WO2010024633A2 - Connector having connection portion with concavo-convex structure and method for coupling connector to bundle-type braided shield - Google Patents

Connector having connection portion with concavo-convex structure and method for coupling connector to bundle-type braided shield Download PDF

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Publication number
WO2010024633A2
WO2010024633A2 PCT/KR2009/004859 KR2009004859W WO2010024633A2 WO 2010024633 A2 WO2010024633 A2 WO 2010024633A2 KR 2009004859 W KR2009004859 W KR 2009004859W WO 2010024633 A2 WO2010024633 A2 WO 2010024633A2
Authority
WO
WIPO (PCT)
Prior art keywords
bundle
metal shield
shield shell
shrink band
connector
Prior art date
Application number
PCT/KR2009/004859
Other languages
English (en)
French (fr)
Other versions
WO2010024633A3 (en
Inventor
Seung-Hoon Yoon
Bong-Yi Lee
Kyung-Hoon Park
Original Assignee
Ls Cable Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ls Cable Ltd. filed Critical Ls Cable Ltd.
Publication of WO2010024633A2 publication Critical patent/WO2010024633A2/en
Publication of WO2010024633A3 publication Critical patent/WO2010024633A3/en

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • H01R13/658—High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
    • H01R13/6591—Specific features or arrangements of connection of shield to conductive members
    • H01R13/6592—Specific features or arrangements of connection of shield to conductive members the conductive member being a shielded cable
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/22—End caps, i.e. of insulating or conductive material for covering or maintaining connections between wires entering the cap from the same end
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • H01R13/658—High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
    • H01R13/6591—Specific features or arrangements of connection of shield to conductive members
    • H01R13/65912—Specific features or arrangements of connection of shield to conductive members for shielded multiconductor cable
    • H01R13/65914—Connection of shield to additional grounding conductors
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2201/00—Connectors or connections adapted for particular applications
    • H01R2201/26—Connectors or connections adapted for particular applications for vehicles

Definitions

  • the present invention relates to a connector, and a method for coupling the connector to a bundle-type braided shield. More particularly, the present invention relates to a connector capable of firmly coupling a bundle-type braided shield to a metal shield shell without deforming the metal shield shell or the bundle-type braided shield by not excessively applying a compressing force, and a method for coupling the connector to a bundle-type braided shield.
  • a shield cable made of shield braided wire is generally used for a harness of a vehicle, and in other cases, unshielded cables are congregated into a bundle and then wrapped together by a bundle-type braided shield.
  • the bundle-type braided shield is electrically connected to the metal shield shell of the connector.
  • the connection between the bundle-type braided shield and the metal shield shell is not firm, the bundle-type braided shield may be easily separated.
  • an excessive compressing force is applied to the bundle-type braided shield for firmer connection, the bundle-type braided shield may be disconnected or the metal shield shell may be deformed. In other words, it is required to firmly connect the bundle-type braided shield and the metal shield shell.
  • the present invention provides a connector, which includes at least two concave lines formed along a circumferential direction in an outer periphery of a metal shield shell; and a shrink band installed to cover a bundle-type braided shield that covers the concave lines, wherein the shrink band is compressed toward the concave lines due to an external force and thus deformed to match with the shape of the concave lines, thereby coupling the bundle-type braided shield to the metal shield shell.
  • a connector which includes at least two convex lines formed along a circumferential direction on an outer periphery of a metal shield shell; and a shrink band installed to cover a bundle-type braided shield that covers the convex lines, wherein the shrink band is compressed toward the convex lines due to an external force and thus deformed to match with the shape of the convex lines, thereby coupling the bundle-type braided shield to the metal shield shell.
  • the shrink band preferably has a predetermined width, the width of the shrink band is smaller in a partial portion thereof than the other portion.
  • the metal shield shell may include a female type metal shield shell; and a male type metal shield shell inserted into the female type metal shield shell, and the female type metal shield shell may include an expansion portion in which the male type metal shield shell is inserted, the expansion portion being capable of receiving an inner housing; and a connection portion to which the shrink band is installed, wherein the expansion portion is connected to the connection portion by means of a step, wherein a vertical distance (C) from an outer periphery of the expansion portion to an inner periphery of the connection portion and a horizontal distance (A) from the step to a first one of the concave lines or the convex lines satisfy the following equation:
  • A is the horizontal distance from the step to the first one of the concave lines or the convex lines
  • C is the vertical distance from the outer periphery of the expansion portion to the inner periphery of the connection portion.
  • the metal shield shell may include a female type metal shield shell; and a male type metal shield shell inserted into the female type metal shield shell, wherein the female type metal shield shell preferably includes an expansion portion in which the male type metal shield shell is inserted, the expansion portion being capable of receiving an inner housing; and a connection portion to which the shrink band is installed, the expansion portion is preferably connected to the connection portion by means of a step, a vertical distance (C) from an outer periphery of the expansion portion to an inner periphery of the connection portion and a horizontal distance (B) from the step to a second one of the concave lines or the convex lines satisfy the following equation:
  • B is the horizontal distance from the step to the second one of the concave lines or the convex lines
  • C is the vertical distance from the outer periphery of the expansion portion to the inner periphery of the connection portion.
  • a method for coupling a connector to a bundle-type braided shield which includes (a) preparing a connector having a connection portion having at least two concave or convex lines formed along a circumferential direction in/on an outer periphery thereof; (b) installing a ring-shaped shrink band to the connection portion; (c) inserting a bundle-type braided shield between the shrink band and the concave line or between the shrink band and the convex line; and (d) compressing the shrink band and thus deforming the shrink band to match with the shape of the concave line or the convex line, thereby coupling the bundle-type braided shield to the connector.
  • the metal shield shell includes a female type metal shield shell; and a male type metal shield shell inserted into the female type metal shield shell, the female type metal shield shell preferably includes an expansion portion in which the male type metal shield shell is inserted, the expansion portion being capable of receiving an inner housing; and a connection portion to which the shrink band is installed, and, in the step (b), an end of the bundle-type braided shield is placed on a step to facilitate cutting of the end after the bundle-type braided shield is coupled to the connector.
  • FIG. 1 is a perspective view showing a connector according to a first embodiment of the present invention
  • FIG. 2 is a sectional view taken along the line II-II' of FIG. 1;
  • FIGs. 3a and 3b are partial sectional views illustrating the process of installing a shrink band to a metal shield shell according to the first embodiment of the present invention
  • FIG. 4 is a sectional view showing that a shrink band is installed to the metal shield shell according to the first embodiment of the present invention
  • FIG. 5a is a plane view showing the shrink band of the connector according to the first embodiment of the present invention.
  • FIG. 5b is a plane view showing a shrink band of a connector according to the second embodiment of the present invention.
  • FIGs. 6a and 6b are partial sectional views illustrating the process of installing a shrink band to a metal shield shell of a connector according to a third embodiment of the present invention.
  • FIG. 7 is a sectional view illustrating the process of coupling a bundle-type braided shield to the metal shield shell using the shrink band according to the present invention.
  • connection portion 11c step
  • FIG. 1 is a perspective view showing a connector according to a first embodiment of the present invention
  • FIG. 2 is a sectional view taken along the line II-II'.
  • a connector 100 includes a concave line 12 formed in an outer periphery of a female type metal shield shell 11, and a shrink band 20 compressively installed to the concave line 12 with a bundle-type braided shield 30 being interposed therebetween.
  • the shrink band 20 is deformed due to an external force (or, a compressing force) to match with a shape of the concave line 12, thereby firmly coupling the bundle-type braided shield 30 to the female type metal shield shell 11.
  • the connector 100 shown in the figures includes metal shield shells 11, 15, an inner housing 16 installed in the metal shield shells 11, 15, a waterproof seal 17, a coupling lever 18 for coupling the metal shield shells 11, 15, and a rear holder 19.
  • the metal shield shells 11, 19 include a male type metal shield shell 15, and a female type metal shield shell 11 into which the male type metal shield shell 15 is inserted.
  • the female type metal shield shell 11 includes an expansion portion 11a into which the inner housing 16 may be received, and a connection portion 11b in which the concave line 12 is formed.
  • the expansion portion 11a and the connection portion 11b are connected by means of a step 11c.
  • the male type metal shield shell 15 is inserted into and installed in the expansion portion 11a.
  • the metal shield shells 11, 15 are made of metal material developed for shielding electronic waves, and the metal shield shells 11, 15 may receive a wire 40 and the inner housing 16 therein. Also, the metal shield shells 11, 15 are electrically connected to the bundle-type braided shield 30.
  • the metal shield shells 11, 15 may be made of aluminum, magnesium, copper, steel or its alloy.
  • the inner housing 16 is made by molding an insulating material.
  • the inner housing 16 is inserted into the metal shield shells 11, 15.
  • the inner housing 16 receives a terminal of the wire 40.
  • the inner housing 16 should have heat resistance, mechanical strength and electric insulation.
  • the waterproof seal 17 is installed to protect the wire 40 or the inner housing 16 against penetration of water, and the waterproof seal 17 is made of rubber material.
  • the waterproof seal 17 seals a gap between the inner housing 16 and the wire 40 in a watertight manner.
  • the coupling lever 18 is a member for connecting the female/male type metal shield shells 11, 15.
  • the female/male type metal shield shells 11, 15 may be easily connected with each other in a sliding manner using a very small force applied to the coupling lever 18.
  • the bundle-type braided shield 30 is a thermally treated soft copper wire, or a shield wire obtained by additionally braiding a tin-, nickel- or silver-coated soft copper wire to the thermally treated soft copper wire into a tube shape, and the bundle-type braided shield 30 is a structure capable of receiving a plurality of wires 40.
  • the metal shield shells 11, 15, the inner housing 16, the waterproof seal 17, the coupling lever 18 and the bundle-type braided shield 30, explained above, are commonly used in the art, so they are not explained in detail here.
  • the connector of the present invention essentially includes the concave line 12, and the shrink band 20 compressively coupled to the concave line 12 with the bundle-type braided shield 30 being interposed therebetween.
  • the concave line 12 is formed in the connection portion of the connector 100. As shown in FIGs. 3a and 3b, at least two concave lines 12 are formed in a circumferential direction in the outer periphery of the female type metal shield shell 11.
  • the concave line 12 is formed with predetermined depth and width in the outer periphery of the female type metal shield shell 11. The depth should allow to fix the bundle-type braided shield 30 pressed by the shrink band 20.
  • the number of concave lines 12 may be determined according to a force (or, a pulling force) applied to the bundle-type braided shield 30.
  • the shrink band 20 has a circular ring shape, and this ring has a width capable of compressing the bundle-type braided shield 30 toward a plurality of concave lines 12.
  • the bundle-type braided shield 30 is inserted between the concave lines 12 and the shrink band 20, and the shrink band 20 is compressed toward the concave lines 12 to fix the bundle-type braided shield 30 to the concave lines 12.
  • the compression may be made using a compression jig (not shown).
  • the shrink band 20 is preferably made of flexible material ensuring easy deformation and close contact such that the shrink band 20 may be deformed in correspondence with the concave line 12 without causing any crack due to compression.
  • the shrink band 20 preferably has a thickness of 0.5 mm to 3 mm.
  • the shrink band 20 may be made of any one of steel, stainless steel, copper, brass, bronze, aluminum or their alloys.
  • the shrink band 20 is compressed, the shrink band 20 is compressed to the concave line 12 with the bundle-type braided shield 30 being interposed therebetween while being deformed to match with the shape of the concave line 12. Due to this compression, the bundle-type braided shield 30 is fixed to the concave line 12.
  • the bundle-type braided shield 30 since the bundle-type braided shield 30 is placed along a plurality of concave lines 12, it gives a differentiated effect from a general case of fixing the bundle-type braided shield 30 by simple compression with a wide surface or uniform unevenness. In case of the compression with a wide surface, the bundle-type braided shield 30 may be separated from the connection portion 11b by a pulling force. Meanwhile, in case the bundle-type braided shield 30 is fixed by means of simple unevenness, the bundle-type braided shield 30 is held at only one spot, so the bundle-type braided shield 30 is not firmly secured. However, if the bundle-type braided shield 30 is excessively compressed to overcome the above drawback, the bundle-type braided shield 30 may be cut off due to the excessive compression.
  • the bundle-type braided shield 30 is fixed at several points.
  • the bundle-type braided shield 30 may be fixed firmly.
  • FIG. 4 is a sectional view showing that the shrink band is installed to a metal shield shell according to the first embodiment of the present invention. As shown in FIG. 4, the expansion portion 11a and the connection portion 11b are connected by means of the step 11c.
  • a vertical distance C from an outer periphery 11a' of the expansion portion 11a to an inner periphery 11b' of the connection portion and a horizontal distance A from the step 11c to a first concave line 12 satisfy the following equation 1.
  • A the horizontal distance from the step to the first one of the concave lines or the convex lines.
  • the shrink band 20 may exhibit an optimal compressing property when A ⁇ 3C. If A>3C, the connection portion 11b is deformed at compression, undesirably.
  • connection portion 11b is deformed at compression, undesirably.
  • FIG. 5a is a plane view showing the shrink band of the connector according to the first embodiment of the present invention
  • FIG. 5b is a plane view showing a shrink band of a connector according to a second embodiment of the present invention.
  • the shrink band 20 is compressed to the concave line 12 (not shown in FIG. 5a) formed in the connection portion 11b (not shown in FIG. 5a) to couple the bundle-type braided shield 30 to the connection portion 11b.
  • the shrink band 20a is a partially cut band.
  • the shrink band 20a has a ring shape with a predetermined width, but a part of the shrink band 20a is cut to have a narrower width.
  • the shrink band 20a may be used when B>4C.
  • the shrink band 20a may give a compressing force to a satisfactory level without causing any excessive deformation of the metal shield shell 11.
  • FIGs. 6a and 6b are partial sectional views illustrating the process of installing a shrink band to a female type metal shield shell of a connector according to a third embodiment of the present invention.
  • the connector substantially have the same structure as the connector 100 of the former embodiments, except that a convex line 12a is provided therein instead of the concave line 12.
  • the shrink band 20 fixes the bundle-type braided shield 30 to the connection portion 11b while being deformed to match with the shape of the convex line 12a. Meanwhile, in this embodiment, the partially cut shrink band 20a may also be used.
  • equations 1 and 2 applied to the concave line 12 may also be applied in this embodiment.
  • A represents a horizontal distance from the step to a first convex line
  • B represents a horizontal distance from the step to a second convex line.
  • FIG. 7 is a sectional view illustrating the process of coupling the bundle-type braided shield to the metal shield shell using the shrink band according to the present invention.
  • the connection portion 11b and the expansion portion 11a of the connector are connected with each other by means of the step 11c.
  • an end 32 of the bundle-type braided shield 30 is placed over the step 11c, so it would be easy to trim or polish the end 32 after the bundle-type braided shield 30 and the connection portion 11b are coupled with each other by compression.
  • the end 32 may be more easily trimmed or polished rather than the case that the end 32 is contacted with the connection portion 11b.
  • the connector 100 having the connection portion 11b with at least two concave lines 12 formed in an outer periphery thereof along a circumferential direction is prepared.
  • connection portion 11b is inserted into the shrink band 20 such that the shrink band 20 is located at a position corresponding to the concave line 12.
  • the bundle-type braided shield 30 is inserted between the shrink band 20 and the concave line 12.
  • the shrink band 20 is compressed using a compressing jig (not shown) or the like such that the shrink band 20 is deformed to match with the shape of the concave line 12, thereby coupling the bundle-type braided shield 30 to the connection portion 11b.
  • a compressing jig not shown
  • connection portion 11b with the bundle-type braided shield 30 and then install and compress the shrink band 20 around the bundle-type braided shield 30.
  • the connector of the present invention may be applied to power trains such as battery, inverter and motor of electric vehicles that are supplied with an electric energy for some or entire power, or power or signal wiring systems of electric devices used for conversion of current and voltage.
  • the connector of the present invention may be used for the bundle-type shielding wiring harness-connector connection including a plurality of insulating wires.
  • the connector of the present invention may also be applied to connecting systems of electric power devices for general industries.
  • the connector of the present invention and the method for coupling the connector to a bundle-type braided shield according to the present invention give the following effects.

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  • Details Of Connecting Devices For Male And Female Coupling (AREA)
PCT/KR2009/004859 2008-08-29 2009-08-31 Connector having connection portion with concavo-convex structure and method for coupling connector to bundle-type braided shield WO2010024633A2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
KR10-2008-0085369 2008-08-29
KR1020080085369A KR101022874B1 (ko) 2008-08-29 2008-08-29 다중 요철 구조의 연결부를 구비한 커넥터 및, 커넥터와 일괄형 편조차폐선의 결합방법

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WO2010024633A2 true WO2010024633A2 (en) 2010-03-04
WO2010024633A3 WO2010024633A3 (en) 2010-06-24

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PCT/KR2009/004859 WO2010024633A2 (en) 2008-08-29 2009-08-31 Connector having connection portion with concavo-convex structure and method for coupling connector to bundle-type braided shield

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KR (1) KR101022874B1 (ko)
WO (1) WO2010024633A2 (ko)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2533376A1 (en) * 2010-02-05 2012-12-12 Yazaki Corporation Crimped connection structure
FR2981208A1 (fr) * 2011-10-07 2013-04-12 Leoni Wiring Systems France Piece de raccordement d'une gaine de blindage electromagnetique
WO2013171230A1 (fr) * 2012-05-16 2013-11-21 Nicomatic Sa Connecteur de câbles electriques blindes et procede d'assemblage correspondant
WO2014111271A1 (de) * 2013-01-18 2014-07-24 Robert Bosch Gmbh Abschirmanordnung für eine elektrische steckverbindung
CN104205521A (zh) * 2012-03-26 2014-12-10 株式会社藤仓 编织屏蔽电线的连接结构以及屏蔽线束的制造方法

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101583843B1 (ko) * 2010-08-23 2016-01-11 현대자동차주식회사 커넥터의 편조선 결합 장치
KR101446539B1 (ko) 2012-09-27 2014-10-07 주식회사 유라코퍼레이션 고전압 차폐 커넥터
KR101379395B1 (ko) * 2012-10-04 2014-04-02 주식회사 유라코퍼레이션 고전압 커넥터

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JP4238787B2 (ja) * 2004-06-17 2009-03-18 住友電装株式会社 シールドコネクタ

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2533376A1 (en) * 2010-02-05 2012-12-12 Yazaki Corporation Crimped connection structure
EP2533376A4 (en) * 2010-02-05 2013-12-25 Yazaki Corp CONNECTED STRUCTURE
US9112287B2 (en) 2010-02-05 2015-08-18 Yazaki Corporation Swaging connection structure
FR2981208A1 (fr) * 2011-10-07 2013-04-12 Leoni Wiring Systems France Piece de raccordement d'une gaine de blindage electromagnetique
CN104205521A (zh) * 2012-03-26 2014-12-10 株式会社藤仓 编织屏蔽电线的连接结构以及屏蔽线束的制造方法
WO2013171230A1 (fr) * 2012-05-16 2013-11-21 Nicomatic Sa Connecteur de câbles electriques blindes et procede d'assemblage correspondant
FR2990803A1 (fr) * 2012-05-16 2013-11-22 Nicomatic Connecteur de cables electriques blindes et procede d'assemblage correspondant
US9935404B2 (en) 2012-05-16 2018-04-03 Nicomatic Sa Connector for shielded electric cables and corresponding assembly method
WO2014111271A1 (de) * 2013-01-18 2014-07-24 Robert Bosch Gmbh Abschirmanordnung für eine elektrische steckverbindung
US9761997B2 (en) 2013-01-18 2017-09-12 Robert Bosch Gmbh Shielding system for an electrical plug connection

Also Published As

Publication number Publication date
WO2010024633A3 (en) 2010-06-24
KR101022874B1 (ko) 2011-03-16
KR20100026385A (ko) 2010-03-10

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