WO2012169282A1 - リチウムイオン二次電池 - Google Patents
リチウムイオン二次電池 Download PDFInfo
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- WO2012169282A1 WO2012169282A1 PCT/JP2012/060126 JP2012060126W WO2012169282A1 WO 2012169282 A1 WO2012169282 A1 WO 2012169282A1 JP 2012060126 W JP2012060126 W JP 2012060126W WO 2012169282 A1 WO2012169282 A1 WO 2012169282A1
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- secondary battery
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
- H01M10/0525—Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/056—Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes
- H01M10/0564—Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes the electrolyte being constituted of organic materials only
- H01M10/0566—Liquid materials
- H01M10/0568—Liquid materials characterised by the solutes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/058—Construction or manufacture
- H01M10/0585—Construction or manufacture of accumulators having only flat construction elements, i.e. flat positive electrodes, flat negative electrodes and flat separators
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/04—Processes of manufacture in general
- H01M4/0402—Methods of deposition of the material
- H01M4/0404—Methods of deposition of the material by coating on electrode collectors
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
- H01M4/134—Electrodes based on metals, Si or alloys
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
- H01M4/139—Processes of manufacture
- H01M4/1395—Processes of manufacture of electrodes based on metals, Si or alloys
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/62—Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
- H01M4/621—Binders
- H01M4/622—Binders being polymers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/70—Energy storage systems for electromobility, e.g. batteries
Definitions
- This embodiment relates to a lithium ion secondary battery.
- secondary batteries As the power source has become important. These secondary batteries are required to be small, light and have a high capacity, and to be less susceptible to deterioration of charge / discharge capacity even when charge / discharge is repeated. Currently, lithium ion secondary batteries are widely used as secondary batteries that satisfy such characteristics.
- Carbon such as graphite and hard carbon is mainly used for the negative electrode of the lithium ion secondary battery. Although carbon can repeat charge / discharge cycles satisfactorily, a capacity close to the theoretical capacity has already been realized, so that a significant increase in capacity cannot be expected in the future. On the other hand, since there is a strong demand for increasing the capacity of lithium ion secondary batteries, research has been conducted on negative electrode materials having a higher capacity than carbon, that is, a higher energy density.
- metallic lithium For the negative electrode of a lithium ion secondary battery, metallic lithium has been studied from the viewpoint of high energy density and light weight.
- dendrites dendritic crystals
- this crystal penetrates the separator, causing an internal short circuit. In some cases, the service life of the product was shortened.
- Li storage material that forms an alloy with lithium represented by the composition formula Li X A (A is an element such as silicon or tin) is being studied as a negative electrode active material.
- This Li storage material has a large amount of storage and release of lithium ions per unit volume, and has a high capacity.
- Patent Documents 1 and 2 describe a method of using a negative electrode active material containing silicon and silicon oxide as means for improving cycle characteristics in addition to increasing the energy density of a battery.
- Patent Document 3 proposes a method in which a concave portion is provided in a coin-type negative electrode molded body in a silicon-based negative electrode, and a crack starting from the concave portion is formed in the thickness direction. In the method described in Patent Document 3, it is said that an effect of alleviating disconnection of the current collecting path in the thickness direction of the negative electrode can be obtained by forming a crack in the negative electrode molded body.
- JP 2002-170561 A JP 2006-092969 A JP 2007-157704 A
- a battery using a Li storage material that forms an alloy with lithium, such as silicon, as a negative electrode active material has a high capacity due to a large amount of storage and release of lithium ions per unit volume.
- the electrode active material itself expands and contracts, so that pulverization proceeds, the irreversible capacity in the first charge / discharge increases, and the charge / discharge cycle life may be shortened.
- warping and wrinkling of the electrode may increase due to expansion / contraction of the electrode active material itself.
- the current collector path is interrupted in the thickness direction by actively inducing division of the negative electrode molded body by forming a crack in the negative electrode molded body. It is said that the effect of relaxing
- the crack formation method described in Patent Document 3 can be applied only to a coin-type battery, and cannot be applied to a flat-stacked secondary battery. Further, the technique described in Patent Document 3 is considered to be effective only when the negative electrode and the metal terminal are in direct contact as in a coin-type battery.
- an object of the present embodiment is to provide a lithium ion secondary battery in which the disconnection of the current collecting path is more effectively suppressed and the charge / discharge cycle characteristics are excellent.
- a lithium ion secondary battery comprising: a battery element in which a positive electrode and a negative electrode are stacked via a separator; and an outer package that houses the battery element and an electrolyte.
- the negative electrode includes a negative electrode current collector made of a metal, a negative electrode active material and a binder, and a negative electrode active material layer formed on the negative electrode current collector, The negative electrode current collector and the negative electrode active material layer are formed with cracks communicating with each other, The crack is a lithium ion secondary battery characterized in that the crack reaches the outer peripheral end from the inside of the negative electrode.
- One of the embodiments is A method for producing a negative electrode used in a lithium ion secondary battery, Forming a negative electrode active material layer containing at least a negative electrode active material containing silicon and a binder on a negative electrode current collector made of metal; Doping lithium in the negative electrode active material layer, communicating with the negative electrode current collector and the negative electrode active material layer, forming a crack reaching the outer peripheral edge, It is a manufacturing method of the negative electrode characterized by including.
- the present embodiment relates to a lithium ion secondary battery including a battery element in which a positive electrode and a negative electrode are stacked via a separator, and an exterior body that stores the battery element and an electrolyte solution.
- the negative electrode has a negative electrode current collector made of metal and a negative electrode active material layer formed on the negative electrode current collector.
- the negative electrode active material layer includes a negative electrode active material and a binder. A crack communicating with each of the negative electrode current collector and the negative electrode active material layer is formed, and the crack reaches the outer peripheral end from the inside of the negative electrode.
- the negative electrode has a crack that communicates with the negative electrode current collector and the negative electrode active material layer, so that the followability of the negative electrode increases, and the negative electrode active material layer can be expanded or contracted even if the negative electrode active material expands or contracts. Peeling from the negative electrode current collector is suppressed, and disconnection of the current collection path in the negative electrode active material layer is suppressed. Therefore, the secondary battery of the present embodiment is less likely to have a decrease in discharge capacity even after repeated use, and has excellent charge / discharge cycle characteristics.
- FIG. 1 is a schematic view showing the configuration of the battery element in the present embodiment.
- the battery element shown in FIG. 1 is a flat laminated type.
- a plurality of positive electrodes c and a plurality of negative electrodes a having a flat shape are alternately stacked with a separator b interposed therebetween.
- the positive electrode current collector e of each positive electrode c is welded to and electrically connected to each other at an end portion not covered with the positive electrode active material, and a positive electrode terminal f is welded to the welded portion.
- the negative electrode current collector d of each negative electrode a is welded and electrically connected to each other at an end portion not covered with the negative electrode active material, and a negative electrode terminal g is welded to the welded portion.
- the lithium ion secondary battery according to the present embodiment includes a negative electrode current collector 2 such as a copper foil and a negative electrode active material layer 1 formed on the surface thereof, and a positive electrode such as aluminum.
- the negative electrode active material layer 1 and the positive electrode active material layer 3 are disposed to face each other with a separator 5 interposed therebetween.
- a portion where the separator 5, the negative electrode active material layer 1, and the positive electrode active material layer 3 are arranged to face each other is impregnated with an electrolytic solution.
- the active material layer is formed over almost the entire surface of the current collector except for the terminal connection portion and the like.
- the negative electrode has a crack communicating with the negative electrode current collector and the negative electrode active material layer.
- the crack reaches the outer peripheral end from the inside of the negative electrode. That is, the crack is formed from the inner side to the outer periphery in the negative electrode surface direction. Due to the crack, both the negative electrode active material layer and the negative electrode current collector are cut in the thickness direction.
- the shape of the crack is not particularly limited as long as it is communicated with the negative electrode current collector and the negative electrode active material layer.
- Examples of the shape of the crack include a straight line 9, a curved line 10, a broken line 11, a branched line 12, or a combination thereof as shown in FIG.
- the crack reaches the outer edge.
- the crack extends from the outer peripheral edge to the inside of the negative electrode. Further, it is desirable that the crack does not divide the negative electrode current collector into a plurality of regions. That is, it is desirable that one crack does not reach the outer peripheral ends at a plurality of positions.
- the length of the crack is preferably 0.5 cm or more and 3 cm or less from the outer peripheral end from the viewpoint of followability to expansion and contraction.
- the crack formation method is not particularly limited.
- the crack can be formed, for example, by making a cut using a cutting tool.
- silicon when silicon is included as the negative electrode active material, after forming the negative electrode active material layer on the current collector, the negative electrode active material layer is doped with lithium to cause volume expansion in the negative electrode active material layer. Can also be formed. That is, by doping lithium into the negative electrode active material layer containing silicon, volume expansion occurs in silicon contained in the negative electrode active material layer, and a crack inward from the outer peripheral end of the electrode can be formed.
- Silicon is a substance having a large volume expansion due to lithium doping, and can be used as a preferable material from the viewpoint of forming cracks.
- the crack needs to reach not only the negative electrode active material layer but also the negative electrode current collector.
- cracking is formed by doping lithium, that is, charging
- the crack can be formed by a cutting tool, but is preferably formed by lithium dope. As a reason for this, it is speculated that the formation by lithium doping has some desirable effects because a crack is formed at a location where the local strain in the negative electrode is large.
- the negative electrode includes a negative electrode current collector made of metal and a negative electrode active material layer formed on the negative electrode current collector.
- the negative electrode active material layer includes a negative electrode active material and a binder.
- the negative electrode active material is not particularly limited, but preferably contains silicon. Since the negative electrode active material containing silicon has a relatively large volume expansion due to lithium doping, it is easy to form a crack. Moreover, since the volume change at the time of charging / discharging is comparatively large, the follow-up effect of the negative electrode by a crack appears more effectively in the negative electrode active material containing silicon.
- Examples of the negative electrode active material containing silicon include simple silicon and silicon compounds.
- the negative electrode active material layer contains simple silicon, the volume expansion due to lithium doping is relatively large, so that cracks are easily formed. Moreover, since the volume change at the time of charging / discharging is comparatively large, the follow-up effect of the negative electrode by a crack appears more effectively in the negative electrode active material containing silicon.
- Examples of the silicon compound include silicon oxide, transition metal-silicon compounds such as nickel silicide and cobalt silicide.
- the silicon compound has a role of relaxing expansion and contraction due to repeated charge and discharge of the negative electrode active material itself, and is preferably used from the viewpoint of charge / discharge cycle characteristics. Furthermore, depending on the type of silicon compound, it also has a role of ensuring electrical conduction between single silicons. Therefore, the negative electrode active material preferably contains elemental silicon or both elemental silicon and a silicon compound.
- the weight ratio of elemental silicon in the negative electrode active material layer is preferably 5% or more and less than 50%, and more preferably 20% or more and less than 45%.
- the weight ratio of the single silicon is 5% or more, the battery capacity increases.
- unit silicon is less than 50%, it exists in the tendency for the capacity
- the negative electrode active material preferably contains a carbon material in addition to simple silicon or a mixture of simple silicon and a silicon compound.
- the carbon material can also be contained in a state of being complexed with simple silicon or a silicon compound. Similar to the silicon compound, the carbon material has a role of relaxing the expansion and contraction due to repeated charge and discharge of the negative electrode active material itself and ensuring conduction between the single silicon atoms as the negative electrode active material. Therefore, when both the carbon material and the silicon compound coexist, better cycle characteristics can be obtained.
- the negative electrode active material may include particles made of simple silicon, particles made of a silicon compound, particles made of a carbon material, or particles made of a composite containing at least one of simple silicon, a silicon compound, and a carbon material.
- the average particle size D 50 of the particles contained in the anode active material layer is 0.1 ⁇ m or more 20 ⁇ m or less, more preferably 0.5 ⁇ m or 10 ⁇ m or less. When the average particle diameter of the particles contained in the negative electrode active material layer is within this range, the cycle characteristics tend to be improved.
- a method for producing a negative electrode active material containing simple silicon and a silicon compound when silicon oxide is used as the silicon compound, a method of mixing simple silicon and silicon oxide and sintering under high temperature and reduced pressure can be mentioned. It is done. Further, when a transition metal-silicon compound is used as the silicon compound, a method of mixing and melting simple silicon and a transition metal, and a method of coating a transition metal on the surface of the simple silicon by vapor deposition or the like can be mentioned.
- a carbon composite on the surface of the negative electrode active material that has been generally used can be combined.
- a method of introducing a mixed sintered product of a single silicon and a silicon compound into a gas atmosphere of an organic compound in a high temperature non-oxygen atmosphere, or a mixed sintered product of silicon and silicon oxide and carbon in a high temperature non-oxygen atmosphere By the method of mixing the precursor resin, a carbon coating layer can be formed around the core of silicon and silicon oxide. Thereby, the suppression of volume expansion with respect to charging / discharging and the further improvement effect of cycling characteristics are acquired.
- the negative electrode active material layer is prepared by, for example, dispersing and kneading the negative electrode active material particles generated by the above method and a binder in a solvent, coating the obtained slurry on the negative electrode current collector, and drying in a high temperature atmosphere. Can be formed.
- thermosetting resin that causes a dehydration condensation reaction by heating
- the thermosetting resin is excellent in adhesion between the negative electrode active material layer and the current collector, and easily deforms due to expansion and contraction of the active material. For this reason, the followability which is one of the effects of the present embodiment is increased.
- the binder is more preferably polyimide, polyamide, or polyamideimide. These resins have high tensile strength, have an appropriate elongation in tension, and have excellent followability.
- the content of the binder is preferably 5 to 20 parts by mass with respect to 100 parts by mass of the negative electrode active material.
- the solvent is not particularly limited, and examples thereof include N-methyl-2-pyrrolidone (NMP).
- the negative electrode current collector is made of a metal, and examples of the metal include copper, nickel, silver, and alloys thereof from the viewpoint of electrochemical stability. Among these, copper or nickel is preferable.
- Examples of the shape of the negative electrode current collector include a foil shape, a flat plate shape, and a mesh shape. Among these, a foil shape is preferable from the viewpoint that it is easy to form a crack.
- the thickness of the metal foil is, for example, 1 to 30 ⁇ m, preferably 5 to 20 ⁇ m, and more preferably 8 to 15 ⁇ m.
- the negative electrode active material layer may contain a conductive agent such as carbon black or acetylene black as necessary in order to impart conductivity.
- the content of the conductive agent is preferably 0.1 to 5 parts by mass with respect to 100 parts by mass of the negative electrode active material.
- the electrode density of the produced negative electrode is preferably in the range of 1.0 g / cm 3 or more and 2.0 g / cm 3 or less.
- the electrode density is 1.0 g / cm 3 or more, the charge / discharge capacity tends to be good.
- the electrode density is 2.0 g / cm 3 or less, it is easy to impregnate the electrolytic solution, and the charge / discharge capacity tends to be good.
- the electrode density can be increased by pressing the negative electrode active material layer at room temperature or high temperature.
- the positive electrode active material contained in the positive electrode active material layer is not particularly limited.
- the positive electrode active material include lithium manganate, lithium cobaltate, lithium nickelate and mixtures thereof, and manganese, cobalt, and nickel portions of the above compounds in aluminum, magnesium, titanium, zinc, etc., in part or in whole. Can be used as well as lithium iron phosphate.
- lithium manganate having a layered structure such as LiMnO 2 , Li x Mn 2 O 4 (0 ⁇ x ⁇ 2) or lithium manganate having a spinel structure; LiCoO 2 LiNiO 2 or a part of these transition metals replaced with other metals; lithium transition metal oxides, such as LiNi 1/3 Co 1/3 Mn 1/3 O 2, which do not exceed half of the specific transition metals
- lithium transition metal oxides include those having an excess of Li rather than the stoichiometric composition.
- a positive electrode active material can contain these individually or in mixture of 2 or more types.
- a conductive auxiliary material may be added to the positive electrode active material layer containing the positive electrode active material for the purpose of reducing impedance.
- the conductive auxiliary material include carbonaceous fine particles such as graphite, carbon black, and acetylene black.
- the positive electrode active material layer can be formed, for example, by dispersing and kneading a positive electrode active material and a positive electrode binder in a solvent, applying the obtained slurry onto a positive electrode current collector, and drying in a high temperature atmosphere. it can.
- the binder used for the positive electrode is not particularly limited, and for example, the same binder as that for the negative electrode binder can be used.
- polyvinylidene fluoride and polytetrafluoroethylene are preferably used from the viewpoint of versatility and low cost.
- NMP N-methyl-2-pyrrolidone
- the positive electrode current collector the same as the negative electrode current collector can be used.
- aluminum is preferably used because high corrosion resistance in an organic electrolyte is required.
- ⁇ Separator> As the separator 5, a porous film made of polyolefin such as polypropylene or polyethylene, fluororesin, polyimide, polyamideimide or the like can be used. Moreover, what laminated
- the electrolyte may be a liquid electrolyte solution or a gel or polymer polymer electrolyte.
- a non-aqueous electrolytic solution in which a lithium salt is dissolved in a non-aqueous solvent can be used.
- the non-aqueous solvent is not particularly limited.
- cyclic carbonates such as propylene carbonate (PC), ethylene carbonate (EC), butylene carbonate (BC), and vinylene carbonate (VC); dimethyl carbonate (DMC) Chain carbonates such as diethyl carbonate (DEC), ethyl methyl carbonate (EMC) and dipropyl carbonate (DPC); aliphatic carboxylic acid esters such as methyl formate, methyl acetate and ethyl propionate; ⁇ - such as ⁇ -butyrolactone Lactones; chain ethers such as 1,2-ethoxyethane (DEE) and ethoxymethoxyethane (EME); and cyclic ethers such as tetrahydrofuran and 2-methyltetrahydrofuran.
- PC propylene carbonate
- EC ethylene carbonate
- BC butylene carbonate
- VVC vinylene carbonate
- DMC dimethyl carbonate
- non-aqueous solvents include, for example, dimethyl sulfoxide, 1,3-dioxolane, dioxolane derivatives, formamide, acetamide, dimethylformamide, acetonitrile, propionitrile, nitromethane, ethyl monoglyme, phosphate triester, trimethoxymethane , Sulfolane, methylsulfolane, 1,3-dimethyl-2-imidazolidinone, 3-methyl-2-oxazolidinone, propylene carbonate derivatives, tetrahydrofuran derivatives, ethyl ether, 1,3-propane sultone, anisole, N-methylpyrrolidone An aprotic organic solvent such as can also be used.
- lithium salt dissolved in the nonaqueous solvent is not particularly limited, for example, LiPF 6, LiAsF 6, LiAlCl 4, LiClO 4, LiBF 4, LiSbF 6, LiCF 3 SO 3, LiCF 3 CO 2, li (CF 3 SO 2) 2 , LiN (CF 3 SO 2) 2, LiB 10 Cl 10, lower aliphatic lithium carboxylate, chloroborane lithium, lithium tetraphenylborate, LiBr, LiI, LiSCN, LiCl, imides, etc. Is mentioned.
- a polymer electrolyte may be used instead of the electrolytic solution.
- Examples of the polymer electrolyte include known ones.
- ⁇ Exterior body> Although it does not restrict
- the outer package is not particularly limited, but is preferably a laminate film.
- the film outer package made of a laminate film can be, for example, two laminated films that enclose and surround the battery element from both sides in the thickness direction of the battery element.
- a film generally used for this type of film exterior battery as long as it has flexibility and can seal a battery element so that an electrolyte does not leak. Can be used.
- a structure in which a metal thin film layer and a heat-fusible resin layer are laminated can be given.
- a protective layer made of a film of polyester such as polyethylene terephthalate or nylon is further laminated on the surface of the metal thin film layer opposite to the heat fusion resin layer. The structure which was made is mentioned.
- the battery element is surrounded with the heat-fusible resin layer facing each other.
- the metal thin film layer for example, a foil of Al, Ti, Ti alloy, Fe, stainless steel, Mg alloy or the like having a thickness of 10 to 100 ⁇ m is used.
- the resin used for the heat-fusible resin layer is not particularly limited as long as it can be heat-sealed.
- An ionomer resin bonded between molecules is used as the heat-fusible resin layer.
- the thickness of the heat-fusible resin layer is preferably 10 to 200 ⁇ m, more preferably 30 to 100 ⁇ m.
- the area of the negative electrode is larger than the area of the opposing positive electrode
- the positive electrode is disposed inside the outer peripheral end of the negative electrode
- the crack is at least inside the outer peripheral end of the positive electrode from the outer peripheral end of the negative electrode. It is preferable to reach the opposite part.
- the active material layer is formed over almost the entire surface of the current collector except for the terminal connection portion and the like.
- the positive electrode is arrange
- the negative electrode active material layer is likely to be peeled off because the volume change during charging differs greatly between the portion where the negative electrode does not face the positive electrode and the portion where the negative electrode faces the positive electrode. Therefore, even when the negative electrode area is large, peeling of the negative electrode active material layer can be suppressed by forming a crack as in this embodiment.
- This embodiment can also be grasped as a method for forming a negative electrode used in a lithium ion secondary battery. That is, the present embodiment is a method for forming a negative electrode used in a lithium ion secondary battery, and a negative electrode active material layer containing at least a silicon-containing negative electrode active material and a binder on a negative electrode current collector made of metal. And a step of forming a crack reaching the outer peripheral edge by communicating with the negative electrode current collector and the negative electrode active material layer by doping lithium into the negative electrode active material layer. And forming a negative electrode.
- the negative electrode active material layer expands due to lithium doping. This volume expansion can cause a crack in the negative electrode. The negative electrode can be cracked before being incorporated into the battery element.
- the negative electrode current collector is preferably made of a metal foil from the viewpoint of easily forming a crack, and the thickness is preferably 1 to 30 ⁇ m.
- Lithium doping can be performed by preparing a cell in which a negative electrode containing silicon, a separator, and metallic lithium are stacked in this order, and setting the potential between the negative electrode and metallic lithium to, for example, 0.02 to 0.2V. Further, although it can be carried out at a current of 0.05 to 1 C, it is preferable to dope at a current value as high as possible from the viewpoint of generating cracks.
- the crack is preferably formed by repeatedly doping or dedoping lithium to the negative electrode active material layer.
- a polyamic acid-NMP solution corresponding to 10 parts by mass of the finally obtained polyimide
- This negative electrode slurry was applied to both sides of a copper foil having a thickness of 10 ⁇ m in a square shape of 155 ⁇ 80 mm, and subjected to a drying treatment at 125 ° C. for 5 minutes in a drying furnace. Thereafter, compression molding was performed with a roll press, and drying treatment was performed again at 300 ° C. for 10 minutes in a drying furnace to form negative electrode active material layers on both surfaces of the negative electrode current collector.
- the weight of the formed negative electrode active material layer is the weight corresponding to the active material capacity (the initial charge capacity of the negative electrode when the potential reaches 0.02 V with respect to metallic lithium; hereinafter the same applies to the negative electrode) 1.5 mAh did.
- the obtained negative electrode precursor was cut using a cutter to prepare a negative electrode having a crack.
- the cut (crack) was formed so as to cut both the negative electrode current collector and the negative electrode active material layer.
- the notch was formed with a length of 1 cm in a straight line from the end side in the vertical direction starting from the midpoint of each of the long side and the short side of the negative electrode 160 ⁇ 80 mm.
- ⁇ Positive electrode> On the other hand, 92 parts by mass of positive electrode active material particles made of lithium cobaltate are mixed with 4 parts by mass of polyvinylidene fluoride as a binder and 4 parts by mass of carbon powder (amorphous carbon powder) as a conductive agent.
- a positive electrode slurry was prepared by adding and dispersing NMP. This positive electrode slurry was applied to one side of an aluminum foil having a thickness of 20 ⁇ m in a square shape of 150 ⁇ 80 mm, and dried at 125 ° C. for 5 minutes in a drying furnace. Then, the positive electrode active material layer was formed in the single side
- the weight of the formed positive electrode active material layer is the weight corresponding to an active material capacity (the initial charge capacity of the positive electrode when a potential of 4.3 V is reached with respect to metallic lithium; hereinafter the same applies to the positive electrode) 1.0 mAh did.
- an active material capacity the initial charge capacity of the positive electrode when a potential of 4.3 V is reached with respect to metallic lithium; hereinafter the same applies to the positive electrode
- 1.0 mAh did.
- two positive electrode active material layers formed on one side of the positive electrode current collector were prepared, and they were punched into a square shape of 160 ⁇ 80 mm (of which the positive electrode active material layer coating portion 150 ⁇ 80 mm), did.
- a negative electrode terminal made of nickel for drawing out the electrode was fused to the negative electrode current collector by ultrasonic bonding. Further, two positive electrode current collectors were superposed on the opposite side of the negative electrode terminal, and a positive electrode terminal made of aluminum for drawing out the electrode was fused thereto by ultrasonic bonding. Thus, the positive electrode terminal and the negative electrode terminal were arranged on the long side portions facing each other.
- the tips of the negative electrode terminal and the positive electrode terminal protrude outward from the exterior film in opposite directions.
- the 1C rate means a current value for charging / discharging the nominal capacity (mAh) in one hour. Then, the ratio of the discharge capacity after 100 cycles to the initial discharge capacity was calculated, and this was used as the capacity maintenance rate.
- Table 1 shows the results of the capacity maintenance rate.
- Example 2 A battery is manufactured in the same manner as in Example 1 except that the slit is formed in a length of 1 cm in a straight line in the vertical direction from the end side, starting from the positions where the long side and the short side of the negative electrode 160 ⁇ 80 mm are divided into four equal parts. Was made. About the obtained laminated battery 2, the capacity retention rate was evaluated in the same manner as in Example 1.
- Example 3 Example 1 except that the notch was formed in a straight line length of 1 cm in the vertical direction from the end side, starting from each of the positions where the long side of the negative electrode 160 ⁇ 80 mm was equally divided into four and the midpoint of each short side A battery was produced in the same manner as described above. About the obtained laminated battery 3, the capacity retention rate was evaluated in the same manner as in Example 1.
- Example 4 About the obtained negative electrode precursor, after reducing the electric potential between metallic lithium to 0.05V at 1C rate, the negative electrode which has a crack which reaches an outer periphery edge part is hold
- Example 5 About the obtained negative electrode precursor, after reducing the electric potential between metallic lithium to 0.02V at 1C rate, the negative electrode which has a crack which reaches an outer periphery edge part is hold
- Example 6 About the obtained negative electrode precursor, after reducing the electric potential between metallic lithium to 0.2V at 1C rate, by holding at 0.2V for 1 hour, the negative electrode which has a crack which reaches an outer peripheral edge part is obtained. It was. A laminated battery 6 was produced in the same manner as in Example 1 except that this negative electrode was used, and the capacity retention rate was evaluated.
- Example 7 About the obtained negative electrode precursor, after decreasing the potential between metallic lithium to 0.05V at 0.05C rate, and holding at 0.05V for 5 hours, the negative electrode which has a crack which reaches an outer peripheral edge part Got.
- a laminate type battery 7 was produced in the same manner as in Example 1 except that this negative electrode was used, and the capacity retention rate was evaluated.
- Example 8 About the obtained negative electrode precursor, after decreasing the electric potential between metallic lithium to 0.05V at a 0.2C rate, by holding at 0.05V for 1.25 hours, cracks reaching the outer peripheral edge were observed. A negative electrode was obtained. A laminate type battery 8 was produced in the same manner as in Example 1 except that this negative electrode was used, and the capacity retention rate was evaluated.
- a laminate type battery 9 was prepared in the same manner as in Example 4 except that the negative electrode was prepared using the negative electrode slurry, and the capacity retention rate was evaluated.
- Example 10 A laminate type battery 10 was produced in the same manner as in Example 4 except that 67 parts by mass of a polyamideimide-NMP solution (corresponding to 10 parts by mass of the finally obtained polyamideimide) was used as a binder solution. Evaluated.
- Example 11 As in Example 4, except that 67 parts by mass of a polyamide-NMP solution (corresponding to 10 parts by mass of the finally obtained polyamide) was used as the binder solution, and the drying treatment temperature after compression molding was 250 ° C. Thus, a laminate type battery 11 was produced and the capacity retention rate was evaluated.
- Example 12 A laminated battery 12 was produced in the same manner as in Example 4 except that a nickel foil having a thickness of 10 ⁇ m was used as the negative electrode current collector, and the capacity retention rate was evaluated.
- Example 1 A laminate type battery 12 was prepared in the same manner as in Example 1 except that the negative electrode precursor was used as the negative electrode, that is, a negative electrode having no cracks was used, and the capacity retention rate was evaluated.
- the lithium ion secondary battery according to the present embodiment is a lithium ion secondary battery such as an energy regeneration application in an electric vehicle, an engine drive, a power storage application in combination with a solar battery, an emergency power supply for industrial equipment, and a consumer equipment drive. It can be used for applicable products.
Abstract
Description
セパレータを介して正極と負極とが積層される電池要素と、該電池要素と電解質とを収納する外装体と、を備えるリチウムイオン二次電池であって、
前記負極は、金属からなる負極集電体と、負極活物質及びバインダーを含み、前記負極集電体上に形成される負極活物質層と、を有し、
前記負極集電体と前記負極活物質層にはそれぞれに連通する亀裂が形成されており、
該亀裂は前記負極の内側から外周端部に達していることを特徴とするリチウムイオン二次電池である。
リチウムイオン二次電池に用いられる負極の製造方法であって、
金属からなる負極集電体の上に、少なくともシリコンを含む負極活物質及びバインダーを含む負極活物質層を形成する工程と、
前記負極活物質層にリチウムをドープすることにより、前記負極集電体と前記負極活物質層に連通し、外周端部に達する亀裂を形成する工程と、
を含むことを特徴とする負極の製造方法である。
図1は本実施形態における電池要素の構成を示す概略図である。図1に示した電池要素は、扁平積層型である。この電極素子は、扁平形状を有する複数の正極cおよび複数の負極aが、セパレータbを挟みつつ交互に積み重ねられて配置されている。各正極cが有する正極集電体eは、正極活物質に覆われていない端部で互いに溶接されて電気的に接続され、さらにその溶接箇所に正極端子fが溶接されている。各負極aが有する負極集電体dは、負極活物質に覆われていない端部で互いに溶接されて電気的に接続され、さらにその溶接箇所に負極端子gが溶接されている。
上述のように、負極は、負極集電体と負極活物質層とに連通する亀裂を有する。そして、該亀裂は負極の内側から外周端部に達している。つまり、亀裂は、負極の面方向において内側から外周に達するまで形成されている。該亀裂により、負極活物質層と負極集電体の両方が厚さ方向に切れている。負極がこのような亀裂を有することにより、負極の追従性が増し、負極活物質の膨張や収縮が起こっても負極活物質層が負極集電体から剥がれることが抑制され、負極活物質層内における集電経路の断絶が抑制される。
負極は、上述のように、金属からなる負極集電体と、該負極集電体上に形成される負極活物質層とを有する。負極活物質層は負極活物質及びバインダーを含む。
正極活物質層に含まれる正極活物質としては、特に制限されるものではない。正極活物質としては、例えば、マンガン酸リチウム、コバルト酸リチウム、ニッケル酸リチウム及びこれらの混合物、並びに前記化合物のマンガン、コバルト、ニッケルの部分をアルミニウム、マグネシウム、チタン、亜鉛などでその一部若しくは全部を置換したもの、さらにはリン酸鉄リチウムなどを用いることができる。
セパレータ5としては、ポリプロピレン、ポリエチレン等のポリオレフィン、フッ素樹脂、ポリイミド、ポリアミドイミド等からなる多孔性フィルムを用いることができる。また、セパレータとしては、それらを積層したものを用いることもできる。
電解質は、液状の電解液であっても、ゲル状又はポリマー状のポリマー電解質であってもよい。
外装体の形状としては、特に制限されるものではないが、例えば、缶状やフィルム状とすることができる。缶状の場合、ケースとしては例えばステンレス缶が用いられる。フィルム状の場合、ラミネートフィルムを用いることができる。
本実施形態において、負極の面積は対向する正極の面積より大きく、正極は負極の外周端部よりも内側に配置されており、亀裂が負極の外周端部から少なくとも正極の外周端部の内側に対向する部分にまで達していることが好ましい。活物質層は端子の接続部等を除いて集電体上にほぼ全面に亘って形成されている。また、本実施形態において、正極は、セパレータを介して負極と対向して配置されており、負極の外周内に配置されている。負極の面積が正極の面積よりも大きい場合の方が放電時におけるリチウム析出による短絡不良のリスクを抑制出来る利点がある。しかし一方で、負極が正極と対向していない部分と、負極が正極と対向している部分とで、充電時の体積変化の度合いが大きく異なるため、負極活物質層の剥がれが生じやすくなる。そこで、負極面積が大きい場合でも、本実施形態のような亀裂を形成しておくことにより、負極活物質層の剥がれを抑制できる。
本実施形態は、リチウムイオン二次電池に用いられる負極の形成方法と把握することもできる。つまり、本実施形態は、リチウムイオン二次電池に用いられる負極の形成方法であって、金属からなる負極集電体の上に、少なくともシリコンを含む負極活物質及びバインダーを含む負極活物質層を形成する工程と、前記負極活物質層にリチウムをドープすることにより、前記負極集電体と前記負極活物質層に連通し、外周端部に達する亀裂を形成する工程と、を含むことを特徴とする負極の形成方法である。
<負極>
負極活物質として、レーザ回折・散乱法により測定される平均粒径D50が5μmとなるように調整されたシリコン含有粒子(単体ケイ素/二酸化ケイ素=40/60(質量比))を用意した。そのシリコン含有粒子85質量部に、バインダー溶液としてのポリアミック酸-NMP溶液50質量部(最終的に得られるポリイミド10質量部に相当)、及び平均粒径D50が5μmとなるように調整された天然黒鉛粉末5質量部を混合した。さらに溶剤としてのNMPを加えて混合し、負極スラリーを調製した。この負極スラリーを厚さ10μmの銅箔の両面に155×80mmの四角形の形状に塗布し、乾燥炉にて125℃で5分間の乾燥処理を行った。その後、ロールプレスにて圧縮成型を行い、再び乾燥炉にて300℃で10分間の乾燥処理を行い、負極集電体の両面に負極活物質層を形成した。なお、形成した負極活物質層の重量は、活物質容量(金属リチウムに対して電位0.02Vに達したときの負極の初回充電容量;以下、負極において同様)1.5mAhに相当する重量とした。こうして、負極集電体の両面に負極活物質層を形成したものを1枚作製し、それを160×80mm(うち負極活物質層塗布部150×80mm)の四角形の形状に打ち抜き、負極前駆体とした。
一方、コバルト酸リチウムからなる正極活物質粒子92質量部に、バインダーとしてのポリフッ化ビニリデン4質量部、及び導電剤としてのカーボン粉末(非晶質炭素粉末)4質量部を混合し、さらに溶剤としてのNMPを加えて分散させることで、正極スラリーを調製した。この正極スラリーを厚さ20μmのアルミニウム箔の片面に150×80mmの四角形の形状に塗布し、乾燥炉にて125℃で5分間の乾燥処理を行った。その後、ロールプレスにて圧縮成型を行うことで、正極集電体の片面に正極活物質層を形成した。なお、形成した正極活物質層の重量は、活物質容量(金属リチウムに対して電位4.3Vに達したときの正極の初回充電容量;以下、正極において同様)1.0mAhに相当する重量とした。こうして、正極集電体の片面に正極活物質層を形成したものを2枚作製し、それらを160×80mm(うち正極活物質層塗布部150×80mm)の四角形の形状に打ち抜いて、正極とした。
ポリプロピレンの多孔性フィルムからなる170×100mmの四角形の形状のセパレータを用意した。
次に、下から、正極、セパレータ、負極、セパレータ、正極の順に重ね合わせた積層体を得た。
得られたラミネート型電池1に対し、まず、20℃の定温雰囲気下において、定格である4.2Vまでのフル充電を0.1Cレートにより行った後、2.7Vまでの放電を行ったときの放電容量を測定した。これが初回放電容量、すなわち充放電容量である。
切れ込みを負極160×80mmの長辺、短辺のそれぞれを4等分する位置をそれぞれ起点として端辺から垂直方向に直線で1cmの長さで形成した以外は、実施例1と同様にして電池を作製した。得られたラミネート型電池2について、実施例1と同様に、容量維持率を評価した。
切れ込みを負極160×80mmの長辺を4等分する位置のそれぞれ、及び短辺のそれぞれの中点を起点として端辺から垂直方向に直線で1cmの長さで形成した以外は、実施例1と同様にして電池を作製した。得られたラミネート型電池3について、実施例1と同様に、容量維持率を評価した。
得られた負極前駆体について、1Cレートにて金属リチウム間の電位を0.05Vまで低下させた後、0.05Vにて1時間保持することにより、外周端部に達する亀裂を有する負極を得た。この負極を用いた以外は、実施例1と同様にしてラミネート型電池4を作製し、容量維持率を評価した。
得られた負極前駆体について、1Cレートにて金属リチウム間の電位を0.02Vまで低下させた後、0.02Vにて1時間保持することにより、外周端部に達する亀裂を有する負極を得た。この負極を用いた以外は、実施例1と同様にしてラミネート型電池5を作製し、容量維持率を評価した。
得られた負極前駆体について、1Cレートにて金属リチウム間の電位を0.2Vまで低下させた後、0.2Vにて1時間保持することにより、外周端部に達する亀裂を有する負極を得た。この負極を用いた以外は、実施例1と同様にしてラミネート型電池6を作製し、容量維持率を評価した。
得られた負極前駆体について、0.05Cレートにて金属リチウム間の電位を0.05Vまで低下させた後、0.05Vにて5時間保持することにより、外周端部に達する亀裂を有する負極を得た。この負極を用いた以外は、実施例1と同様にしてラミネート型電池7を作製し、容量維持率を評価した。
得られた負極前駆体について、0.2Cレートにて金属リチウム間の電位を0.05Vまで低下させた後、0.05Vにて1.25時間保持することにより、外周端部に達する亀裂を有する負極を得た。この負極を用いた以外は、実施例1と同様にしてラミネート型電池8を作製し、容量維持率を評価した。
負極活物質として、シリコン含有粒子の代わりに、レーザ回折・散乱法により測定される平均粒径D50が5μmとなるように調整されたケイ素-ニッケル混合物(単体ケイ素/ニッケルシリサイド=20/80(質量比))を用意した。そのケイ素-ニッケル混合物85質量部に、バインダー溶液としてのポリアミック酸-NMP溶液50質量部(最終的に得られるポリイミド10質量部に相当)、及び平均粒径D50が5μmとなるように調整された天然黒鉛粉末5質量部を混合し、さらに溶剤としてのNMPを加えて溶解・分散させることで、負極スラリーを調整した。
バインダー溶液として、ポリアミドイミド-NMP溶液67質量部(最終的に得られるポリアミドイミド10質量部に相当)を用いた以外は、実施例4と同様にしてラミネート型電池10を作製し、容量維持率を評価した。
バインダー溶液として、ポリアミド-NMP溶液67質量部(最終的に得られるポリアミド10質量部に相当)を用い、圧縮成型を行った後の乾燥処理温度を250℃とした以外は、実施例4と同様にしてラミネート型電池11を作製し、容量維持率を評価した。
負極集電体として、厚さ10μmのニッケル箔を用いた以外は、実施例4と同様にしてラミネート型電池12を作製し、容量維持率を評価した。
負極前駆体を負極として用いた以外、つまり亀裂を有しない負極を用いた以外は、実施例1と同様にしてラミネート型電池12を作製し、容量維持率を評価した。
b セパレータ
c 正極
d 負極集電体
e 正極集電体
f 正極端子
g 負極端子
1 負極活物質層
2 負極集電体
3 正極活物質層
4 正極集電体
5 セパレータ
9 負極に形成される直線状の亀裂
10 負極に形成される曲線状の亀裂
11 負極に形成される折線状の亀裂
12 負極に形成される分岐状の亀裂
Claims (18)
- セパレータを介して正極と負極とが積層される電池要素と、該電池要素と電解質とを収納する外装体と、を備えるリチウムイオン二次電池であって、
前記負極は、金属からなる負極集電体と、負極活物質及びバインダーを含み、前記負極集電体上に形成される負極活物質層と、を有し、
前記負極集電体と前記負極活物質層にはそれぞれに連通する亀裂が形成されており、
該亀裂は前記負極の内側から外周端部に達していることを特徴とするリチウムイオン二次電池。 - 前記負極活物質が少なくともシリコンを含む請求項1に記載のリチウムイオン二次電池。
- 前記亀裂は、前記負極活物質層にリチウムをドープすることにより形成された請求項2に記載のリチウムイオン二次電池。
- 前記亀裂は、前記負極活物質層へのリチウムのドープ又は脱ドープを繰り返すことにより形成された請求項2又は3に記載のリチウムイオン二次電池。
- 前記負極集電体が金属箔からなる請求項1乃至4のいずれかに記載のリチウムイオン二次電池。
- 前記バインダーは熱硬化性樹脂からなる請求項1乃至5のいずれかに記載のリチウムイオン二次電池。
- 前記バインダーはポリアミド、ポリイミド又はポリアミドイミドからなる請求項6に記載のリチウムイオン二次電池。
- 前記電解質は、非水溶媒にリチウム塩を溶解させた非水系電解液である請求項1乃至7のいずれかに記載のリチウムイオン二次電池。
- 前記外装体はラミネートフィルムである請求項1乃至8のいずれかに記載のチウムイオン二次電池。
- 前記正極及び前記負極は扁平形状である請求項1乃至9のいずれかに記載のリチウムイオン二次電池。
- 前記負極の面積は対向する前記正極の面積より大きく、
前記正極は前記負極の外周端部よりも内側に配置されており、
前記亀裂は、前記負極の外周端部から少なくとも前記正極の外周端部の内側に対向する部分にまで達している請求項10に記載のリチウムイオン二次電池。 - リチウムイオン二次電池に用いられる負極の製造方法であって、
金属からなる負極集電体の上に、少なくともシリコンを含む負極活物質及びバインダーを含む負極活物質層を形成する工程と、
前記負極活物質層にリチウムをドープすることにより、前記負極集電体と前記負極活物質層に連通し、外周端部に達する亀裂を形成する工程と、
を含むことを特徴とする負極の製造方法。 - 前記負極集電体は金属箔からなり、該金属箔の厚さは1~30μmである請求項12に記載の負極の製造方法。
- 前記亀裂は、前記負極活物質層へのリチウムのドープ又は脱ドープを繰り返すことにより形成される請求項12又は13に記載の負極の製造方法。
- 前記バインダーが熱硬化性樹脂からなる請求項12乃至14のいずれかに記載の負極の製造方法。
- 前記バインダーがポリアミド、ポリイミド又はポリアミドイミドからなる請求項15に記載の負極の製造方法。
- 請求項12乃至16のいずれかの製造方法により得られた負極を備えるリチウムイオン二次電池。
- 積層ラミネート型である請求項17に記載のリチウムイオン二次電池。
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