.
- Example 2 As shown in FIG. 4B, the ultraviolet LED element 20 was arranged in the same manner as in Example 1 except that the ultraviolet irradiation direction was arranged such that the angle W2 with respect to the stirring direction of the vinyl chloride resin was 90 °.
- the chlorination reaction was performed until the chlorine content of the chlorinated vinyl chloride resin reached 67.1%. Then, after unreacted chlorine in the chlorinated vinyl chloride resin was purged with nitrogen, residual hydrochloric acid was removed by washing with water, and the chlorinated vinyl chloride resin was dried. Thereby, a chlorinated vinyl chloride resin was obtained.
- the chlorine content for each reaction time (ultraviolet irradiation time) of the chlorination reaction shown in Table 1 below was measured.
- Example 1 the ultraviolet LED element 20 was disposed in the same manner as in Example 1 except that the ultraviolet irradiation direction was arranged such that the angle W3 with respect to the stirring direction of the vinyl chloride resin was 345 °.
- the chlorination reaction was performed until the chlorine content of the chlorinated vinyl chloride resin reached 67.1%. Then, after unreacted chlorine in the chlorinated vinyl chloride resin was purged with nitrogen, residual hydrochloric acid was removed by washing with water, and the chlorinated vinyl chloride resin was dried. Thereby, a chlorinated vinyl chloride resin was obtained.
- the chlorine content for each reaction time (ultraviolet irradiation time) of the chlorination reaction shown in Table 1 below was measured.
- Example 2 As shown in FIG. 4D, the ultraviolet LED element 20 was arranged in the same manner as in Example 1 except that the ultraviolet irradiation direction was arranged such that the angle W4 with respect to the stirring direction of the vinyl chloride resin was 255 °.
- the chlorination reaction was performed until the chlorine content of the chlorinated vinyl chloride resin reached 67.1%. Then, after unreacted chlorine in the chlorinated vinyl chloride resin was purged with nitrogen, residual hydrochloric acid was removed by washing with water, and the chlorinated vinyl chloride resin was dried. Thereby, a chlorinated vinyl chloride resin was obtained.
- the chlorine content for each reaction time (ultraviolet irradiation time) of the chlorination reaction shown in Table 1 below was measured.
- the ultraviolet LED element 20 was arranged in the same manner as in Example 1 except that the ultraviolet irradiation direction was arranged such that the angle W5 with respect to the stirring direction of the vinyl chloride resin was 165 °.
- the chlorination reaction was performed until the chlorine content of the chlorinated vinyl chloride resin reached 67.1%. Then, after unreacted chlorine in the chlorinated vinyl chloride resin was purged with nitrogen, residual hydrochloric acid was removed by washing with water, and the chlorinated vinyl chloride resin was dried. Thereby, a chlorinated vinyl chloride resin was obtained.
- the chlorine content for each reaction time (ultraviolet irradiation time) of the chlorination reaction shown in Table 1 below was measured.
- Example 4 As shown in FIG. 4F, the ultraviolet LED element 20 was arranged in the same manner as in Example 1 except that the ultraviolet irradiation direction was arranged such that the angle W6 with respect to the stirring direction of the vinyl chloride resin was 120 °.
- the chlorination reaction was performed until the chlorine content of the chlorinated vinyl chloride resin reached 67.1%. Then, after unreacted chlorine in the chlorinated vinyl chloride resin was purged with nitrogen, residual hydrochloric acid was removed by washing with water, and the chlorinated vinyl chloride resin was dried. Thereby, a chlorinated vinyl chloride resin was obtained.
- the chlorine content for each reaction time (ultraviolet irradiation time) of the chlorination reaction shown in Table 1 below was measured.
- a 100 W high-pressure mercury lamp (manufactured by Sun Energy Co., Ltd., product number “SEH1002J01”, forward current 1.1 ⁇ 0.1 A, forward voltage 110 ⁇ 10 V) is used.
- the chlorinated vinyl chloride resin contained chlorine in the same manner as in Example 1 except that the directional irradiation was performed and the linear distance Lc from the central part of the light emitting part of the mercury lamp to the bottom surface of the reactor 300 was 140 mm. The chlorination reaction was carried out until the amount reached 67.1%.
- Table 2 below collectively shows the angle of the irradiation direction of the ultraviolet rays in Examples 1-2 and Comparative Examples 1-5 with respect to the stirring direction of the vinyl chloride resin (hereinafter simply referred to as “irradiation angle” in Table 2). It was. Table 2 below summarizes the reaction time of the chlorination reaction until the chlorine content in Examples 1-2 and Comparative Examples 1-5 reaches 67.1%.
- the total amount of ultraviolet light emitted from the light sources in Examples 1 and 2 and Comparative Examples 1 to 5 and the amount of ultraviolet light in a specific irradiation direction were measured and calculated as follows.
- TOPCON product number “UD-36”
- UVR-2 light intensity meter
- the UV light irradiated from the UV LED element or the mercury lamp at the position of the outer wall of the light source protective container where the distance between the vinyl chloride resin present in the reactor and the light source is the shortest is chlorinated vinyl chloride.
- the irradiation area corresponding to the system resin was measured.
- a value obtained by multiplying the value of the irradiation area obtained by the above measurement by the value of the unit light quantity per unit area was defined as the light quantity.
- the measurement of the unit light quantity per unit area and the irradiation area was performed in an air atmosphere and in a state where the reactor was empty.
- Table 2 below shows the total amount of ultraviolet light emitted from the light source (hereinafter, also simply referred to as “total light amount of the light source”), and the amount of ultraviolet light emitted in a specific direction with respect to 100% of the total amount of ultraviolet light emitted from the light source.
- the ratio of the amount of light (hereinafter, simply referred to as “the ratio of the amount of light in a specific direction”) is also shown.
- the light source is a mercury lamp
- ultraviolet rays are irradiated in all directions (360 °). Therefore, when the total amount of ultraviolet rays emitted from the light source is 100%, irradiation is performed in a specific direction (30 ° to 115 °).
- the total amount of light from the light source is substantially the same, at least one irradiation direction of the ultraviolet light emitted from the light source is within a range of 30 ° to 115 ° with respect to the stirring direction of the vinyl chloride resin, When the total amount of ultraviolet rays emitted from the light source is 100%, the total amount of ultraviolet rays emitted within a range of 30 ° to 115 ° with respect to the stirring direction of the vinyl chloride resin is 24% or more. It was confirmed that the reaction efficiency of the chlorination reaction was increased.
- liquid tin stabilizer manufactured by Nitto Kasei Co., Ltd., product number “TV # S8831”
- MVS methyl methacrylate / butadiene / styrene
- Vicat softening point (Vicat)> Using the evaluation sample, the Vicat softening point of the chlorinated vinyl chloride resin was measured according to JIS K 7206. However, the load was 5 kg, and the temperature elevation rate was 50 ° C./h (B50 method).
- ⁇ Tensile strength> The tensile strength of the chlorinated vinyl chloride resin was measured with a measuring device according to JIS K 7161 (manufactured by SHIMAZU, product number “AG-X 20 kN”). The size of the evaluation sample was ASTM D638-1. Measurement was performed at a distance between chucks of 110 mm, a distance between marked lines of 50 mm, and a test speed of 5 mm / min. The maximum tensile stress was taken as the tensile strength.
- the chlorinated vinyl chloride resins obtained in the examples were chlorinated vinyl chloride resins obtained in comparative examples including Comparative Example 5 using a mercury lamp, and heat resistance.
- a light source such as an ultraviolet LED
- the ultraviolet light irradiation direction is within the range of 30 ° to 115 ° with respect to the stirring direction of the vinyl chloride resin, and the total amount of ultraviolet light emitted from the light source is 100%.
- the amount of ultraviolet light irradiated in the range of 30 ° to 115 ° with respect to the stirring direction of the vinyl chloride resin is set to 24% or more, which is equivalent to the case of manufacturing by a photochlorination method using a mercury lamp. It was confirmed that a chlorinated vinyl chloride resin having high mechanical strength and heat resistance can be obtained with high reaction efficiency.
- Example 3 The chlorine content of the chlorinated vinyl chloride resin is the same as in Example 2, except that the linear distance Lc from the center of the three UV LED elements 20 arranged in the vertical direction to the bottom surface of the reactor 300 is 90 mm.
- the chlorination reaction was carried out until the amount reached 67.1%. Then, after unreacted chlorine in the chlorinated vinyl chloride resin was purged with nitrogen, residual hydrochloric acid was removed by washing with water, and the chlorinated vinyl chloride resin was dried. Thereby, a chlorinated vinyl chloride resin was obtained.
- the chlorine content was measured for each reaction time (ultraviolet irradiation time) of the chlorination reaction shown in Table 4 below.
- Example 4 Chlorine-containing chlorinated vinyl chloride resin in the same manner as in Example 2 except that the linear distance Lc from the central portion of the UV LED elements 20 arranged in the vertical direction to the bottom surface of the reactor 300 was 190 mm. The chlorination reaction was carried out until the amount reached 67.1%. Then, after unreacted chlorine in the chlorinated vinyl chloride resin was purged with nitrogen, residual hydrochloric acid was removed by washing with water, and the chlorinated vinyl chloride resin was dried. Thereby, a chlorinated vinyl chloride resin was obtained. During the chlorination reaction, the chlorine content was measured for each reaction time (ultraviolet irradiation time) of the chlorination reaction shown in Table 4 below.
- the chlorine content of the chlorinated vinyl chloride resin was the same as in Comparative Example 2 except that the linear distance Lc from the center of the UV LED elements 20 arranged in the vertical direction to the bottom surface of the reactor 300 was 90 mm.
- the chlorination reaction was carried out until the amount reached 67.1%.
- unreacted chlorine in the chlorinated vinyl chloride resin was purged with nitrogen, residual hydrochloric acid was removed by washing with water, and the chlorinated vinyl chloride resin was dried. Thereby, a chlorinated vinyl chloride resin was obtained.
- the chlorine content was measured for each reaction time (ultraviolet irradiation time) of the chlorination reaction shown in Table 4 below.
- the chlorinated vinyl chloride resins obtained in Examples 3 to 4 were similar to the chlorinated vinyl chloride resin obtained in Comparative Example 5 using a mercury lamp. In terms of quality and mechanical strength.
- an ultraviolet LED element 20 (Example 5) Instead of the ultraviolet LED light source device 100 used in the first embodiment, as shown in FIGS. 5A and 5B, an ultraviolet LED element 20 ( An ultraviolet LED light source device 1000 having a product number “NC4U133A” manufactured by Nichia Corporation, a peak wavelength of 365 nm, a forward current of 620 mA, and a forward voltage of 14.9 V was mounted in four directions at intervals of 90 ° was used. In each of the directions I, II, III and IV, the three ultraviolet LED elements 20 were arranged in a line in the vertical direction at equal intervals of 15 mm. The emission spectrum of the ultraviolet LED element 20 was as shown in FIG. As shown in FIG. 3, the ultraviolet light irradiated by the ultraviolet LED element 20 has a wavelength range of 350 nm to 392 nm, one peak, and a peak wavelength of 365 nm.
- the ultraviolet LED light source device 1000 was inserted into a transparent light source cylindrical light source protective container 200 ⁇ PYREX (registered trademark) ⁇ having an inner diameter of 74 mm, a height of 600 mm, and a thickness of 7 mm.
- a transparent light source cylindrical light source protective container 200 ⁇ PYREX (registered trademark) ⁇ having an inner diameter of 74 mm, a height of 600 mm, and a thickness of 7 mm.
- one ultraviolet LED light source device 1000 placed in a cylindrical light source protective container 200 was placed in a cylindrical reactor 300 (capacity 100 L) with a jacket (not shown).
- the ultraviolet LED light source device 1000 has a linear distance La of 170 mm between the central axis 330 of the cylindrical reactor 300 and the outer wall of the cylindrical light source protective container 200, and the inner wall and the cylinder of the cylindrical reactor 300 are cylindrical.
- the linear distance Lb to the outer wall of the light source protective container 200 is 25 mm.
- the ultraviolet LED light source device 1000 was arranged so that the linear distance Lc from the central part of the ultraviolet LED elements 20 arranged in the vertical direction to the bottom surface of the reactor 300 was 140 mm.
- the ultraviolet LED element 20 in the I direction was arranged so that the irradiation direction of the ultraviolet ray was 75 ° with respect to the stirring direction of the vinyl chloride resin.
- the reactor 300 is charged with 40 kg of pure water, a K value of 66.7, an average particle diameter of 170 ⁇ m, and an apparent density of 0.568 g / ml, a vinyl chloride resin (manufactured by Kaneka Corporation). 10 kg was charged and the reactor 300 was sealed with a lid 320. Then, an aqueous suspension 400 of vinyl chloride resin, which is a mixed solution of pure water and vinyl chloride resin, was stirred at a rotational speed of 590 rpm using a turbine blade 310 (diameter 180 mm) of the reactor 300.
- the inside of the reactor 300 was vacuum degassed and purged with nitrogen, and then vacuum degassed again. Next, chlorine gas was blown into the aqueous suspension 400 of the vinyl chloride resin.
- the lower UV LED elements 20 in the II, III, and IV directions, the lower I direction, The middle and upper ultraviolet LED elements 20 were turned on, and the aqueous suspension 400 of vinyl chloride resin was irradiated with ultraviolet rays to start the chlorination reaction.
- the temperature in the reactor 300 is adjusted to 35 ° C. before the start of the chlorination reaction, raised to 85 ° C. in 100 minutes from the start of the ultraviolet irradiation, and maintained at 85 ° C. during the subsequent chlorination reaction (during the ultraviolet irradiation). I let you.
- the ultraviolet irradiation by the ultraviolet LED light source device 1000 (ultraviolet LED element 20) was terminated, and the chlorination reaction was stopped. Then, after unreacted chlorine in the chlorinated vinyl chloride resin was purged with nitrogen, residual hydrochloric acid was removed by washing with water, and the chlorinated vinyl chloride resin was dried. Thereby, a chlorinated vinyl chloride resin was obtained.
- the reaction time (ultraviolet irradiation time) until the chlorine content of the chlorinated vinyl chloride resin reached 67.1% was measured.
- the lower UV LED elements 20 in the I direction, the II direction, and the IV direction and the lower, middle, and upper UV LED elements 20 in the III direction are turned on, and the ultraviolet light is suspended in an aqueous solution of vinyl chloride resin.
- the chlorination reaction was performed until the chlorine content of the chlorinated vinyl chloride resin reached 67.1% in the same manner as in Example 5 except that the suspension 400 was irradiated to start the chlorination reaction.
- unreacted chlorine in the chlorinated vinyl chloride resin was purged with nitrogen, and then residual hydrochloric acid was removed by washing with water to dry the chlorinated vinyl chloride resin. Thereby, a chlorinated vinyl chloride resin was obtained.
- the reaction time (ultraviolet irradiation time) until the chlorine content of the chlorinated vinyl chloride resin reached 67.1% was measured.
- the ultraviolet LED elements 20 in the lower stage in the I direction, the III direction, and the IV direction, and the ultraviolet LED elements 20 in the lower stage, the middle stage, and the upper stage in the II direction are turned on.
- the chlorination reaction was performed until the chlorine content of the chlorinated vinyl chloride resin reached 67.1% in the same manner as in Example 5 except that the suspension 400 was irradiated to start the chlorination reaction.
- unreacted chlorine in the chlorinated vinyl chloride resin was purged with nitrogen, and then residual hydrochloric acid was removed by washing with water to dry the chlorinated vinyl chloride resin. Thereby, a chlorinated vinyl chloride resin was obtained.
- the reaction time (ultraviolet irradiation time) until the chlorine content of the chlorinated vinyl chloride resin reached 67.1% was measured.
- Example 5 and Comparative Examples 8 to 10 the number of lit ultraviolet LED elements 20 is six. That is, the number of ultraviolet LED elements used for ultraviolet irradiation is six. Table 6 below shows the number of lit ultraviolet LED elements for each mounting direction (hereinafter, also simply referred to as “mounting direction”) of the light source in Example 5 and Comparative Examples 8 to 10.
- mounting direction the number of lit ultraviolet LED elements for each mounting direction (hereinafter, also simply referred to as “mounting direction”) of the light source in Example 5 and Comparative Examples 8 to 10.
- the irradiation direction of the ultraviolet rays irradiated by the ultraviolet LED elements is an angle with respect to the stirring direction of the vinyl chloride resin (hereinafter, also simply referred to as “irradiation angle”). showed that.
- Example 5 and Comparative Examples 8 to 10 the amount of ultraviolet light in each irradiation direction and the total amount of ultraviolet light irradiated from the light source were measured and calculated as described above.
- Table 7 the amount of ultraviolet light in each irradiation direction, the total amount of ultraviolet light irradiated from the light source (hereinafter also simply referred to as “total light amount of light source”), and the total amount of ultraviolet light irradiated from the light source of 100%
- the ratio of the amount of ultraviolet light irradiated in a specific direction (hereinafter, also simply referred to as “the ratio of the amount of light in a specific direction”) is also shown.
- Table 7 below shows the reaction time of the chlorination reaction until the chlorine content of the chlorinated vinyl chloride resin in Example 5 and Comparative Examples 8 to 10 reached 67.1%.
- Example 5 in Example 5 and Comparative Examples 8 to 10 in which the total light amount of the light source is the same, in Example 5 in which the light amount ratio in the specific direction is 24% or more, the light amount ratio in the specific direction is less than 24%. It was confirmed that the chlorination reaction efficiency was higher than that of certain Comparative Examples 8 to 10.
- UV-LED light source unit 20
- UV LED element 100
- 1000 UV LED light source device (light source) 110
- Central point of light source 120
- Light source protective container 300
- Reactor 310
- Turbine blade 320
- Lid 330
- Central axis of reactor 400
- Aqueous suspension of vinyl chloride resin 500
- Cross section perpendicular to the central axis of the reactor through the central point of the light source 510
- Center point of cross section perpendicular to the central axis of the reactor through the central point of the light source 520
- Perpendicular to the central axis of the reactor through the central point of the light source Straight line connecting the center point of the cross section and the center point of the light source 530
- Light source center line 540 Straight line connecting the center point of the light source and the ultraviolet LED element
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- General Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- General Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Abstract
Description
まず、図1に示しているように、UV-LED光源ユニット10(株式会社センテック製、型番「OW-311)に紫外線LED素子20(日亜化学工業株式会社製、品番「NC4U133A」、ピーク波長365nm、順電流620mA、順電圧14.9V)を3個装着した紫外線LED光源装置100を準備した。3個の紫外線LED素子20は、15mmの等間隔で縦方向に1列に並べられた状態であった。紫外線LED素子20の発光スペクトルは、図3に示すとおりであった。図3に示すように、紫外線LED素子20の照射する紫外線は、波長範囲が350nmから392nmであり、ピークが1つであり、ピーク波長が365nmであった。
図4Bに示しているように、紫外線LED素子20を、紫外線の照射方向が塩化ビニル系樹脂の撹拌方向に対する角度W2が90°になるように配置した以外は、実施例1と同様にして、塩素化塩化ビニル系樹脂の塩素含有量が67.1%に達するまで、塩素化反応を行った。そして、窒素にて塩素化塩化ビニル系樹脂中の未反応塩素を追い出した後、残存塩酸を水洗にて除去して塩素化塩化ビニル系樹脂を乾燥させた。これにより、塩素化塩化ビニル系樹脂を得た。塩素化反応中、下記表1に示す塩素化反応の反応時間(紫外線照射時間)ごとの塩素含有量を測定した。
図4Cに示しているように、紫外線LED素子20を、紫外線の照射方向が塩化ビニル系樹脂の撹拌方向に対する角度W3が345°になるように配置した以外は、実施例1と同様にして、塩素化塩化ビニル系樹脂の塩素含有量が67.1%に達するまで、塩素化反応を行った。そして、窒素にて塩素化塩化ビニル系樹脂中の未反応塩素を追い出した後、残存塩酸を水洗にて除去して塩素化塩化ビニル系樹脂を乾燥させた。これにより、塩素化塩化ビニル系樹脂を得た。塩素化反応中、下記表1に示す塩素化反応の反応時間(紫外線照射時間)ごとの塩素含有量を測定した。
図4Dに示しているように、紫外線LED素子20を、紫外線の照射方向が塩化ビニル系樹脂の撹拌方向に対する角度W4が255°になるように配置した以外は、実施例1と同様にして、塩素化塩化ビニル系樹脂の塩素含有量が67.1%に達するまで、塩素化反応を行った。そして、窒素にて塩素化塩化ビニル系樹脂中の未反応塩素を追い出した後、残存塩酸を水洗にて除去して塩素化塩化ビニル系樹脂を乾燥させた。これにより、塩素化塩化ビニル系樹脂を得た。塩素化反応中、下記表1に示す塩素化反応の反応時間(紫外線照射時間)ごとの塩素含有量を測定した。
図4Eに示しているように、紫外線LED素子20を、紫外線の照射方向が塩化ビニル系樹脂の撹拌方向に対する角度W5が165°になるように配置した以外は、実施例1と同様にして、塩素化塩化ビニル系樹脂の塩素含有量が67.1%に達するまで、塩素化反応を行った。そして、窒素にて塩素化塩化ビニル系樹脂中の未反応塩素を追い出した後、残存塩酸を水洗にて除去して塩素化塩化ビニル系樹脂を乾燥させた。これにより、塩素化塩化ビニル系樹脂を得た。塩素化反応中、下記表1に示す塩素化反応の反応時間(紫外線照射時間)ごとの塩素含有量を測定した。
図4Fに示しているように、紫外線LED素子20を、紫外線の照射方向が塩化ビニル系樹脂の撹拌方向に対する角度W6が120°になるように配置した以外は、実施例1と同様にして、塩素化塩化ビニル系樹脂の塩素含有量が67.1%に達するまで、塩素化反応を行った。そして、窒素にて塩素化塩化ビニル系樹脂中の未反応塩素を追い出した後、残存塩酸を水洗にて除去して塩素化塩化ビニル系樹脂を乾燥させた。これにより、塩素化塩化ビニル系樹脂を得た。塩素化反応中、下記表1に示す塩素化反応の反応時間(紫外線照射時間)ごとの塩素含有量を測定した。
紫外線LED光源装置100の代わりに、100Wの高圧水銀灯(サンエナジー株式会社製、品番「SEH1002J01」、順電流1.1±0.1A、順電圧110±10V)を1灯用い、紫外線照射を全方向照射にし、水銀灯の発光部の中心部から反応器300の底面までの直線距離Lcが140mmになるように配置した以外は、実施例1と同様にして、塩素化塩化ビニル系樹脂の塩素含有量が67.1%に達するまで、塩素化反応を行った。そして、窒素にて塩素化塩化ビニル系樹脂中の未反応塩素を追い出した後、残存塩酸を水洗にて除去して塩素化塩化ビニル系樹脂を乾燥させた。これにより、塩素化塩化ビニル系樹脂を得た。塩素化反応中、下記表1に示す塩素化反応の反応時間(紫外線照射時間)ごとの塩素含有量を測定した。
塩素化塩化ビニル系樹脂100重量部に対して、液状の錫系安定剤(日東化成株式会社製、品番「TV#S8831」)を2部、メチルメタクリレート・ブタジエン・スチレン(MBS)樹脂(株式会社カネカ製、品番「カネエース(登録商標)B56)を8部、ステアリン酸(花王株式会社製、品番「ルナック(登録商標)S-90V」)を1部、ポリエチレンワックス(三井化学株式会社製、品番「Hiwax220MP」)を0.3部配合して、8インチロールにて195℃で5分間混練し、厚み6mmのシートを作製した。その後、得られたシートを15枚重ね合わせ、200℃の条件で圧力3~5Paにて10分間プレスし、厚み5mmの板を作製した。得られた板を評価サンプルとし、下記の評価に用いた。
評価サンプルを用い、JIS K 7206に従って、塩素化塩化ビニル系樹脂のビカット軟化点の測定を行った。但し、荷重を5kgとし、昇温速度は50℃/h(B50法)とした。
評価サンプルを用い、JIS K 7110に従って、塩素化塩化ビニル系樹脂のアイゾット衝撃強度を測定した。ハンマーは2.75J、Vノッチを入れ、23℃にて測定した。
JIS K 7161に準じた測定装置(SHIMAZU社製、品番「AG-X 20kN」)にて塩素化塩化ビニル系樹脂の引張強度を測定した。評価サンプルの大きさはASTM D638-1号形とした。チャック間距離110mm、標線間距離50mm、テストスピード5mm/minにて測定を行った。最大引張応力を引張強度とした。
縦方向に三つ並んだ紫外線LED素子20の中心部から、反応器300の底面までの直線距離Lcを90mmにした以外は、実施例2と同様にして、塩素化塩化ビニル系樹脂の塩素含有量が67.1%に達するまで、塩素化反応を行った。そして、窒素にて塩素化塩化ビニル系樹脂中の未反応塩素を追い出した後、残存塩酸を水洗にて除去して塩素化塩化ビニル系樹脂を乾燥させた。これにより、塩素化塩化ビニル系樹脂を得た。塩素化反応中、下記表4に示す塩素化反応の反応時間(紫外線照射時間)ごとの塩素含有量を測定した。
縦方向に三つ並んだ紫外線LED素子20の中心部から、反応器300の底面までの直線距離Lcを190mmにした以外は、実施例2と同様にして、塩素化塩化ビニル系樹脂の塩素含有量が67.1%に達するまで、塩素化反応を行った。そして、窒素にて塩素化塩化ビニル系樹脂中の未反応塩素を追い出した後、残存塩酸を水洗にて除去して塩素化塩化ビニル系樹脂を乾燥させた。これにより、塩素化塩化ビニル系樹脂を得た。塩素化反応中、下記表4に示す塩素化反応の反応時間(紫外線照射時間)ごとの塩素含有量を測定した。
縦方向に三つ並んだ紫外線LED素子20の中心部から、反応器300の底面までの直線距離Lcを90mmにした以外は、比較例2と同様にして、塩素化塩化ビニル系樹脂の塩素含有量が67.1%に達するまで、塩素化反応を行った。そして、窒素にて塩素化塩化ビニル系樹脂中の未反応塩素を追い出した後、残存塩酸を水洗にて除去して塩素化塩化ビニル系樹脂を乾燥させた。これにより、塩素化塩化ビニル系樹脂を得た。塩素化反応中、下記表4に示す塩素化反応の反応時間(紫外線照射時間)ごとの塩素含有量を測定した。
縦方向に三つ並んだ紫外線LED素子20の中心部から、反応器300の底面までの直線距離Lcを190mmにした以外は、比較例2と同様にして、塩素化塩化ビニル系樹脂の塩素含有量が67.1%に達するまで、塩素化反応を行った。そして、窒素にて塩素化塩化ビニル系樹脂中の未反応塩素を追い出した後、残存塩酸を水洗にて除去して塩素化塩化ビニル系樹脂を乾燥させた。これにより、塩素化塩化ビニル系樹脂を得た。塩素化反応中、下記表4に示す塩素化反応の反応時間(紫外線照射時間)ごとの塩素含有量を測定した。
実施例1で用いた紫外線LED光源装置100の代わりに、図5A-Bに示しているように、UV-LED光源ユニット10(株式会社センテック製、型番「OW-311)に紫外線LED素子20(日亜化学工業株式会社製、品番「NC4U133A」、ピーク波長365nm、順電流620mA、順電圧14.9V)を、90°の間隔で4つの方向に装着した紫外線LED光源装置1000を用いた。I、II、III及びIVの各方向において、3個の紫外線LED素子20は、15mmの等間隔で縦方向に1列に並べられた状態であった。紫外線LED素子20の発光スペクトルは、図3に示すとおりであった。図3に示すように、紫外線LED素子20の照射する紫外線は、波長範囲が350nmから392nmであり、ピークが1つであり、ピーク波長が365nmであった。
紫外線LED光源装置1000において、I方向、II方向及びIII方向の下段の紫外線LED素子20と、IV方向の下段、中段及び上段の紫外線LED素子20を点灯させ、紫外線を塩化ビニル系樹脂の水性懸濁液400に照射させて塩素化反応を開始した以外は、実施例5と同様にして、塩素化塩化ビニル系樹脂の塩素含有量が67.1%に達するまで、塩素化反応を行った。塩素化反応終了後、窒素にて塩素化塩化ビニル系樹脂中の未反応塩素を追い出した後、残存塩酸を水洗にて除去して塩素化塩化ビニル系樹脂を乾燥させた。これにより、塩素化塩化ビニル系樹脂を得た。塩素化塩化ビニル系樹脂の塩素含有量が67.1%に達するまでの塩素化反応の反応時間(紫外線照射時間)を測定した。
紫外線LED光源装置1000において、I方向、II方向及びIV方向の下段の紫外線LED素子20と、III方向の下段、中段及び上段の紫外線LED素子20を点灯させ、紫外線を塩化ビニル系樹脂の水性懸濁液400に照射させて塩素化反応を開始した以外は、実施例5と同様にして、塩素化塩化ビニル系樹脂の塩素含有量が67.1%に達するまで、塩素化反応を行った。塩素化反応終了後、窒素にて塩素化塩化ビニル系樹脂中の未反応塩素を追い出した後、残存塩酸を水洗にて除去して塩素化塩化ビニル系樹脂を乾燥させた。これにより、塩素化塩化ビニル系樹脂を得た。塩素化塩化ビニル系樹脂の塩素含有量が67.1%に達するまでの塩素化反応の反応時間(紫外線照射時間)を測定した。
紫外線LED光源装置1000において、I方向、III方向及びIV方向の下段における紫外線LED素子20と、II方向の下段、中段及び上段の紫外線LED素子20を点灯させ、紫外線を塩化ビニル系樹脂の水性懸濁液400に照射させて塩素化反応を開始した以外は、実施例5と同様にして、塩素化塩化ビニル系樹脂の塩素含有量が67.1%に達するまで、塩素化反応を行った。塩素化反応終了後、窒素にて塩素化塩化ビニル系樹脂中の未反応塩素を追い出した後、残存塩酸を水洗にて除去して塩素化塩化ビニル系樹脂を乾燥させた。これにより、塩素化塩化ビニル系樹脂を得た。塩素化塩化ビニル系樹脂の塩素含有量が67.1%に達するまでの塩素化反応の反応時間(紫外線照射時間)を測定した。
20 紫外線LED素子
100、1000 紫外線LED光源装置(光源)
110 光源の中心点
120 紫外線の照射方向が塩化ビニル系樹脂の撹拌方向に対する角度の基準
200 光源保護容器
300 反応器
310 タービン翼
320 蓋
330 反応器の中心軸
400 塩化ビニル系樹脂の水性懸濁液
500 光源の中心点を通る反応器の中心軸に垂直な断面
510 光源の中心点を通る反応器の中心軸に垂直な断面の中心点
520 光源の中心点を通る反応器の中心軸に垂直な断面の中心点と光源の中心点を結んだ直線
530 光源中心線
540 光源の中心点と紫外線LED素子を結んだ直線
Claims (5)
- 塩化ビニル系樹脂と塩素が導入された反応器内に紫外線を照射することで、塩化ビニル系樹脂を塩素化させる塩素化塩化ビニル系樹脂の製造方法において、
前記紫外線照射は、紫外線LED、有機ELおよび無機ELからなる群から選ばれる少なくとも1種の光源を用いて行い、
前記光源は、前記反応器中に配置されており、
前記紫外線の少なくとも一つの照射方向が塩化ビニル系樹脂の撹拌方向に対して30°以上115°以下の範囲内であり、
前記光源から照射される紫外線の総光量を100%とした場合、前記塩化ビニル系樹脂の撹拌方向に対して30°以上115°以下の範囲内に照射される紫外線の光量が24%以上であることを特徴とする塩素化塩化ビニル系樹脂の製造方法。 - 前記光源が照射する紫外線は、ピーク波長の範囲が290nm以上400nm以下である請求項1に記載の塩素化塩化ビニル系樹脂の製造方法。
- 前記光源が照射する紫外線は、ピーク波長の範囲が350nm以上400nm以下である請求項1または2に記載の塩素化塩化ビニル系樹脂の製造方法。
- 前記光源は、紫外線LEDである請求項1~3のいずれか1項に記載の塩素化塩化ビニル系樹脂の製造方法。
- 前記塩化ビニル系樹脂への塩素の供給は、塩化ビニル系樹脂の水性懸濁液に塩素を供給することで行われる請求項1~4のいずれか1項に記載の塩素化塩化ビニル系樹脂の製造方法。
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020157001039A KR20150020696A (ko) | 2013-05-02 | 2014-04-28 | 염소화 염화비닐계 수지의 제조 방법 |
US14/413,596 US9944762B2 (en) | 2013-05-02 | 2014-04-28 | Method for producing chlorinated polyvinyl chloride resin |
CN201480002042.7A CN104520336B (zh) | 2013-05-02 | 2014-04-28 | 氯化氯乙烯系树脂的制造方法 |
EP14792140.7A EP2993192B1 (en) | 2013-05-02 | 2014-04-28 | Method for producing chlorinated polyvinyl chloride resin |
IN112DEN2015 IN2015DN00112A (ja) | 2013-05-02 | 2014-04-28 | |
JP2014539183A JP5668183B1 (ja) | 2013-05-02 | 2014-04-28 | 塩素化塩化ビニル系樹脂の製造方法 |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2013-097027 | 2013-05-02 | ||
JP2013097027 | 2013-05-02 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2014178374A1 true WO2014178374A1 (ja) | 2014-11-06 |
Family
ID=51843500
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2014/061870 WO2014178374A1 (ja) | 2013-05-02 | 2014-04-28 | 塩素化塩化ビニル系樹脂の製造方法 |
Country Status (8)
Country | Link |
---|---|
US (1) | US9944762B2 (ja) |
EP (1) | EP2993192B1 (ja) |
JP (1) | JP5668183B1 (ja) |
KR (1) | KR20150020696A (ja) |
CN (1) | CN104520336B (ja) |
IN (1) | IN2015DN00112A (ja) |
TW (1) | TWI483959B (ja) |
WO (1) | WO2014178374A1 (ja) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2017065224A1 (ja) * | 2015-10-15 | 2017-04-20 | 株式会社カネカ | 塩素化塩化ビニル系樹脂の製造方法 |
JP2017075298A (ja) * | 2015-07-29 | 2017-04-20 | リライアンス、インダストリーズ、リミテッドReliance Industries Limited | ポリマーの塩化プロセス |
JP2019100983A (ja) * | 2017-12-07 | 2019-06-24 | 株式会社カネカ | シミュレーション装置、光反応装置、シミュレーション装置の制御方法、プログラム、および光反応生成物の製造方法 |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2016161534A (ja) * | 2015-03-05 | 2016-09-05 | 表参道美肌クリニックコスメ 株式会社 | 紫外線遮蔽能の判定装置および判定方法 |
US20170203986A1 (en) * | 2016-01-15 | 2017-07-20 | Titan Water Technologies, Inc. | Water purification system |
KR102684209B1 (ko) * | 2018-12-19 | 2024-07-10 | 한화솔루션 주식회사 | 염소화 폴리염화비닐 수지의 제조 방법 |
KR20210086152A (ko) * | 2019-12-31 | 2021-07-08 | 한화솔루션 주식회사 | 염소화 폴리염화비닐의 제조 방법 |
KR20220083381A (ko) * | 2020-12-11 | 2022-06-20 | 한화솔루션 주식회사 | 염소화 폴리염화비닐의 제조 방법 |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS63145305A (ja) * | 1986-12-08 | 1988-06-17 | Tokuyama Sekisui Kogyo Kk | 塩素化塩化ビニル系樹脂の製造方法 |
JPH10279627A (ja) | 1997-04-09 | 1998-10-20 | Tokuyama Sekisui Ind Corp | 塩素化塩化ビニル系樹脂の製造方法 |
JP2008031265A (ja) * | 2006-07-27 | 2008-02-14 | Kaneka Corp | 塩素化塩化ビニル系樹脂の製造方法 |
WO2013069542A1 (ja) * | 2011-11-07 | 2013-05-16 | 株式会社カネカ | 塩素化塩化ビニル系樹脂の製造方法 |
Family Cites Families (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB893288A (ja) * | 1958-01-08 | |||
US3700632A (en) * | 1971-06-08 | 1972-10-24 | Air Prod & Chem | Readily extruded chlorinated copolymers and process of preparing same |
JPS5148795B2 (ja) * | 1974-05-18 | 1976-12-22 | ||
US4377459A (en) * | 1980-08-14 | 1983-03-22 | The B. F. Goodrich Company | Process for chlorination of poly(vinyl chloride) with liquid chlorine, and chlorinated poly(vinyl chloride) composition |
US4412898A (en) * | 1980-08-26 | 1983-11-01 | The B.F. Goodrich Company | Process for chlorination of PVC in water without use of swelling agents |
US4373093A (en) * | 1980-12-24 | 1983-02-08 | The B. F. Goodrich Company | Recovery of chlorinated poly(vinyl chloride) |
US4350798A (en) * | 1981-01-26 | 1982-09-21 | The B. F. Goodrich Company | Chlorination of poly(vinyl chloride) in liquid chlorine, and chlorinated poly(vinyl chloride) composition |
US4459387A (en) * | 1981-01-26 | 1984-07-10 | The B. F. Goodrich Company | Chlorination of poly(vinyl chloride) in liquid chlorine, and chlorinated poly(vinyl chloride) composition |
US4448658A (en) * | 1982-08-25 | 1984-05-15 | The B. F. Goodrich Company | Use of high-intensity rapidly-pulsating actinic radiation in the chlorination of polyvinyl chloride resin |
DE3666943D1 (en) * | 1986-02-12 | 1989-12-21 | Bbc Brown Boveri & Cie | Apparatus for the disinfection of liquids |
US4874823A (en) * | 1987-11-25 | 1989-10-17 | The B. F. Goodrich Company | Chlorinated polyvinyl chloride-vinyl acetate copolymers having good low and high temperature stability |
DE4417139C2 (de) * | 1994-05-17 | 1996-04-18 | Rudolf Wiesmann | Vorrichtung und Anlage zur Desinfektion von strömenden Flüssigkeiten sowie Verwendung derselben |
DE19722208A1 (de) * | 1997-03-31 | 1998-10-01 | Han Wha Chemical Corp | Synthetische Harzzusammensetzungen und Produkte daraus |
WO2002055565A1 (fr) | 2001-01-15 | 2002-07-18 | Kaneka Corporation | Procede et appareil pour produire une resine chloree de chlorure de vinyle |
JP2002275213A (ja) | 2001-01-15 | 2002-09-25 | Kanegafuchi Chem Ind Co Ltd | 塩素化塩化ビニル系樹脂の製造方法および装置 |
CN1401672A (zh) * | 2002-09-05 | 2003-03-12 | 刘旭思 | 氯化聚氯乙烯的水相悬浮紫外光制备方法 |
JP4655105B2 (ja) * | 2008-04-30 | 2011-03-23 | 住友金属鉱山株式会社 | 紫外線遮蔽透明樹脂成形体およびその製造方法 |
DE102011112994A1 (de) * | 2011-09-08 | 2013-03-14 | Schott Ag | Vorrichtung zur Entkeimung von Gasen und/oder Flüssigkeiten |
CN102964719B (zh) * | 2012-11-19 | 2014-11-05 | 南京工业大学 | 一种耐紫外光透明聚氯乙烯弹性压延薄膜及其制备方法 |
-
2014
- 2014-04-28 JP JP2014539183A patent/JP5668183B1/ja active Active
- 2014-04-28 WO PCT/JP2014/061870 patent/WO2014178374A1/ja active Application Filing
- 2014-04-28 US US14/413,596 patent/US9944762B2/en active Active
- 2014-04-28 CN CN201480002042.7A patent/CN104520336B/zh active Active
- 2014-04-28 KR KR1020157001039A patent/KR20150020696A/ko not_active Application Discontinuation
- 2014-04-28 IN IN112DEN2015 patent/IN2015DN00112A/en unknown
- 2014-04-28 EP EP14792140.7A patent/EP2993192B1/en active Active
- 2014-04-30 TW TW103115654A patent/TWI483959B/zh active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS63145305A (ja) * | 1986-12-08 | 1988-06-17 | Tokuyama Sekisui Kogyo Kk | 塩素化塩化ビニル系樹脂の製造方法 |
JPH10279627A (ja) | 1997-04-09 | 1998-10-20 | Tokuyama Sekisui Ind Corp | 塩素化塩化ビニル系樹脂の製造方法 |
JP2008031265A (ja) * | 2006-07-27 | 2008-02-14 | Kaneka Corp | 塩素化塩化ビニル系樹脂の製造方法 |
WO2013069542A1 (ja) * | 2011-11-07 | 2013-05-16 | 株式会社カネカ | 塩素化塩化ビニル系樹脂の製造方法 |
Non-Patent Citations (1)
Title |
---|
See also references of EP2993192A4 |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2017075298A (ja) * | 2015-07-29 | 2017-04-20 | リライアンス、インダストリーズ、リミテッドReliance Industries Limited | ポリマーの塩化プロセス |
WO2017065224A1 (ja) * | 2015-10-15 | 2017-04-20 | 株式会社カネカ | 塩素化塩化ビニル系樹脂の製造方法 |
JPWO2017065224A1 (ja) * | 2015-10-15 | 2018-08-02 | 株式会社カネカ | 塩素化塩化ビニル系樹脂の製造方法 |
JP2019100983A (ja) * | 2017-12-07 | 2019-06-24 | 株式会社カネカ | シミュレーション装置、光反応装置、シミュレーション装置の制御方法、プログラム、および光反応生成物の製造方法 |
Also Published As
Publication number | Publication date |
---|---|
US20150203640A1 (en) | 2015-07-23 |
EP2993192A1 (en) | 2016-03-09 |
EP2993192B1 (en) | 2018-06-20 |
TWI483959B (zh) | 2015-05-11 |
CN104520336A (zh) | 2015-04-15 |
IN2015DN00112A (ja) | 2015-05-29 |
JP5668183B1 (ja) | 2015-02-12 |
CN104520336B (zh) | 2016-03-16 |
TW201500390A (zh) | 2015-01-01 |
KR20150020696A (ko) | 2015-02-26 |
US9944762B2 (en) | 2018-04-17 |
EP2993192A4 (en) | 2017-02-08 |
JPWO2014178374A1 (ja) | 2017-02-23 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP5668183B1 (ja) | 塩素化塩化ビニル系樹脂の製造方法 | |
JP5433112B2 (ja) | 塩素化塩化ビニル系樹脂の製造方法 | |
JP5690027B1 (ja) | 塩素化塩化ビニル系樹脂の製造方法及び製造装置 | |
WO2014178362A1 (ja) | 塩素化塩化ビニル系樹脂の製造装置および製造方法 | |
WO2014157617A1 (ja) | 塩素化塩化ビニル系樹脂の製造装置および製造方法 | |
JP2015147914A (ja) | 塩素化塩化ビニル系樹脂の製造方法 | |
WO2017145864A1 (ja) | 塩素化塩化ビニル系樹脂の製造方法 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
ENP | Entry into the national phase |
Ref document number: 2014539183 Country of ref document: JP Kind code of ref document: A |
|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 14792140 Country of ref document: EP Kind code of ref document: A1 |
|
WWE | Wipo information: entry into national phase |
Ref document number: 14413596 Country of ref document: US |
|
ENP | Entry into the national phase |
Ref document number: 20157001039 Country of ref document: KR Kind code of ref document: A |
|
WWE | Wipo information: entry into national phase |
Ref document number: 2014792140 Country of ref document: EP |
|
NENP | Non-entry into the national phase |
Ref country code: DE |