WO2014132626A1 - ガスクーラ - Google Patents
ガスクーラ Download PDFInfo
- Publication number
- WO2014132626A1 WO2014132626A1 PCT/JP2014/000981 JP2014000981W WO2014132626A1 WO 2014132626 A1 WO2014132626 A1 WO 2014132626A1 JP 2014000981 W JP2014000981 W JP 2014000981W WO 2014132626 A1 WO2014132626 A1 WO 2014132626A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- cooling
- cooling pipe
- reciprocating
- cooling chamber
- opening
- Prior art date
Links
- 238000001816 cooling Methods 0.000 claims abstract description 128
- 239000000428 dust Substances 0.000 claims abstract description 67
- 230000002093 peripheral effect Effects 0.000 claims abstract description 10
- 239000007789 gas Substances 0.000 claims description 56
- 239000011261 inert gas Substances 0.000 claims description 2
- 230000033001 locomotion Effects 0.000 abstract description 9
- RSMUVYRMZCOLBH-UHFFFAOYSA-N metsulfuron methyl Chemical compound COC(=O)C1=CC=CC=C1S(=O)(=O)NC(=O)NC1=NC(C)=NC(OC)=N1 RSMUVYRMZCOLBH-UHFFFAOYSA-N 0.000 abstract 4
- 238000007789 sealing Methods 0.000 description 10
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- 238000012546 transfer Methods 0.000 description 5
- 229910001873 dinitrogen Inorganic materials 0.000 description 4
- FBAFATDZDUQKNH-UHFFFAOYSA-M iron chloride Chemical compound [Cl-].[Fe] FBAFATDZDUQKNH-UHFFFAOYSA-M 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 229910000976 Electrical steel Inorganic materials 0.000 description 3
- 238000005229 chemical vapour deposition Methods 0.000 description 3
- 239000000498 cooling water Substances 0.000 description 3
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229960002089 ferrous chloride Drugs 0.000 description 1
- 210000004907 gland Anatomy 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- NMCUIPGRVMDVDB-UHFFFAOYSA-L iron dichloride Chemical compound Cl[Fe]Cl NMCUIPGRVMDVDB-UHFFFAOYSA-L 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/023—Cleaning the external surface
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/4412—Details relating to the exhausts, e.g. pumps, filters, scrubbers, particle traps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28G—CLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
- F28G1/00—Non-rotary, e.g. reciprocated, appliances
- F28G1/08—Non-rotary, e.g. reciprocated, appliances having scrapers, hammers, or cutters, e.g. rigidly mounted
Definitions
- the present invention is for cooling exhaust gas containing dust, such as a gas cooler (exhaust gas cooling device) that cools exhaust gas of equipment that manufactures high-concentration silicon steel strip by siliconization treatment by CVD (chemical vapor deposition), for example.
- a gas cooler exhaust gas cooling device
- CVD chemical vapor deposition
- the exhaust gas from the furnace equipment that manufactures the high silicon steel strip contains ferrous chloride (FeCl 2 or less, referred to as iron chloride).
- FeCl 2 ferrous chloride
- This material has physical properties of boiling point 1024 ° C and melting point 670 ° C. Yes.
- iron chloride is produced as fine powder in the exhaust gas.
- iron chloride dust adheres to the heat transfer surface of the gas cooler. Therefore, a dust remover is required for the gas cooler. Without the dust removal device, not only the cooling capacity is lowered, but also the exhaust gas flow path is blocked by iron chloride adhering to the heat transfer surface, and the operation of the furnace cannot be continued.
- Patent Literature 1 proposes a gas cooler having a cooling pipe attached dust removal mechanism.
- the gas cooler disclosed in Patent Document 1 has “a plurality of insertion holes into which a cooling pipe can be slidably inserted or loosely inserted, and a cooling pipe is fitted into each of the plurality of cooling pipes.
- a dust wiping mechanism comprising a dust wiping plate that is mounted so as to be inserted or loosely inserted, and a moving mechanism that moves the dust wiping plate relative to the tube axis direction of the cooling pipe "(Patent Document 1 claim) (See Item 1).
- a tip of a slide shaft inserted into the machine is connected to each dust wiping plate via a seal formed by a gland packing and a gas seal bush, and the slide shaft is connected to its longitudinal direction. It is described that each dust removing plate is slid in the cooling pipe tube axis direction by sliding in the direction.
- a driving device cylinder device
- a plurality of slide shafts extending outside the machine are connected by a connecting plate, and the rod of the cylinder device as a driving device is connected to the connecting plate. Is described.
- the dust wiping plate has a large number of insertion holes on the entire surface, and a large number of cooling pipes pass through the insertion holes and reciprocate them. is there.
- the dust wiping plate is disposed in a cooling chamber through which gas passes.
- a drive mechanism for driving the dust wiping plate is disposed outside the cooling chamber. Therefore, the drive mechanism passes along the axial direction of the cooling pipe by inserting a drive shaft sealed so as not to leak gas into the cooling chamber from the outside of the machine, supporting the drive shaft and guiding linear motion. It is necessary to reciprocate the dust wiping plate in the direction. That is, in such an apparatus, it is necessary to perform linear movement while maintaining sealing performance.
- the above-described problems are not limited to the gas cooler provided in the exhaust gas treatment line of the CVD processing facility for producing high silicon steel sheets, but a pipe constituted by a plurality of straight pipe cooling pipes arranged in parallel in the cooling chamber. This is a common problem in gas coolers having a group and a function of removing dust adhering to these tube groups.
- the present invention has been made to solve such a problem, and the dust removal device can be reduced in size and weight, and the dust attached to the cooling pipe can be prevented from leaking out of the exhaust gas to the outside.
- the object is to provide a gas cooler that can be stably discharged.
- a gas cooler includes a water-cooled tube group disposed in a cooling chamber through which gas flows, a dust wiping member provided so as to be able to reciprocate on the peripheral surface of each cooling pipe of the water-cooled tube group, A reciprocating mechanism for reciprocating the dust wiping member in the axial direction of the cooling pipe;
- the reciprocating mechanism is A holding member that holds the dust wiping member so as to be reciprocable in the axial direction of the cooling pipe and extends in a direction crossing the axial direction of the cooling pipe;
- An opening provided on a side wall of the cooling chamber, the holding member extending from the cooling chamber side and reciprocating in the axial direction of the cooling pipe;
- a seal mechanism provided in the opening to prevent the gas in the cooling chamber from leaking to the outside;
- a movable body provided outside the cooling chamber and supporting the holding member extending from the opening and capable of reciprocating in a direction parallel to the axial direction of the cooling pipe;
- Drive means for reciprocating the moving body in a direction parallel to the axial direction of the cooling pipe
- a small room having a peripheral wall surrounding the opening and forming a closed space is provided on the outer side of the cooling chamber, and the inside of the small room is cooled. Filled with inert gas to keep the pressure above the room pressure, The movable body is provided in the small room.
- the seal mechanism is provided on the holding member and covers the opening from the inside of the cooling chamber, and the seal plate And an urging means for constantly pressing the button toward the opening side.
- the said mobile body is a traveling vehicle which has a wheel.
- the driving means includes a ball screw and a motor that rotationally drives the ball screw, and rotates the ball screw.
- the moving body is configured to reciprocate.
- a reciprocating mechanism for reciprocating the dust wiping member in the axial direction of the cooling pipe holds the dust wiping member so as to be capable of reciprocating in the axial direction of the cooling pipe, and the shaft of the cooling pipe.
- a holding member extending in a direction crossing the direction, and an opening provided on a side wall of the cooling chamber to allow the holding member to extend from the cooling chamber side and reciprocate in the axial direction of the cooling pipe.
- a seal mechanism that is provided at the opening to prevent the gas in the cooling chamber from leaking to the outside, and supports the holding member that is provided outside the cooling chamber and extends from the opening.
- a moving body capable of reciprocating in a direction parallel to the axial direction of the cooling pipe, and driving means for reciprocating the moving body in a direction parallel to the axial direction of the cooling pipe.
- FIG. 1 is an explanatory diagram for explaining a main part of a gas cooler according to an embodiment of the present invention.
- a gas cooler 1 according to the present embodiment will be described with reference to FIG.
- the gas cooler 1 of the present embodiment is slidably provided on a plurality of cooling pipes 5 arranged in parallel in a cooling chamber 3 through which gas flows, and on the peripheral surface of the cooling pipe 5.
- the cooling chamber 3 is a chamber through which exhaust gas flows, and the exhaust gas flows in a direction (from bottom to top or from top to bottom) perpendicular to the cooling pipe 5 as indicated by arrows in FIG.
- the side wall 3a of the cooling chamber 3 has a door structure and can be opened and closed as indicated by arrows in the figure. By making the side wall 3a openable and closable, maintenance such as replacement of the dust wiping member 7 and internal inspection are facilitated.
- the plurality of cooling pipes 5 are arranged in parallel in the cooling chamber 3 to form a cooling water pipe group.
- a plurality of cooling water pipe groups are provided. Cooling water flows through the inside of the cooling pipe 5, and the exhaust gas is cooled when the exhaust gas contacts the peripheral surface of the cooling pipe 5.
- the dust wiping member 7 is slidably provided on the peripheral surface of the cooling pipe 5. As shown in FIG. 1, the dust wiping member 7 is made of an angle material having an L-shaped cross section. One surface constituting the L-shape of the dust wiping member 7 is provided with a plurality of U-shaped notches 7a. The other surface constituting the L shape is an upper lateral surface 7b. The surface provided with the notch 7a is in the vertical direction, and the upper lateral surface 7b is disposed laterally above the surface provided with the notch 7a. The cooling pipe 5 is inserted into the notch portion 7a so as to contact or be close to each other.
- the dust wiping member 7 is provided corresponding to all of the cooling pipes 5 from the upper stage to the lower stage, and a plurality of dust removing members 7 are provided at predetermined intervals in the axial direction of the cooling pipe 5.
- the reciprocating range of the dust wiping member 7 is configured so as to extend over the entire length of the cooling pipe 5, and can slide on a portion of the cooling pipe 5 where dust is attached.
- the shape of the dust wiping member 7 is not particularly limited, and it may be a semicircular cutout that sandwiches the cooling pipe 5 from above and below, or a mere bar shape.
- the dust wiping member 7 is formed of an L-shaped angle material as shown in FIG. 1, the upper side surface 7b of the angle material arranged in the lower stage is formed on the cooling pipe 5 in the upper stage. It is preferable to arrange it so as to contact or be close to the lower surface because dust can be removed from the lower surface side of the cooling pipe.
- the reciprocating mechanism 9 is driven to reciprocate the dust wiping member 7 in the axial direction of the cooling pipe 5.
- the reciprocating mechanism 9 includes a holding member 17 that holds the dust removal member 7, an opening 19 that is provided on the side wall of the cooling chamber 3 and through which the holding member 17 is inserted, a seal mechanism 21 that seals the opening 19,
- a moving body 22 that supports the holding member 17 and can reciprocate in a direction parallel to the axial direction of the cooling pipe 5 is provided, and a driving unit 24 that drives the moving body 22.
- a small chamber 23 having a peripheral wall 23 a surrounding the opening 19 and forming a closed space is provided on the outer side of the cooling chamber 3, and the main chamber of the reciprocating mechanism 9 is provided in the small chamber 23.
- the various components are housed.
- the small chamber 23 is shown only on one side of the cooling chamber 3, but the small chamber 23 is also provided on the opposite side of the cooling chamber 3, and the same reciprocation is performed on the opposite small chamber.
- the main structure of the moving mechanism 9 is accommodated.
- the small chamber 23 is purged with nitrogen gas, for example, and filled with nitrogen gas or the like so that the internal pressure of the small chamber 23 becomes higher than the internal pressure of the cooling chamber 3, and the exhaust gas leaks from the seal mechanism 21 to the small chamber 23. It is more reliably prevented from taking out.
- each configuration of the reciprocating mechanism 9 will be described in detail.
- the holding member 17 holds the dust removing member 7 so as to be capable of reciprocating in the axial direction of the cooling pipe 5 and extends in a direction orthogonal to the axial direction of the cooling pipe 5, and its end portion extends from the side wall 3 a of the cooling chamber 3. Sticks out.
- the holding member 17 of the present embodiment extends in a direction orthogonal to the axial direction of the cooling pipe 5, but does not necessarily need to be orthogonal, extends in a direction intersecting the axial direction of the cooling pipe 5, The end part should just protrude from the side wall 3a of the cooling chamber 3.
- the holding member 17 is a plate-like body having a predetermined width in the axial direction of the cooling pipe 5, and the rigidity of the cooling pipe 5 in the axial direction is high. Therefore, even when the dust wiping member 7 is subjected to stress due to sliding resistance when sliding on the peripheral surface of the cooling pipe 5, it is difficult to bend.
- the opening 19 is provided in the side wall 3 a of the cooling chamber 3 and is formed in a long hole shape extending in the axial direction of the cooling pipe 5.
- the width of the opening 19 is set to a width in which the holding member 17 can be inserted, and the length of the opening 19 is set to be approximately equal to the reciprocating range of the holding member 17.
- the seal mechanism 21 is attached to the holding member 17 and includes a seal plate 25 that covers the opening 19 from the inside of the cooling chamber 3 and an urging unit that constantly presses the seal plate 25 toward the opening.
- the sealing surface 25a on the opening 19 side of the cooling chamber 3 in the sealing plate 25 is processed with Teflon (registered trademark), and has a corrosion resistance and at the same time, can reduce the frictional force with the cooling chamber 3 and can move smoothly. It has become.
- a reaction force receiving plate 26 is attached to the holding member 17 on the cooling chamber 3 side of the seal plate 25 via a predetermined gap with the seal plate 25.
- a spring device 28 is installed as an urging means that constantly presses toward the opening 19 side.
- the opening 19 is covered from the cooling chamber 3 side by the seal plate 25 and moves together with the holding member 17 while the seal plate 25 is pressed to the opening 19 side, the opening 19 is always sealed and the exhaust gas is cooled. Leakage from the chamber 3 is prevented. As will be described later, since the holding member 17 is supported by the moving body 22, the load of the dust wiping member 7 does not act on the seal mechanism 21.
- the moving body 22 is provided in the small chamber 23 outside the cooling chamber 3, supports the end of the holding member 17 extending from the opening 19, and can reciprocate in a direction parallel to the axial direction of the cooling pipe 5. It has become.
- the moving body 22 holds the holding member 17 by placing the holding member 17, and the load is supported by a wheel 29 provided at the lower part of the moving body 22.
- the driving torque required to drive the holding member 17 by the rotation of the ball screw 33 and the screw sleeve 40 is required.
- the moving body 22 of the present embodiment is constituted by a traveling vehicle having wheels 29 that travel on rails 27 provided in the small chamber 23 so as to extend in a direction parallel to the axial direction of the cooling pipe 5.
- the traveling of the moving body 22 can be performed smoothly, and the reciprocating movement of the dust wiping member 7 can be realized with an extremely small driving force.
- the moving body 22 of the present invention is not limited to the one having wheels, and may be any other form as long as it can move smoothly in a direction parallel to the axial direction of the cooling pipe, for example, slides in a rail shape. It may be something like this.
- the driving means 24 reciprocates the moving body 22 in a direction parallel to the axial direction of the cooling pipe 5, and a motor 35 and a ball screw 33 connected to a rotating shaft 37 of the motor 35 via a coupling 39. And a screw sleeve 40 that is provided on the moving body 22 and into which the ball screw 33 is screwed. By rotating the ball screw 33 by the motor 35, the moving body 22 reciprocates along the axis of the ball screw 33. It is like that.
- the motor 35 is installed outside the small chamber 23, and the shaft portion of the ball screw 33 penetrates from the outside to the inside of the small chamber 23.
- the accuracy of the movement and the program operation can be achieved by adopting the servo motor.
- the small chamber 23 is purged with nitrogen gas or the like, it is necessary to seal the nitrogen screw or the like so as not to leak from the portion through which the shaft portion of the ball screw 33 penetrates.
- the shaft portion is a rotating shaft, and can be easily and reliably sealed as compared to the seal of the shaft portion that reciprocates linearly.
- the dust wiping member 7 is held by the holding member 17, and the holding member 17 is supported by the moving body 22 and is configured by the ball screw 33 and the screw sleeve 40. Since the rotation of the ball screw 33 is converted into the axial reciprocation of the cooling pipe 5 by the unit, it can be smoothly performed with a small driving torque, and the structure of the driving device can be reduced.
- the opening 19 provided in the side wall 3a of the cooling chamber 3 is sealed by a sealing mechanism 21, and the opening 19 is surrounded by a small chamber 23.
- the small chamber 23 is filled with a purge gas such as nitrogen gas. As a result, exhaust gas does not leak outside.
- the gas cooler of the present embodiment achieves both smooth driving of the dust wiping member 7 and exhaust gas sealing.
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- Chemical & Material Sciences (AREA)
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- Chemical Kinetics & Catalysis (AREA)
- General Engineering & Computer Science (AREA)
- General Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
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- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
- Chemical Vapour Deposition (AREA)
Abstract
Description
この排ガスを炉内温度から融点以下まで急冷すると、排ガス中に塩化鉄が微粉として生成する。排ガスをこの温度からさらにガスクーラで冷却する場合、ガスクーラの伝熱面に塩化鉄(ダスト)が付着する。そのため、ガスクーラにはダスト除去装置が必要となる。ダスト除去装置が無いと冷却能力が低下するだけでなく、伝熱面に付着した塩化鉄により排ガス流路が閉塞し、炉の運転が継続できなくなる。
ダスト払い落し板は、ガスが通過する冷却室に配置される。ダスト払い落し板を駆動する駆動機構は、冷却部屋の外側に配置されている。そのため、駆動機構は、ガスが漏れ出さないようにシールをした駆動軸を機外側から冷却室内に挿通し、駆動軸を支持すると共に直線運動の案内を行うことにより、冷却パイプの軸方向に沿う方向にダスト払い落し板を往復移動させる必要がある。つまり、このような装置においては、シール性を維持しつつ直線移動をさせる必要がある。
このため、従来のダスト払い落し板を駆動する駆動機構においては、安定した駆動を実現させるために、装置全体が大型化していたという問題があった。
そこで、小型化が可能で、シール性と安定した駆動を両立させたガスクーラの開発が望まれていた。
前記往復移動機構は、
前記ダスト払い落し部材を前記冷却パイプの軸方向に往復移動可能に保持すると共に前記冷却パイプの軸方向と交差方向に延出する保持部材と、
前記冷却室の側壁に設けられて、前記保持部材が前記冷却室側から延出して前記冷却パイプの軸方向に往復移動するのを可能にする開口部と、
該開口部に設けられて、前記冷却室内のガスが外部に漏れるのを防止するシール機構と、
前記冷却室の外部に設けられて前記開口部から延出した前記保持部材を支持すると共に前記冷却パイプの軸方向と平行な方向に往復移動可能な移動体と、
該移動体を前記冷却パイプの軸方向と平行な方向に往復移動させる駆動手段とを備えている。
前記小部屋内に前記移動体が設けられている。
安定したダストの除去が可能になると、伝熱面の汚れによる効率低下を見込んだ伝熱面積に対する余裕率を低くとることができ、冷却装置全体を小型にすることが可能となる。
本実施の形態のガスクーラ1は、図1に示すように、ガスが流通する冷却室3内に並列して配置された複数の冷却パイプ5と、冷却パイプ5の周面に摺動可能に設けられたダスト払い落し部材7と、ダスト払い落し部材7を冷却パイプ5の軸方向に往復移動させる往復移動機構9を有している。
以下、各構成を詳細に説明する。
冷却室3は、排ガスが流通する室であり、排ガスは、図1の矢印で示すように、冷却パイプ5に直交する方向(下から上、または上から下)へと流れる。
冷却室3の側壁3aは、扉構造となっており、図の矢印で示すように開閉可能になっている。側壁3aを開閉可能にすることで、ダスト払い落し部材7の交換等のメンテナンスや内部点検が容易になっている。
複数の冷却パイプ5は、冷却室3内に並列して配置され、冷却水パイプ群を形成している。冷却水パイプ群は、複数段設けられている。冷却パイプ5の内部には冷却水が通流しており、冷却パイプ5の周面に排ガスが接触することで排ガスが冷却される。
ダスト払い落し部材7は、冷却パイプ5の周面に摺動可能に設けられている。
ダスト払い落し部材7は、図1に示すように、断面がL字のアングル材からなる。ダスト払い落し部材7のL字を構成する一方の面は、U字状の複数の切欠き部7aが設けられている。L字を構成する他方の面は、上側横面7bとする。切欠き部7aが設けられた面が縦方向になり、上側横面7bは、切欠き部7aが設けられた面の上方に横向きに配置されている。切欠き部7aには、冷却パイプ5が当接又は近接するように挿入されている。
ダスト払い落し部材7は、上段から下段の冷却パイプ5の全てに対応して設けられ、かつ冷却パイプ5の軸方向に所定間隔を離して複数設けられている。ダスト払い落し部材7の往復移動範囲は、冷却パイプ5の全長にわたるように構成されており、冷却パイプ5におけるダストが付着している部位を摺動できるようになっている。
なお、ダスト払い落し部材7を、図1に示すようなL字のアングル材で形成した場合には、下の段に配置されるアングル材の上側横面7bが上の段の冷却パイプ5の下面に当接又は近接するように配置することで、冷却パイプの下面側のダスト払い落しを行うことができるので好ましい。
往復移動機構9は、ダスト払い落し部材7を冷却パイプ5の軸方向に往復移動させるように駆動する。往復移動機構9は、ダスト払い落し部材7を保持する保持部材17と、冷却室3の側壁に設けられ保持部材17が挿通される開口部19と、開口部19をシールするシール機構21と、保持部材17を支持して冷却パイプ5の軸方向と平行な方向に往復移動可能な移動体22と、移動体22を駆動する駆動手段24とを備えている。
小部屋23には、例えば窒素ガス等がパージされ、冷却室3の内圧よりも小部屋23の内圧が高くなるように窒素ガス等を充填して、シール機構21から排ガスが小部屋23に漏れ出すのをより確実に防止している。
以下、往復移動機構9の各構成を詳細に説明する。
保持部材17は、ダスト払い落し部材7を冷却パイプ5の軸方向に往復移動可能に保持すると共に冷却パイプ5の軸方向と直交方向に延出して、その端部が冷却室3の側壁3aから外側に突き出ている。
なお、本実施の形態の保持部材17は、冷却パイプ5の軸方向に直交方向に延出しているが、必ずしも直交する必要はなく、冷却パイプ5の軸方向に交差する方向に延出して、端部が冷却室3の側壁3aから突出していればよい。
開口部19は、冷却室3の側壁3aに設けられ、冷却パイプ5の軸方向に延びる長孔状に形成されている。開口部19の幅は、保持部材17が挿入可能な幅に設定され、開口部19の長さは保持部材17の往復移動範囲と同等程度に設定されている。
シール機構21は、保持部材17に取り付けられて、冷却室3の内側から開口部19を覆うシール板25と、シール板25を開口部側に常時押圧する付勢手段とを備えてなる。
シール板25における冷却室3の開口部19側のシール面25aは、テフロン(登録商標)加工がされており、耐食性を有すると同時に冷却室3との摩擦力を低減して円滑な動きが可能になっている。
保持部材17におけるシール板25の冷却室3側には、シール板25と所定の隙間を介して反力板(reaction force receiving plate)26が取り付けられており、反力板26にはシール板25を開口部19側に常時押圧する付勢手段としてのバネ装置28が設置されている。
なお、後述するように、保持部材17は移動体22によって支持されているので、シール機構21にダスト払い落し部材7の荷重が作用することはない。
移動体22は、冷却室3の外部の小部屋23内に設けられて開口部19から延出した保持部材17の端部を支持すると共に冷却パイプ5の軸方向と平行な方向に往復移動可能になっている。
移動体22は、保持部材17が載置されることで、保持部材17を保持しており、その荷重は、移動体22の下部に設けられた車輪29によって支持されている。
このように、保持部材17を移動体22によって支持し、移動体を往復動させるようにしたので、保持部材17の往復動に要する駆動をボールねじ33の回転とスクリュスリーブ40で行うため駆動トルクが小さくてよく、駆動装置全体を小型化できる。
特に、本実施の形態の移動体22は、小部屋23内に冷却パイプ5の軸方向と平行な方向に延びるように設けられたレール27上を走行する車輪29を有する走行車によって構成したので、移動体22の走行を円滑にでき、ダスト払い落し部材7の往復移動を極めて小さな駆動力で実現できる。
なお、本発明の移動体22は、車輪を有するものに限られず、冷却パイプの軸方向と平行な方向に円滑に移動可能なものであれば、他の態様でもよく、例えばレール状をスライドするようなものであってもよい。
駆動手段24は、移動体22を冷却パイプ5の軸方向と平行な方向に往復移動させるものであり、モータ35と、モータ35の回転軸37にカップリング39を介して接続されたボールねじ33と、移動体22に設けられてボールねじ33が螺合するスクリュスリーブ40を備えており、モータ35によってボールねじ33を回転させることで移動体22がボールねじ33の軸線に沿って往復移動するようになっている。
上述したように、小部屋23には窒素ガス等がパージされているため、ボールねじ33の軸部が貫通する部位から窒素ガス等が漏れないようにシールする必要があるが、ボールねじ33の軸部は回転軸であり、往復直動する軸部のシールに比べて容易かつ確実にシールができる。
ダストを含んだ排ガスが冷却室3内を冷却パイプ5の軸線方向に交差するように流通し、排ガスは冷却パイプ5の表面に触れることで冷却される。
ガスクーラ1を稼働していると冷却パイプ5の表面にダストが付着するので、駆動手段24を駆動して、往復移動機構9によってダスト払い落し部材7を冷却パイプ5管軸方向(水平方向)に往復移動させる。
各冷却パイプ5はダスト払い落し部材7に接触又は近接しているので、ダスト払い落し部材7の往復移動により冷却パイプ5の表面に付着しているダストが払い落される。払い落されたダストはクーラの下方のダスト受け(図示なし)に落下し、適当な量のダストが溜まったときに外部に排出される。
また、冷却室3の側壁3aに設けられた開口部19はシール機構21によってシールされ、かつ開口部19は小部屋23に囲まれて、該小部屋23内には窒素ガス等のパージガスが充填されているので、排ガスが外部に漏れることもない。
このように、本実施の形態のガスクーラは、ダスト払い落し部材7の円滑な駆動と、排ガスのシールを両立させている。
3 冷却室
3a 側壁
5 冷却パイプ
7 ダスト払い落し部材
7a 切欠き部
7b 上側横面
9 往復移動機構
17 保持部材
19 開口部
21 シール機構
22 移動体
23 小部屋
23a 周壁
24 駆動手段
25 シール板
25a シール面
26 反力板
27 レール
28 バネ装置
29 車輪
33 ボールねじ
35 モータ
37 回転軸
39 カップリング
40 スクリュスリーブ
Claims (5)
- ガスが流通する冷却室内に配置された水冷管群と、水冷管群の各冷却パイプの周面に往復移動可能に設けられたダスト払い落し部材と、該ダスト払い落し部材を前記冷却パイプの軸方向に往復移動させる往復移動機構を有し、
前記往復移動機構は、
前記ダスト払い落し部材を前記冷却パイプの軸方向に往復移動可能に保持すると共に前記冷却パイプの軸方向と交差方向に延出する保持部材と、
前記冷却室の側壁に設けられて、前記保持部材が前記冷却室側から延出して前記冷却パイプの軸方向に往復移動するのを可能にする開口部と、
該開口部に設けられて、前記冷却室内のガスが外部に漏れるのを防止するシール機構と、
前記冷却室の外部に設けられて前記開口部から延出した前記保持部材を支持すると共に前記冷却パイプの軸方向と平行な方向に往復移動可能な移動体と、
該移動体を前記冷却パイプの軸方向と平行な方向に往復移動させる駆動手段とを備えているガスクーラ。 - 前記開口部を囲んで閉鎖空間を形成する周壁を有する小部屋を前記冷却室の外側部に有し、該小部屋には内部を冷却室内圧以上に保持するための不活性ガスが充填されており、
前記小部屋内に前記移動体が設けられている請求項1記載のガスクーラ。 - 前記シール機構は、前記保持部材に設けられて、前記冷却室の内側から前記開口部を覆うシール板と、該シール板を開口部側に常時押圧する付勢手段とを備えている請求項1又は2に記載のガスクーラ。
- 前記移動体は車輪を有する走行車である請求項1乃至3のいずれかに記載のガスクーラ。
- 前記駆動手段は、ボールねじと該ボールねじを回転駆動するモータを備えてなり、前記ボールねじを回転させることで前記移動体を往復移動させるように構成されている請求項1乃至4のいずれか一項に記載のガスクーラ。
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WO2021044059A1 (de) * | 2019-09-06 | 2021-03-11 | Anatol Reiswich | Reinigungsvorrichtung für rohre, schläuche oder dergleichen |
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