WO2009136716A2 - 프레스 단조 방식의 발광다이오드 금속제 하우징 및 금속제 하우징을 이용한 발광다이오드 금속제 패키지 - Google Patents
프레스 단조 방식의 발광다이오드 금속제 하우징 및 금속제 하우징을 이용한 발광다이오드 금속제 패키지 Download PDFInfo
- Publication number
- WO2009136716A2 WO2009136716A2 PCT/KR2009/002347 KR2009002347W WO2009136716A2 WO 2009136716 A2 WO2009136716 A2 WO 2009136716A2 KR 2009002347 W KR2009002347 W KR 2009002347W WO 2009136716 A2 WO2009136716 A2 WO 2009136716A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- emitting diode
- light emitting
- housing
- metal
- led
- Prior art date
Links
- 239000002184 metal Substances 0.000 title claims abstract description 86
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 86
- 238000009497 press forging Methods 0.000 claims abstract description 14
- 239000007769 metal material Substances 0.000 claims abstract description 9
- 238000005266 casting Methods 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 claims abstract 3
- 238000000034 method Methods 0.000 claims description 17
- 238000005242 forging Methods 0.000 claims description 6
- 239000011347 resin Substances 0.000 abstract description 18
- 229920005989 resin Polymers 0.000 abstract description 18
- 229910052710 silicon Inorganic materials 0.000 abstract description 3
- 239000010703 silicon Substances 0.000 abstract description 3
- 238000000576 coating method Methods 0.000 abstract description 2
- 230000015556 catabolic process Effects 0.000 abstract 1
- 238000006731 degradation reaction Methods 0.000 abstract 1
- 230000003287 optical effect Effects 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 9
- 238000001746 injection moulding Methods 0.000 description 7
- 239000000843 powder Substances 0.000 description 7
- 238000010304 firing Methods 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- 238000004801 process automation Methods 0.000 description 2
- 229910001218 Gallium arsenide Inorganic materials 0.000 description 1
- 206010051246 Photodermatosis Diseases 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 239000002923 metal particle Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000012778 molding material Substances 0.000 description 1
- 229910001120 nichrome Inorganic materials 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000008845 photoaging Effects 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/483—Containers
- H01L33/486—Containers adapted for surface mounting
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L25/00—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof
- H01L25/03—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes
- H01L25/04—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers
- H01L25/075—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H01L33/00
- H01L25/0753—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H01L33/00 the devices being arranged next to each other
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/0001—Technical content checked by a classifier
- H01L2924/0002—Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/58—Optical field-shaping elements
- H01L33/60—Reflective elements
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/64—Heat extraction or cooling elements
- H01L33/641—Heat extraction or cooling elements characterized by the materials
Definitions
- Light-emitting diode metal package using light-emitting diode metal housing and metal housing by press forging
- the present invention provides a light emitting diode using a metal housing and a metal housing, which is manufactured by press forging, in which a housing for manufacturing a light emitting diode package is mounted by mounting a light emitting diode (LED). It relates to a metal package.
- LED LIGHT EMITTING
- the housing body is mounted to the chip mounting portion formed in the central portion of the upper surface and the reflective projection formed on the outer surface of the chip mounting portion on the upper surface of the housing body integrally formed, the integrally formed housing body and the reflective projections are made of metal
- the present invention provides a light emitting diode metal housing formed by using a metal forging, and a light emitting diode metal package of a forging press formed using the metal housing.
- a light emitting diode is a device using a phenomenon in which light is generated when a current (forward current) flows through a PN junction of a compound semiconductor (eg GaP, GaAs, GaN).
- a current forward current
- a compound semiconductor eg GaP, GaAs, GaN
- the light conversion efficiency and lifespan are longer than those of the nichrome bulb. Therefore, it is widely used as a lighting device, an electronic display panel, and a backlight for an LCD (LIQUID CRYSTAL DIODE).
- a conventional light emitting diode housing for manufacturing a light emitting diode package provided with the light emitting diode chip as described above has been registered in Korea Patent Publication No. 10-2001-89757, Patent Registration No. 10-505508, Patent Registration 10-631903, Patent Registration No. 10-665117, Patent Registration No. 10-795178 and the like.
- the chip mounting portion and the housing body are integrally formed, or the adhesive mounting portion is molded separately to couple the adhesive mounting portion to the housing body.
- the light emitting diode housing formed of a conventional resin has a light emitting diode chip, and only a portion connecting the electrodes is made of metal. All other parts including the reflecting surface are made of resin, so the heat resistance is particularly low and blue light is emitted.
- a white LED package using a diode chip is made, photoaging occurs on the resin surface due to the low wavelength (less than 460 nm) included in the blue chip, and the reflectance of the reflecting surface is lowered, resulting in a sharp decrease in the luminance of the package.
- the metal powder and the resin powder are put in the injection molding, and the injection molding is carried out in the solvent to leave only the resin powder.
- the temperature at which the melting point (melting point) of the metal powder becomes hereinafter referred to as firing. Passing by to the melting phenomena occur between the metal powder particles becomes high the bonding force between the metal housing and the metal housing of the body.
- the metal injection molding method uses a continuous furnace during firing, but the temperature of the housing with weak bonding force is slightly different so that the specifications of the housing after firing are not the same. It is difficult and difficult to automate when lead-framed to make a light emitting diode package.
- the reflective surface of the conventional light emitting diode housing formed by using the metal injection molding method is formed by the combination of metal particles, so that the unevenness is severe, so that the light generated by the light emitting diode is not completely reflected. There was a problem that the luminance was significantly decreased due to the high reflectance.
- An object of the present invention is to provide a light emitting diode metal package using a light emitting diode metal housing and a metal housing of a press forging method.
- At least one light emitting diode (LED) chip is integrally formed with a housing body mounted on a chip mounting portion formed at a center of an upper surface thereof, and a reflective protrusion formed on an outer surface of the needle mounting portion at an upper surface of the housing body.
- a light emitting diode metal housing formed by forming a housing body and a reflective protrusion formed of a metal material, the press forging method of the light emitting diode formed using the metal housing.
- the purpose is to provide a metal package.
- Another object of the present invention is to provide one or more light emitting diodes (LED: LIGHT EMITTING).
- the housing body on which the chip is mounted and the reflecting protrusion are made of metal so that the light emitting diode housing can be standardized with uniform volume (size), and the light emitting diode chip is self-inserted (automatically mounted) by standardizing the light emitting diode housing.
- a series of process automation lines that connect electrode wires, mount lead frames, and apply resins (casting resins or silicones) can increase the operating rate, thus making it easier to mass-produce and reduce manufacturing costs (lower)
- the present invention provides a light emitting diode metal package using a forged light emitting diode metal housing and a metal housing.
- Another object of the present invention is to form a housing body and a reflecting protrusion in a press-forging method made of metal so that there is no retro-reflection or diffuse reflection, so that the luminance of the reflecting surface can be improved, and since the reflecting surface is made of metal,
- the present invention provides a light emitting diode metal package using a press-forged light emitting diode metal housing and a metal housing, which have no luminance deterioration and thus can effectively utilize light generated from a light emitting diode.
- Pressed forging type light emitting diode metal housing characterized in that the light emitting diode housing is formed of a chip mounting portion 11 and the reflecting surface of an integral metal material, the integral metal is molded by a press forging method; Is achieved by 1).
- At least one light emitting diode (LED) chip is integrally formed with a housing body mounted on a chip mounting portion formed at the center of the upper surface and a reflective protrusion formed on the outer side of the 3 ⁇ 4 mounting portion on the upper surface of the housing body.
- the housing body and the reflective projection formed integrally with the metal material.
- the light emitting diode housing can be standardized by uniformizing the volume (size) by forming the body and the reflective protrusions by metal in the press forging method, and by inserting the light emitting diode chip by self-mounting (automatic mounting) by standardizing the light emitting diode housing. It can increase the process automation operation by connecting the wires, mounting the lead frame, and applying resin (casting resin or silicon), which facilitates mass production and reduces manufacturing costs.
- the reflecting surface is smooth and the reflectance can be increased to improve the luminance of the LED package, thus efficiently emitting light generated from the light emitting diodes. You can use it.
- FIG. 1 is a perspective view showing a light emitting diode metal housing according to the present invention.
- FIG. 2 to 24 are a plan view, a bottom view and a front view of a light emitting diode metal housing according to the present invention illustrated in FIG.
- FIG. 5 is a perspective view showing a 4-pole light emitting diode metal package in which a light emitting diode is installed in a light emitting diode metal housing according to the present invention
- 6 to 9 are a plan view, a bottom view, a front view and a side view of a light emitting diode metal package according to the present invention illustrated in FIG.
- Housing for two-pole light emitting diodes 3 Package with four external terminals 10: Housing body 11: Chip mounting part
- reflection protrusion 21 annular reflection surface
- 1 to 9 show a light emitting diode metal package (1 ′ 1) using a press-forged light-emitting diode metal housing a) and a press-forged light-emitting diode metal housing ⁇ ) according to the present invention. will be.
- 1 to 4 are press forging type light emitting diode metal housing according to the present invention.
- FIGS. 3 to 4d are perspective views showing a light emitting diode metal package (1-1) manufactured using the light emitting diode metal housing (1) according to the present invention. Top and bottom and front and side views.
- the press-forged light emitting diode metal housing (1) according to the present invention was formed as follows.
- the housing body 10 which is formed in a square plate shape (square plate shape) or in a disk shape shape (not specifically shown), has a curved concave-convex surface (side) in order to increase its surface area and increase heat dissipation efficiency. It was formed as a surface (1 to 1) or formed as a square irregular surface (10_2) to enhance the strength.
- a casting resin or silicon
- One or more internal terminal holes 12-1 (12 ⁇ 2) which are opened up and down, are respectively drilled on both sides of the chip mounting part 11, and a wiring hole (12-1) (12) is provided on the bottom of the housing body 10.
- ⁇ 2) at least one terminal mounting groove (13-1X13-2) was formed to communicate with the outside.
- a reflection protrusion 20 having an inner circumferential surface of the annular reflection surface 21 is integrally formed.
- the light-emitting diode metal housing 1 in which the reflective protrusion 20 is integrally formed on the upper surface of the housing body 10 is formed of metal
- the metal housing 1 for light-emitting diode of the present invention is It is manufactured by forming a metal through a multi-stage molding process using a multi-stage molding process. The metal is manufactured by putting it in a mold, and thus it is possible to produce a large amount of precision.
- a light-emitting diode metal package (1-1) was prepared as shown in FIGS. All.
- the chip mounting portion 11 of the housing body 10 forming the light emitting diode metal housing 1 is usually equipped with at least one light emitting diode chip 2, and an electrode lead wire of each light emitting diode chip 2;
- the inner terminal 14-1X14-2 which is integrally connected from the outer terminal, is positioned at the center of the wiring hole 12-1X12-2 installed so as not to contact the housing body 10 by the insulating means. ),
- the external terminal 15-1 (15 ⁇ 2) to be fitted is fixed to the terminal installation groove (13-1X13-2) at the bottom of the inner terminal (14-1X14-2).
- the electrode wires are connected, and the casting resin 25 is applied on the upper side of the light emitting diode chip 2 including the electrode wires to fill the inside of the reflective protrusion 20, thereby filling the light emitting diodes.
- the manufacture of the metal package (1-1) is completed.
- the housing body 10 and the reflecting protrusion 20 which are integrally molded have a conventional metal injection molding method (MIM). Irregular shrinkage does not occur like this, and it is molded very (very good) precisely to maintain a constant specification.
- MIM metal injection molding method
- the light emitting diode metal housing (1) molded by the press forging method can be precisely standardized. Therefore, the light emitting diodes are self-inserted (automatically mounted), the electrode wires are connected, the lead frame is mounted, and the resin (casting resin).
- the high degree of automation of the serial process of coating makes it possible to produce a large quantity of light-emitting diode metal packages (1) 1) and to reduce manufacturing costs.
- One or more light emitting diode (LED) chips may be integrally formed with a housing body mounted on a chip mounting portion formed at the center of the upper surface and a reflective protrusion formed on the outer surface of the chip mounting portion on the upper surface of the housing body.
- a light emitting diode metal housing formed by forming the integrally formed housing body and the reflective protrusions with a metal material, and the light emitting diode metal package of a forging press formed using the metal housing ⁇
Landscapes
- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Power Engineering (AREA)
- Led Device Packages (AREA)
Abstract
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP09742822A EP2276077A2 (en) | 2008-05-06 | 2009-05-04 | Press forged metal housing for leds and an led metal package using the metal housing |
CN2009801071478A CN101971366A (zh) | 2008-05-06 | 2009-05-04 | 压锻式led用金属壳体和使用该金属壳体的led金属封装 |
US12/919,250 US20110044052A1 (en) | 2008-05-06 | 2009-05-04 | Press-forged led metal housing and led metal package using the same |
JP2010548628A JP2011513966A (ja) | 2008-05-06 | 2009-05-04 | プレス鍛造方式の発光ダイオード金属製ハウジング及び金属製ハウジングを用いた発光ダイオード金属製パッケージ |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR10-2008-0041641 | 2008-05-06 | ||
KR1020080041641A KR100997198B1 (ko) | 2008-05-06 | 2008-05-06 | 프레스 단조 방식의 발광다이오드 금속제 하우징 및 금속제하우징을 이용한 발광다이오드 금속제 패키지 |
Publications (2)
Publication Number | Publication Date |
---|---|
WO2009136716A2 true WO2009136716A2 (ko) | 2009-11-12 |
WO2009136716A3 WO2009136716A3 (ko) | 2010-02-18 |
Family
ID=41265143
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/KR2009/002347 WO2009136716A2 (ko) | 2008-05-06 | 2009-05-04 | 프레스 단조 방식의 발광다이오드 금속제 하우징 및 금속제 하우징을 이용한 발광다이오드 금속제 패키지 |
Country Status (6)
Country | Link |
---|---|
US (1) | US20110044052A1 (ko) |
EP (1) | EP2276077A2 (ko) |
JP (1) | JP2011513966A (ko) |
KR (1) | KR100997198B1 (ko) |
CN (1) | CN101971366A (ko) |
WO (1) | WO2009136716A2 (ko) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2011129854A (ja) * | 2009-12-16 | 2011-06-30 | Gjintops | 発光ダイオードパッケージおよびその製造方法 |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102011003608A1 (de) * | 2010-08-20 | 2012-02-23 | Tridonic Gmbh & Co. Kg | Gehäustes LED-Modul |
KR200454785Y1 (ko) * | 2010-12-29 | 2011-07-28 | (주)유영지앤아이 | Led 어레이 패키지 |
US8563337B2 (en) | 2011-10-24 | 2013-10-22 | Avago Technologies General Ip (Singapore) Pte. Ltd. | Simultaneous silicone dispension on coupler |
JP2016512344A (ja) * | 2013-03-11 | 2016-04-25 | 深セン市奥拓電子股▲分▼有限公司 | 高解像度ledディスプレイ及びその超微細ドットピッチを有する表面実装型ledコンビネーションランプ |
KR20200017047A (ko) | 2018-08-08 | 2020-02-18 | (주)메탈라이프 | 프레스 가공 및 초음파 용접을 이용하여 정밀한 치수 제어 및 방열 특성이 우수한 고출력 반도체 소자용 금속패키지의 월을 제조하는 방법 |
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KR20010089757A (ko) | 1999-11-02 | 2001-10-08 | 추후보정 | 레이저 다이오드 장치 및 상기 장치를 제조하기 위한 방법 |
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KR100631903B1 (ko) | 2005-02-17 | 2006-10-11 | 삼성전기주식회사 | 고출력 led 하우징 및 그 제조 방법 |
KR100665117B1 (ko) | 2005-02-17 | 2007-01-09 | 삼성전기주식회사 | Led 하우징 및 그 제조 방법 |
KR100795178B1 (ko) | 2006-05-26 | 2008-01-16 | 삼성전기주식회사 | 백라이트 유니트용 led 패키지 |
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JPWO2003030274A1 (ja) * | 2001-09-27 | 2005-01-20 | 日亜化学工業株式会社 | 発光装置およびその製造方法 |
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JP2006245032A (ja) * | 2005-02-28 | 2006-09-14 | Toyoda Gosei Co Ltd | 発光装置およびledランプ |
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-
2008
- 2008-05-06 KR KR1020080041641A patent/KR100997198B1/ko not_active IP Right Cessation
-
2009
- 2009-05-04 US US12/919,250 patent/US20110044052A1/en not_active Abandoned
- 2009-05-04 CN CN2009801071478A patent/CN101971366A/zh active Pending
- 2009-05-04 WO PCT/KR2009/002347 patent/WO2009136716A2/ko active Application Filing
- 2009-05-04 JP JP2010548628A patent/JP2011513966A/ja active Pending
- 2009-05-04 EP EP09742822A patent/EP2276077A2/en not_active Withdrawn
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KR100631903B1 (ko) | 2005-02-17 | 2006-10-11 | 삼성전기주식회사 | 고출력 led 하우징 및 그 제조 방법 |
KR100665117B1 (ko) | 2005-02-17 | 2007-01-09 | 삼성전기주식회사 | Led 하우징 및 그 제조 방법 |
KR100795178B1 (ko) | 2006-05-26 | 2008-01-16 | 삼성전기주식회사 | 백라이트 유니트용 led 패키지 |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2011129854A (ja) * | 2009-12-16 | 2011-06-30 | Gjintops | 発光ダイオードパッケージおよびその製造方法 |
Also Published As
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EP2276077A2 (en) | 2011-01-19 |
WO2009136716A3 (ko) | 2010-02-18 |
CN101971366A (zh) | 2011-02-09 |
JP2011513966A (ja) | 2011-04-28 |
KR20090115992A (ko) | 2009-11-11 |
US20110044052A1 (en) | 2011-02-24 |
KR100997198B1 (ko) | 2010-11-29 |
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